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Month : April 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

INSTRUMENT
1 2 3 4 5 6 7 8 9 10 11
KWH-MVD-22-H02 -2E+06 0 0 0 0 0 0 0 0 0 0
KWH-LVD-22A-3Q0 -2E+06 0 0 0 0 0 0 0 0 0 0
KHW-LVD-22A-1Q5 -1E+06 0 0 0 0 0 0 0 0 0 0
KHW-LVD-22A-2Q1 -9E+05 0 0 0 0 0 0 0 0 0 0
KHW-LVD-22A-1Q4 -1E+05 0 0 0 0 0 0 0 0 0 0
KHW-LVD-22A-1Q2 0 0 0 0 0 0 0 0 0 0 0
KHW-LVD-22A-1Q1 -16 0 0 0 0 0 0 0 0 0 0
KHW-LVD-22A-1Q3 -50228 0 0 0 0 0 0 0 0 0 0
-25510 0 0 0 0 0 0 0 0 0 0
23500 0 0 0 0 0 0 0 0 0 0
Totalizer FT-1471 -63 -63 -63 -63 -63 -63 -63 -63 -63 -66 -66
Totalizer FT-1472 -12045 0 0 0 0 0 0 0 0 0 0
Level TK-1503 -5497 0 0 0 0 0 0 0 0 0 0
Level TK-1504 -8617 0 0 0 0 0 0 0 0 0 0
Level TK-1542A -277.5 0 0 0 0 0 0 0 0 0 0
Level TK-1543A -2796 0 0 0 0 0 0 0 7.7 0 0
Level TK-1544A 0 0 0 0 0 0 0 0 0 0 0
Level TK-1545A -6890 0 0 0 0 0 0 0 14.1 0 0
Level TK-1542B -230.3 0 0 0 0 0 0 0 0 0 0
Level TK-1543B -2661 0 0 0 0 0 0 0 0 0 0
Level TK-1544B 0 0 0 0 0 0 0 0 0 0 0
Level TK-1545B -6943 0 0 0 0 0 0 0 0 0 0
Level TK-1537 0 0 0 0 0 0 0 0 0 0 0
Level TK-1538 0 0 0 0 0 0 0 0 0 0 0
Level TK-1551 -2544 0 0 0 0 0 0 0 0 0 0
Level TK-1552 -44537 -43284 0 0 0 0 0 0 0 0 0
UF/RO CIP Tank 0 0 0 0 0 0 0 0 0 0 0
UF/RO CIP Tank 0 0 0 0 0 0 0 0 0 0 0
G

Tanggal
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 -16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
-63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63 -63
0 -8160 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 2.8 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 -278 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 6 5.09 0 0 0 0 3 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### ### 0 0 0 0 10.2 9.37 0 0 0 0 5.75 0 0 0 0
0 -230 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 5.25 6.63 6.57 6.17 3.09 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 ### 0 0 0 0 0 0 0 8.59 10.32 9.73 6.16 2.52 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 -2544 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
### 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Document No : F/MNASRG-UTI-20-101
Revisi No. :0
Review No. : 0
Effective Date : 01 Desember 2020

Total
30 31
0 0 -4576110
0 0 -4529240
0 0 -2618600
0 0 -1660298
0 0 -203939
0 0 0
0 0 -32
0 0 -97319
0 0
0 0
-63 -63 -1959
0 0 -20205
0 0 -10991.4
0 0 -17233.68
0 0 -555
0 0 -5408.68
0 0 0
0 0 -20016.42
0 0 -460.56
0 0 -5067.33
0 0 0
0 0 -13471.75
0 0 0
0 0 0
0 0 -5088
0 0 -131104.7
0 0 0
0 0 0
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank
: MEI 2022

DESCRIPTION UNIT INSTRUMENT


1
Inlet :
From Raw Water m3 Totalizer FT-1500 ###
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501 ###
Losses : m3 ###
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501 ###
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A ###
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B (6,005.00)
Inlet Backwash m3 Totalizer FT-1524 (37,857.30)
Losses : m3 ###
Inlet :
m3 Totalizer FT-1535A ###
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B ###
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A ###
UF Concentrate A (10%) m3 Totalizer FT-1537A (15,094.00)
UF Permeate B (90%) m3 Totalizer FT-1536B ###
UF Concentrate B (10%) m3 Totalizer FT-1537B (58,975.50)
Losses : m3 40,156.50
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A ###
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B ###
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A ###
RO Concentrate A (25%) m3 Totalizer FT-1548A ###
RO Permeate B (75%) m3 Totalizer FT-1547B ###
RO Concentrate B (25%) m3 Totalizer FT-1548B ###
Losses : m3 561,113
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A ###
RO Permeate B (75%) m3 Totalizer FT-1547B ###
Outlet :
To RO Storage Tank m3 Totalizer FT-1514 -
To Mixed Bed m3 Totalizer FT-1558 -
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10 (647.00)
Outlet :
From Mixed Bed m3 Totalizer FT-1559 (3,383.00)
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A ###
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B (6,005.00)
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506 (58,780.00)
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557 ###
Losses : m3 ###
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A ###
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561 -
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A ###
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B (54,762.00)
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562 -
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307 (11,208.00)
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301 (18,590.00)
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302 (5,665.00)
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303 ###
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304 (34,647.00)
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305 (24,888.00)
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306 (1,518.00)
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309 (1,404.00)
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310 -
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013 -
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011 -
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X -
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X -
To Biodiesel Plant m3 - -
Losses : m3 ###
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B ###

Raw Water Tank TK-92001 % LT-1501A -


Raw Water Tank TK-92002 % LT-1501B -
Domestic Water Tank TK-92006 % LT-1523 -
UF Filtered Tank TK-90193 % LT-1534 -
UF Filtered Tank TK-90194 % -
RO Retention Tank TK-90195 % LT-1545 -
RO Retention Tank TK-90196 % -
RO Storage Tank TK-92011 % LT-103A -
Demin Storage Tank TK-92012 % LT-103B -
PT. MULTIMAS NABATI A
MASS BALA
SECTION : WATER TREA

2 3 4 5 6 7 8 9

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -
(6,005.00) - - - - - - -
- - - - - - - -
6,005.00 - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -
(6,005.00) - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
(6,005.00) - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

Total per Day


10 11 12 13 14 15 16 17

- - ### - - - - -

- - ### - - - - -
- - ### - - - - -

- - ### - - - - -

- - ### - - - - -
- - (6,005.00) - - - - -
- - (36,759.00) - - - - -
- - ### - - - - -

- - ### - - - - -
- - ### - - - - -

- - ### - - - - -
- - (15,094.00) - - - - -
- - ### - - - - -
- - (51,524.50) - - - - -
- - 41,460.50 - - - - -

- - ### - - - - -
- - ### - - - - -

- - ### - - - - -
- - ### - - - - -
- - ### - - - - -
- - ### - - - - -
- - 560,685 - - - - -

### - ### - - - - -
- - ### - - - - -

- - - - - - - -
- - - - - - - -

- - (674.00) - - - - -

- - (3,383.00) - - - - -

- - - - - - - -
- - ### - - - - -
- - (6,005.00) - - - - -
- - - - - - - -
- - (53,680.00) - - - - -
- - ### - - - - -
- - ### - - - - -

- - ### - - - - -

- - - - - - - -
- - ### - - - - -
- - (51,290.00) - - - - -
- - - - - - - -
- - (10,359.00) - - - - -
- - (18,154.00) - - - - -
- - (5,530.00) - - - - -
- - ### - - - - -
- - (26,700.00) - - - - -
- - (21,465.00) - - - - -
- - (1,507.00) - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - ### - - - - -
- - ### - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
18 19 20 21 22 23 24 25

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- ### - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- (3,383.00) - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Total
26 27 28 29 30 31

- - - - - - (1,430,985.00)
-
- - - - - - (2,895,550.00)
- - - - - -

- - - - - - (2,895,550.00)

- - - - - - (2,332,785.00)
- - - - - - (18,015.00)
- - - - - - (74,616.30)
- - - - - -

- - - - - - (513,772.00)
- - - - - - (1,425,810.00)

- - - - - - (521,694.00)
- - - - - - (30,188.00)
- - - - - - (1,358,817.00)
- - - - - - (110,500.00)
- - - - - -

- - - - - - (418,489.00)
- - - - - - (447,728.00)

- - - - - - (756,059.00)
- - - - - - (222,187.00)
- - - - - - (762,246.00)
- - - - - - (247,523.00)
- - - - - -

- - - - - - (1,479,924.00)
- - - - - - (762,246.00)

- - - - - - -
- - - - - - -
(784,987.00)

- - - - - - (1,321.00)

- - - - - - (10,149.00)
2,736.00
- - - - - - -
- - - - - - (2,332,785.00)
- - - - - - (18,015.00)
- - - - - - -
- - - - - - (112,460.00)
- - - - - - (323,323.00)
- - - - - - (1,915,017.00)

- - - - - - (890,129.00)

- - - - - - -
- - - - - - (214,464.00)
- - - - - - (106,052.00)
- - - - - - -
- - - - - - (21,567.00)
- - - - - - (36,744.00)
- - - - - - (11,195.00)
- - - - - - (216,594.00)
- - - - - - (61,347.00)
- - - - - - (46,353.00)
- - - - - - (3,025.00)
- - - - - - (1,404.00)
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - -
- - - - - - (556,391.00)

- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JULI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 2367130 -2367130
KWH-LVD-22A-3Q0 2341620 -2341620
KHW-LVD-22A-1Q5 1351470 -1351470
KHW-LVD-22A-2Q1 858258 -858258
KHW-LVD-22A-1Q4 105148 -105148
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 16 -16
KHW-LVD-22A-1Q3 50228 -50228
-25510
23500
Totalizer FT-1471 63 -63
Totalizer FT-1472 12045 -12045
Level TK-1503 5497.1 -5497.1
Level TK-1504 8616.84 -8616.84
Level TK-1542A 277.5 -277.5
Level TK-1543A 2795.78 -2795.78
Level TK-1544A 0 0
Level TK-1545A 6890.15 -6890.15
Level TK-1542B 230.28 -230.28
Level TK-1543B 2661.15 -2661.15
Level TK-1544B 0 0
Level TK-1545B 6943.22 -6943.22
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 2544 -2544
Level TK-1552 44536.9 -44536.9
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JULI 2022

DESCRIPTION UNIT INSTRUMENT


Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

758888 -758888

1495519 -1495519
736631
Sand & Carbon Filter

1495519 -1495519

1216436 -1216436
6005 -6005
37857.3 -37857.3
-235220.7

Ultrafiltration
256886 -256886
747175 -747175

260847 -260847
15094 -15094
709301 -709301
58975.5 -58975.5
Reverse Osmosis
40156.5

222907 -222907
243301 -243301 Mixed Bed

Outlet Collecting Pond WTP


388978 -388978
114077 -114077 Outlet Collecting Pond Blowdown
396009 -396009 Report by : Acknowledge by :
128257 -128257
561113 Operator (Shift 1) Foreman (Shift 1)

388978 -388978
396009 -396009 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


-784987

647 -647

3383 -3383
2736 Remarks :

1216436 -1216436
6005 -6005

58780 -58780
170966 -170966
-992695

462266 -462266

0 0
111682 -111682
54762 -54762
0 0
11208 -11208
18590 -18590
5665 -5665
108297 -108297
34647 -34647
24888 -24888
1518 -1518
1404 -1404
0 0
0 0
0 0
0 0
0 0
0 0
-89605
286263 -286263
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JULI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 6
Concentrate m3 52.5
B
Backwash m3 5.76
2nd Flushing m3 9.6
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 94
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
6
52.5
5.76
9.6
0
0
0
1.12
1.12
94
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 43283.9 -43283.9
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022

DESCRIPTION UNIT INSTRUMENT


Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
6005 -6005
0 0
6005

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0
Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
6005 -6005

0 0
0 0
-6005

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 9.1
Concentrate m3 97.5
B
Backwash m3 10.5
2nd Flushing m3 18.2
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 2.24
Concentrate m3 187.5
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
9.1
97.5
10.5
18.2
0
0
0
1.12
2.24
187.5
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022

DESCRIPTION UNIT INSTRUMENT


Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0
Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 9.1
Concentrate m3 97.5
B
Backwash m3 10.5
2nd Flushing m3 18.2
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 184
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
9.1
97.5
10.5
18.2
0
0
0
1.12
1.12
184
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022

DESCRIPTION UNIT INSTRUMENT


Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0
Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 7.8
Concentrate m3 75
B
Backwash m3 9
2nd Flushing m3 15.6
1st Flushing m3 1.12
A 2nd Flushing m3 2.24
Concentrate m3 141
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
7.8
75
9
15.6
1.12
2.24
141
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
Concentrate m3 0
B
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0
0
0
0
0
0
0
0
0
0
0-
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
Concentrate m3 0
B
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022

DESCRIPTION UNIT INSTRUMENT


Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
0

0 0
Operator (Shift 3) Foreman (Shift 3)

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
Concentrate m3 0
B
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
Concentrate m3 0
B
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 7.7
Level TK-1544A 0 0
Level TK-1545A 0 14.1
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 7.2
Concentrate m3 60
B
Backwash m3 7.2
2nd Flushing m3 12
1st Flushing m3 2.24
A 2nd Flushing m3 2.24
Concentrate m3 120
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
7.2
60
7.2
12
2.24
2.24
120
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 66 -66
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

355228 -355228
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


-355228

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 7.2
Concentrate m3 45
B
Backwash m3 5.76
2nd Flushing m3 9.6
1st Flushing m3 2.24
A 2nd Flushing m3 2.24
Concentrate m3 97
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
7.2
45
5.76
9.6
2.24
2.24
97
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 66 -66
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0

531185.3
529250
1935.30000000005
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 2.5
Concentrate m3 23
B
Backwash m3 2.88
2nd Flushing m3 5
1st Flushing m3 1.12
A 2nd Flushing m3 1.12
Concentrate m3 93
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
2.5
23
2.88
5
1.12
1.12
93
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

672097 -672097

1400031 -1400031
727934
Sand & Carbon Filter

1400031 -1400031

1116349 -1116349
6005 -6005
36759 -36759
-240918

Ultrafiltration
256886 -256886
678635 -678635

260847 -260847
15094 -15094
649516 -649516
51524.5 -51524.5
Reverse Osmosis
41460.5

195582 -195582
204427 -204427 Mixed Bed

Outlet Collecting Pond WTP


367081 -367081
108110 -108110 Outlet Collecting Pond Blowdown
366237 -366237 Report by : Acknowledge by :
119266 -119266
560685 Operator (Shift 1) Foreman (Shift 1)

367081 -367081
366237 -366237 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
-733318

674 -674
Operator (Shift 3) Foreman (Shift 3)

3383 -3383
2709 Remarks :

1116349 -1116349
6005 -6005

53680 -53680
152357 -152357
-916317

427863 -427863

0 0
102782 -102782
51290 -51290
0 0
10359 -10359
18154 -18154
5530 -5530
108297 -108297
26700 -26700
21465 -21465
1507 -1507
0 0
0 0
0 0
0 0
0 0
0 0
0 0
-81779
270128 -270128
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
Concentrate m3 0
B
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 2208980 -2208980
KWH-LVD-22A-3Q0 2187620 -2187620
KHW-LVD-22A-1Q5 1267130 -1267130
KHW-LVD-22A-2Q1 802040 -802040
KHW-LVD-22A-1Q4 98791 -98791
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 16 -16
KHW-LVD-22A-1Q3 47091 -47091
-21360
27448
Totalizer FT-1471 63 -63
Totalizer FT-1472 8160 -8160
Level TK-1503 5497.1 -5497.1
Level TK-1504 8616.84 -8616.84
Level TK-1542A 277.5 -277.5
Level TK-1543A 2634.69 -2634.69
Level TK-1544A 0 0
Level TK-1545A 6660.65 -6660.65
Level TK-1542B 230.28 -230.28
Level TK-1543B 2433.89 -2433.89
Level TK-1544B 0 0
Level TK-1545B 6565.85 -6565.85
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 2544 -2544
Level TK-1552 43283.9 -43283.9
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 4.8
Concentrate m3 37.5
B
Backwash m3 4.32
2nd Flushing m3 7.2
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 76
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by : 0

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
4.8
37.5
4.32
7.2
0
0
0
1.12
1.12
76
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 6505.04 -6505.04
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0
Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 6.72
Concentrate m3 82.5
B
Backwash m3 10.08
2nd Flushing m3 11.2
1st Flushing m3
A 2nd Flushing m3
Concentrate m3
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
6.72
82.5
10.08
11.2
0
0
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0
Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3
Concentrate m3
B
Backwash m3
2nd Flushing m3
1st Flushing m3
A 2nd Flushing m3
Concentrate m3
1st Flushing m3
B 2nd Flushing m3
Concentrate m3
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 ton\ LT-1501A


Raw Water Tank TK-92002 ton\ LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3
Concentrate m3
B
Backwash m3
2nd Flushing m3
1st Flushing m3
A 2nd Flushing m3
Concentrate m3
1st Flushing m3
B 2nd Flushing m3
Concentrate m3
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 3.36
Concentrate m3 45
B
Backwash m3 5.76
2nd Flushing m3 6.72
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 84
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
3.36
45
5.76
6.72
0
0
0
1.12
1.12
84
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 3.9
Concentrate m3 37.5
B
Backwash m3 4.5
2nd Flushing m3 7.8
1st Flushing m3 2.24
A 2nd Flushing m3 2.24
Concentrate m3 72.5
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
3.9
37.5
4.5
7.8
2.24
2.24
72.5
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 6
Level TK-1544A 0 0
Level TK-1545A 0 10.2
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

368637 -368637
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
-368637

0 0
Operator (Shift 3) Foreman (Shift 3)

3383 -3383
3383 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 5.2
Concentrate m3 60
B
Backwash m3 6
2nd Flushing m3 10.4
1st Flushing m3 1.12
A 2nd Flushing m3 1.12
Concentrate m3 114
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
5.2
60
6
10.4
1.12
1.12
114
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 5.09
Level TK-1544A 0 0
Level TK-1545A 0 9.37
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
0

0 0
Operator (Shift 3) Foreman (Shift 3)

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 1.25
Concentrate m3 23
B
Backwash m3 2.88
2nd Flushing m3 2.5
1st Flushing m3 1.12
A 2nd Flushing m3 1.12
Concentrate m3 37
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
1.25
23
2.88
2.5
1.12
1.12
37
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 5.25
Level TK-1544B 0 0
Level TK-1545B 0 8.59
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 2.25
Concentrate m3 22.5
B
Backwash m3 3
2nd Flushing m3 4.5
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 50
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
2.25
22.5
3
4.5
0
0
0
1.12
1.12
50
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 2.8
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 6.63
Level TK-1544B 0 0
Level TK-1545B 0 10.32
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 3.75
Concentrate m3 34.8
B
Backwash m3 4.32
2nd Flushing m3 7.5
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 66
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
3.75
34.8
4.32
7.5
0
0
0
1.12
1.12
66
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 6.57
Level TK-1544B 0 0
Level TK-1545B 0 9.73
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 4.93
Concentrate m3 34.5
B
Backwash m3 4.32
2nd Flushing m3 9.86
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 81
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
4.93
34.5
4.32
9.86
0
0
0
1.12
1.12
81
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 6.17
Level TK-1544B 0 0
Level TK-1545B 0 6.16
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 3.45
Concentrate m3 23
B
Backwash m3 2.88
2nd Flushing m3 6.9
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 63
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
3.45
23
2.88
6.9
0
0
0
1.12
1.12
63
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 3
Level TK-1544A 0 0
Level TK-1545A 0 5.75
Level TK-1542B 0 0
Level TK-1543B 0 3.09
Level TK-1544B 0 0
Level TK-1545B 0 2.52
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 8.4
Concentrate m3 67.5
B
Backwash m3 8.64
2nd Flushing m3 14.4
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 2.24
B 2nd Flushing m3 2.24
Concentrate m3 130
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
8.4
67.5
8.64
14.4
0
0
0
2.24
2.24
130
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
0

0 0
Operator (Shift 3) Foreman (Shift 3)

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 9.93
Concentrate m3 90
B
Backwash m3 11.52
2nd Flushing m3 17.66
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 2.24
B 2nd Flushing m3 2.24
Concentrate m3 191
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
9.93
90
11.52
17.66
0
0
0
2.24
2.24
191
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
0

0 0
Operator (Shift 3) Foreman (Shift 3)

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 7.8
Concentrate m3 82.5
B
Backwash m3 9
2nd Flushing m3 15.6
1st Flushing m3 1.22
A 2nd Flushing m3 1.22
Concentrate m3 156
1st Flushing m3 0
B 2nd Flushing m3 0
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
7.8
82.5
9
15.6
1.22
1.22
156
0
0
0
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Appro

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
ft1312312 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)


Mixed Bed (Produce Demin Water)

47

RO Water Distribution

Demin Water Distribution

Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility


Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
0 0 Operator (Shift 3) Foreman (Shift 3)
0

0 0
Operator (Shift 3) Foreman (Shift 3)

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 7.2
Concentrate m3 60
B
Backwash m3 7.2
2nd Flushing m3 12
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 120
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
7.2
60
7.2
12
0
0
0
1.12
1.12
120
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 7.8
Concentrate m3 75
B
Backwash m3 9
2nd Flushing m3 15.6
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 2.24
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
7.8
75
9
15.6
0
0
0
1.12
2.24
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : JUNI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: JUNI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: JUNI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 6.5
Concentrate m3 67.5
B
Backwash m3 7.5
2nd Flushing m3 13
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 2.24
Concentrate m3 0
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
6.5
67.5
7.5
13
0
0
0
1.12
2.24
0
0
0
0
0
PT. MULTIMAS NABATI ASAHAN - SERANG
CONSUMPTION
SECTION : WATER TREATMENT PLANT

Date : MEI 2022

SECTION DESCRIPTION UNIT

Outlet MVD 22 (Central WTP Area) kWh


From LVD-22A (WTP) kWh
MCC-22A2 MCC OSBL kWh
MCC-22A1 MCC ISBL kWh
Spare #1 (250A) kWh
Power
Spare #2 (100A) kWh
PFC-22A Cap Bank kWh
LDP-22A1 Lighting kWh
Selisih MVD 22 to LVD 22A kWh
Selisih Distribusi LVD 22A kWh
IA WTP Nm3
Air Compressed
PA WTP Nm3
PAC/Coagulant (PAC-280AC) L
NaOCl (Nalco N-3935) L
Biocide (Biosphere 244) set A L
Anti Scalant (Ameroyal 710) set A L
pH Adjustment set A L
SMBS (Nalco N-7408) set A L
Biocide (Biosphere 244) set B L
Anti Scalant (Ameroyal 710) set B L
Chemical
pH Adjustment set B L
SMBS (Nalco N-7408) set B L
Citric Acid L
Chlorine (Nalco N-7408) L
Acid (HCl) L
Caustic (NaOH) L
AN CLEAN 1 L
AN CLEAN 2 L
Report by : Acknowledge by : Checked by Approved

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)


Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
N - SERANG Document No : F/MNASRG-UTI-20-101
Revisi No. :0
NT PLANT Review No. : 0
Effective Date : 01 Desember 2020

Instrument Read
INSTRUMENT Total per Day
6:00 6:00
KWH-MVD-22-H02 0 0
KWH-LVD-22A-3Q0 0 0
KHW-LVD-22A-1Q5 0 0
KHW-LVD-22A-2Q1 0 0
KHW-LVD-22A-1Q4 0 0
KHW-LVD-22A-1Q2 0 0
KHW-LVD-22A-1Q1 0 0
KHW-LVD-22A-1Q3 0 0
0
0
Totalizer FT-1471 63 -63
Totalizer FT-1472 0 0
Level TK-1503 0 0
Level TK-1504 0 0
Level TK-1542A 0 0
Level TK-1543A 0 0
Level TK-1544A 0 0
Level TK-1545A 0 0
Level TK-1542B 0 0
Level TK-1543B 0 0
Level TK-1544B 0 0
Level TK-1545B 0 0
Level TK-1537 0 0
Level TK-1538 0 0
Level TK-1551 0 0
Level TK-1552 0 0
UF/RO CIP Tank 0 0
UF/RO CIP Tank 0 0
Approved by :

Utility
Utility
Date
SECTION

Raw Water

Sand & Carbon Filter (Produce Domestic Water)

Ultrafiltration (Produce UF Water)

Reverse Osmosis (Produce RO Water)

Reverse Osmosis Retention Tank


Reverse Osmosis Retention Tank

Mixed Bed (Produce Demin Water)

Domestic Water Distribution

RO Water Distribution

Demin Water Distribution

Level Tank
Level Tank

Report by : Acknowledge by : Checked by :

Operator (Shift 1) Foreman (Shift 1)

Operator (Shift 2) Foreman (Shift 2) Supervisor Head of Dept. Utility

Operator (Shift 3) Foreman (Shift 3)

Remark :
PT. MULTIMAS NABATI ASAHAN - SERANG
MASS BALANCE
SECTION : WATER TREATMENT PLANT

: MEI 2022
DESCRIPTION UNIT INSTRUMENT
Inlet :
From Raw Water m3 Totalizer FT-1500
Outlet :
Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Losses : m3
Inlet :
From Raw Water Tank TK-92001 & TK-92002 m3 Totalizer FT-1501
Outlet :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Inlet Backwash m3 Totalizer FT-1524
Losses : m3
Inlet :
m3 Totalizer FT-1535A
From Domestic Water Tank TK-92006
m3 Totalizer FT-1535B
Outlet :
UF Permeate A (90%) m3 Totalizer FT-1536A
UF Concentrate A (10%) m3 Totalizer FT-1537A
UF Permeate B (90%) m3 Totalizer FT-1536B
UF Concentrate B (10%) m3 Totalizer FT-1537B
Losses : m3
Inlet :
From UF Filtered Tank TK-90193 m3 Totalizer FT-1527A
From UF Filtered Tank TK-90194 m3 Totalizer FT-1527B
Outlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Concentrate A (25%) m3 Totalizer FT-1548A
RO Permeate B (75%) m3 Totalizer FT-1547B
RO Concentrate B (25%) m3 Totalizer FT-1548B
Losses : m3
Inlet :
RO Permeate A (75%) m3 Totalizer FT-1547A
RO Permeate B (75%) m3 Totalizer FT-1547B
Outlet :
To RO Storage Tank m3 Totalizer FT-1514
To Mixed Bed m3 Totalizer FT-1558
Losses : m3
Inlet :
From RO Retention Tank TK-90195 & TK-90196 m3 FM-10
Outlet :
From Mixed Bed m3 Totalizer FT-1559
Losses : m3
Source :
From Sand & Carbon Filter Set A m3 Totalizer FT-1522A
From Sand & Carbon Filter Set B m3 Totalizer FT-1523B
Distributed :
From Domestic Water Tank TK-92006 To Plant m3 Totalizer FT-1506
From Domestic Water Tank TK-92006 To Boiler m3 Totalizer FT-1557
Losses : m3
Source :
From RO Storage Tank TK-92011 m3 Totalizer FT-103A
Distributed :
Chiller RF - MNA Warm Tank (TK-1401) m3 Totalizer FT-1561
Chiller RF - Cooling Tower MNA Chiller A (CT-3012A) m3 Totalizer FT-3012A
Chiller RF - Cooling Tower MNA Chiller B (CT-3012B) m3 Totalizer FT-3012B
Chiller SF - WICA Warm Tank (TK-1402) m3 Totalizer FT-1562
Chiller SF - Cooling Tower WICA Chiller (CT-307) m3 Totalizer FT-307
Cooling RF - Fractination #2 (CT-301) m3 Totalizer FT-301
Cooling RF - Fractination #1 (CT-302) m3 Totalizer FT-302
Cooling RF - Refinery #1 (CT-303) m3 Totalizer FT-303
Cooling RF - Refinery #2 (CT-304) m3 Totalizer FT-304
Cooling SF - First Continous Refining (CT-305) m3 Totalizer FT-305
Cooling SF - Semi Continous Deodorize (CT-306) m3 Totalizer FT-306
Cooling SF - Hydrogenation 100 TPD (CT-309) m3 Totalizer FT-309
Cooling SF - Hydrogenation 300 TPD (CT-3010) m3 Totalizer FT-310
Cooling SF - CT WICA Dirty to Hydrogenation (CT-3013) m3 Totalizer FT-3013
Cooling Text. - Texturizing (CT-3011) m3 Totalizer FT-3011
HW MNA - MNA Hot Water Tank (TK-1601) m3 Totalizer FT-3013X
HW WICA - WICA Hot Water Tank (TK-1602) m3 Totalizer FT-3013X
To Biodiesel Plant m3 -
Losses : m3
From Demin Storage Tank TK-92012 to Boiler m3 Totalizer FT-103B

Raw Water Tank TK-92001 % LT-1501A


Raw Water Tank TK-92002 % LT-1501B
Domestic Water Tank TK-92006 % LT-1523
UF Filtered Tank TK-90193 %
LT-1534
UF Filtered Tank TK-90194 %
RO Retention Tank TK-90195 %
LT-1545
RO Retention Tank TK-90196 %
RO Storage Tank TK-92011 % LT-103A
Demin Storage Tank TK-92012 % LT-103B
wledge by : Checked by : Approved by :

Supervisor Head of Dept. Utility


Document No : F/MNASRG-UTI-20-106
Revisi No. : 01
Review No. : 01
Effective Date : 01 Desember 2020

Instrument Read Date


Total per Day
6:00 6:00
SECTION

0 0

0 0
0
Sand & Carbon Filter

0 0

0 0
0 0
0 0
0

Ultrafiltration
0 0
0 0

0 0
0 0
0 0
0 0
Reverse Osmosis
0

0 0
0 0 Mixed Bed

Outlet Collecting Pond WTP


0 0
0 0 Outlet Collecting Pond Blowdown
0 0 Report by : Acknowledge by :
0 0
0 Operator (Shift 1) Foreman (Shift 1)

0 0
0 0 Operator (Shift 2) Foreman (Shift 2)

0 0
Operator (Shift 3) Foreman (Shift 3)
Operator (Shift 2) Foreman (Shift 2)

0 0 Operator (Shift 3) Foreman (Shift 3)


0

0 0

0 0
0 Remarks :

0 0
0 0

0 0
0 0
0

0 0

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
PT. MULTIMAS NABATI ASAHAN, SERANG Document No : F/MNASRG-UTI-20-107
WATER TO SUMP PIT Revisi No. :0
SECTION : WATER TREATMENT PLANT
Review No. :0
Effective Date : 14 Desember 2020
: MEI 2022
Data
SET DESCRIPTIOM UNIT
Shift 1 Shift 2
Sand Backwash m3 0
Sand Rinsing m3 0
A
Carbon Backwash m3 0
Carbon Rinsing m3 0
Sand Backwash m3 0
Sand Rinsing m3 0
B
Carbon Backwash m3 0
Carbon Rinsing m3 0
1st Flushing m3 0
Concentrate m3 0
A
Backwash m3 0
2nd Flushing m3 0
1st Flushing m3 11.3
Concentrate m3 15
B
Backwash m3 1.5
2nd Flushing m3 2.6
1st Flushing m3 0
A 2nd Flushing m3 0
Concentrate m3 0
1st Flushing m3 1.12
B 2nd Flushing m3 1.12
Concentrate m3 31
- Regenerasi Resin m3 0
A FM A m3 0
B FM B m3 0
- FM m3 0
Acknowledge by : Checked by Approved by :

Foreman (Shift 1)

Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
Foreman (Shift 2) Supervisor Head of Dept. Utility

Foreman (Shift 3)
F/MNASRG-UTI-20-107

14 Desember 2020

Data
Total
Shift 3
0
0
0
0
0
0
0
0
0
0
0
0
11.3
15
1.5
2.6
0
0
0
1.12
1.12
31
0
0
0
0

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