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Water Generation100%good
Water Generation100%good
Objective:To lay down a procedure for Sanitization of Purified Water Generation and Distribution system.
Company.
Responsibility
The Concerned Technician shall follow the Sanitization Procedure as per this SOP.
The Officer/Executive-Engineering shall be responsible for implementation of the procedure as per this
SOP.
Accountability: Head-Engineering and QA shall accountable for the compliance of the procedure as per
this SOP.
Procedure:
RO membranes are sanitized by using RO permeate which filtered through MCF . The water in tank is
Make sure that the main supply of 240 Volts to panel is coming properly and turn “ON” all MCB switches.
For RO-1 sanitization open pump suction valve and Discharge valve and all other valves are closed.
For RO-2 sanitization open pump suction valve and discharge valve.
For EDI sanitization open the pump suction valve and discharge valve.
Start the pump and circulate warm water (NMT 45°C) with a maximum pump discharge of 2.5 kg/cm2.
Start the heater EHE. Set temperature as 85°C and temperature rises at NMT 4°C per minute.
When temperature reaches 80°C switch “OFF” the heater EHE. Don’t stop circulation.
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Flush the system with water of maximum feed pressure of 2.5 kg/cm2.
Frequency: minimum twice a month.
Switch “ON” the main power supply to the panel by means of starter switch at side of control panel.
Turn “ON” the MCB inside the control panel for powering the PLC and MMI.
Make sure the utilities (i.e. compressed air and steam) are available to the system at required pressure
Make sure all the pump suction and discharge valves are kept open.
Make sure the MCB for the pumps are turned “ON” inside the control panel.
Put the system in ‘AUTO’ mode with the help of selector switch (AUTO /OFF/ MANUAL) on the panel
door.
Drain the water in storage tank T-2101 till the water level reaches for sanitization by opening the drain
valve or feed the water to reach water level if the water level is low.
Press the SET button on the main screen to go to SET parameters for sanitization of distribution system.
Enter the temperature for sanitization as 85°C at which the system is to be sanitized and the Hysterisis
To put the system in sanitization mode turn “ON” the sanitization selector switch.
Ensure that all the drain / sampling valves are in closed condition.
The tank steam inlet valve will open and close depending on the temperature of the water for a pre
settable time. As soon as the temperature of water in return line reaches above the specified value then
actuated valve turns OFF.
During sanitization, all the valves and pumps will be operational with the help of Selector switches and
After completion of sanitization cycle, turn “OFF” the sanitization selector switch.
Empty the Distribution system by opening the drain valves. Also open up all the sampling valves while
draining off the system.
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History
– 00 New SOP
CrowdStrike
d worC
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