Delphi . F2R Injectors Technologies New repair program DM1478 / May 2022 12 | new repair parts 310k+ trucks in operation 1.6m+ _ Injector production y NEW Euro6 F2R Common Rail Injector repair program Launch of repair for Euro6 F2R CR Injectors fitted to Mercedes Benz applications Delphi Technologies’ F2R system is fitted to Mercedes Benz for their Euro 6 Commercial Vehicle applications sold globally in Norh America, Europe, Middle East/Africa and Brazil The F2R system is utilised by Mercedes Benz in 5.1L (4 cyl) OM934 and 7.7L (6 cyl) M936 engines which are fitted to Mercedes Benz ATEGO and UNIMOG, ANTOS, AROCS, ACTROS, ECONIC trucks and the bus CITARO. = # BorgWarnerDelphi Technologies F2R Injectors New repair program DM1478 / May 2022 Euro6 F2R CR Injector Repair Applications and repair parts bots The F2R system (MDEG) from Delphi Technologies is a combination of a Heavy Duty Common Rail, 4 or 6 x F2R Common Rail Injectors and 1 MDEG pump per Fuel Injection System. BEBJ1C00101 Injector Part Numbers subject to repair BEBI1C01002 BEBU1C01001 The first pack of test plans will be available with the IRIS package update in June, the remaining ones will be released with regular updates. The dedicated repair components for each injector will be fully released along with the specific test plan release. Repair parts commonly used for the repair of F2R injectors are listed below, please see Direct Evolution (DEVO) for repair parts detail per injector. 106 118 N DIES! TEMS Ge AT uaa ed Protection Sleeve Capnut NCV- Assembly Spring - NCV Return Stator Assembly Spring - Stator Retention Connector Assembly Screw Nozzle Capsule Assembly Seal Shim Seal Protection Cap - Fuel Inlet Seal a 1 1 1 NEW - See Devo for PN per Injector ‘See Devo for PN per Injector # BorgWarnerDelphi . F2R Injectors Technologies New repair program DM1478 / May 2022 Euro6 F2R CR Injector Repair Applications and repair parts S) ft ‘The repair parts program includes the following new key components for the repair of above injectors - refer to DEVO for part number level detail illustrating which components are to be used for specific injector repairs. All F2R repair parts have a new franchise access code of ‘DEV’. In order for only the Delphi Authorized Repair Network to have access to these parts, a new test bench Cri-Pro and Delphi Repair Tooling are required before access is granted. This ensures only workshops with the correct level of capability can access the relevant repair parts. Repair Components- New Release Franchise Access = babii ee io 7200-0253 ‘Connector Assembly DEV 118 7206-0878 Nozzle Control Valve DEV 118 7206-0979 Nozzle Control Valve DEV 124 7206-0909 Stator Assembly DEV 180 28437786 Nozzle Capsule Assembly Dev 150 28569066 Nozzle Capsule Assembly DEV 128 17208-0254 Spring ~ Stator Retention DEV 108 7207-0631 Capnut DEV 108 7208-0410 Capnut bev 122 7206-0905 Spring DEV 140 7200-0292 Screw DEV 102 7208-0276 Pprotection Sleeve DEV JN # BorgWarner pies! TEMSDelphi . F2R Injectors Technologies New repair program DM1478 / May 2022 Euro6 F2R CR Injector Repair Applications and repair parts S) ft ico} YDT764 and YDT847 (NEW) are required for the repair of related F2R injectors. The use of this tooling is mandatory for the Delphi Authorized Repair Network. The development and use of this range of dedicated tools YDT847 (01-2021 -->) preserve the integrity of the mechanical and electrical components of DFS injectors. This kit comes in addition to the previous kit YDT764 (Smart injector Euro). Tool kit - SMART repair YDT764 (superseding to YDT764A) F2 injectors repair tool kit yorss7 Nozzle adaptor NTAAOS6 Capnut clamp NTAA960 Injector clamp NTAA952 ibs Gears Authorized tests carried out on the new Hartridge CRi-Pro test benches with the IRIS software solution will validate the injector operation and performance. IRIS 2022 CR Injector License (DTQX102C) has been communicated in March. The software can be accessed from hitpsi/iris.my-delohi,com. Details of the Hartridge tooling are shown below: rary eee aro) a der ee Cede Cec Nosepiece Kit] Adaptor | Pressure |Cable| Cable Sensor Tooling PN ACORN al NTAS318 797-4973 AE79/1 AETO/11 AHPS144 rarer) i «1246 HK1254 HK1244 Huo98 eter eece ‘Common Rail Injector - Repair Procedure - Workshop Manual DTNX1064\ Repair -CR HD - F2 DTS410 ‘Common Rail Injector Test - Application Coverage & Parts - Hartridge HMIN263 AN JN # BorgWarner DIES! TEMSDelphi . F2R Injectors Technologies New repair program DM1478 / May 2022 Euro6 F2R CR Injector Repair Neder bo Application information Merosdes tao 188% Mercedes cao athe 54 ‘ Mercedes ae 21th 54 4 Morcodee ctxo 31h 54 4 Mercedes taro 238% 17 6 Mercedes cto 212h— a 6 Medes tae 200% 1 6 Morcodee ctxo 320%» 1 6 Mercedes taro 35th 17 6 Mercedes tao 238hp - Horo engine 1 6 Mercedes tao 54h -Hofzonta engine "7 6 Mrcodee Anioe 1828 238% 1 . Mercedes ‘Atos 1827 212h— 1 6 Mercedes Antes 1820 200% a 6 Mercedes Anos 1892 320% 1 6 Mercedes ‘Aton 1898 36ihp a 6 Meoedes ‘ogo 718,816, 916 188hp 51 4 Morcodee ‘ogo 818,916, 1016, 1218, 1316, 1516 ate 54 4 Mercedes ‘ogo 821,821, 1021, 122, 1924, 1821 21th 84 4 ced ‘Atego 823, 923, 1028, 1229, 1923, 1929, 23ihp 54 ‘ Mercedes ‘Alego 824, 924, 1028, 1224, 1324 238% W 6 Mercodee ‘logo 1227, 137, 1827 212h— 1 6 Mercedes ‘ogo 1230, 1990, 1590, 208% 17 6 Mercedes ets 1824 238hp 1 6 Medes ‘Actos 1627, 2527 22h W 6 Mercer Actor 1830, 2530 230% 1 6 Mercedes Actos 1632, 2532 320% a 6 Mercedes Actos 1835, 2535 36th 1 6 Mercedes conte 1890 LL, 2630 LL 200h— 1 6 Mercedes oonie 1895 LL, 2635 LL 358hp a 6 Mercedes ‘Aroce 1824 238h— "7 6 Mercedes ‘oes 1827 212h— 1 6 Mercedes ‘oes 1690 200% "7 6 Mercedes ‘Aroce 1822 320%— a 6 Mercedes ‘rors 1695 35th W 6 Morcodee Unimog U216, U2%e, ust, Ue2S, Ui029, UsOZS 21h 51 4 IN # BorgWarner