FMC RPT50001989

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Doc No: RPT50001989

Rev: B Page 1 of 9

REPORT, ENGINEERING BULLETIN, FOR CUSTOMER USE,


FLOWLINE, WALL THICKNESS MEASURMENT CRITERIA FOR
WECO AND CHIKSAN PRODUCTS

Rev ECN No. Date Reviewed By Approved By Status


B 5037917 23-APR-2015 Mohn, Alan Darby, Scott A. RELEASED

Summary:
This document provides wall thickness measurement criteria for the Flowline
equipment. This document along with RPT50002000 also replaces Engineering
Bulletin 102C.

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 2 of 9

Engineering Bulletin

1.0 Scope

The purpose of this document is to provide inspection personnel with minimum


pressure boundary wall thickness criteria for Weco® and Chiksan® (hereafter
referred to a "Flowline") products. For guidance on routine maintenance and other
inspection criteria, the end user should consult product specific operating manuals
and Integrated Services procedures.

Due to variability of service conditions, the service life of life of oilfield


temporary piping can vary widely. In order to maximize the useful life of
Chiksan and Weco products, the end user must institute appropriate
inspection procedures with due consideration of all service conditions.
CAUTION

2.0 Background

Oil well pumping services such as hydraulic fracturing involve the movement of
slurries with abrasive solids at high flow rates. Over time, temporary piping equipment
can experience significant loss of pressure boundary wall thickness.

The minimum wall thickness values in the tables of this document are a result of a
consistent application of pressure boundary calculations per ASME Boiler and
Pressure Vessel Code Section VIII Division 2, and acceptance criteria in accordance
with API 6A for non-standard materials.

Never take FMC Flowline equipment above its rated working pressure.
The minimum wall thickness criteria in this document assume that rated
working pressure is never exceeded during operation, pre-job testing or
recertification for service.
WARNING

3.0 Use of this Document

This document only provides wall thickness acceptance criteria. Actual inspection
methodology requirements such as inspection frequency, inspection scope and
acceptable measurement techniques are beyond the scope of this document. All

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 3 of 9

such inspection activity on Flowline products should be carried out in accordance with
Integrated Services procedures or other procedures approved by FMC.

When wall thickness measurements are taken, they must be compared with the
minimum allowable thickness for the product and feature per the applicable table(s)
within this document. If any inspected wall thickness falls at or below the specified
minimum allowable thickness, the component or product must be replaced. It is
highly recommended that the rate of erosion wear be analyzed to ensure that the
minimum wall thickness is not violated prior to the next scheduled inspection.

Use of temporary piping equipment with wall thickness in any area below
that specified in this document can result in death, severe injury and
significant property damage.
WARNING

4.0 Minimum Wall Thickness Tables

Tables 4.1 through 4.4 on the following pages contain minimum wall thickness criteria
for Flowline products. These values apply to products manufactured specifically by
FMC.

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 4 of 9

Table 4.1: Minimum Eroded Wall Thickness for Various Swivel Joints in Bend and
Straight Areas (Not at Swivel or Male Sub End)

Nominal Minimum Thickness


Size Model(s) (inches)

1" LS10, LS15, LSG10 0.178

1-1/2" LS10, LS15 0.243

2" LS10, LS15, LSG10 0.309


LS20, LSG15 0.386

3" HP (602) 0.292


LS7, LS10 0.299
TSi-10, TS10 0.280
LS15, LSG10 0.434
TSi-15, TS15 0.403
LS20, LSG15 0.721
TSi-20 0.662

4" FS4 (4000 CWP) 0.310


HP6 0.381
HPX 0.419
LS10 0.390
XHTL, LSG10 0.562
TSi-10 0.359
TSi-15 0.517

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 5 of 9

Table 4.2: Minimum Eroded Wall Thickness Under Male Ball Race for Swivel Joints

Nominal Minimum Thickness


Size Model(s) (inches)

1" LS10, LS15 0.104


LSG10* 0.075

1-1/2" LS10, LS15 0.145

2" LS10, LS15 0.188


LSG10* 0.142
LS20 0.259
LSG15* 0.221

3" HP (602) 0.212


LS7, LS10 0.176
LS15 0.271
LSG10* 0.205
LS20 0.476
LSG15* 0.395
TSi-10, TSi-15 0.268
TSi-20 0.430

4" FS4 (4000 CWP) 0.176


HP6 0.231
HPX 0.306
LS10 0.224
XHTL 0.346
LSG10* 0.255
TSi-10 0.211
TSi-15 0.312

* Minimum wall for sour gas swivels are with snap-in races removed

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 6 of 9

Table 4.3: Minimum Eroded Wall Thickness for Detachable Wing Union behind Male
Sub Shoulder
Standard Sour Gas
Nominal Figure Service Service
Size Number Minimum Minimum
(Inches) (inches)

1" 1502 0.228 0.171

1-1/2" 1502 0.325 0.244

2" 602 0.131 0.248


1002 0.212 0.191
1502 0.316 0.283
2002 0.396 ----
2202 ---- 0.364

3" 602 0.196 0.411


1002 0.332 0.314
1502 0.474 0.407
1505 0.591 ----
2002 0.821 ----
2202 ---- 0.754

4" 602 (All except 4" HP6) 0.313 0.502


602 (4" HP6, only) 0.452 ----
1002 0.422 0.349
1502 (All except 4" XHTL) 0.592 0.534
1502 (4" XHTL, only) 0.648 ----

602 to 2202 1505

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 7 of 9

Table 4.4: Minimum Eroded Wall Thickness for Pup Joints in Tubular Area
Standard Sour Gas
Service Service
Figure Minimum Minimum
Nominal Size Number (Inches) (Inches)

Non-Pressure Seal Thread Pup Joints:

1" (1.375" OD) 1502 0.153 0.126


1" (1.315" OD) 1502 0.146 0.120

1 1/2" 1502 0.222 0.182

2" 602 0.114 0.136


1002 0.184 ----
1502 0.246 0.217

3" 602 0.168 0.200


1002 0.270 0.246
1502 0.361 0.319

4" 602 0.200 0.256


1002 0.323 0.315
1502 0.499 0.409

Integral Pup Joints and Swivel Joint Hose Straight Pieces

1" 1502 0.212 0.175

1 1/2" 1502 0.289 0.238

2" (3.00" OD) 602 0.159 0.189


1002 0.255 ----
1502 0.364 0.300

2" (2.75" OD) 602 0.146 0.173


1002 0.233 ----
1502 0.332 0.274

2" (2.50" OD) 602 0.134 0.159


1002 0.215 ----
1502 0.306 0.252

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 8 of 9

Table 4.4: Minimum Eroded Wall Thickness for Pup Joints in Tubular Area (Continued)
Standard Sour Gas
Service Service
Figure Minimum Minimum
Nominal Size Number (Inches) (Inches)

Integral Pup Joints and Swivel Joint Hose Straight Pieces (Continued)

2" (2.38" OD) 602 0.115 0.136


1002 0.184 ----
1502 0.246 0.217
2002 0.366 ----
2202 ---- 0.336

3" (4.12" OD) 602 0.219 0.259


1002 0.350 0.319
1502 0.500 0.412
1505 0.500 0.412

3" (3.75" OD) 602 0.193 0.252


1002 0.309 0.263
1502 0.442 0.341
1505 0.442 0.341

3" (5.41" OD) 2002 0.824 ----


2202 ---- 0.757

3" (5.25" OD) 2002 0.736 ----


2202 ---- 0.704

4" (5.00" OD) 602 0.240 0.285


1002 0.386 0.350

4" (5.25" OD) 1502 0.578 0.475

Fabricated Pup Joints:

2" 2002 0.348 ----


2202 ---- 0.336

3" 2002 0.783 ----


2202 ---- 0.757

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.
Doc No: RPT50001989
Rev: B Page 9 of 9

Table 4.4: Minimum Eroded Wall Thickness for Pup Joints in Tubular Area (Continued)
Standard
Service
Figure Pressure Rating Minimum
Nominal Size Number (psi) (Inches)

Line Pipe Thread Swivel Joint Hoses:

1" 602 6,000 0.146


1502 10,000 0.107

1 1/2" 602 6,000 0.096


1502 10,000 0.155

2" 602 6,000 0.114


1502 10,000 0.184

3" 602 6,000 0.156


1502 7,500 0.207

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMCTI.

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