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Fuel 324 (2022) 124603

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Fuel
journal homepage: www.elsevier.com/locate/fuel

Full Length Article

Combustion and emission behaviors of dual-fuel premixed charge


compression ignition engine powered with n-pentanol and blend of diesel/
waste tire oil included nanoparticles
P.V. Elumalai a, b, 1, *, Santosh Kumar Dash c, M. Parthasarathy d, 1, *, N.R. Dhineshbabu e,
Dhinesh Balasubramanian f, g, h, Dao Nam Cao i, 1, *, Thanh Hai Truong j, Anh Tuan Le k,
Anh Tuan Hoang l, 1, *
a
Department of Mechanical Engineering, Aditya Engineering College, Surampalem, India
b
Department of Mechanical Engineering, Jawaharlal Nehru Technological University Kakinada, Kakinada, East Godavari District, Andhra Pradesh, India
c
Department of Mechanical Engineering, Ghani Khan Choudhury Institute of Engineering and Technology, Malda, West Bengal 732141, India
d
School of Mechanical and Construction, Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology, Chennai, India
e
Department of Electronics and Communication Engineering, Aditya Engineering College, Surampalem, India
f
Department of Mechanical Engineering, Mepco Schlenk Engineering College, Sivakasi, TamilNadu, India
g
Mechanical Engineering, Faculty of Engineering, KhonKaen University, KhonKaen, Thailand
h
Center for Alternative Energy Research and Development, KhonKaen University, KhonKaen, Thailand
i
Institue of Mechanical Engineering, Ho Chi Minh City University of Transport, Ho Chi Minh City, Viet Nam
j
PATET Research Group, Ho Chi Minh City University of Transport, Ho Chi Minh City, Viet Nam
k
School of Mechanical Engineering, Hanoi University of Science and Technology, Hanoi, Viet Nam
l
Institue of Engineering, HUTECH University, Ho Chi Minh City, Viet Nam

A R T I C L E I N F O A B S T R A C T

Keywords: The main aim of this study was to investigate the effect of n-pentanol percentage on the performance, combustion,
Premixed charge compression ignition and emission characteristics of a premixed charge compression ignition (PCCI) engine operated on dual-fuel mode.
Waste tire oil The primary fuel used in the engine was a blend of diesel fuel and pyrolytic oil, which was obtained from waste tires
N-pentanol
by the pyrolysis process. Moreover, CuO/ZnO (CZ) nanoparticles were added to the fuel blend to supply excessive
Nanoparticle
Engine performance
oxygen for better combustion. In addition, n-pentanol is an ecologically innovative and cost-competitive compound
Combustion behavior used as a secondary fuel with high octane rating. For this experimental work, the fuel blend was prepared by adding
20% waste tire pyrolysis oil to 80% diesel fuel containing 50 ppm CZ nanoparticles, while n-pentanol was sprayed
into the intake manifold with varying percentages, namely 10%, 20%, and 30%. As a result of the PCCI dual-fuel
mode, PTO20CuZnO50P10 was found to be the best selection since it brought a significant decrement in emis­
sion parameters such as oxides of nitrogen (NOx), carbon monoxide (CO), hydrocarbon (HC), and smoke was 12%,
37%, 10%, and 23%, respectively, compared to the conventional diesel engine at peak load condition. However, it is
recorded a reduction in brake thermal efficiency and an increase in specific fuel consumption under PCCI mode
using PTO20CuZnO50P10 compared to the conventional diesel engine. In general, PTO20CuZnO50P10 was chosen
as the best fuel for the PCCI mode of operation aiming to reduce pollutant emissions.

Abbreviations: BTE, Brake thermal efficiency; BSFC, Brake-specific fuel consumption; HC, Hydrocarbon; CO, Carbon monoxide; NOx, Oxides of nitrogen; PCCI,
Premixed Charge Compression Ignition; DEE, Diethyl ether; PTO20, Pyrolysis Tire Oil 20% + Diesel 80%; PTO20CuZnO50, Pyrolysis Tire Oil 20% + Diesel 80%+
Copper/ Zinc oxide 50 ppm; PTO20CuZnO50P10, Pyrolysis Tire Oil 20% + Diesel 80%+ Copper/ Zinc oxide 50 ppm + n-pentanol 10%; PTO20CuZnO50P20,
Pyrolysis Tire Oil 20% + Diesel 80%+ Copper/ Zinc oxide 50 ppm + n-pentanol 20%; PTO20CuZnO50P30, Pyrolysis Tire Oil 20% + Diesel 80%+ Copper/ Zinc oxide
50 ppm + n-pentanol 30%; EGR, Exhaust Gas Recirculation; DI, Direct Ignition; MWCNT, Multi-walled carbon nanotubes; PVP, Polyvinyl pyrrolidone; CZ, Copper
oxide/Zinc Oxide; ID, Ignition Delay; CD, Combustion Duration; PTO, Pyrolysis Tire Oil.
* Corresponding author.
E-mail addresses: elumalaimech89@gmail.com (P.V. Elumalai), msarathymech@gmail.com (M. Parthasarathy), nam.cao@ut.edu.vn (D. Nam Cao), hatuan@
hutech.edu.vn (A.T. Hoang).
1
Corresponding authors and these authors have equally contributed.

https://doi.org/10.1016/j.fuel.2022.124603
Received 18 March 2022; Received in revised form 1 May 2022; Accepted 10 May 2022
Available online 20 May 2022
0016-2361/© 2022 Elsevier Ltd. All rights reserved.
P.V. Elumalai et al. Fuel 324 (2022) 124603

1. Introduction injected fuels are premixed with the induction charge before combustion
byproducts via compression-induced auto-ignition [37]. PCCI combus­
Conventional diesel engines are used in power generation and the tion is an innovative combustion technique in which a relatively ho­
automobile sector due to their higher efficiency, reliability, and lower mogenous diesel mixture burns primarily in a premixed combustion
specific fuel consumption than spark-ignition engines [1,2]. Diesel en­ phase, resulting in reduced NOx and particle emissions [38]. Due to this
gine emits more quantity of emissions that include oxides of nitrogen reason, the combination of using alcohol and PCCI combustion mode is
(NOx), soot, and low level of hydrocarbons (HCs), carbon monoxide expected to bring benefits in emission and performance characteristics.
(CO), and carbon dioxide (CO2) [3,4], in which NOx and soot emissions Based on the exploration, the outcome (performance, combustion, and
negatively impact human life and environmental pollution [5,6]. The emission) of a diesel engine by mixing 10%, 20%, and 30% of pentanol
previous studies reported that the fuels produced and synthesized from with diesel are recorded with the increased ignition delay. Surprisingly,
various sources like solid waste [7], industrial waste [8], plastic waste both the NOx and smoke were found to be lower for a partial pentanol-
[9,10], waste lubricant oil [11], waste tire [12], and agriculture waste powered engine [39]. In another interesting study by Chen et al. [40],
[13,14] could be a great alternative energy source for various applica­ adopting both pilot and main injection strategies for powering a com­
tions. However, demand for the usage of waste tire oil is ever-increasing mon rail diesel engine to study the effect of n-pentanol on combustion
[15] because it could reduce the dependence on scarce fossil fuel re­ and emission profile of the engine was performed. They observed an
sources, its extraction method is pollution-free [16], as well an esti­ insignificant reduction of peak HRR for n-pentanol blended fuel
mated 1.5 billion tons of waste tires are released around the globe every compared to diesel fuel. They found that pentanol inclusion resulted in
year [17]. Oil extracted from waste tires has a wide range of applications more reduction in NOx emissions and particle number concentration
in heavy industries like steel and glass factories [18]. (PNC) compared to diesel fuel [40]. Also, Soloiu et al. [41] reported that
A tire consists of rubber, carbon, steel wire, fabric cord, and other the PCCI engine was operated with cotton biodiesel and n-butanol. The
substances [19]. Based on a survey, the manufacturing rate of the tires is cottonseed biodiesel was directly injected into the engine cylinder as a
elevated each year and thus, the rate of disposal tires gradually increases primary fuel. n-Butanol was used as a secondary fuel. It was obtained
[20]. The as-used tires find disposal in various forms, such as landfilling, from agricultural byproducts/waste and blended with diesel. The blend
burning, garbage dumps, and retreading and producing oil [21]. In Asia, used in this experiment was CS25 (25% cottonseed biodiesel blended
India and Vietnam are considered as 2 countries possessing large with 75% n-butanol), CS50Bu50, CS70Bu30, and CS100. Among these
amount of waste scrap tires, in which nearly 1 million tons and 0.4 blends, CS50Bu50 (Bu50PFI-CS50DI) was found to be the best blend to
million tons of waste scrap tires are available in India and Vietnam reduce emissions of NOx and soot drastically. Indeed, NOx emissions
annually [22,23]. The improper disposal of waste tires will directly were reduced by 15% with n-butanol port fuel injection, due to lower in-
impact the environment and human health; thus, it is necessary to take cylinder temperature, and soot was reduced by 68% than the diesel
the alternative step to reprocess waste tires or extract the energy/fuel engine. Besides, the CS50BU50 blend has low specific fuel consumption
from the waste tire [24,25]. However, the direct use of fuels extracted (BSFC) than other blends (a 2% decrease compared to diesel fuel), while
from waste tires for diesel engines could damage the engine components CO and UHC emissions decreased by 10% and 25%, respectively. With
owing to the high aromatic components, viscosity, and low volatility of the addition of n-butanol, brake thermal efficiency for PCCI mode was
tire oil [26,27]; therefore, it is suggested to enhance the volatility and reduced by 2% compared to the conventional diesel engine. Besides,
reduce the viscosity of tire oil by mixing with low-viscosity fuels for mechanical efficiency parameters were constant at 67% with an
engine applications [28,29]. Being low-viscosity fuels, alcohol is increasing 2% n-butanol in the port fuel injection. Thus, it was noticed
generally used in conventional spark-ignition engines as a replacement that the CI engine running on the PCCI mode could enhance the nominal
for gasoline. It has a high latent heat of vaporization and octane rating, performance and reduce remarkably the emission characteristics. Nibin
and a high flame speed, which reduces combustion duration and helps et al. [42] studied the PCCI combustion mode by using ethanol to supply
achieve complete combustion, and increases the rate of heat release to the intake manifold as the secondary fuel. This experiment used
[30]. Therefore, the addition of alcohol causes a reduction in the exhaust wheat germ oil with ethanol taken in 10%, 20%, and 30% compositions
temperature, which leads to a reduction in NOx and smoke emissions (WBE-1, WBE-2, and WBE-3). It was observed that NOx, CO, and HC
[31,32]. As reported, a small fraction of alcohol inducted through intake emissions for PCCI mode at 30% ethanol energy share were lower than
air in the intake manifold could reduce NOx emission. By adding 10 ml that of diesel engine at all load conditions due to the cooling effect
ethanol concentration into diesel fuel, 43% and 78% reduction of NOx created by increasing the percentage of ethanol. As the amount of
emission were observed at low loads compared to the case of using diesel ethanol percentage increased, the combustion rate also increased.
fuel [33]. More importantly, the high cooling effect of ethanol could Smoke emissions were low for 30% energy share and reduced to 67% at
reduce NOx emissions at all load conditions. Besides, the obtained results maximum load. BTE increased to 29.14% at 30% energy share due to an
also showed that increasing ethanol percentage resulted in reducing HC increase in the premixed combustion rate. In another study, Srihari et al.
and CO emissions [33].
In recent years, a combustion mode based on premixed charge has
Table 1
been developed aiming to reduce pollutant emissions. The premixed
Comparison of normal CI engine and PCCI engine.
charge compression ignition (PCCI) concept benefits the low level of
Parameters CI engine PCCI Engine
NOx and nominal thermal efficiency. Owing to the homogeneous air­
–fuel charge, PCCI engines offer better combustion efficiency [34]. In Injection Injection close to Top Early Injection + TDC injection
the PCCI engine, no external ignition is provided. A premixed fuel and strategy Dead Centre (TDC)
Combustion Diffusion Premixed + diffusion
oxidizer are compressed until self-ignition occurs inside the engine
mode
cylinder [35]. A result of elevated pressure and temperature of the Ignition Auto-ignition (controlled Auto-ignition (controlled by
charge mixture during the compression cause self-ignition of the fuel, by injection timing) injection timing)
which turn into autoignition at various points in the combustion Combustion Partially high Relatively low
temperature
chamber. The PCCI engine was run on two fuels (primary and secondary
NOx High NOx emissions due Low NOx emissions due to low
fuels). The secondary fuel was inducted along with intake air at the inlet to high combustion temperature and exhaust gas
manifold and the primary fuel was directly injected into the engine temperature recirculation(EGR) dilution
cylinder [36]. The comparison of traditional compression ignition (CI) Soot High soot emissions due Low soot emission due to lean
engine and PCCI engine characteristics was shown in Table 1. to diffusion combustion homogeneous charge
mode
PCCI is a low-temperature combustion method, during which the

2
P.V. Elumalai et al. Fuel 324 (2022) 124603

[43] examined the PCCI engine fueled with cottonseed biodiesel and for 1 h at equal time intervals of 10 min. This combination was reduced
diethyl ether (DEE). The cottonseed biodiesel–diesel blend was used as a by adding a 5 M ammonia solution dropwise until its pH reached 10. It
primary fuel and DEE was used as the secondary fuel due to low auto- was then dried at 80 ◦ C for 8 h in an oven to obtain a brownish-black
ignition temperature and low viscosity. This experiment blended 20% powder. The CZ nanoparticle powder was then put into an alumina
biodiesel with diesel and tested with varying DEE concentrations in crucible, calcined at 500 ◦ C for 3 h, and then cooled to RT.
three compositions (5%, 10%, 15%, termed as DBD-1, DBD-2, and DBD-
3 respectively). They found that NOx emissions for PCCI mode were 2.2. Characterization
reduced to 29.5% and 22.2% due to the increased latent heat of fuel
vaporization value with increasing DEE quantity. In addition, the PCCI An X-ray diffractometer (XRD; model XRD; X’Pert Pro PW-1830;
combustion mode emitted lower HC, CO, and smoke emissions because Philips, Germany; CuK source) and a scanning electron microscope
DEE fuel has a higher amount of O2 thereby increasing the combustion equipped with energy-dispersive spectroscopy (SEM-EDS; model JEM-
rate, while brake thermal efficiency for PCCI mode was increased by 200; JEOL, USA) were used to investigate the crystallinity and surface
8.5% compared to diesel engine. Similar results could also be reported in morphology with composition analysis of CZ nanoparticles. The size
other studies [44,45]. In addition, doping the nanoparticle into fuel is and structure characteristics of CZ nanoparticles synthesized and
considered as an available and efficient method for further improving annealed were determined. The crystalline phase was identified, and the
the engine performance and minimizing the emission [46–48]. The main crystalline size was estimated using an X-ray diffractometer (XRD). The
motive of this practice is to enhance the thermal properties of fuels, XRD pattern was recorded with type X’Pert Pro; PANalytical, Almelo,
enlighten the performance characteristics and meet the current emission Cu-K = 1.54 A in the range of 10-85◦ . Scanning electron microscopy
norms [49,50]. In a study of Sree et al. [51], the biodiesel obtained from coupled with energy dispersive spectroscopy (SEM-EDS) with type JEM-
Calophyllum–Inophyllum oil was used as a fuel, while cerium oxide 200, at an accelerated voltage of 20 kV, was used to examine the
nanoparticles and multi-walled-carbon nanoparticles were used as an morphology. All of the experiments were completed at room
additive. The experiment was conducted with blends BCM20 (20% temperature.
biodiesel 80% diesel 20PPM CeO3 20PPM MWCNT) and BCM40 (20%
biodiesel 80% diesel 40 ppm CeO3 40 ppm MWCNT) and compared with
neat diesel. Among the blends, BCM reduced the NOx emissions by 2.3. Structural and morphological analyses
40.6%, and CO emissions were reduced to 50% for BCM20. Smoke
emissions were low for the blend BCM20 (by 54.32%) and those for BTE The peaks at 2θ values corresponded to the crystal planes of CuO
increased by 17.9% for blend BCM20. Table 2 shows the performance nanoparticles (110, 002, 111, − 202, 020, 202, and 113) and ZnO
and characteristics of the PCCI engine in previous studies. nanoparticles (100, 102, 110, 200, 112, and 201), as seen in the XRD
It could be seen from Table 2 that NOx emissions are less in the PCCI graph (Fig. 1a). CuO had a monoclinic phase, which matched with
mode compared with a conventional diesel engine. Moreover, it was also JCPDS card # 05–0661. Similarly, the reported XRD pattern (JCPDS
concluded that doping the nanoparticles into the fuel minimized the card # 01–079-0206) matched the diffraction peaks for ZnO with a
emission characteristics and slightly increase the performance parame­ hexagonal structure. The average crystallite size of the CZ nanoparticles
ters. Alcohols also play a key role in emission reduction, particularly obtained from the full width at half maximum of the diffraction peak
NOx. Hence, on a detailed exploration of the vast literature available, the was 17 nm. The CZ nanoparticles had a spherical and aggregated
study focuses on the combined impact of fuel modification (waste- morphology and measured around 100 nm. A few micrometers, which
originated biofuel included n- pentanol and nanoparticles) and com­ was in good agreement, the surface of ZnO was aggregated with CuO
bustion mode modification. The engine was operated on PCCI and dual- nanoparticles, as seen in the SEM image (Fig. 1b). To investigate the
fuel mode in the present experimental work. The two fuels used were for chemical purity of the synthesized product, elemental analysis of CZ
the present study namely, waste tire oil blended with diesel fuel as the nanoparticles was performed by EDS (Fig. 1c). The obtained EDS
primary fuel, and n-pentanol as the secondary fuel owing to superior revealed the presence of O, Cu, and Zn in the CZ nanoparticles, which
properties compared to its competitor alcohols. For the primary fuel, were successfully synthesized, as evidenced by XRD and EDAX.
CuO/ZnO (CZ) nanoparticles were mixed with waste tire oil at a con­
stant dosage of 50 ppm for each blend. This investigation was carried out 3. Oil extraction process and fuel preparation
on the PCCI engine fueled with various induction rates of n-pentanol to
achieve the dual benefits of engine modification and fuel modification. 3.1. Pyrolysis process

2. Materials and methods Pyrolysis is a process of fast thermal decomposition of biomass


without oxygen. The gases, biofuels, and char are the outputs of the
2.1. Synthesis procedure pyrolysis process at a temperature range of around 700–1000 ◦ C
[56,57]. The schematic layout of the pyrolysis process of the waste tire is
Analytical-grade Cu nitrate and Zn nitrate (0.01 mM) as sources of shown in Fig. 2.
Cu and Zn were added to a 100 ml beaker, and these chemicals were In the pyrolysis process of the waste tire, feeding, reaction, and
stirred in deionized water. Then, the polyvinylpyrrolidone (PVP) solu­ condensation were performed. The first step of this process is to remove
tion (0.25 g PVP in 10 ml) was added to the above reaction mixture. or pull the steel wires from the tire’s sidewall. After that, the tire is cut
Finally, the mixture was sonicated vigorously at room temperature (RT) into bulk pieces, and these bulk pieces are supplied to a compressive
shredder through a conveyor belt to cut them into small pieces of tire.

Table 2
Previous studies on performance and emission characteristics in PCCI engine.
Engine type Fuel BTE BSFC HC Smoke CO NOx Ref

PCCI mode Waste Cooked Oil (B20) ↑ 3.68 – ↓ 39.25 ↓ 19.94 ↓ 14.56 ↓ 34.43 [52]
PCCI mode Wheat germ oil/Bioethanol (30%) ↓ 1.78 – ↓ 29.53 ↓ 10.52 ↓ 28.52 ↓ 13.04 [42]
PCCI mode Ethanol (4% of Vol) – – ↓ 30.76 ↓ 15.67 ↓ 22.14 ↓ 44.56 [53]
PCCI mode Ethanol (10%, 15%)/Diesel – ↓ 8.12 ↑ 30.76 ↓ 34.00 ↑ 23.10 ↓ 28.00 [54]
PCCI mode Neem biodiesel/n-decanol (10 to 30%) ↑ 3.77 – – ↓ 11.80 – ↓ 9.57 [55]

3
P.V. Elumalai et al. Fuel 324 (2022) 124603

Fig. 1. (a) XRD pattern; (b) SEM image; (c) EDS spectra of CZ nanoparticles.

These are crushed into 2–5 cm pieces and fed into the reactor by a tightly supply to the reactor. The reactor has a cylindrical shape drum that
sealed screw conveyor [58]. Fuels such as diesel and LPG were used in rotates on the longitudinal axis for uniform melting of waste tire oil
the burning room to produce heat inside the burning chamber aiming to [59]. Owing to the uniform heating of small pieces of tire, the fuel is

Fig. 2. Pyrolysis process of waste tire for producing oil.

4
P.V. Elumalai et al. Fuel 324 (2022) 124603

evaporated. This vapor state fuel goes to the cyclone separator to remove 4. Experimental setup
the char in the vapor, followed by condensation the vapor is converted
into liquid fuel, which is collected in the oil tank. The uncondensed gas is 4.1. Engine setup for PCCI mode
supplied to the burner and used as a burning fuel [12,60].
A four-stroke, single-cylinder, constant speed water-cooled PCCI
3.2. Fuel preparation engine with direct injection was used in this experiment. The schematic
layout is shown in Fig. 4, in which a port-fuel injector was used to inject
The engine was operated on dual-fuel mode, in which two separate the secondary fuel into the vaporizer unit that was connected to the
tanks were used, the primary fuel tank and the secondary fuel tank. intake manifold through a heat pipe surrounded by a heating coil
Fig. 3 shows the flow chart of fuel preparation for the experiments of insulated with ceramic beads and glass wool.
PCCI combustion mode. In Fig. 4, the secondary fuel was injected at a rate of 0.06 gm/s
The primary fuel tank was filled with waste tire oil and the secondary irrespective of load and speed conditions at a pressure of 3 bar. An in­
tank was filled with n-pentanol. The secondary fuel (n-pentanol) was jection system was created to feed n-pentanol into finely atomized spray
varied in different proportion (10%, 20%, and 30%). In this study, CuO/ into the intake manifold; the injection system is also equipped with an
ZnO nanoparticles were used at a constant dosage of 50 ppm. CuO/ZnO ECU unit capable of higher pressure [64]. A pressure regulator and
nanoparticles were mixed with the primary fuel with the help of an bypassing valves were installed to maintain a consistent pressure of 3
ultrasonicator. Acoustic waves are used to stir nanoparticles into a so­ bar. The electronic control unit employed in this investigation could
lution. To separate substances, it transforms an electrical current into a dynamically alter the direct injection time duration based on engine
mechanical vibration. These disruptions can combine solutions, increase speed and load condition.
the speed of the dissolving of solids into a liquid (such as glucose in For the experimental setup for PCCI combustion mode, a premixed
waters), and remove absorbed gas from liquids [61]. To generate stable charge of fuel and air was injected into the cylinder and the remaining
nanoparticles, sonication methods were used to impact the surfaces and fuel was injected through the main injection at a pressure of 220 bar and
structure of nanoparticles (acting as electrostatic repulsion) and prevent injection timing of 35◦ BTDC. A fuel injection pump was used to control
particle aggregation [62]. Larger sonication causes nanoparticles to the main injection rate and a column tube manometer was used to
overcome adhesion forces, resulting in a higher surface charge. The measure its flow rate. The engine was connected to an eddy-current
contact between the probes and the sample is prevented using the in­ dynamometer that contains a load cell to measure the applied load. A
direct sonication approach, in which the sonic energy is supplied crank angle encoder was mounted on the crankshaft to check the crank
through waters from the horn to various tubes in the samples [63]. This angle data by using a data acquisition system. The PCCI experiment was
approach is favored when the sample volume is small since it avoids performed from zero loads to maximum load at 1500 pm. An engine
foaming and sample loss. Table 3 shows the physicochemical properties control unit (ECU) was used to control the secondary fuel injection into
of test fuels. the inlet manifold. The engine specifications are shown in Table 4.
A MEXA584L emission gas analyzer was used to measure the emis­
sions released from the engine such as CO, CO2, NOx, and HO. The
amount of smoke released was measured by an AVL415S smoke meter
[65]. The emissions gas analyzer and smoke meter specifications are
shown in Table 5.

4.2. Uncertainty analysis

Uncertainties might arise as a result of a variety of circumstances


such as changes in atmospheric conditions, deterioration of parts and
fuel quality during storage, particularly in the case of biofuel, testing
and interpretations, and so on. Fixed and random errors are two types of
uncertainties. Random or unpredictable errors deal with crucial quan­
tities, whereas fixed errors occur on a regular basis. Table 6 shows the
uncertainty analysis.

Table 3
Physical properties of test fuels.
Properties of Fuel Standards Diesel n- Waste
fuel Pentanol tire oil

Calorific value (kJ/kg) ASTM D240 43,900 36,100 42,600


Kinematic viscosity at ASTM D445 3.45 2.88 4.27
40 ◦ C (mm2/s)
Density (kg/m3) ASTM D1298 852 814 912
Flash point (◦ C) ASTM D93 48 59 26
Cloud point (◦ C) ASTM D2500 2.8 1.6
Latent heat vaporization ASTM D2766 250 308 238
(kJ/kg)
Cetane index ASTM D976 55 20 48
Carbon content (%) ASTM D189 81.20 68.18 83.79
Oxygen content (wt. %) ASTM D4815 0 18.18 4.17
Sulphur content (%) ASTM D129 0.015 0 0.028
RON ASTM D2699 20–30 85.8 –
MON – 20–30 75.9 –
Fig. 3. Flow chart of fuel preparation for PCCI combustion mode.

5
P.V. Elumalai et al. Fuel 324 (2022) 124603

Fig. 4. Experimental setup for PCCI mode operated with waste tire oil included nanoparticles/n-pentanol.

Table 4 Table 5
Experimental specification. Specification of smoke meter and five gas analyzers.
Engine Kirloskar TV1 Model of the gas analyzer Pollutant Range Resolution
Power 5.2 kW
MEX584L CO 0–10%vol 0.01% vol
Speed 1500 rpm
HC 0–20,000 ppm 1 ppm vol
Cylinder 1
CO2 0–20%vol 0.1% vol
Bore 87.50 mm
NOx 0–5,000 ppm 1 ppm vol
Length of Stroke 110 mm
Smoke meter AVL415S Smoke 0–100% capacity 0.1%
Length of Rod 234 mm
Compression Ratio 17:5
Cooling Type Water
for PTO20, PTO20CuZnO50, PTO20CuZnO50P10, PTO20CuZnO50P20,
and PTO20CuZnO50P30 are shown in Fig. 5.
5. Result and discussion As shown in Fig. 5, the BTE increases for all test fuels with the respect
to load. The BTE for diesel fuel outshines compared to all other test fuels.
5.1. Engine performance The pyrolysis waste tire oil blend shows a drop of BTE by 4% compared
to the base fuel. It is due to the lower calorific value and other poor
5.1.1. Brake thermal efficiency physicochemical properties of waste tire oil [66]. However, with the
The results for brake thermal efficiency with respect to load variation inclusion of hybrid nanoparticles (CuZnO, 50 ppm), the BTE of

6
P.V. Elumalai et al. Fuel 324 (2022) 124603

Table 6
Uncertainty analysis.
No Measured parameters Uncertainty (%)

1. CO 0.14
2. NOx 0.7
3. Smoke 0.7
4. BSFC 0.7
5. BTE 0.5
6. HC 0.4
7. Load 0.3

Fig. 6. Variation of BSFC for different fuel blend.

diesel, PTO20, PTO20CuZnO50, PTO20CuZnO50P10, PTO20­


CuZnO50P20, and PTO20CuZnO50P30 was observed to be 0.26, 0.29,
0.28, 0.283, 0.295, and 0.315 kg/kWhr, respectively.

5.1.3. Exhaust gas temperature


The exhaust gas temperature (EGT) with respect to the engine load
for baseline fuel diesel, pyrolysis tire oil blend (PTO20), nanoparticle
blend PTO20CuZnO50, and n-pentanol blends PTO20CuZnO50P10,
PTO20CuZnO50P20, and PTO20CuZnO50P30 is illustrated in Fig. 7.
Fig. 5. Variation of BTE for different fuel blend. The exhaust gas carries energy in terms of sensible heat to the at­
mosphere. With an increase in load, the EGT increases due to more fuel
PTO20CuZnO50 enhanced by 4.36% compared with PTO20 at full load burning [70]. However, more EGT could be attributed to the inefficient
operation. Obviously, CuZnO hybrid nanoparticles have higher stability burning and subsequent loss of energy for a particular load [71].
and robustness in the reaction process, which helps in improving the Throughout the load condition, EGT has been observed minimum for
BTE [67]. The blending of n-pentanol into the fuel mixture reduced the diesel fuel. It is seen that the nanoparticle blend PTO20CuZnO50
combustion momentum for which the BTE decreased. This could be due significantly reduced the EGT compared to PTO20 at all loading con­
to the impact of the lower calorific value of the fuel blend. In PCCI mode ditions and reduced 5.5% at 80% load level. It is also revealed that the n-
operation, the small fraction of n-pentanol addition improves the BTE by pentanol addition as a dual fuel increased the EGT at all load levels. At
1.2% compared with PTO20. This could be due to the premixed charge 80% loading, the EGT for diesel, PTO20, PTO20CuZnO50, PTO20­
of n-pentanol and air, which enhances the combustion rate of tire oil CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30 is
blends, thereby increasing the BTE. At full load (80%), the BTE values observed to be 427 ◦ C, 469 ◦ C, 443 ◦ C, 487 ◦ C, 509 ◦ C, and 524 ◦ C
for diesel, PTO20, PTO20CuZnO50, PTO20CuZnO50P10, PTO20­
CuZnO50P20, and PTO20CuZnO50P30 were observed to be 30.9%,
28.61%, 29.25%, 28.8%, 28.31%, and 27.87%, respectively.

5.1.2. Brake-specific fuel consumption


The brake-specific fuel consumption (BSFC) is an important perfor­
mance parameter that reflects the fuel consumed per unit of power
developed. The BSFC varies with engine operating conditions for
different fuel conditions. The variation in BSFC with load for all test
fuels is represented in Fig. 6. It is seen that the BSFC for diesel is mini­
mum and for pyrolysis waste, tire oil 20% blend (PTO20) is maximum at
all load conditions. This is mainly due to the fuel calorific value and
more aromatic component presence [68].
As expected, the BSFC was reduced for all test fuels with an increase
in load. This is due to the increase in temperature in the cylinder and
decrease in the primary frictional losses. However, the addition of
CuZnO nanoparticles positively impacts the BSFC results. The BSFC for
PTO20CuZnO50 reduced by 3.4% compared to PTO20. This may be due
to the improved combustion reactivity with nanoparticle inclusion in the
blend [69]. Further diluting the blend with n-pentanol showed inferior
results because of a weak fuel mixture formation and delayed vapor­
ization in the premixed combustion stage. At full load, the BSFC for
Fig. 7. Variation of EGT for different fuel blend.

7
P.V. Elumalai et al. Fuel 324 (2022) 124603

respectively. This might be due to the lower heat content of the fuel The result is observed that irrespective of fuel blends, HC emission
mixture. was highest for peak load conditions. The HC emission slightly decreases
for part-load operation and increases for further increase in load. Diesel
5.2. Emission characteristics combustion has higher HC emissions compared to other test fuels. The
inclusion of nanoparticles keeps the HC emissions at bay by providing
5.2.1. CO emission more oxygen and enhancing the reactivity of the fuel mixture [82]. The
The CO emission is one of the main undesired exhausts from the HC emission for PTO20CuZnO50 reduced by 17.03% when compared
combustion engine. The incomplete oxidation of carbon presents in the with PTO20. The HC emission increased with the increase in n-pentanol
fuel results in the emanation of CO [72]. It has severe health implica­ concentration in the blend mainly due to the poor mixture formation
tions such as reduced oxygen levels in the blood, respiratory diseases, and improper fuel–air mixing. At 80% load, the HC emission for diesel,
and heart diseases [73]. The variation in the CO level with load for all PTO20, PTO20CuZnO50, PTO20CuZnO50P10, PTO20CuZnO50P20,
test fuels is shown in Fig. 8. and PTO20CuZnO50P30 was found to be 100, 91, 75, 86, 89, and 94
In terms of percentage volume (vol %), the absolute CO emission was ppm, respectively.
observed to be more for lower load and full load PCCI engine operation.
It has already been established that alternative results in lower CO and 5.2.3. NOx emission
HC emissions [74]. With an increase in load from 20% to 40%, a drastic Nitric oxide and nitrogen dioxide emissions are prime concerns for a
reduction in CO emission was observed (more than 25%), whereas, compression ignition engine. The atmospheric nitrogen present in the
beyond 60% load level, CO emission significantly increased. It might be air reacts with oxygen to form nitrogen oxide in the combustion
due to the reduction in the air–fuel ratio resulting in lower availability of chamber, which is toxic and augments environmental pollution. This is
oxygen in the combustion chamber [75]. The inclusion of hybrid mainly prompted by the higher temperature inside the cylinder. The
nanoparticles in the blend reduced CO emission. PTO20CuZnO50 wit­ variation in NOx emission with load is shown in Fig. 10.
nessed the lowest CO emission, 22.09% and 36.79% lower than PTO20 It is observed that the NOx closely follows the engine loading trend.
and diesel fuel. This could be attributed to the superior reaction and For the lower load level, the emission occurrence is lesser and increases
inherent oxygen content in the nanoparticle-embedded fuel [76,77]. with the increase in load level and is highest at rated full load (80%
With the addition of n-pentanol to the fuel blend, CO emissions signif­ load). Compared to diesel, PTO20 witnessed higher NOx, and the hybrid
icantly increased. Owing to a lower density and lower heating value, the nanoparticle inclusion assisted to some extent to balance the higher NOx
combustion momentum was negatively affected, which hindered later- emission formation because of superior fuel reactivity. The overall NOx
stage CO oxidation, for which net CO emissions increased [78]. At full emission decreased because of low-temperature combustion in the PCCI
load, CO emission for diesel, PTO20, PTO20CuZnO50, PTO20­ combustion [83]. Other studies also support that nanoparticles increase
CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30 was found NOx emissions to some extent [84,85]. However, the NOx level
to be 0.106, 0.086, 0.067, 0.075, 0.085, and 0.093 vol%, respectively. decreased significantly for n-pentanol addition (up to 30%). This could
be ascribed to the fuel mixture’s lower energy content, resulting in lower
5.2.2. HC emission engine cylinder combustion temperature. The NOx emission for
The HC emission is caused by improper burning of fuels inside the PTO20CuZnO50P30 reduced by 18.04% compared to PTO20. At 80%
combustion chamber [79]. Although the amount of oxygen in the load, the NOx emission for diesel, PTO20, PTO20CuZnO50, PTO20­
combustion chamber is sufficient to oxidize hydrocarbon that results in CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30 was found
lower the HC formation. The main reason for HC formation is the wall to be 246, 266, 251, 239, 230, and 218 ppm, respectively.
impingement of the fuel accumulated in the chamber, crevice volume,
and flame front cooling during combustion [80]. In the PCCI engine, 5.2.4. Smoke emission
low-temperature combustion is the main reason for the formation of Smoke emission primarily depends on the engine operating condi­
high HC emissions. However, with fuel modification and infusing more tion and hydrogen-to-oxygen share in the fuel. It is one of the common
oxygen-bound combustion, it could be reduced [81]. The variation in
the HC emission with load is shown in Fig. 9.

Fig. 8. Variation of CO emission for different fuel blend. Fig. 9. Variation of UBHC for different fuel blend.

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P.V. Elumalai et al. Fuel 324 (2022) 124603

5.3. Combustion behaviors

5.3.1. In-cylinder pressure


Fig. 12 shows the in-cylinder pressure generation with crank angle.
The pressure inside the cylinder is a prime combustion parameter that
reflects the overall combustion behavior of the engine. The performance
and emission parameters of a heat engine are also greatly affected by the
combustion phenomenon of the test fuels. The cylinder pressure was
greatly affected by the calorific value of the fuel [88].
From Fig. 12, it could be seen that the maximum cylinder pressure
was observed for diesel fuel compared to other tested fuels. The PTO20
blend witnessed a lower cylinder pressure due to lesser heating value
and poor fuel characteristics of pyrolysis oil-based fuel. However, the
inclusion of nanoparticles significantly improved the in-cylinder com­
bustion activity for which the cylinder pressure improved. The magni­
tude of cylinder pressure (CP) for diesel, PTO20, PTO20CuZnO50,
PTO20CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30
were found to be 64.05, 56.89, 61.66, 59.86, 54.01 and 51.13 bar
respectively. The value of CP for PTO20 was 5% and 10% higher as
compared to PTO20CuZnO50P20, and PTO20CuZnO50P30. Surpris­
Fig. 10. Variation of NOx for different fuel blend. ingly, the lower percentage n-pentanol addition (PTO20CuZnO50P10)
produced higher cylinder pressure than the PTO20 blend. This could be
ascribed to the better fuel mixture formation, superior fuel vaporization,
emissions that results from the incomplete combustion of fuel [86]. In
and inherent oxygenated effect [89]. However, more n-pentanol-added
the PCCI combustion, it is brought to a safer limit. The variation in
blends such as PTO20CuZnO50P20 and PTO20CuZnO50P30 showed
smoke emission with load for PTO20, PTO20CuZnO50, PTO20­
lower cylinder pressure values. It was mainly due to the lower calorific
CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30 is shown
values and inferior mixture formation in the cylinder chamber.
in Fig. 11.
Furthermore, cooling of flame fronts for higher n-pentanol fuel blends is
Smoke emission also follows the loading trend and linearly increases
expected to resist cylinder pressure [90]. Overall, it can be concluded
with load level. This is due to the burning of more fuel with insufficient
that PTO20CuZnO50P10 is the best blend among all the PTO blends
oxygen in the combustion chamber. The PTO witnessed more smoke
considering the cylinder pressure.
emissions compared to diesel. The smoke level was brought to a lower
level with the inclusion of hybrid nanoparticles due to better combustion
5.3.2. Heat release rate
[87]. It was also observed that the smoke was significantly reduced with
The heat release rate (HRR) combustion parameter reflects the
n-pentanol addition of up to 30%. This could be due to the oxygen-rich
conversion of chemical energy in the fuel to heat energy [91]. The HRR
combustion and better ignition quality of lower-density n-pentanol. The
is a function of cylinder pressure, volume, and adiabatic index. It is
smoke opacity for PTO20CuZnO50P30 at PCCI mode operation was
observed that the trend of the HRR curve is different for test fuel blends.
reduced by 15.27% compared with the PTO20 at 80% load. It could be
Fig. 13 shows the HRR of the premixed combustion phase completed
attributed to fine atomization and premixed charge, resulting in droplet
within 10 to 12-degree crank angle duration for all test fuels.
combustion. The smoke opacity for diesel, PTO20, PTO20CuZnO50,
The peak HRR must appear before TDC for smooth expansion and
PTO20CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30 was
compression stroke. Highest HRR is observed for baseline diesel fuel
found to be 34%, 36%, 32%, 31.2%, 31%, and 30.05%, respectively.
which is 74.03 J/˚CA, whereas for PTO20 it is reduced to 65.67 J/˚CA. It

Fig. 12. Cylinder pressure generation for different test fuels at 80%
Fig. 11. Variation of smoke for different fuel blend. load condition.

9
P.V. Elumalai et al. Fuel 324 (2022) 124603

value and lower density which helps in faster fuel evaporation. More­
over, the cetane number of the fuel played a primary role in the delay
period by accelerating the flame front [92]. The ID significantly
increased for pyrolysis tire oil blend PTO20 and dramatically reduced
nanoparticle inclusion in the blend. At full load, the ID for PTO20­
CuZnO50 reduced by 6% compared to PTO20. However, with the in­
duction of n-pentanol as secondary fuel, the delay period increases. The
intensity of delay aggravated with the concentration of the n-pentanol
present. This may be attributed to lesser heating value and inefficient
vaporization of n-pentanol [93]. Moreover, the combined role between
cetane and octane number enhanced the ignition delay further for a
higher n-pentanol percentage. At full load, the ignition delay for diesel,
PTO20, PTO20CuZnO50, PTO20CuZnO50P10, PTO20CuZnO50P20,
and PTO20CuZnO50P30 is observed to be 10.8 ◦ CA, 11.7 ◦ CA, 11 ◦ CA,
11.3 ◦ CA, 12.1 ◦ CA, and 12.4 ◦ CA respectively.

5.3.4. Combustion duration


The combustion duration (CD) can be represented by the time taken
for combustion in sec or crank angle rotation in terms of ◦ CA. In this
investigation, the CD is presented as crank angle rotation in terms of
Fig. 13. Heat release rate for different fuel blends at 80% load condition.

CA. The variation of CD with load is illustrated in Fig. 15.
Unlike ignition delay, the combustion duration increases with load
may be ascribed to the heat content of the fuel blend. However, with level increase. As the load increases, admission of more quantity of fuel
nanoparticle addition, the HRR again peaked at 71.11 J/˚CA. This is due charge for the set power requirement results in a higher combustion
to the efficient reactivity of the CuZnO nanoparticle in the ignition duration. The range varies from 25.4 ◦ CA at 20% load to 40.3 ◦ CA at
process. It is seen that n-pentanol addition results in the reduction of 80% load for diesel fuel. Interestingly, it is observed that the CD trend
peak HRR value. The peak HRR for PTO20CuZnO50P10, PTO20­ follows similar to that of ID for a particular load. The CD was minimum
CuZnO50P20, and PTO20CuZnO50P30 is observed to be 68.62 J/˚CA, for diesel fuel and surged for 20% blending with pyrolysis tire oil
62.08 J/˚CA, and 56.1 J/˚CA respectively. The n-pentanol addition re­ (PTO20). However, the surge of CD was significantly balanced (~11%)
duces the net energy density of the fuel, which affects the vaporization of by nanoparticle inclusion. This may be due to the better reactivity of the
the fuel mixture and subsequent combustion. Overall, smooth combus­ fuel blend and oxygen enrichment [94]. However, the reversed trend
tion of all the test fuel is ensured from the HRR vs. crank angle plot. could be observed for the n-pentanol addition as secondary fuel. At full
load, the combustion duration for diesel fuel, PTO20, PTO20CuZnO50,
5.3.3. Ignition delay PTO20CuZnO50P10, PTO20CuZnO50P20, and PTO20CuZnO50P30 is
The fuel characteristics play a significant role in the delay time, observed to be 40.3◦ CA, 47.6◦ CA, 42.5◦ CA, 45.2◦ CA, 48.7◦ CA, and
necessitating the detailed engine experimental investigation of a 51.4◦ CA, respectively. In general, the comparison of results obtained
particular fuel. The variation of ignition delay with load for all test fuels from the present study with others could be given in Table 7, which
is presented in Fig. 14. compares the current study’s findings with other related previous
With load level rise, the delay period decreased for all test fuels as studies. From Table 7, it can be inferred that the present study agrees
expected due to improved combustion momentum and higher chamber well with the previous study on similar work with PCCI engine incor­
temperature. Diesel fuel has been observed to offer the least delay period porating alcohol blends in the intake manifold.
for all loading conditions. This is mainly ascribed to the higher calorific

Fig. 14. Ignition delay period for different test fuels at various load. Fig. 15. Period of combustion for different test fuels at various load.

10
P.V. Elumalai et al. Fuel 324 (2022) 124603

Table 7 • On the whole, it was concluded that the diesel-powered PCCI engine
Comparison of the present study with previous study experimental results. was superior to the other test fuels, but CuZnO doped PTO20
Parameters Present study Srihari El et al. [95] Bhiogade et al. exhibited a similar trend to diesel. Furthermore, the lowest induction
[54] [96] rate of n-pentanol (PTO20CuZnO50P10) recorded a significant in­
BTE ↑ (8%) – ↑ 4% ↑ 3% crease in thermal efficiency and a remarkable reduction in NOx and
NOx ↓ (12%) ↓ 28% ↓ 27% ↓ 42% smoke emission as compared to the PTO20 blend. Hence, the blend
HC ↓ (10%) ↓ 13.76% ↑ 36% ↑ 40% PTO20CuZnO50P10 was chosen as the best fuel for the PCCI mode of
Smoke ↓ (23%) ↓ 34% – ↓ 20% operation at 80% load condition.
CO ↓ (37%) ↑ 23.1% ↑ 40% ↑ 54%
HRR ↑ (7.6%) – ↑ 6.2% ↑ 7.4%

6. Conclusions CRediT authorship contribution statement

This study was performed on a PCCI engine fueled with highly P.V. Elumalai: Conceptualization, Methodology, Validation,
viscous waste tire pyrolysis oil. The high-volatile n-pentanol was added Writing – original draft. Santosh Kumar Dash: Methodology, Writing –
along with fresh air charged into the cylinder through the intake review & editing. M. Parthasarathy: Methodology, Investigation,
manifold. The prime aim of the study was to determine the influence of Writing – review & editing. N.R. Dhineshbabu: Methodology, Valida­
n-pentanol percentage on PCCI engine characteristics at various load tion, Investigation. Dhinesh Balasubramanian: Conceptualization,
conditions. In general, some crucial findings are given below: Writing – review & editing. Dao Nam Cao: Conceptualization, Writing –
review & editing. Thanh Hai Truong: Review & editing. Anh Tuan Le:
• PCCI mode operation was attained for lean mixture combustion Review & editing. Anh Tuan Hoang: Methodology, Writing – review &
without n-pentanol induction rate. The highest BTE noticed in the editing.
PCCI mode was 30.9% for diesel whereas for n-pentanol induction it
was 6.7%–9.8% lower than the diesel fuel. PCCI operation at n-
pentanol induction rate with tire oil was achieved up to 30%. Slightly Declaration of Competing Interest
irregular combustion and noisy operation were noticed when the n-
pentanol induction rate was beyond 30%. Moreover, the PCCI mode The authors declare that they have no known competing financial
operation was limited at 80% load condition due to supply of lean interests or personal relationships that could have appeared to influence
mixture condition, which results in restriction of extension load the work reported in this paper.
condition up to 100%.
• BTE of PTO20was lower than that of diesel fuel at all load conditions Acknowledgements
whereas it was slightly similar with diesel when nanoparticles were
added to the blend. With an increase in the rate of n-pentanol with The authors extend their heartfelt thanks to the management of
blend, BSFC was gradually increased. The highest rise in BSFC was Aditya Engineering College, Surampalem, India; Mepco Schlenk Engi­
0.8 kg/kWhr at the initial load and 0.31 kg/kWhr at 80% load for neering College, Sivakasi, Tamil Nadu, India; and HUTECH University,
PTO20CuZnO50P30. When n-pentanol was added to tire oil, the Vietnam for providing the necessary support to complete this work
energy of the fuel blend decreased. effectively.
• An increase in engine load leads to a drop in the CO emission for all
test fuels. The increase in the n-pentanol concentration in the blend References
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