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PARTS MANUAL

ERC35HG, ERC40HG, ERC45HG,ERC55HG


(B839)

Yale Europe Materials Handling Limited


Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom P/N 524238564
Telephone; +44 (0) 1252 810 261 © Yale Corp.
Telefax; +44 (0) 1252 770 702 10/2005
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page viii for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 HEADER HOSE GROUP

11 FORKS, LOAD BACKREST, AND MAST INSTALLATION

12 OPTIONS

13 NUMERICAL INDEX

14 USER SUPPORT INFORMATION

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................... v
ACCELERATOR ................................................................................................................................................. 5.12
ACCUMULATOR ................................................................................................................................................ 12.3
ALPHABETICAL INDEX............................................................................................................................................ i

B
BATTERY SPACER ............................................................................................................................................ 1.20
BRAKE ASSEMBLY ............................................................................................................................................. 5.6
BRAKE LINKAGE................................................................................................................................................. 5.4

C
CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.24
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.12
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
CONTACTOR
POWER STEERING ON-DEMAND................................................................................................................ 2.12
CONTACTOR PANEL ......................................................................................................................................... 2.10
CONTROL PANEL
36/48 VOLT ....................................................................................................................................................... 2.6
72/80 VOLT ....................................................................................................................................................... 2.8
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6.20
THREE FUNCTION ........................................................................................................................................ 6.16
COUNTERWEIGHT ............................................................................................................................................. 1.4

D
DC CONVERTER............................................................................................................................................... 12.2
DRIVE AXLE ........................................................................................................................................................ 3.2
DRIVE LIGHTS................................................................................................................................................... 12.4
DRIVE TIRE AND WHEEL ................................................................................................................................. 3.12

E
ELECTRICAL SYSTEM........................................................................................................................................ 2.2

F
FLOOR PLATES AND COVERS .......................................................................................................................... 1.8
FOOT DIRECTIONAL CONTROL ...................................................................................................................... 5.14
FORKS
CLASS III ....................................................................................................................................................... 11.2
OPTIONAL .................................................................................................................................................. 11.3
CLASS IV........................................................................................................................................................ 11.4
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.12
FREE-LIFT CYLINDER

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20


TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.10
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1.14
SHEET 2 OF 2 ................................................................................................................................................ 1.16

G
GEAR PUMP ...................................................................................................................................................... 4.10

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT
HEIGHTS 4940 AND 5200 MM AND ABOVE ........................................................................................... 10.12
HEIGHTS LESS THAN 4940 AND 5200 MM.............................................................................................. 10.8
TWO STAGE FULL FREE-LIFT
MAST HEIGHT 3650 MM.......................................................................................................................... 10.16
TWO STAGE LIMITED FREE-LIFT
MAST HEIGHT 2790 AND 3050 MM ........................................................................................................ 10.18
MAST HEIGHTS 2790MM AND 3050MM................................................................................................... 10.6
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.2
HOOD................................................................................................................................................................. 1.10
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... vii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... vii
HYDRAULIC
SINGLE PUMP AND MOTOR........................................................................................................................... 6.2
HYDRAULIC CONTROL
HAND LEVERS............................................................................................................................................... 6.14
HYDRAULIC FILTER .......................................................................................................................................... 6.10
HYDRAULIC MOTOR........................................................................................................................................... 6.6
HYDRAULIC PLUMBING
CONTROL VALVE .......................................................................................................................................... 6.12
HYDRAULIC PUMP
29 CC................................................................................................................................................................ 6.8

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS..................................... x
IDENTIFICATION OF MAST SERIAL NUMBER ..................................................................................................... ix
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. viii
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.4
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

L
LABELS ................................................................................................................................................................ 1.2
LED BACK-UP AND BRAKE LIGHTS ................................................................................................................ 12.8
LINE CONTACTOR ............................................................................................................................................ 2.14
LOAD BACKREST EXTENSION........................................................................................................................ 11.6

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16
TWO STAGE LIMITED FREE-LIFT
ERC 35-40 HG ............................................................................................................................................ 7.10
ERC 45-55 HG ............................................................................................................................................ 7.12
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.6
MAST INSTALLATION........................................................................................................................................ 6.24
MASTER CYLINDER ......................................................................................................................................... 5.10

N
NON SUSPENSION SEAT ................................................................................................................................. 1.12

O
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.2
OVERHEAD GUARD
WITH CURVED LEG......................................................................................................................................... 1.6
WITH STRAIGHT LEG ................................................................................................................................... 1.18

P
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5.2

S
SHIFT LEVER .................................................................................................................................................... 4.16
STEER AXLE ....................................................................................................................................................... 4.2
STEER COLUMN ............................................................................................................................................... 4.12
STEER MOTOR AND PUMP ............................................................................................................................... 4.8
STEER PUMP .................................................................................................................................................... 4.14
STEER TIRE AND WHEEL ................................................................................................................................ 4.18
STEERING CYLINDER ........................................................................................................................................ 4.6
STROBE LIGHT ................................................................................................................................................. 12.6
SUPPLY AND RETURN ....................................................................................................................................... 6.4

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T
TILT CYLINDER ................................................................................................................................................. 6.26
TRACTION MOTOR ........................................................................................................................................... 3.10
TRANSMISSION .................................................................................................................................................. 3.6

W
WIRE HARNESS
BRAKE SWITCH............................................................................................................................................. 2.32
DASH PANEL.................................................................................................................................................. 2.31
LIGHTS ........................................................................................................................................................... 2.28
MAIN CONTROL
SHEET 1 0F 2
D/B 08/2005⇒ ......................................................................................................................................... 2.20
SHEET 1 OF 2
⇒D/B 08/2005 ......................................................................................................................................... 2.16
SHEET 2 OF 2
D/B 08/2005⇒ ......................................................................................................................................... 2.22
⇒D/B 08/2005 ......................................................................................................................................... 2.18
WIRE HARNESS (MAIN CONTROL)
80 VOLT
SHEET 1 OF 2 ............................................................................................................................................ 2.24
SHEET 2 OF 2 ............................................................................................................................................ 2.26

iv
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

v
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 13.1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another figure.
item affected.
A figure reference is denoted by a pointing hand
followed by a page number in the DESCRIPTION Contact your local dealer for Yale lift trucks for
column (☞Page 3-4) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

vii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

ix
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

x
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

BATTERY SPACER ............................................................................................................................................ 1.20


COUNTERWEIGHT ............................................................................................................................................. 1.4
FLOOR PLATES AND COVERS .......................................................................................................................... 1.8
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1.14
SHEET 2 OF 2 ................................................................................................................................................ 1.16
HOOD................................................................................................................................................................. 1.10
LABELS ................................................................................................................................................................ 1.2
NON SUSPENSION SEAT ................................................................................................................................. 1.12
OVERHEAD GUARD
WITH CURVED LEG......................................................................................................................................... 1.6
WITH STRAIGHT LEG ................................................................................................................................... 1.18

1.1
LABELS

LABELS

1.2
LABELS

ITEM PART NO. DESCRIPTION QTY

1 524208881 Label (Yale)................................................................................................................ 2


2 505974557 Label (Pinch Point) .................................................................................................... 3
3 504238219 Label (Mast Warning) ................................................................................................ 1
4 518805660 Label (Operator Warning).......................................................................................... 1
5 505973524 Label (Operator Restraint)......................................................................................... 2
6 501904909 Rivet .......................................................................................................................... 4
7 519996803 Cover ......................................................................................................................... 1
8 519996801 Base .......................................................................................................................... 1
9 504225200 Plug ........................................................................................................................... 1
10 504231276 Label (Lift/Tilt)............................................................................................................ 1
11 504241782 Plug ........................................................................................................................... 10
12 505972566 Label (No Riders) ...................................................................................................... 2
13 580033435 Label (Battery Restraint) ........................................................................................... 2
14 524188468 Label (AC Technology) .............................................................................................. 1
15 518797644 Label (Battery Spacer) .............................................................................................. 1
16 504231231 Strip ........................................................................................................................... AR
17 580011260 Pad ............................................................................................................................ 2
18 505890500 Label (Patents and Trademarks) ............................................................................... 1
19 580033434 Label (Battery Disconnect) ........................................................................................ 1
20 504231256 Label (Auxiliary Function - Side-Shift) ....................................................................... 1
21 a .. . . . Capacity Plate ........................................................................................................... 1
22 505976530 Rivet .......................................................................................................................... 4
23 519432675 Label (Parking Brake Warning).................................................................................. 1
24 505972545 Label (Mast Warning) ................................................................................................ 2
25 580008064 Cover ......................................................................................................................... 1
26 580020205 Nameplate (Blank)..................................................................................................... 1
27 504231275 Label (Forward/Reverse) ........................................................................................... 1
28 504225252 Plug ........................................................................................................................... 1
29 580023057 Plug ........................................................................................................................... 2
30 504241783 Plug ........................................................................................................................... 10
31 505974597 Label (Lifting Eye)...................................................................................................... 1

FOOTNOTES:
a Contact Your Local Yale Dealer

1.3
COUNTERWEIGHT

COUNTERWEIGHT

1.4
COUNTERWEIGHT

KEY:
A: ERC35HG
B: ERC40-45HG (Long Wheel Base)
C: ERC55HG(Short Wheel Base)

QTY
ITEM PART NO. DESCRIPTION A B C

1 524208970 Counterweight ........................................................................................ 1 .. ..


1 524208971 Counterweight ........................................................................................ .. 1 ..
1 524208972 Counterweight ........................................................................................ .. .. 1
2 520040856 Plug ........................................................................................................ 1 1 1
3 580000236 Nut .......................................................................................................... 2 2 2
4 061278500 Washer ................................................................................................... 4 4 4
5 504224270 Tape........................................................................................................ AR AR AR
6 520053875 Capscrew................................................................................................ 2 2 2
7 909882405 Locknut ................................................................................................... 2 2 2
8 505970501 Washer ................................................................................................... 4 4 4
9 449001313 Capscrew................................................................................................ 2 2 2
10 504224291 Tow Pin ................................................................................................... 1 1 1

1.5
OVERHEAD GUARD
(WITH CURVED LEG)

OVERHEAD GUARDWITH CURVED LEG

1.6
OVERHEAD GUARD
(WITH CURVED LEG)

KEY:
A: ERC35-40HG
B: ERC45-55HG

QTY
ITEM PART NO. DESCRIPTION A B
1 a 580053011 Overhead Guard................................................................................................ 1 ..
1 a 580053012 Overhead Guard................................................................................................ .. 1
1 b 580053015 Overhead Guard................................................................................................ 1 ..
1 b 580053016 Overhead Guard................................................................................................ .. 1
2 580056526 Handle (Grab).................................................................................................... 1 1
3 504060774 Screw................................................................................................................. 2 2
4 502097905 Nut ..................................................................................................................... 4 4
5 016110000 Washer .............................................................................................................. 8 8
6 020788000 Capscew............................................................................................................ 4 4
7 501725901 Capscrew........................................................................................................... 4 4
8 449022017 Lockwasher ....................................................................................................... 4 4

FOOTNOTES:
a Grid Type
b PlateType

1.7
FLOOR PLATES AND COVERS

F LOOR PLATES AND COVERS

1.8
FLOOR PLATES AND COVERS

KEY:
A: ERC35-40HG
B: ERC45-55HG

QTY
ITEM PART NO. DESCRIPTION A B
1 504225221 Standoff ............................................................................................................. 2 2
2 580053040 Cover ................................................................................................................. 1 1
3 015026000 Lockwasher ....................................................................................................... 4 4
4 520051894 Capscrew........................................................................................................... 4 4
5 520045703 Cover ................................................................................................................. 1 1
6 520045707 Plate .................................................................................................................. 1 1
7 449007048 Screw................................................................................................................. 6 6
8 449021003 Washer .............................................................................................................. 6 6
9 505972586 Nut (Foldover).................................................................................................... 6 6
10 449021003 Washer .............................................................................................................. 6 6
11 449007048 Screw................................................................................................................. 6 6
12 504225237 Plate .................................................................................................................. 1 1
13 520045706 Plate .................................................................................................................. 1 1
14 524138293 Floormat (Rear) ................................................................................................. 1 1
15 524138290 Floorplate (Rear) ............................................................................................... 1 1
16 524138291 Floorplate (Front)............................................................................................... 1 1
17 524138294 Floormat (Front)................................................................................................. 1 1
18 580011597 Cover ................................................................................................................. 1 ..
18 580011598 Cover ................................................................................................................. .. 1
19 147246000 Capscrew........................................................................................................... 8 8
20 061278200 Washer .............................................................................................................. 8 8
21 015026600 Lockwasher ....................................................................................................... 8 8
22 520051895 Nut ..................................................................................................................... 8 8
23 524218560 Cowl................................................................................................................... 1 1
24 055486800 Capscrew........................................................................................................... 2 2
25 061278000 Washer .............................................................................................................. 2 2
26 520045701 Cover ................................................................................................................. 1 1
27 449001302 Capscrew........................................................................................................... 1 1
28 449021006 Washer .............................................................................................................. 2 2
29 449022013 Lockwasher ....................................................................................................... 1 1
30 449015044 Nut ..................................................................................................................... 1 1
31 520041892 Mounting Panel.................................................................................................. 1 1
32 520041817 Mounting Panel.................................................................................................. 1 1
33 520051863 Clip .................................................................................................................... 1 1
a 504225252 Plug ................................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

1.9
HOOD

HOOD

1.10
HOOD

KEY:
A: ERC35-40HG
B: ERC45-55HG

QTY
ITEM PART NO. DESCRIPTION A B
1 524138235 Hood (Wing RH) ................................................................................................ 1 ..
1 524138236 Hood (Wing RH) ................................................................................................ .. 1
2 449001121 Capscrew........................................................................................................... 8 8
3 504235245 Handle ............................................................................................................... 2 2
4 449021003 Washer .............................................................................................................. 30 30
5 449022018 Lockwasher ....................................................................................................... 4 4
6 449015002 Nut ..................................................................................................................... 4 4
7 520045888 Trim.................................................................................................................... 1 1
8 023338500 Retaining Ring ................................................................................................... 2 2
9 520045582 Plate .................................................................................................................. 1 ..
9 520045584 Plate .................................................................................................................. .. 1
10 520045583 Pin ..................................................................................................................... 1 1
11 520045887 Trim.................................................................................................................... 1 1
12 520045885 Hinge ................................................................................................................. 1 1
13 520045886 Bracket .............................................................................................................. 2 2
14 504231270 Nut ..................................................................................................................... 26 26
15 520045891 Adhesive............................................................................................................ AR AR
16 520045889 Trim.................................................................................................................... 4 4
17 524138233 Hood (Wing LH)................................................................................................. 1 ..
17 524138234 Hood (Wing LH)................................................................................................. .. 1
18 449001412 Capscrew........................................................................................................... 10 10
19 504235265 Capscrew........................................................................................................... 12 12
20 580010764 Hinge ................................................................................................................. 2 ..
20 580010765 Hinge ................................................................................................................. .. 2
21 524138222 Hood .................................................................................................................. 1 ..
21 524138223 Hood .................................................................................................................. .. 1
22 504235236 Trim.................................................................................................................... 1 1
23 520045890 Trim.................................................................................................................... 2 2

1.11
NON SUSPENSION SEAT

NON SUSPENSION SEAT

1.12
NON SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

580008424 Non-Suspension Seat................................................................................................ 1


1 504232248 Seat...................................................................................................................... 1
2 504305734 Switch Assembly .................................................................................................. 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 .. . . . Seat Belt .......................................................................................................... 1
5 .. . . . Screw ............................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Washer............................................................................................................. 2
8 .. . . . Nut ................................................................................................................... 2
9 580014485 Seat Rail (RH) ...................................................................................................... 1
10 580014486 Seat Rail (LH)....................................................................................................... 1
11 580014487 Bracket ................................................................................................................. 1
12 504239227 Rod End Pin .............................................................................................................. 1
13 501702904 Adhesive.................................................................................................................... AR
14 074259300 Capscrew................................................................................................................... 4
15 504227297 Nut ............................................................................................................................. 4
16 016103700 Washer ...................................................................................................................... 4
17 150112324 Gas Spring ................................................................................................................ 1
18 504227219 Spring ........................................................................................................................ 1
19 580010668 Latch.......................................................................................................................... 1
20 580010657 Plate ..................................................................................................................... 1
21 504227270 Pin ........................................................................................................................ 1
22 504227213 Plate .......................................................................................................................... 1
23 449001114 Capscrew................................................................................................................... 2
24 449022018 Lockwasher ............................................................................................................... 2
25 504224237 Knob .......................................................................................................................... 1
26 203078700 Capscrew................................................................................................................... 1
27 504223295 Spacer ....................................................................................................................... AR
28 504223209 Spring Latch .............................................................................................................. 1
29 504223299 Clamp ........................................................................................................................ 2
30 504223232 Bar ............................................................................................................................. 1
31 449001302 Capscrew................................................................................................................... 4
32 449022013 Lockwasher ............................................................................................................... 4
33 504223250 Rod (Formed) ............................................................................................................ 1
34 504223296 Spring ........................................................................................................................ 1
35 015026400 Lockwasher ............................................................................................................... 1
36 449015044 Nut ............................................................................................................................. 4
37 580036838 Plate .......................................................................................................................... 1
38 580060829 Wire Harness............................................................................................................. 1
39 505968533 Connector............................................................................................................. 1
40 505968540 Secondary Lock ................................................................................................... 1
40 505968514 Terminal (Pin) ....................................................................................................... 2
40 505064713 Terminal................................................................................................................ 2
41 016103700 Washer ...................................................................................................................... 1
42 015416200 Cotter Pin .................................................................................................................. 1

1.13
FULL SUSPENSION SEAT
(SHEET 1 OF 2)

FULL SU SPENSION SEATSHEET 1 OF 2

1.14
FULL SUSPENSION SEAT
(SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

524139223 Full Suspension Seat (Vinyl) ..................................................................................... 1


1 524139579 Back Cushion ....................................................................................................... 1
2 580023146 Seat Cushion (Vinyl) ............................................................................................ 1
3 580013409 Slider Kit............................................................................................................... 1
4 580013410 Switch (Seat)........................................................................................................ 1
5 580013411 Wire Harness ....................................................................................................... 1
6 580013412 Armrest (LH) (LH)................................................................................................. 1
7 580013413 Armrest (RH) (RH) ............................................................................................... 1
8 580013414 Cap (LH)............................................................................................................... 1
9 580013415 Cap (RH) .............................................................................................................. 1
10 580013416 Cover (LH)............................................................................................................ 1
11 580013417 Cover (RH) ........................................................................................................... 1
12 580013418 Holder Kit ............................................................................................................. 1
13 580013426 Recliner Kit........................................................................................................... 1
14 580013427 Recliner Knob....................................................................................................... 1
15 580013428 Seat Belt Kit ......................................................................................................... 1
16 023604600 Washer ................................................................................................................. 4
17 504238298 Nut........................................................................................................................ 4
18 580017263 Seat Pan............................................................................................................... 1
19 .. . . . Capscrew ............................................................................................................. 1
20 504238298 Nut........................................................................................................................ 4
21 023604600 Washer ................................................................................................................. 4
22 .. . . . Stop...................................................................................................................... 1
23 449001023 Capscrew ............................................................................................................. 4
24 449015044 Nut........................................................................................................................ 4
25 449022013 Lockwasher .......................................................................................................... 4

1.15
FULL SUSPENSION SEAT
(SHEET 2 OF 2)

FULL SU SPENSION SEATSHEET 2 OF 2

1.16
FULL SUSPENSION SEAT
(SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

524139223 Full Suspension Seat (Vinyl) ..................................................................................... 1


1 580013419 Boot Kit................................................................................................................. 1
2 580013420 Roller and Bearing Kit .......................................................................................... 1
3 580013421 Bumper and Stop Kit ............................................................................................ 1
4 580013422 Bearing Shaft Kit .................................................................................................. 1
5 580013423 Weight Adjuster Indicator Kit ................................................................................ 1
6 580013424 Knob Kit................................................................................................................ 1
7 580013425 Suspension Spring Kit.......................................................................................... 1

1.17
OVERHEAD GUARD
(WITH STRAIGHT LEG)

OVERHEAD GUARDWITH STRAIGHT LEG

1.18
OVERHEAD GUARD
(WITH STRAIGHT LEG)

KEY:
A: ERC35-40HG
B: ERC45-55HG

QTY
ITEM PART NO. DESCRIPTION A B
1 b 580005708 Overhead Guard................................................................................................ .. 1
1 a 580005709 Overhead Guard................................................................................................ 1 ..
1 a 580005710 Overhead Guard................................................................................................ .. 1
2 501725901 Capscrew........................................................................................................... 4 4
3 449022017 Lockwasher ....................................................................................................... 4 4
4 020787800 Capscrew........................................................................................................... 4 4
5 502097905 Nut ..................................................................................................................... 4 4
6 016110000 Washer .............................................................................................................. 8 8
7 504231271 Plug ................................................................................................................... 2 2
8 900001242 Handle ............................................................................................................... 1 1
9 504060774 Screw................................................................................................................. 2 2

FOOTNOTES:
a Raised Height
b Standard Height

1.19
BATTERY SPACER

BATTERY SPACER

1.20
BATTERY SPACER

ITEM PART NO. DESCRIPTION QTY

1 520045577 Plate .......................................................................................................................... 1


2 580019056 Capscrew................................................................................................................... 2
3 520045581 Capscrew................................................................................................................... 4
4 518790687 Washer ...................................................................................................................... 6
5 449022013 Lockwasher ............................................................................................................... 6
6 449015044 Nut ............................................................................................................................. 6
7 520045580 Spacer ....................................................................................................................... 2
8 504231232 Spacer ....................................................................................................................... 12

1.21
NOTES

1.22
SECTION 2

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR
POWER STEERING ON-DEMAND................................................................................................................ 2.12
CONTACTOR PANEL ......................................................................................................................................... 2.10
CONTROL PANEL
36/48 VOLT ....................................................................................................................................................... 2.6
72/80 VOLT ....................................................................................................................................................... 2.8
ELECTRICAL SYSTEM........................................................................................................................................ 2.2
LINE CONTACTOR ............................................................................................................................................ 2.14
WIRE HARNESS
BRAKE SWITCH............................................................................................................................................. 2.32
DASH PANEL.................................................................................................................................................. 2.31
LIGHTS ........................................................................................................................................................... 2.28
MAIN CONTROL
SHEET 1 0F 2
D/B 08/2005⇒ ......................................................................................................................................... 2.20
SHEET 1 OF 2
⇒D/B 08/2005 ......................................................................................................................................... 2.16
SHEET 2 OF 2
D/B 08/2005⇒ ......................................................................................................................................... 2.22
⇒D/B 08/2005 ......................................................................................................................................... 2.18
WIRE HARNESS (MAIN CONTROL)
80 VOLT
SHEET 1 OF 2 ............................................................................................................................................ 2.24
SHEET 2 OF 2 ............................................................................................................................................ 2.26

2.1
ELECTRICAL SYSTEM

ELECTRICA L SYSTEM

2.2
ELECTRICAL SYSTEM

KEY:
A: 36/48 Volt
B: 80 Volt

QTY
ITEM PART NO. DESCRIPTION A B
1 580039661 Horn (Electric) ................................................................................................... 1 ..
1 580011092 Horn................................................................................................................... .. 1
2 504240838 Ignition Switch ................................................................................................... 1 1
3 524161242 Dash Display (Premium).................................................................................... 1 1
3 524169017 Dash Display (Standard) ................................................................................... 1 1
4 505976537 Boot ................................................................................................................... 2 2
5 580064322 Wire Harness..................................................................................................... 1 ..
5 580061174 Wire Harness..................................................................................................... .. 1
6 504230271 Nut ..................................................................................................................... 2 2
7 580054411 Plate .................................................................................................................. 1 1
8 449022016 Lockwasher ....................................................................................................... 11 11
9 580010571 Connector (End Cap)......................................................................................... 1 1
10 449015014 Nut ..................................................................................................................... 2 2
11 449021001 Washer .............................................................................................................. 7 7
12 900003207 Clamp ................................................................................................................ 1 1
13 449001014 Capscrew........................................................................................................... 1 1
14 520042834 Screw................................................................................................................. 2 2
15 449022022 Lockwasher ....................................................................................................... 2 2
16 940004902 Washer .............................................................................................................. 4 4
17 937100902 Nut ..................................................................................................................... 2 2
18 518798642 Terminal Block ................................................................................................... 1 1
19 c 530313401 Battery Disconnect ............................................................................................ 1 ..
19 d 504231299 Bracket (Battery Disconnect)............................................................................. .. 1
20 c 580051737 Battery Connector Assembly (48 Volt)............................................................... 1 ..
20 c 580051736 Battery Connector Assembly (36 Volt)............................................................... 1 ..
20 d 580065506 Battery Connector Assembly ............................................................................. .. 1
20 580065855 Battery Connector ......................................................................................... .. 1
20 520035847 Terminal Ring ................................................................................................ .. 1
20 518796618 Terminal......................................................................................................... .. 1
21 514268335 Connector (48 Volt) ....................................................................................... 1 ..
21 514268333 Connector (36 Volt) ....................................................................................... 1 ..
22 a 449015002 Nut ..................................................................................................................... 2 2
23 449021003 Washer .............................................................................................................. 4 4
24 449022018 Lockwasher ....................................................................................................... 2 2
25 a 449001201 Capscrew........................................................................................................... 2 2
25 c 449001202 Capscrew........................................................................................................... 2 2
26 a 520052888 Spacer ............................................................................................................... 1 1
27 580035632 Seal ................................................................................................................... 1 1
28 518791613 Capscrew........................................................................................................... 1 1
29 449021003 Washer .............................................................................................................. 1 1
30 580051800 Clip Nut.............................................................................................................. 1 1
31 580064979 Cover ................................................................................................................. 1 1
32 580051844 Power Cable ...................................................................................................... 1 1
33 580051845 Power Cable ...................................................................................................... 1 1
34 580051846 Power Cable ...................................................................................................... 1 1
35 504070790 Strap Clamp....................................................................................................... 2 2

2.3
ELECTRICAL SYSTEM

QTY
ITEM PART NO. DESCRIPTION A B

36 e 580044884 Resistor ............................................................................................................. 1 1


37 580051841 Power Cable ...................................................................................................... 1 1
38 580051842 Power Cable ...................................................................................................... 1 1
39 580051843 Power Cable ...................................................................................................... 1 1
40 449001013 Capscrew........................................................................................................... 11 11
b 312850032 Strap Clamp....................................................................................................... AR AR

FOOTNOTES:
a "A" Position Battery Connector
b Not Illustrated
c Type SB
d Type SBE
e ⇒ PENDING PER ECN 74907-5

2.4
NOTES

2.5
CONTROL PANEL
(36/48 VOLT)

CONTROL PANEL36/48 VOLT

2.6
CONTROL PANEL
(36/48 VOLT)

ITEM PART NO. DESCRIPTION QTY

1 580052704 Bracket Weldment ..................................................................................................... 1


2 501729905 Capscrew................................................................................................................... 2
3 580051609 Guard ........................................................................................................................ 3
4 580047743 Fan ............................................................................................................................ 3
5 580051606 Bracket ...................................................................................................................... 1
6 580051604 Heat Sink ................................................................................................................... 1
7 580051607 Gasket ....................................................................................................................... 1
8 940004903 Washer ...................................................................................................................... 4
9 449007005 Screw......................................................................................................................... 4
10 449001013 Capscrew................................................................................................................... 2
11 580051605 Contactor Panel (☞ Page 2.10) ............................................................................... 1
12 518796606 Fuse (40 Amp)........................................................................................................... 1
13 449021006 Washer ...................................................................................................................... 2
14 504223239 Silicon Grease ........................................................................................................... AR
15 449021001 Washer ...................................................................................................................... 24
16 449022016 Lockwasher ............................................................................................................... 24
17 932201908 Capscrew................................................................................................................... 12
18 580051483 Power Cable .............................................................................................................. 1
19 580058733 Power Cable .............................................................................................................. 1
20 580047109 Traction Controller ..................................................................................................... 1
21 312850042 Strap Clamp............................................................................................................... 2
22 580032410 Power Cable .............................................................................................................. 1
23 580034404 Suppression Module.................................................................................................. 2
24 580058322 AC Controller ............................................................................................................. 1
25 580051560 Harness (Fan)............................................................................................................ 1
26 932201909 Screw......................................................................................................................... 10
27 940102903 Washer ...................................................................................................................... 12
28 449022019 Lockwasher ............................................................................................................... 16
29 931109909 Screw......................................................................................................................... 12
30 580054360 Controller (Master)..................................................................................................... 1
31 449022018 Lockwasher ............................................................................................................... 6
32 449021003 Washer ...................................................................................................................... 6
33 449001121 Capscrew................................................................................................................... 3
34 937100905 Nut ............................................................................................................................. 3

2.7
CONTROL PANEL
(72/80 VOLT)

CONTROL PANEL72/80 VOLT

2.8
CONTROL PANEL
(72/80 VOLT)

ITEM PART NO. DESCRIPTION QTY

1 580052704 Bracket Weldment ..................................................................................................... 1


2 501729905 Capscrew................................................................................................................... 2
3 580051609 Guard ........................................................................................................................ 3
4 580047743 Fan ............................................................................................................................ 3
5 580051606 Bracket ...................................................................................................................... 1
6 580051604 Heat Sink ................................................................................................................... 1
7 580051607 Gasket ....................................................................................................................... 1
8 940004903 Washer ...................................................................................................................... 4
9 449007005 Screw......................................................................................................................... 4
10 449001013 Capscrew................................................................................................................... 2
11 a 580064650 Contactor Panel......................................................................................................... 1
12 518796606 Fuse (40 Amp)........................................................................................................... 1
13 449021006 Washer ...................................................................................................................... 2
14 504223239 Silicon Grease ........................................................................................................... AR
15 449021001 Washer ...................................................................................................................... 24
16 449022016 Lockwasher ............................................................................................................... 26
17 932201908 Capscrew................................................................................................................... 12
18 580051483 Power Cable .............................................................................................................. 1
19 580058733 Power Cable .............................................................................................................. 1
20 a 580060463 Traction Controller ..................................................................................................... 1
21 312850042 Strap Clamp............................................................................................................... 2
22 580032410 Power Cable .............................................................................................................. 1
23 580034404 Suppression Module.................................................................................................. 2
24 a 580064588 Pump Controller......................................................................................................... 1
25 580051560 Harness (Fan)............................................................................................................ 1
26 932201909 Screw......................................................................................................................... 10
27 940102903 Washer ...................................................................................................................... 12
28 449022019 Lockwasher ............................................................................................................... 16
29 931109909 Screw......................................................................................................................... 12
30 580054360 Controller (Master)..................................................................................................... 1
31 449022018 Lockwasher ............................................................................................................... 3
32 449021003 Washer ...................................................................................................................... 1
33 449001121 Capscrew................................................................................................................... 3
34 937100905 Nut ............................................................................................................................. 3
35 580061173 Power Supply............................................................................................................. 1
36 580065520 Bracket ...................................................................................................................... 1
37 449021002 Washer ...................................................................................................................... 2
38 449022021 Lockwasher ............................................................................................................... 2
39 580038817 Screw......................................................................................................................... 2

FOOTNOTES:
a 72/80 Volt

2.9
CONTACTOR PANEL

CONTACTOR PANEL

ITEM PART NO. DESCRIPTION QTY

580051605 Contactor Panel ......................................................................................................... 1


1 520357857 Washer ................................................................................................................. 4
2 519433632 Washer ................................................................................................................. 4
3 520357890 Screw ................................................................................................................... 4
4 504233261 Contactor (Power Steering) (☞ Page 2.12) ........................................................ 1
5 520357806 Screw ................................................................................................................... 4
6 520357805 Washer ................................................................................................................. 4
7 580046780 Contactor (Line) (☞ Page 2.14) ......................................................................... 2

2.10
CONTACTOR PANEL

ITEM PART NO. DESCRIPTION QTY

8 580055270 Link....................................................................................................................... 1
9 580035780 Thermistor ............................................................................................................ 1
10 580060043 Heat Shrink Tubing .......................................................................................... AR
11 520357810 Screw ................................................................................................................... 2
12 520357835 Lockwasher .......................................................................................................... 2
13 580046783 Fuse Connector.................................................................................................... 2
14 580055269 Wire Harness ....................................................................................................... 1
15 500903103 Fuse (15 Amp) ..................................................................................................... 4
16 519433613 Fuse Holder (2-Way) ............................................................................................ 2

2.11
CONTACTOR
(POWER STEERING ON-DEMAND)

CONTACTORPOWER STEERING ON-DEMAND

ITEM PART NO. DESCRIPTION QTY

504233261 Contactor ................................................................................................................... 1


504238248 Contactor ................................................................................................................... 1
1 519739845 Cover.................................................................................................................... 1
2 296320455 Contact (Fixed)..................................................................................................... 1
3 296320456 Contact (Moving) .................................................................................................. 1
4 519739830 Screw ................................................................................................................... 2
5 a 519739809 Spring................................................................................................................... 1
5 b 504236231 Spring................................................................................................................... 1
6 519739834 Insulator ............................................................................................................... 1
7 a 504237253 Coil Assembly ...................................................................................................... 1
7 b 504236285 Frame and Coil..................................................................................................... 1

2.12
CONTACTOR
(POWER STEERING ON-DEMAND)

ITEM PART NO. DESCRIPTION QTY

296321148 Contactor Kit (Includes Items 2-3) ............................................................................. 1


bc 504236208 Dust Shield ................................................................................................................ 1

FOOTNOTES:
a 36/48 Volt
b 80 Volt
c Not Illustrated

2.13
LINE CONTACTOR

LINE CONTACTOR

2.14
LINE CONTACTOR

ITEM PART NO. DESCRIPTION QTY

580046780 Contactor ................................................................................................................... 1


1 296321379 Cover.................................................................................................................... 2
2 580046793 Contact (Fixed)..................................................................................................... 2
3 519433633 Washer ................................................................................................................. 2
4 520075814 Washer ................................................................................................................. 2
5 580039221 Moving Contact Assembly.................................................................................... 1
6 580024407 Return Spring....................................................................................................... 1
7 580046791 Coil Assembly ...................................................................................................... 1
8 449007029 Screw ................................................................................................................... 2
a 580001246 End Cap ............................................................................................................... 1

580046792 Contactor Kit (Includes Items 1-2, 5-6) ................................................................ 1


580039222 Contactor Kit (Includes Item ) .................................................................................... 1

FOOTNOTES:
a Not Illustrated

2.15
WIRE HARNESS
(MAIN CONTROL) (SHEET 1 OF 2)
(⇒D/B 08/2005)

WIRE HARNESSMAIN CONTROLSHEET 1 OF 2⇒ D/B 08/2005

2.16
WIRE HARNESS
(MAIN CONTROL) (SHEET 1 OF 2)
(⇒D/B 08/2005)

ITEM PART NO. DESCRIPTION QTY

580046830 Wire Harness (Main Control)..................................................................................... 1


1 518807689 Terminal (Hoist/Tilt Switch)................................................................................... 4
2 504064720 Connector............................................................................................................. 1
3 505064754 Secondary Lock ................................................................................................... 1
4 505968568 Terminal (Socket) ................................................................................................. 3
5 504059726 Connector (Forward/Reverse Switch) .................................................................. 1
6 504059730 Connector............................................................................................................. 2
7 518802686 Connector (Start Switch) ...................................................................................... 3
8 505968568 Terminal (Socket) ................................................................................................. 3
9 518807689 Terminal................................................................................................................ 1
10 505968568 Terminal (Socket) ................................................................................................. 3
11 504064720 Connector (Steering Sensor) ............................................................................... 1
12 505064754 Secondary Lock ................................................................................................... 1
13 518802686 Connector (Terminal Strip) ................................................................................... 2
14 580040510 Housing (Horn)..................................................................................................... 1
15 520052846 Terminal................................................................................................................ 2
16 520045874 Terminal (Power Steering Motor).......................................................................... 2
17 505968501 Connector............................................................................................................. 1
18 505968535 Secondary Lock ................................................................................................... 1
19 505968568 Terminal (Socket) (Park Brake) ............................................................................ 2
20 504064720 Connector (Diagnostic Connector)....................................................................... 1
21 580039194 Secondary Lock ................................................................................................... 1
22 505968568 Terminal (Socket) ................................................................................................. 3
23 520202605 Plug (Dash) .......................................................................................................... 1
24 520202601 Contact................................................................................................................. 7
25 504064701 Connector (Steering Column) .............................................................................. 1
26 580001849 Secondary Lock ................................................................................................... 1
27 505968568 Terminal (Socket) ................................................................................................. 4
28 505968501 Connector (Seat Switch) ...................................................................................... 1
29 505968535 Secondary Lock ................................................................................................... 1
30 505968568 Terminal (Socket) ................................................................................................. 2
31 504064720 Connector (Seat Brake Controller) ....................................................................... 1
32 505064754 Secondary Lock ................................................................................................... 1
33 505968568 Terminal (Socket) ................................................................................................. 3

2.17
WIRE HARNESS
(MAIN CONTROL) (SHEET 2 OF 2)
(⇒D/B 08/2005)

WIRE HARNESSMAIN CONTROLSHEET 2 OF 2⇒ D/B 08/2005

2.18
WIRE HARNESS
(MAIN CONTROL) (SHEET 2 OF 2)
(⇒D/B 08/2005)

ITEM PART NO. DESCRIPTION QTY

580046830 Wire Harness Main Control ....................................................................................... 1


1 580035032 Connector (Pump Bearing Sensor) ...................................................................... 1
2 580035035 Seal ...................................................................................................................... 1
3 580035034 Terminal................................................................................................................ 4
4 580035031 Connector (Pump Temperature)........................................................................... 1
5 580035035 Seal ...................................................................................................................... 1
6 580035034 Terminal................................................................................................................ 2
7 580035032 Connector (Traction Bearing Sensor)................................................................... 1
8 580035035 Seal ...................................................................................................................... 1
9 580035034 Terminal................................................................................................................ 4
10 580025662 Connector (Park Brake Switch) ............................................................................ 1
11 518793680 Connector............................................................................................................. 2
12 580035031 Connector (Traction Temperature)........................................................................ 1
13 580035035 Seal ...................................................................................................................... 1
14 580035034 Terminal................................................................................................................ 2
15 504064701 Connector (Main Accelator Harness) ................................................................... 1
16 580001849 Secondary Lock ................................................................................................... 1
17 518807689 Terminal................................................................................................................ 4
18 504064720 Connector (Fan) ................................................................................................... 1
19 505064754 Secondary Lock ................................................................................................... 1
20 505968568 Terminal (Socket) ................................................................................................. 3
21 520202602 Connector (Pump Controller) ............................................................................... 1
22 520202601 Contact................................................................................................................. 10
23 518803678 Connector (Contactor Panel)................................................................................ 1
24 518806641 Secondary Lock ................................................................................................... 1
25 505968514 Terminal (Pin) ....................................................................................................... 6
26 520039880 Terminal (Power Steering).................................................................................... 1
27 520039880 Terminal (Traction Controller) ............................................................................... 1
28 504450739 Terminal................................................................................................................ 1
29 520202602 Connector (Traction Controller) ............................................................................ 1
30 520202601 Contact................................................................................................................. 14
31 580019245 Connector (Terminating Resistor) ........................................................................ 1
32 580019246 Secondary Lock ................................................................................................... 1
33 580039513 Terminal................................................................................................................ 2
34 312850034 Strap Clamp ......................................................................................................... 1
35 580035371 Cover.................................................................................................................... 1
36 580035033 Connector (Master Controller).............................................................................. 1
37 524142576 Contact................................................................................................................. 5
38 580035036 Terminal................................................................................................................ 19

2.19
WIRE HARNESS
(MAIN CONTROL) (SHEET 1 0F 2)
(D/B 08/2005⇒)

WIRE HARNESSMAIN CONTROLSHEET 1 0F 2D/B 08/2005⇒

2.20
WIRE HARNESS
(MAIN CONTROL) (SHEET 1 0F 2)
(D/B 08/2005⇒)

ITEM PART NO. DESCRIPTION QTY

580064322 Wire Harness (Main Control)..................................................................................... 1


1 518807689 Terminal (Hoist/Tilt Switch)................................................................................... 4
2 504064720 Connector (Accelerator Pot)................................................................................. 1
3 505064754 Secondary Lock ................................................................................................... 1
4 505968568 Terminal (Socket) ................................................................................................. 3
5 504059726 Connector (Forward/Reverse Switch) .................................................................. 1
6 504059730 Connector............................................................................................................. 2
7 518802686 Connector (Start Switch) ...................................................................................... 3
8 505968568 Terminal (Socket) ................................................................................................. 3
9 518807689 Terminal................................................................................................................ 1
10 505968568 Terminal (Socket) ................................................................................................. 3
11 504064720 Connector (Steering Sensor) ............................................................................... 1
12 505064754 Secondary Lock ................................................................................................... 1
13 518802686 Connector (Terminal Strip) ................................................................................... 2
14 520052846 Terminal................................................................................................................ 2
15 580040510 Housing (Horn)..................................................................................................... 1
16 520045874 Terminal (Power Steering Motor).......................................................................... 2
17 505968501 Connector............................................................................................................. 1
18 505968535 Secondary Lock ................................................................................................... 1
19 505968568 Terminal (Socket) (Park Brake) ............................................................................ 2
20 504064720 Connector (Diagnostic Connector)....................................................................... 1
21 580039194 Secondary Lock ................................................................................................... 1
22 505968568 Terminal (Socket) ................................................................................................. 3
23 520202605 Plug (Dash) .......................................................................................................... 1
24 520202601 Contact................................................................................................................. 7
25 504064701 Connector (Steering Column) .............................................................................. 1
26 580001849 Secondary Lock ................................................................................................... 1
27 505968568 Terminal (Socket) ................................................................................................. 4
28 505968501 Connector (Seat Switch) ...................................................................................... 1
29 505968535 Secondary Lock ................................................................................................... 1
30 505968568 Terminal (Socket) ................................................................................................. 2
31 504064720 Connector (Seat Brake Controller) ....................................................................... 1
32 505064754 Secondary Lock ................................................................................................... 1
33 505968568 Terminal (Socket) ................................................................................................. 3

2.21
WIRE HARNESS
(MAIN CONTROL) (SHEET 2 OF 2)
(D/B 08/2005⇒)

WIRE HARNESSMAIN CONTROLSHEET 2 OF 2D/B 08/2005⇒

2.22
WIRE HARNESS
(MAIN CONTROL) (SHEET 2 OF 2)
(D/B 08/2005⇒)

ITEM PART NO. DESCRIPTION QTY

580046830 Wire Harness Main Control ....................................................................................... 1


1 580035032 Connector (Pump Bearing Sensor) ...................................................................... 1
2 580035035 Seal ...................................................................................................................... 1
3 580035034 Terminal................................................................................................................ 4
4 580035031 Connector (Pump Temperature)........................................................................... 1
5 580035035 Seal ...................................................................................................................... 1
6 580035034 Terminal................................................................................................................ 2
7 580035032 Connector (Traction Bearing Sensor)................................................................... 1
8 580035035 Seal ...................................................................................................................... 1
9 580035034 Terminal................................................................................................................ 4
10 580025662 Connector (Park Brake Switch) ............................................................................ 1
11 518793680 Connector............................................................................................................. 2
12 580035031 Connector (Traction Temperature)........................................................................ 1
13 580035035 Seal ...................................................................................................................... 1
14 580035034 Terminal................................................................................................................ 2
15 504064701 Connector (Main Accelerator Harness)................................................................ 1
16 580001849 Secondary Lock ................................................................................................... 1
17 505968568 Terminal (Socket) ................................................................................................. 4
18 504064720 Connector (Fan) ................................................................................................... 1
19 505064754 Secondary Lock ................................................................................................... 1
20 505968568 Terminal (Socket) ................................................................................................. 3
21 520202602 Connector (Pump Controller) ............................................................................... 1
22 520202601 Contact................................................................................................................. 10
23 518803678 Connector (Contactor Panel)................................................................................ 1
24 518806641 Secondary Lock ................................................................................................... 1
25 505968514 Terminal (Pin) ....................................................................................................... 6
26 520039880 Terminal (Power Steering).................................................................................... 1
27 520039880 Terminal (Neg Traction Controller) ....................................................................... 1
28 504450739 Terminal................................................................................................................ 1
29 520202602 Connector (Traction Controller) ............................................................................ 1
30 520202601 Contact................................................................................................................. 14
31 312850034 Strap Clamp ......................................................................................................... 1
32 580035371 Cover.................................................................................................................... 1
33 580035033 Connector (Master Controller).............................................................................. 1
34 580035036 Terminal................................................................................................................ 19
35 524142576 Contact................................................................................................................. 5

2.23
WIRE HARNESS (MAIN CONTROL)
(80 VOLT) (SHEET 1 OF 2)

WIRE HARNESS (MAIN CONTROL)80 VOLTSHEET 1 OF 2

2.24
WIRE HARNESS (MAIN CONTROL)
(80 VOLT) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

580061174 Wire Harness (Main Control)..................................................................................... 1


1 518807689 Terminal (Hoist/Tilt Switch)................................................................................... 4
2 504064720 Connector (Accel Pot) .......................................................................................... 1
3 505064754 Secondary Lock ................................................................................................... 1
4 505968568 Terminal (Socket) ................................................................................................. 3
5 504059726 Connector (Forward/Reverse Switch) .................................................................. 1
6 504059730 Connector............................................................................................................. 2
7 518802686 Connector (Start Switch) ...................................................................................... 3
8 505968568 Terminal (Socket) ................................................................................................. 3
9 518807689 Terminal................................................................................................................ 1
10 505968568 Terminal (Socket) ................................................................................................. 3
11 504064720 Connector (Steering Sensor) ............................................................................... 1
12 505064754 Secondary Lock ................................................................................................... 1
13 518802686 Connector (Terminal Strip/Horn) .......................................................................... 4
14 520045874 Terminal (Power Steering Motor).......................................................................... 2
15 505968501 Connector............................................................................................................. 1
16 505968535 Secondary Lock ................................................................................................... 1
17 505968568 Terminal (Socket) (Park Brake) ............................................................................ 2
18 504064720 Connector (Diagnostic Connector)....................................................................... 1
19 580039194 Secondary Lock ................................................................................................... 1
20 505968568 Terminal (Socket) ................................................................................................. 3
21 520202605 Plug (Dash) .......................................................................................................... 1
22 520202601 Contact................................................................................................................. 7
23 504064701 Connector (Steering Column) .............................................................................. 1
24 580001849 Secondary Lock ................................................................................................... 1
25 505968568 Terminal (Socket) ................................................................................................. 4
26 505968501 Connector (Seat Switch) ...................................................................................... 1
27 505968535 Secondary Lock ................................................................................................... 1
28 505968568 Terminal (Socket) ................................................................................................. 2
29 504064720 Connector (Seat Brake Controller) ....................................................................... 1
30 505064754 Secondary Lock ................................................................................................... 1
31 505968568 Terminal (Socket) ................................................................................................. 3

2.25
WIRE HARNESS (MAIN CONTROL)
(80 VOLT) (SHEET 2 OF 2)

WIRE HARNESS (MAIN CONTROL)80 VOLTSHEET 2 OF 2

2.26
WIRE HARNESS (MAIN CONTROL)
(80 VOLT) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

580061174 Wire Harness Main Control ....................................................................................... 1


1 580035032 Connector (Pump Bearing Sensor) ...................................................................... 1
2 580035035 Seal ...................................................................................................................... 1
3 580035034 Terminal................................................................................................................ 4
4 580035031 Connector (Pump Temp) ..................................................................................... 1
5 580035035 Seal ...................................................................................................................... 1
6 580035034 Terminal................................................................................................................ 2
7 580035032 Connector (Traction Bearing Sensor)................................................................... 1
8 580035035 Seal ...................................................................................................................... 1
9 580035034 Terminal................................................................................................................ 4
10 580025662 Connector (Park Brake Switch) ............................................................................ 1
11 518793680 Connector............................................................................................................. 2
12 580035031 Connector (Traction Temp) ................................................................................... 1
13 580035035 Seal ...................................................................................................................... 1
14 580035034 Terminal................................................................................................................ 2
15 504064701 Connector (Main Acc Harness) ............................................................................ 1
16 580001849 Secondary Lock ................................................................................................... 1
17 505968568 Terminal (Socket) ................................................................................................. 4
18 504064720 Connector (Fan) ................................................................................................... 1
19 505064754 Secondary Lock ................................................................................................... 1
20 505968568 Terminal (Socket) ................................................................................................. 3
21 520202602 Connector (Pump Controller) ............................................................................... 1
22 520202601 Contact................................................................................................................. 10
23 518803678 Connector (Contactor Panel)................................................................................ 1
24 518806641 Secondary Lock ................................................................................................... 1
25 505968514 Terminal (Pin) ....................................................................................................... 6
26 520039880 Terminal (Power Steering).................................................................................... 1
27 520039880 Terminal (Neg Traction Controller) ....................................................................... 1
28 504450739 Terminal................................................................................................................ 1
29 520202602 Connector (Traction Controller) ............................................................................ 1
30 520202601 Contact................................................................................................................. 14
31 312850034 Strap Clamp ......................................................................................................... 1
32 580035371 Cover.................................................................................................................... 1
33 580035033 Connector (Master Controller).............................................................................. 1
34 580035036 Terminal................................................................................................................ 19
35 524142576 Contact................................................................................................................. 5

2.27
WIRE HARNESS
(LIGHTS)

WIRE HARNESSLIGHTS

2.28
WIRE HARNESS
(LIGHTS)

ITEM PART NO. DESCRIPTION QTY

580050677 Wire Harness............................................................................................................. 1


.. . . . Connector Assembly - Brake Switch .................................................................... ..
1 580048141 Terminal ........................................................................................................... 1
2 504450741 Connector ........................................................................................................ 1
3 504236265 Terminal ........................................................................................................... 1
4 504450741 Connector ........................................................................................................ 1
.. . . . Connector Assembly - Headlights ........................................................................ ..
5 505968533 Connector ........................................................................................................ 2
6 505968540 Secondary Lock ............................................................................................... 2
7 505968514 Terminal (Pin)................................................................................................... 4
.. . . . To Switch Rear Drive Light Switch ....................................................................... ..
8 520052844 Socket .............................................................................................................. 1
9 520052846 Terminal ........................................................................................................... 2
.. . . . To Switch Head Light/Tail Light Switch................................................................. ..
10 520052844 Socket .............................................................................................................. 1
11 520052846 Terminal ........................................................................................................... 3
12 520052845 Blade................................................................................................................ 1
.. . . . To Rear Drive Light .............................................................................................. 1
13 504059726 Connector ........................................................................................................ 1
14 502719903 Terminal ........................................................................................................... 1
.. . . . Connector Assembly - Strobe Light ..................................................................... ..
15 504059726 Connector ........................................................................................................ 2
16 502719903 Terminal ........................................................................................................... 1
.. . . . Connector Tail Lights............................................................................................ ..
17 518803687 Connector ........................................................................................................ 1
18 518806635 Secondary Lock ............................................................................................... 1
19 505968514 Terminal (Pin)................................................................................................... 4
.. . . . Connector Assembly - Back-Up Alarm................................................................. ..
20 505968501 Connector ........................................................................................................ 1
21 505968535 Secondary Lock ............................................................................................... 1
22 505968568 Terminal (Socket) ............................................................................................. 2
.. . . . To Fuse Panel Positive ......................................................................................... 1
23 518807642 Connector ........................................................................................................ ..
.. . . . To Tail Lights ........................................................................................................ 1
24 518803687 Connector ........................................................................................................ 1
25 518806635 Secondary Lock ............................................................................................... 1
26 505968514 Terminal (Pin)................................................................................................... 4
.. . . . Connector Assembly - Main Harness................................................................... ..
27 518803687 Connector ........................................................................................................ 1
28 518806635 Secondary Lock ............................................................................................... 1
29 505968514 Terminal (Pin)................................................................................................... 2
30 505968566 Terminal (Plug)................................................................................................. 2
.. . . . To Fuse Panel Positive ......................................................................................... ..
31 504450739 Terminal ........................................................................................................... 1
.. . . . Diode Connector .................................................................................................. 1
32 919325422 Housing............................................................................................................ 1
33 919325402 Diode ............................................................................................................... 1
34 919325411 Socket .............................................................................................................. 3
.. . . . Connector Assembly - Relay Module ................................................................... ..
35 518802686 Connector ........................................................................................................ 1

2.29
WIRE HARNESS
(LIGHTS)

ITEM PART NO. DESCRIPTION QTY

36 505968565 Heat Shrink Tube ............................................................................................. 2


37 520052846 Terminal ........................................................................................................... 1
38 500383908 Terminal ........................................................................................................... 2
39 504231204 Heat Shrink Tube ............................................................................................. 2
40 .. . . . To DC Converter .................................................................................................. ..
40 504450739 Terminal ........................................................................................................... 3

2.30
WIRE HARNESS
(DASH PANEL)

WIRE HARNESSDASH PANEL

ITEM PART NO. DESCRIPTION QTY

518798685 Wire Harness............................................................................................................. 1


1 518803687 Connector............................................................................................................. 1
2 518806635 Secondary Lock ................................................................................................... 1
3 505968514 Terminal (Pin) ....................................................................................................... 4

2.31
WIRE HARNESS
(BRAKE SWITCH)

WIRE HARNESSBRAKE SWITCH

ITEM PART NO. DESCRIPTION QTY

580049096 Harness ..................................................................................................................... 1


.. . . . To Headlights ....................................................................................................... 1
1 505968533 Connector ........................................................................................................ 1
2 505968540 Secondary Lock ............................................................................................... 1
3 505968514 Terminal (Pin)................................................................................................... 2
.. . . . To Aux Light Harness ........................................................................................... 1
4 505968501 Connector ........................................................................................................ 1
5 505968535 Secondary Lock ............................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 2
7 500383908 Terminal ........................................................................................................... 1
.. . . . To Brake Light Relay ............................................................................................ 1
8 504231204 Heat Shrink Tube ............................................................................................. 2
9 520038868 Connector ........................................................................................................ 1
10 504060718 Connector ........................................................................................................ 2
11 505968565 Heat Shrink Tube ............................................................................................. 2
.. . . . To Aux Light Harness ........................................................................................... 1
12 504450740 Connector ........................................................................................................ 2
13 504450761 Terminal ........................................................................................................... 2
.. . . . To Stop Light Switch............................................................................................. 1
14 520045064 Connector Body ............................................................................................... 1
15 505968524 Blade................................................................................................................ 2

2.32
SECTION 3

3 D RIVE UNIT

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE AXLE ........................................................................................................................................................ 3.2


DRIVE TIRE AND WHEEL ................................................................................................................................. 3.12
TRACTION MOTOR ........................................................................................................................................... 3.10
TRANSMISSION .................................................................................................................................................. 3.6

3.1
DRIVE AXLE

D RIVE AXLE

3.2
DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

1 504225240 Nut ............................................................................................................................. 1


2 449021019 Washer ...................................................................................................................... 1
3 520045619 Washer ...................................................................................................................... 1
4 520052861 Stud ........................................................................................................................... 1
5 501702903 Sealant ...................................................................................................................... AR
6 520052841 Washer ...................................................................................................................... 1
7 504226218 Lubricant.................................................................................................................... AR
8 520045511 Transmission Assembly (☞ Page 3.6) ..................................................................... 1
9 09397410D Fitting......................................................................................................................... 1
10 015630100 Breather..................................................................................................................... 1
11 520042831 Adhesive.................................................................................................................... AR
12 449015029 Nut ............................................................................................................................. 12
13 449022017 Lockwasher ............................................................................................................... 12
14 c 520045476 Housing ..................................................................................................................... 1
14 d 520045484 Housing ..................................................................................................................... 1
15 449001351 Capscrew................................................................................................................... 2
16 449001049 Capscrew................................................................................................................... 6
17 449001377 Capscrew................................................................................................................... 4
18 014932500 Fitting......................................................................................................................... 1
19 505970537 Fitting......................................................................................................................... 1
20 520045504 Bracket (LH) .............................................................................................................. 1
21 520045505 Bracket (RH) .............................................................................................................. 1
22 955400910 Lockwasher ............................................................................................................... 8
23 449001451 Capscrew................................................................................................................... 8
24 520045510 Pin ............................................................................................................................. 4
25 449001302 Capscrew................................................................................................................... 9
26 449022013 Lockwasher ............................................................................................................... 9
27 019327400 O-Ring ....................................................................................................................... 1
28 a 580012811 Traction Motor (☞ Page 3.10) .................................................................................. 1
28 b 580060433 Traction Motor (☞ Page 3.10) .................................................................................. 1
29 580000079 Brake Assembly (RH) (☞ Page 5.6) ........................................................................ 1
30 580000080 Brake Assembly (LH) (☞ Page 5.6) ......................................................................... 1
31 520045498 Seal ........................................................................................................................... 2
32 520045499 Bearing Cone ............................................................................................................ 2
33 055289900 Bearing Cup .............................................................................................................. 2
34 520045489 Brake Drum ............................................................................................................... 2
35 520045496 Bolt ............................................................................................................................ 12
36 c 520045482 Hub ............................................................................................................................ 2
36 d 520045488 Hub ............................................................................................................................ 2
37 505969526 Wheel Nut.................................................................................................................. 12
38 520045503 Pin ............................................................................................................................. 4
39 054085200 Bearing Cup .............................................................................................................. 2
40 054084100 Bearing Cone ............................................................................................................ 2
41 520045500 Nut ............................................................................................................................. 2
42 520045502 Lockwasher ............................................................................................................... 2
43 520045501 Nut ............................................................................................................................. 2
44 311323021 Capscrew................................................................................................................... 20
45 d 520045487 Shaft (Standard) ........................................................................................................ 2
45 c 520045481 Shaft (Standard) ........................................................................................................ 2
46 520042831 Adhesive.................................................................................................................... AR

3.3
DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

47 520045509 Plug ........................................................................................................................... 2


48 520045497 Oil Seal ...................................................................................................................... 2
49 520045493 Nut ............................................................................................................................. 14
50 520045494 Stud ........................................................................................................................... 14
51 520045492 Thimble...................................................................................................................... 14
52 580009308 Cable ......................................................................................................................... 2
53 520045495 Bleeder Screw ........................................................................................................... 2
54 520045508 Screw......................................................................................................................... 4
55 940600907 Washer ...................................................................................................................... 4
56 520045507 Clamp ........................................................................................................................ 2

FOOTNOTES:
a 36/48 Volt
b 80 Volt
c ERC35-40HG
d ERC45-55HG

3.4
NOTES

3.5
TRANSMISSION

TRANSMISSION

3.6
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

520045511 Transmission Assembly ............................................................................................. 1


1 580049099 Differential ............................................................................................................ 1
2 .. . . . Housing............................................................................................................ 1
3 580052842 Washer (Pinion) ............................................................................................... 4
4 580052841 Pinion Gear ...................................................................................................... 4
5 580052840 Washer............................................................................................................. 2
6 580052839 Side Gear......................................................................................................... 4
7 580052843 Spider .............................................................................................................. 1
8 .. . . . Housing............................................................................................................ 1
9 580019365 Washer............................................................................................................. 12
10 580019364 Bolt................................................................................................................... 12
11 520045512 Housing ................................................................................................................ 1
12 520045515 Bearing Cap..................................................................................................... 2
13 504226268 Dowel Pin......................................................................................................... 4
14 502566903 Washer (Hardened) ......................................................................................... 4
15 931017916 Capscrew ......................................................................................................... 4
16 449001014 Capscrew ............................................................................................................. 12
17 449022016 Lockwasher .......................................................................................................... 12
18 504226235 Lock Plate ............................................................................................................ 2
19 520045520 Nut........................................................................................................................ 2
20 054391000 Bearing Cup ......................................................................................................... 2
21 054390900 Bearing Cone ....................................................................................................... 2
22 520045517 Gear Set............................................................................................................... 1
23 505970520 Bolt ....................................................................................................................... 12
24 a 061278200 Washer ................................................................................................................. 12
24 520050861 Washer ................................................................................................................. 12
25 520045523 Shim (0,356 mm).................................................................................................. AR
25 520045524 Shim (0,381 mm).................................................................................................. AR
25 520045526 Shim (0,406 mm).................................................................................................. AR
25 520045527 Shim (0,508 mm).................................................................................................. AR
25 520045528 Shim (0,559 mm).................................................................................................. AR
25 520045529 Shim (0,635 mm).................................................................................................. AR
26 520045530 Bearing Cone ....................................................................................................... 1
27 502514906 Bearing Cup ......................................................................................................... 1
28 520045531 Spacer.................................................................................................................. 1
29 520050895 Gear ..................................................................................................................... 1
30 520045533 Spacer.................................................................................................................. 1
31 504227210 Shim (0,356 mm).................................................................................................. AR
31 504227295 Shim (0,381 mm).................................................................................................. AR
31 504227275 Shim (0,406 mm).................................................................................................. AR
31 504227287 Shim (0,508 mm).................................................................................................. AR
31 504223244 Shim (0,559 mm).................................................................................................. AR
31 504223269 Shim (0,635 mm).................................................................................................. AR
32 520045538 Plate ..................................................................................................................... 1
33 520042831 Adhesive .............................................................................................................. AR
34 050030900 Nut........................................................................................................................ 1
35 520045521 Thrust Screw ........................................................................................................ 1
36 520045522 Pin ........................................................................................................................ 2
37 502029903 Bearing Cup ......................................................................................................... 2
38 502029902 Bearing Cone ....................................................................................................... 2

3.7
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

39 520045537 Gear ..................................................................................................................... 1


40 504225268 Shim (0,127 mm).................................................................................................. AR
40 504225294 Shim (0,178 mm).................................................................................................. AR
40 504225258 Shim (0,508 mm).................................................................................................. AR
41 504226287 Retainer................................................................................................................ 1
42 520045536 Cup....................................................................................................................... 1
43 066049400 O-Ring.................................................................................................................. 1
44 520045535 Nut........................................................................................................................ 1
45 520045534 Washer ................................................................................................................. 1
46 501873922 Bearing Cone ....................................................................................................... 1
47 501873923 Bearing Cup ......................................................................................................... 1

FOOTNOTES:
a Optional

3.8
NOTES

3.9
TRACTION MOTOR

TRACTION MOTOR

3.10
TRACTION MOTOR

ITEM PART NO. DESCRIPTION QTY

a 580047105 Traction Motor............................................................................................................ 1


b 580060433 Traction Motor............................................................................................................ 1
1 .. . . . Retaining Ring...................................................................................................... 1
2 580047489 Spring................................................................................................................... 1
3 580047490 Shaft Seal............................................................................................................. 1
4 .. . . . Pin ........................................................................................................................ 2
5 .. . . . Seal ...................................................................................................................... 2
6 580047493 O-Ring.................................................................................................................. 1
7 580047494 Bearing................................................................................................................. 1
8 .. . . . Connector............................................................................................................. 1
9 580047496 Nut........................................................................................................................ 11
10 .. . . . Housing ................................................................................................................ 1
11 .. . . . Washer ................................................................................................................. 3
12 .. . . . Nameplate............................................................................................................ 1
13 .. . . . Capscrew ............................................................................................................. 3
14 .. . . . End Bell, DE......................................................................................................... 1
15 .. . . . End Bell, NDE ...................................................................................................... 1
16 .. . . . O-Ring.................................................................................................................. 1
17 .. . . . Lockwasher .......................................................................................................... 5
18 .. . . . Lockwasher .......................................................................................................... 12
19 .. . . . Capscrew ............................................................................................................. 3
20 .. . . . Capscrew ............................................................................................................. 2
21 .. . . . Capscrew ............................................................................................................. 12
22 580047504 Terminal Block...................................................................................................... 3
23 580047505 Cover.................................................................................................................... 3
24 580047506 Nut........................................................................................................................ 3
25 .. . . . Terminal Flag........................................................................................................ 3
26 580047507 Sensor Cable Outlet ............................................................................................. 1
27 .. . . . Bracket ................................................................................................................. 1
28 580047509 Bracket ................................................................................................................. 1
29 .. . . . Air Guide .............................................................................................................. 1
30 580047511 Bearing................................................................................................................. 1
31 .. . . . Rotor .................................................................................................................... 1
32 .. . . . Tube ..................................................................................................................... AR
33 .. . . . Cable Tie.............................................................................................................. AR
.. . . . Sleeving (Not Illustrated) ...................................................................................... AR

FOOTNOTES:
a 36/48 Volt
b 80 Volt

3.11
DRIVE TIRE AND WHEEL

DRIVE TIRE AND WHEEL

3.12
DRIVE TIRE AND WHEEL

KEY:
A: ERC35-40HG (22x9x16)
B: ERC45-55HG (22x12x16)

QTY
ITEM PART NO. DESCRIPTION A B

1 520045557 Wheel (228.6 mm ) ............................................................................................ 2 ..


1 a 520045559 Wheel (304.8 mm) ............................................................................................. .. 2
1 b 520045561 Wheel (304.8 mm) ............................................................................................. .. 2
2 520045543 Tire (Lug Tread Electric Compound) ................................................................. 2 ..
2 520045546 Tire (Lug Tread Electric Compound) ................................................................. .. 2

FOOTNOTES:
a Standard
b Wide

3.13
NOTES

3.14
SECTION 4

4 STEERING SYSTEM

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ...................................................................................................................................................... 4.10


SHIFT LEVER .................................................................................................................................................... 4.16
STEER AXLE ....................................................................................................................................................... 4.2
STEER COLUMN ............................................................................................................................................... 4.12
STEER MOTOR AND PUMP ............................................................................................................................... 4.8
STEER PUMP .................................................................................................................................................... 4.14
STEER TIRE AND WHEEL ................................................................................................................................ 4.18
STEERING CYLINDER ........................................................................................................................................ 4.6

4.1
STEER AXLE

STEER AXLE

4.2
STEER AXLE

ITEM PART NO. DESCRIPTION QTY

580030005 Steering Axle Assembly............................................................................................. 1


1 520045586 Frame ........................................................................................................................ 1
2 015420100 Cotter Pin .................................................................................................................. 2
3 640137901 Nut ............................................................................................................................. 2
4 a 504804763 Steer Cylinder Assembly (☞ Page 4.6) ................................................................... 1
4 b 580052515 Steer Cylinder Assembly (☞ Page 4.6) ................................................................... 1
5 311323023 Capscrew................................................................................................................... 8
6 015918200 Snap Ring.................................................................................................................. 4
7 580052360 Pin ............................................................................................................................. 2
8 062159700 Clamp ........................................................................................................................ 2
9 504224271 Boot ........................................................................................................................... 2
10 502056904 Clamp ........................................................................................................................ 2
11 580030004 Tie Rod Assembly ..................................................................................................... 2
11 580029706 Tie Rod................................................................................................................. 2
11 504224264 Bushing ................................................................................................................ 1
12 580030107 Washer ...................................................................................................................... 2
13 931014904 Capscrew................................................................................................................... 6
14 520045590 Bearing Cap Assembly .............................................................................................. 2
15 065000900 Bearing Cup ......................................................................................................... 2
16 015628100 Lube Fitting .......................................................................................................... 2
17 520045591 Bearing Cap..................................................................................................... 2
18 065001000 Bearing Cone ............................................................................................................ 2
19 504224292 Shim (0.508 mm) ....................................................................................................... AR
19 504224222 Shim (0.127 mm) ....................................................................................................... AR
19 504224232 Shim (0.178 mm) ....................................................................................................... AR
20 504225236 O-Ring ....................................................................................................................... 2
21 520045589 Seal ........................................................................................................................... 2
22 504224242 Seal ........................................................................................................................... 2
23 580029366 Spindle (LH)............................................................................................................... 1
24 580029637 Spindle (RH) .............................................................................................................. 1
25 504224298 Seal ........................................................................................................................... 2
26 504224231 Wear Sleeve .............................................................................................................. 2
27 072387302 Bearing Cup .............................................................................................................. 2
28 072387301 Bearing Cone ............................................................................................................ 2
29 580001875 Cap ............................................................................................................................ 2
30 520039889 Sealant ...................................................................................................................... AR
31 022784400 Lube Fitting................................................................................................................ 2
32 504224218 Oil Seal ...................................................................................................................... 2
33 504224217 Wear Sleeve .............................................................................................................. 2
34 520049820 Bearing Cone ............................................................................................................ 2
35 053236500 Bearing Cup .............................................................................................................. 2
36 502175920 Bearing Cone ............................................................................................................ 2
37 502175921 Bearing Cup .............................................................................................................. 2
38 015418400 Cotter Pin .................................................................................................................. 2
39 504227283 Hub Cap .................................................................................................................... 2
40 504240211 Wheel Nut.................................................................................................................. 2
41 520045592 Washer ...................................................................................................................... 2
42 502097905 Nut ............................................................................................................................. 4
43 520045595 Washer ...................................................................................................................... 8
44 504224214 Plate .......................................................................................................................... 2

4.3
STEER AXLE

ITEM PART NO. DESCRIPTION QTY

45 020787400 Capscrew................................................................................................................... 4
46 520045593 Mount ........................................................................................................................ 2
47 520045594 Mount ........................................................................................................................ 2

FOOTNOTES:
a ⇒ PENDING PER ECN 104030
b PENDING PER ECN 104030 ⇒

4.4
NOTES

4.5
STEERING CYLINDER

STEERING CYLINDER

4.6
STEERING CYLINDER

ITEM PART NO. DESCRIPTION QTY

a 504804763 Steer Cylinder Assembly ........................................................................................... 1


b 580052515 Steer Cylinder Assembly ........................................................................................... 1
1 520045596 Rod and Piston Assembly .................................................................................... 1
1 a 504225226 Rod Wiper ............................................................................................................ 1
2 b 524214603 Rod Wiper ............................................................................................................ 2
3 580052511 Rod Seal .............................................................................................................. 2
4 a 580001998 Cap....................................................................................................................... 1
4 a 580052510 Cap....................................................................................................................... 1
5 505970555 O-Ring.................................................................................................................. 2
6 502011903 Back-Up Ring ....................................................................................................... 2
7 501802909 O-Ring.................................................................................................................. 2
8 580001997 Shell ..................................................................................................................... 1
9 504305702 Piston Seal ........................................................................................................... 1

580052512 Seal Kit (Includes Item ) ............................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104030
b PENDING PER ECN 104030 ⇒

4.7
STEER MOTOR AND PUMP

STEER MOTOR AND PUMP

4.8
STEER MOTOR AND PUMP

ITEM PART NO. DESCRIPTION QTY

1 504225261 Hose .......................................................................................................................... 1


2 580057836 Hose Assembly.......................................................................................................... 1
3 504225260 Hose Assembly.......................................................................................................... 2
4 502056907 Clamp ........................................................................................................................ 1
5 a 580050768 Steer Motor................................................................................................................ 1
5 b 580060727 Steer Motor................................................................................................................ 1
6 449022016 Lockwasher ............................................................................................................... 4
7 449001013 Capscrew................................................................................................................... 4
8 501729901 Capscrew................................................................................................................... 2
9 504228208 Bracket ...................................................................................................................... 2
10 449015044 Nut ............................................................................................................................. 2
11 449022013 Lockwasher ............................................................................................................... 2
12 504228261 Channel (Rubber) ...................................................................................................... 2
13 520045620 Gear Pump (☞ Page 4.10) ...................................................................................... 1
14 504223274 O-Ring ....................................................................................................................... 1
15 580057658 Bracket ...................................................................................................................... 1
16 504228297 Grommet.................................................................................................................... 2
17 449001048 Capscrew................................................................................................................... 3
18 504225227 Washer ...................................................................................................................... 6
19 580058597 Mount ........................................................................................................................ 3
20 580058598 Washer ...................................................................................................................... 3
21 909882405 Locknut ...................................................................................................................... 3
22 449001014 Capscrew................................................................................................................... 6
23 449022016 Lockwasher ............................................................................................................... 6
24 580057660 Bracket ...................................................................................................................... 1
25 580051850 Coupling .................................................................................................................... 1
26 015026400 Lockwasher ............................................................................................................... 2
27 055486800 Capscrew................................................................................................................... 2
28 580057791 Bracket ...................................................................................................................... 1
29 016104000 Washer ...................................................................................................................... 2

FOOTNOTES:
a 36/48 Volt
b 80 Volt

4.9
GEAR PUMP

GEAR PUMP

4.10
GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

520045620 Gear Pump ................................................................................................................ 1


1 131635419 Needle Bearing .................................................................................................... 4
2 518361802 Ball ....................................................................................................................... 1
3 518362802 Spring................................................................................................................... 1
4 518362806 Spring................................................................................................................... 1
5 050107000 Screw ................................................................................................................... 1
6 520082836 Gasket (Silver) (0.00050 in.) ................................................................................ 1
6 504226211 Gasket (Amber) (0.0010 in.)................................................................................. 1
6 519249801 Gasket (Gold) (0.00075 in.).................................................................................. 1
7 519249803 Gasket (Copper)................................................................................................... 1
8 518696802 Spacer.................................................................................................................. 1
9 .. . . . Snap Ring ............................................................................................................ 2
10 515689803 Pin ........................................................................................................................ 2
11 .. . . . Key ....................................................................................................................... 2
12 .. . . . Gear .................................................................................................................... 3
13 .. . . . Screw and Washer ............................................................................................... 8
14 .. . . . Pressure Switch ................................................................................................... 1
15 .. . . . Housing ................................................................................................................ 1
16 .. . . . Nut ....................................................................................................................... 1
17 .. . . . Plug ..................................................................................................................... 1
18 .. . . . Drive Shaft ........................................................................................................... 1
19 .. . . . Idler Shaft............................................................................................................. 1

4.11
STEER COLUMN

STEER COLUMN

4.12
STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

1 505977597 Bracket ...................................................................................................................... 1


2 518796642 Latch.......................................................................................................................... 1
3 505977589 Pin ............................................................................................................................. 1
4 015416200 Cotter Pin .................................................................................................................. 1
5 580001100 Steering Pump (☞ Page 4.14) ................................................................................. 1
6 059719100 Capscrew................................................................................................................... 4
7 015026400 Lockwasher ............................................................................................................... 4
8 016104000 Washer ...................................................................................................................... 4
9 580023576 Steering Column........................................................................................................ 1
9 580000284 Horn Contact Kit................................................................................................... 1
9 580041191 Screw ............................................................................................................... 2
9 518794682 Nut ................................................................................................................... 1
10 580028072 Sensor ....................................................................................................................... 1
11 504227269 Steering Wheel .......................................................................................................... 1
12 580056480 Horn Button ............................................................................................................... 1
13 932200902 Capscrew................................................................................................................... 4
14 518807647 Lockwasher ............................................................................................................... 4
15 520038825 Shift Lever Assembly (Forward/Reverse) (☞ Page 4.16) ........................................ 1
16 580025784 Switch (Forward/Reverse) ......................................................................................... 2
17 580027136 Wire Harness (Forward/Reverse) .............................................................................. 1
18 505977550 Plate (Forward/Reverse)............................................................................................ 1
19 504225202 Screw (Forward/Reverse) .......................................................................................... 4
20 500552902 Lockwasher (Forward/Reverse)................................................................................. 8
21 032643500 Nut (Forward/Reverse) .............................................................................................. 4
22 449001170 Capscrew (Forward/Reverse) .................................................................................... 4
23 449022018 Lockwasher (Forward/Reverse)................................................................................. 4
24 449021003 Washer (Forward/Reverse)........................................................................................ 4
25 520037801 Spring ........................................................................................................................ 1
26 505977562 Shaft .......................................................................................................................... 1
27 505977538 Plate .......................................................................................................................... 2
28 449001014 Capscrew................................................................................................................... 4
29 449022016 Lockwasher ............................................................................................................... 4
30 580022964 Capscrew................................................................................................................... 1
31 449015098 Locknut ...................................................................................................................... 1
32 505977566 Latch (Knob) .............................................................................................................. 1
33 504235265 Capscrew................................................................................................................... 2
34 505977509 Rod ............................................................................................................................ 1
35 504574273 Spring ........................................................................................................................ 1
36 449021002 Washer ...................................................................................................................... 1
37 504504703 Cover (Lower) ............................................................................................................ 1
38 504574274 Screw......................................................................................................................... 6
39 504503703 Cover (Upper) ............................................................................................................ 1
40 580014160 Plug (Without Turn Signal)......................................................................................... 1
41 580034132 Static Ground Patch .................................................................................................. 1

4.13
STEER PUMP

STEER PUMP

4.14
STEER PUMP

ITEM PART NO. DESCRIPTION QTY

580001100 Steering Pump........................................................................................................... 1


1 .. . . . Housing ................................................................................................................ 1
1 .. . . . Spool .................................................................................................................... 1
1 .. . . . Sleeve .................................................................................................................. 1
2 .. . . . Seal ...................................................................................................................... 1
3 580000354 Spacer.................................................................................................................. 1
4 580000350 Bearing Assembly ................................................................................................ 1
5 580002113 Ring...................................................................................................................... 1
6 580000351 Pin (Cross) ........................................................................................................... 1
7 580002114 Spring Set ............................................................................................................ 1
8 580000353 Shaft..................................................................................................................... 1
9 .. . . . O-Ring.................................................................................................................. 1
10 580000356 Distributor Plate.................................................................................................... 1
11 580002104 Gear Set............................................................................................................... 1
12 .. . . . O-Ring.................................................................................................................. 2
13 580002115 Cover.................................................................................................................... 1
14 .. . . . O-Ring.................................................................................................................. 5
15 518794667 Ball ....................................................................................................................... 1
16 580000349 Ball Stop............................................................................................................... 1
17 580002105 Screw ................................................................................................................... 1
17 .. . . . O-Ring ............................................................................................................. 1
18 580002106 Screw ................................................................................................................... 4
18 .. . . . O-Ring ............................................................................................................. 1
19 580000360 Ball ....................................................................................................................... 1

580002112 Seal Kit (Includes Items 2, 9, 12, 14)......................................................................... 1

4.15
SHIFT LEVER

SHIFT LEVER

4.16
SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

520038825 Shift Lever Assembly ................................................................................................. 1


1 504574276 Base ..................................................................................................................... 1
2 504574277 Link....................................................................................................................... 1
3 505977569 Crank.................................................................................................................... 1
4 505977542 Crank.................................................................................................................... 1
5 505977598 Shift Lever ............................................................................................................ 1
6 505977590 Capscrew ............................................................................................................. 2
7 449015112 Nut........................................................................................................................ 2
8 580022130 Spring Plunger ..................................................................................................... 2
9 505977516 Bolt ....................................................................................................................... 2
10 449015002 Nut........................................................................................................................ 2
11 505977500 Washer ................................................................................................................. 4
12 580054547 Bracket ...................................................................................................................... 1
13 015026400 Lockwasher ............................................................................................................... 1
14 014970900 Nut ............................................................................................................................. 1

4.17
STEER TIRE AND WHEEL

STEER TIRE AN D WHEEL

4.18
STEER TIRE AND WHEEL

KEY:
A: ERC035-40HG (18x6x12-1/8)
B: ERC045-55HG(18x7x12-1/8)

QTY
ITEM PART NO. DESCRIPTION A B

1 520046830 Wheel ................................................................................................................ 2 2


2 504223278 Tire (Lug Tread Electric Compound) ................................................................. 2 ..
2 150102131 Tire (Lug Tread Electric Compound) ................................................................. 2 ..

4.19
NOTES

4.20
SECTION 5

5 BRAKE SYSTEM

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR ................................................................................................................................................. 5.12


BRAKE ASSEMBLY ............................................................................................................................................. 5.6
BRAKE LINKAGE................................................................................................................................................. 5.4
FOOT DIRECTIONAL CONTROL ...................................................................................................................... 5.14
MASTER CYLINDER ......................................................................................................................................... 5.10
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5.2

5.1
PARK BRAKE
(LEVER ACTUATED)

PARK BRAKELEVER ACTUATED

5.2
PARK BRAKE
(LEVER ACTUATED)

ITEM PART NO. DESCRIPTION QTY

1 520046805 Lever.......................................................................................................................... 1
2 518798630 Spacer.................................................................................................................. 1
3 518798608 Spacer.................................................................................................................. 1
4 518798621 Clamp................................................................................................................... 2
5 520052804 Pin ........................................................................................................................ 2
6 520051851 Clevis Pin ............................................................................................................. 1
7 518798627 Washer ................................................................................................................. 1
8 518798687 Snap Ring ............................................................................................................ 2
9 520051852 Snap Ring ............................................................................................................ 1
10 580019057 Link....................................................................................................................... 2
11 015026400 Lockwasher ............................................................................................................... 2
12 504228253 Washer ...................................................................................................................... 2
13 504232250 Plate .......................................................................................................................... 1
14 057048200 Capscrew................................................................................................................... 2
15 449022016 Lockwasher ............................................................................................................... 2
16 015027700 Lockwasher ............................................................................................................... 2
17 580009308 Cable ......................................................................................................................... 2
18 520045507 Clamp ........................................................................................................................ 2
19 520045508 Screw......................................................................................................................... 4
20 940600907 Washer ...................................................................................................................... 4
21 016103100 Washer ...................................................................................................................... 2
22 504070790 Strap Clamp............................................................................................................... 2
23 504236222 Nut ............................................................................................................................. 2
24 504228240 Bracket ...................................................................................................................... 1
25 504228233 Switch ........................................................................................................................ 1
26 504228278 Screw......................................................................................................................... 2
27 021197300 Nut ............................................................................................................................. 2
28 449001028 Capscrew................................................................................................................... 2

5.3
BRAKE LINKAGE

BRAKE L INKAGE

5.4
BRAKE LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 058801100 Capscrew................................................................................................................... 2
2 520046802 Gasket ....................................................................................................................... 1
3 510135801 Fitting......................................................................................................................... 1
4 520046801 Gasket ....................................................................................................................... 1
5 520046804 Bolt ............................................................................................................................ 1
6 449015044 Nut ............................................................................................................................. 1
7 449022013 Lockwasher ............................................................................................................... 2
8 449021006 Washer ...................................................................................................................... 2
9 449001302 Capscrew................................................................................................................... 3
10 520045895 Master Cylinder (☞ Page 5.10) ............................................................................... 1
11 504231226 Clamp ........................................................................................................................ 1
12 015026400 Lockwasher ............................................................................................................... 2
13 014936900 Nut ............................................................................................................................. 2
14 504228202 Pad ............................................................................................................................ 1
15 449001016 Capscrew................................................................................................................... 2
16 504228294 Plate .......................................................................................................................... 1
17 504228212 Pedal ......................................................................................................................... 1
18 504224226 Bushing ................................................................................................................ 2
19 016109700 Washer ...................................................................................................................... 1
20 504228270 Rod End .................................................................................................................... 1
21 014975800 Nut ............................................................................................................................. 1
22 015416200 Cotter Pin .................................................................................................................. 1
23 504223200 Rod End Pin .............................................................................................................. 1
24 504225240 Nut ............................................................................................................................. 1
25 504228271 Spring ........................................................................................................................ 1
26 449001302 Capscrew................................................................................................................... 1
27 504228260 Tube........................................................................................................................... 1
28 502398908 Washer ...................................................................................................................... 1
29 520045899 Gasket ....................................................................................................................... 2
30 520046800 Adapter ...................................................................................................................... 2
31 449001317 Capscrew................................................................................................................... 1
32 580037925 Tube........................................................................................................................... 1
33 520045897 Tube........................................................................................................................... 1
34 449001121 Capscrew................................................................................................................... 1
35 504231208 Clamp ........................................................................................................................ 1
36 449021003 Washer ...................................................................................................................... 1
37 449022018 Lockwasher ............................................................................................................... 1
38 449015002 Nut ............................................................................................................................. 1
39 500513904 Fitting......................................................................................................................... 1
40 580033782 Tube........................................................................................................................... 1
41 580001956 Fitting (Without Brake/Back-Up Lights)...................................................................... 1
42 505972532 Pressure Switch (With Brake/Back-Up Lights) .......................................................... 1
43 502079902 Fitting (With Brake/Back-Up Lights)........................................................................... 1
44 580001423 Tube........................................................................................................................... 1
45 013376100 Fitting......................................................................................................................... 1

5.5
BRAKE ASSEMBLY

BRAKE ASSEMBLY

5.6
BRAKE ASSEMBLY

KEY:
A: Right Hand
B: Left Hand

QTY
ITEM PART NO. DESCRIPTION A B
580000079 Brake Assembly................................................................................................. 1 ..
580000080 Brake Assembly................................................................................................. .. 1
1 520051860 Backing Plate ................................................................................................ 1 1
2 520048876 Plug ............................................................................................................... 2 2
3 520050872 Plug ............................................................................................................... 2 2
4 520050873 Plug ............................................................................................................... 2 2
5 015026200 Lockwasher ................................................................................................... 4 4
6 203758900 Capscrew ...................................................................................................... 2 2
7 .. . . . Rod................................................................................................................ 3 3
8 203758700 Capscrew ...................................................................................................... 2 2
9 580001085 Wheel Cylinder.............................................................................................. 1 1
10 .. . . . Push Rod .................................................................................................. 2 2
11 .. . . . Cover ........................................................................................................ 2 2
12 .. . . . Piston ........................................................................................................ 2 2
13 .. . . . Cup ........................................................................................................... 2 2
14 .. . . . Spring ....................................................................................................... 1 1
15 520054595 Bleeder Screw............................................................................................... 1 1
16 a 580001083 Spider Assembly ........................................................................................... 1 1
17 520050834 Pin ................................................................................................................. 2 2
18 .. . . . Spring............................................................................................................ 2 2
19 .. . . . Clip ................................................................................................................ 3 3
20 580001086 Shoe and Lining ............................................................................................ 2 2
21 520048871 Spring............................................................................................................ 1 1
22 515555802 Star Wheel Kit ............................................................................................... 1 ..
22 515555801 Star Wheel Kit ............................................................................................... .. 1
23 515555802 Star Wheel Kit ............................................................................................... 1 ..
23 515555801 Star Wheel Kit ............................................................................................... .. 1
24 .. . . . Sleeve ........................................................................................................... 1 1
25 520048872 Lever ............................................................................................................. .. 1
25 520048873 Lever ............................................................................................................. 1 ..
26 515556801 Link (Actuator)............................................................................................... 1 1
27 515562801 Lever ............................................................................................................. .. 1
27 515562801 Lever ............................................................................................................. 1 ..
28 515556802 Link (Anchor)................................................................................................. 1 1
29 .. . . . Spring............................................................................................................ 2 2
30 520048878 Clip ................................................................................................................ 2 2
31 520050832 Lever ............................................................................................................. .. 1
31 520050833 Lever ............................................................................................................. 1 ..
32 520050830 Link................................................................................................................ .. 1
32 520050831 Link................................................................................................................ 1 ..
33 520051833 Pin ................................................................................................................. 2 2
34 520051834 Pin ................................................................................................................. 1 1
35 520050835 Pin ................................................................................................................. 1 1

580001083 Spider Assembly (Includes Items 1-6, 8-9)........................................................ 1 1


520048879 Shoe Hold Down Kit (Includes Items 7, 19)....................................................... 1 1

5.7
BRAKE ASSEMBLY

QTY
ITEM PART NO. DESCRIPTION A B

520048882 Wheel Cylinder Repair Kit (Includes Items 11, 13)............................................ 1 1


504298759 Brake Overhaul Kit (Includes Items 2, 17, 20-23, 25-28, 30, 40-41) ................. 1 1
520048877 Cylinder Kit (Includes Items 9-14) ................................................................. 1 1
520048880 Shoe Return Spring Kit (Includes Items 18, 29)............................................ 1 1

FOOTNOTES:
a Includes items 1-6, 8-9

5.8
NOTES

5.9
MASTER CYLINDER

MASTER CYLINDER

5.10
MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

520045895 Master Cylinder ......................................................................................................... 1


1 520050825 Plug ...................................................................................................................... 1
2 520050826 Gasket.................................................................................................................. 1
3 .. . . . Push Rod ............................................................................................................. 1
4 .. . . . Retainer (Valve).................................................................................................... 1
5 .. . . . Spring................................................................................................................... 1
6 .. . . . Cup ...................................................................................................................... 1
7 .. . . . Piston ................................................................................................................... 1
8 .. . . . Plate .................................................................................................................... 1
9 .. . . . Lock Wire ............................................................................................................. 1
10 519549809 Boot...................................................................................................................... 1

520048881 Master Cylinder Brake Repair Kit (Includes Items 6, 9-10) ....................................... 1

5.11
ACCELERATOR

ACCELERATOR

5.12
ACCELERATOR

ITEM PART NO. DESCRIPTION QTY

524206088 Accelerator Controller (With Foot Directional Control) .............................................. 1


580060554 Accelerator Controller (With Forward/Reverse Lever) ............................................... 1
1 580048966 Bracket ................................................................................................................. 1
2 449022013 Lockwasher .......................................................................................................... 1
3 449015044 Nut........................................................................................................................ 1
4 449001134 Capscrew ............................................................................................................. 2
5 900014292 Capscrew ............................................................................................................. 2
6 014862000 Screw ................................................................................................................... 4
7 502137903 Lockwasher .......................................................................................................... 4
8 016103200 Washer ................................................................................................................. 4
9 449015014 Nut........................................................................................................................ 6
10 449022016 Lockwasher .......................................................................................................... 5
11 580010427 Insulator ............................................................................................................... 1
12 504057758 Electrical Connector ............................................................................................. 1
13 504228295 Switch................................................................................................................... 1
14 505966556 Plate ..................................................................................................................... 1
15 014936000 Nut........................................................................................................................ 4
16 580047528 Accelerator Pedal Assembly (Foot Directional Control Pedal) (☞ Page 5.14) ... 1
16 505974543 Accelerator Pedal Assembly (Forward/Reverse Lever) ........................................ 1
17 505974506 Pedal ................................................................................................................ 1
18 504228259 Pad................................................................................................................... 1
19 504228276 Bushing............................................................................................................ 2
20 505974595 Pin.................................................................................................................... 1
21 505974576 Spring................................................................................................................... 1
22 449001052 Capscrew ............................................................................................................. 1
23 449001233 Capscrew ............................................................................................................. 1
24 449021006 Washer ................................................................................................................. 1
25 505977519 Tube ..................................................................................................................... 1
26 312850042 Strap Clamp ......................................................................................................... 1
27 449021001 Washer ................................................................................................................. 3
28 505977537 Pedal Stop............................................................................................................ 2
29 501702904 Adhesive .............................................................................................................. AR
30 505966574 Throttle Position Sensor ....................................................................................... 1

5.13
FOOT DIRECTIONAL CONTROL

FOOT DIRECTIONAL CONT ROL

5.14
FOOT DIRECTIONAL CONTROL

ITEM PART NO. DESCRIPTION QTY

524137528 Foot Directional Control Pedal................................................................................... 1


1 580010428 Pedal .................................................................................................................... 1
2 524137230 Pad................................................................................................................... 1
3 065619300 Lockwasher .......................................................................................................... 4
4 502634904 Screw ................................................................................................................... 4
5 501702901 Sealant ................................................................................................................. AR
6 580010432 Spring................................................................................................................... 2
7 505974595 Pin ........................................................................................................................ 1
8 504228276 Bushing ................................................................................................................ 2
9 580010433 Washer ................................................................................................................. 2
10 580014196 Switch Assembly .................................................................................................. 1
11 580019509 Switch (Reverse).............................................................................................. 1
12 580019508 Switch (Forward) .............................................................................................. 1
13 312850042 Strap Clamp ......................................................................................................... 3
14 504225201 Capscrew ............................................................................................................. 4
15 500552902 Lockwasher .......................................................................................................... 4
16 032643500 Nut........................................................................................................................ 4

5.15
NOTES

5.16
SECTION 6

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6.20
THREE FUNCTION ........................................................................................................................................ 6.16
HYDRAULIC
SINGLE PUMP AND MOTOR........................................................................................................................... 6.2
HYDRAULIC CONTROL
HAND LEVERS............................................................................................................................................... 6.14
HYDRAULIC FILTER .......................................................................................................................................... 6.10
HYDRAULIC MOTOR........................................................................................................................................... 6.6
HYDRAULIC PLUMBING
CONTROL VALVE .......................................................................................................................................... 6.12
HYDRAULIC PUMP
29 CC................................................................................................................................................................ 6.8
MAST INSTALLATION........................................................................................................................................ 6.24
SUPPLY AND RETURN ....................................................................................................................................... 6.4
TILT CYLINDER ................................................................................................................................................. 6.26

6.1
HYDRAULIC
(SINGLE PUMP AND MOTOR)

HYDRAULICSINGLE PUMP AND MOTOR

6.2
HYDRAULIC
(SINGLE PUMP AND MOTOR)

ITEM PART NO. DESCRIPTION QTY

1 580047106 Hydraulic Motor (☞ Page 6.6) ................................................................................. 1


1 580060431 Hydraulic Motor (☞ Page 6.6) ................................................................................. 1
2 580051850 Coupling .................................................................................................................... 1
3 580051733 Pump (☞ Page 6.8) ................................................................................................. 1
4 203331400 Fitting......................................................................................................................... 2
5 012827000 O-Ring ....................................................................................................................... 1
6 064426800 Fitting......................................................................................................................... 2
7 080560100 O-Ring ....................................................................................................................... 1
8 449022013 Lockwasher ............................................................................................................... 8
9 449001302 Capscrew................................................................................................................... 8
10 580060553 Fitting......................................................................................................................... 1
11 502056903 Clamp ........................................................................................................................ 1
12 055486800 Capscrew................................................................................................................... 2
13 015026400 Lockwasher ............................................................................................................... 2
14 052645200 O-Ring ....................................................................................................................... 1
14 502546903 Fitting......................................................................................................................... 1
15 504060741 Tube........................................................................................................................... 1
16 502056906 Clamp ........................................................................................................................ 1
17 504234235 Bracket ...................................................................................................................... 1
18 504228279 Hose .......................................................................................................................... 1
19 520045430 Hose Assembly.......................................................................................................... 2
20 642308800 Fitting......................................................................................................................... 2
21 520051803 Hose Assembly.......................................................................................................... 1

6.3
SUPPLY AND RETURN

SUPPLY AND RETURN

6.4
SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 449015044 Nut ............................................................................................................................. 3


2 449022013 Lockwasher ............................................................................................................... 3
3 501729901 Capscrew................................................................................................................... 3
4 580039601 Fitting......................................................................................................................... 1
5 580007557 Clamp ........................................................................................................................ 2
6 504228261 Channel (Rubber) ...................................................................................................... 6
7 504228208 Bracket ...................................................................................................................... 3
8 504070790 Strap Clamp............................................................................................................... 6
9 500428901 Fitting......................................................................................................................... 1
10 505970592 Sealant ...................................................................................................................... AR
11 500228904 Fitting......................................................................................................................... 2
12 502505903 Fitting......................................................................................................................... 2
12 052645200 O-Ring.................................................................................................................. 2
13 580059472 Tube........................................................................................................................... 1
13 a 520045436 Screen ....................................................................................................................... 1
14 449001014 Capscrew................................................................................................................... 1
15 449021001 Washer ...................................................................................................................... 2
16 449015014 Nut ............................................................................................................................. 2
17 062159500 Clamp ........................................................................................................................ 1
18 580052439 Hose (Suction)........................................................................................................... 1
19 502056903 Clamp ........................................................................................................................ 2
20 580052852 Hose .......................................................................................................................... 1
21 518795601 Fitting......................................................................................................................... 1
22 055729800 Fitting......................................................................................................................... 1
23 580052851 Hose Assembly.......................................................................................................... 2
24 500546907 Fitting......................................................................................................................... 1
25 061554400 Adapter ...................................................................................................................... 1
26 500179904 Fitting......................................................................................................................... 1
27 580014392 Hose .......................................................................................................................... 1
28 066363700 Fitting......................................................................................................................... 1
29 580052440 Tube........................................................................................................................... 1
30 580054972 Hose .......................................................................................................................... 1
31 520045437 Hose .......................................................................................................................... 1
32 505970524 Clamp ........................................................................................................................ 2

FOOTNOTES:
a Not Illustrated

6.5
HYDRAULIC MOTOR

HYDRAULIC MOTOR

6.6
HYDRAULIC MOTOR

ITEM PART NO. DESCRIPTION QTY

a 580047106 Hydraulic Motor ......................................................................................................... 1


b 580060431 Hydraulic Motor ......................................................................................................... 1
1 .. . . . Retaining Ring...................................................................................................... 1
2 580047516 Bearing Spring ..................................................................................................... 1
3 .. . . . Pin ........................................................................................................................ 2
4 .. . . . Seal ...................................................................................................................... 2
5 580047517 O-Ring.................................................................................................................. 1
6 .. . . . Rotor .................................................................................................................... 1
7 .. . . . Air Guide, DE ....................................................................................................... 1
8 .. . . . Air Guide, NDE..................................................................................................... 1
9 .. . . . Key ....................................................................................................................... 1
10 580051520 Bearing................................................................................................................. 1
11 580047522 Bearing (NDE)...................................................................................................... 1
12 .. . . . Connector............................................................................................................. 1
13 580047496 Nut........................................................................................................................ 12
14 .. . . . O-Ring.................................................................................................................. 1
15 .. . . . Washer ................................................................................................................. 3
16 .. . . . Nameplate............................................................................................................ 1
17 .. . . . Capscrew ............................................................................................................. 3
18 .. . . . Lockwasher .......................................................................................................... 8
19 .. . . . Lockwasher .......................................................................................................... 8
20 .. . . . End Bell, DE......................................................................................................... 1
21 .. . . . End Bell, NDE ...................................................................................................... 1
22 .. . . . Housing ................................................................................................................ 1
23 .. . . . Capscrew ............................................................................................................. 6
24 .. . . . Capscrew ............................................................................................................. 2
25 .. . . . Capscrew ............................................................................................................. 8
26 580047504 Terminal Block...................................................................................................... 3
27 580047505 Cover.................................................................................................................... 3
28 580047506 Nut........................................................................................................................ 3
29 .. . . . Terminal Flag........................................................................................................ 3
30 580047507 Sensor Cable Outlet ............................................................................................. 1
31 .. . . . Bracket ................................................................................................................. 1
32 580047509 Bracket ................................................................................................................. 1
33 .. . . . Tube ..................................................................................................................... AR
34 .. . . . Cable Tie.............................................................................................................. AR
.. . . . Sleeving (Not Illustrated) ...................................................................................... AR

FOOTNOTES:
a 36/48 Volt
b 80 Volt

6.7
HYDRAULIC PUMP
(29 CC)

HYDRAULIC PUMP29 CC

6.8
HYDRAULIC PUMP
(29 CC)

ITEM PART NO. DESCRIPTION QTY

580051733 Pump ......................................................................................................................... 1


1 .. . . . Snap Ring ............................................................................................................ 1
2 .. . . . Oil Seal................................................................................................................. 1
3 580055594 Flange Mounting .................................................................................................. 1
4 .. . . . Seal ...................................................................................................................... 2
5 .. . . . Back-Up ............................................................................................................... 2
6 580054029 Side Plate............................................................................................................. 2
7 .. . . . Drive Gear............................................................................................................ 1
8 .. . . . Drive Gear............................................................................................................ 1
9 580054028 Dowel Pin ............................................................................................................. 4
10 580060135 Housing ................................................................................................................ 1
11 580059911 Cover.................................................................................................................... 1
12 580054034 Screw ................................................................................................................... 4
13 580059910 Key ....................................................................................................................... 1
14 580059913 Clip ....................................................................................................................... 1

580059912 Gear Set (Includes Items 7-8) .............................................................................. 1


580012159 Seal Kit (Includes Items 1-2, 4) ............................................................................ 1

6.9
HYDRAULIC FILTER

HYDRAULIC FILTER

6.10
HYDRAULIC FILTER

ITEM PART NO. DESCRIPTION QTY

1 580038162 Filter Head Assembly ................................................................................................ 1


1 580037022 Filter Head............................................................................................................ 1
2 066002400 O-Ring ....................................................................................................................... 1
3 504228205 Filter .......................................................................................................................... 1
4 014672300 Screw......................................................................................................................... 1
5 014970900 Nut ............................................................................................................................. 1
6 504231232 Spacer ....................................................................................................................... 1
7 520045444 Clamp ........................................................................................................................ 1
8 015026400 Lockwasher ............................................................................................................... 1
9 014936900 Nut ............................................................................................................................. 1
10 580037323 Breather..................................................................................................................... 1
11 518809654 Fitting......................................................................................................................... 1
12 520045433 Fitting......................................................................................................................... 1
13 a 054820000 Fitting......................................................................................................................... 1
13 580039601 Fitting......................................................................................................................... 1
14 052645700 O-Ring ....................................................................................................................... 1
15 520045442 Dipstick ...................................................................................................................... 1
15 520045443 Blade .................................................................................................................... 1
16 504228217 Screw ................................................................................................................... 1
17 504228210 Cap....................................................................................................................... 1

FOOTNOTES:
a 2 STG FFL Only

6.11
HYDRAULIC PLUMBING
(CONTROL VALVE)

HYDRAULIC PLUMBINGCONTROL VALVE

6.12
HYDRAULIC PLUMBING
(CONTROL VALVE)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 122392115 Fitting................................................................................................................. 1 1
1 052645400 O-Ring........................................................................................................... 1 1
2 055160000 Fitting................................................................................................................. 1 1
2 052645400 O-Ring........................................................................................................... 1 1
3 062159500 Clamp ................................................................................................................ 1 1
4 520045434 Hose .................................................................................................................. 1 1
5 062487500 Fitting................................................................................................................. 1 1
5 052645300 O-Ring........................................................................................................... 1 1
6 580032995 Hose .................................................................................................................. 1 1
7 449001134 Capscrew........................................................................................................... 1 1
8 016337000 Washer .............................................................................................................. 1 1
9 449022016 Lockwasher ....................................................................................................... 2 5
10 449015014 Nut ..................................................................................................................... 2 5
11 520045427 Clamp ................................................................................................................ 1 1
12 520045406 Fitting................................................................................................................. 2 4
13 520045407 Bracket .............................................................................................................. 1 1
14 520045408 Grommet............................................................................................................ 2 4
15 449001014 Capscrew........................................................................................................... 2 2
16 054368800 Fitting................................................................................................................. 2 4
16 052645300 O-Ring........................................................................................................... 2 4
17 580010713 Tube................................................................................................................... 1 1
18 055746400 Fitting................................................................................................................. 2 4
18 052645300 O-Ring........................................................................................................... 2 4
19 580010714 Tube................................................................................................................... 1 1
20 580010718 Tube................................................................................................................... .. 1
21 580010717 Tube................................................................................................................... .. 1
22 580010720 Tube................................................................................................................... 1 1
23 580010719 Tube................................................................................................................... 1 1

6.13
HYDRAULIC CONTROL
(HAND LEVERS)

HYDRAULIC CONTROLHAND LEVERS

6.14
HYDRAULIC CONTROL
(HAND LEVERS)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 449001014 Capscrew........................................................................................................... 4 4
2 449015014 Nut ..................................................................................................................... 7 8
3 504229272 Bracket .............................................................................................................. 1 1
4 449022016 Lockwasher ....................................................................................................... 7 7
5 504230227 Knob .................................................................................................................. 3 3
6 580012085 Handlever .......................................................................................................... 1 1
7 504230239 Spring ................................................................................................................ 1 1
8 504232209 Valve Lever ........................................................................................................ 2 2
9 504230228 Pin ..................................................................................................................... 1 1
10 504235252 Pin ..................................................................................................................... 1 1
11 504229270 Rod .................................................................................................................... 1 1
12 a 580012088 Handlever .......................................................................................................... 1 1
13 a 580012087 Handlever .......................................................................................................... 1 1
14 a 449021010 Washer .............................................................................................................. 3 3
15 504226242 Washer .............................................................................................................. 2 2
16 016103100 Washer .............................................................................................................. 2 2
17 504229286 Screw................................................................................................................. 2 2
18 449001134 Capscrew........................................................................................................... 3 3
19 504223299 Clamp ................................................................................................................ 1 1
20 504229254 Bolt .................................................................................................................... 16 20
21 014936500 Nut ..................................................................................................................... 16 20
22 015040000 Lockwasher ....................................................................................................... 16 20
23 520045414 Switch ................................................................................................................ .. 1
23 504230223 Switch ................................................................................................................ 1 ..
24 504230218 Wire Harness..................................................................................................... 4 3
24 520045415 Wire Harness..................................................................................................... .. 1
25 504230208 Switch ................................................................................................................ 1 1
26 504230251 Wire Harness..................................................................................................... 3 3
27 449001134 Capscrew........................................................................................................... 3 3
28 520045400 Plate .................................................................................................................. 1 1
29 504229276 Cover ................................................................................................................. 3 4
30 504229256 Plate .................................................................................................................. 6 8
31 015414700 Cotter Pin .......................................................................................................... 6 8
32 500583902 Rod End Pin ...................................................................................................... 6 8
33 500552901 Lockwasher ....................................................................................................... 2 2
34 021197300 Nut ..................................................................................................................... 2 2
35 504230233 Terminal Block ................................................................................................... 1 1
36 312850042 Strap Clamp....................................................................................................... 1 1
37 504229236 Pad .................................................................................................................... 3 4
38 504229235 Insulator............................................................................................................. 3 4
39 504228266 Clamp ................................................................................................................ 2 2

FOOTNOTES:
a Single Lever

6.15
CONTROL VALVE
(THREE FUNCTION)

CONTROL VALVETHREE FUNCTION

6.16
CONTROL VALVE
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

520045409 Valve Assembly ......................................................................................................... 1


1 520292816 Rod....................................................................................................................... 1
2 520292813 Nut........................................................................................................................ 2
3 014936600 Nut........................................................................................................................ 4
4 520292815 Rod....................................................................................................................... 2
5 504230254 Outlet Section....................................................................................................... 1
6 504230263 Spool Section ....................................................................................................... 1
6 .. . . . Housing............................................................................................................ 1
7 .. . . . Spool................................................................................................................ 1
8 504230246 Seal Plate ........................................................................................................ 2
9 504235263 O-Ring ............................................................................................................. 2
9 520292811 Wiper ............................................................................................................... 2
10 012823300 O-Ring ............................................................................................................. 1
11 504230298 Spring Seat ...................................................................................................... 2
12 504230204 Spring .............................................................................................................. 1
13 504230282 Cap .................................................................................................................. 1
14 504234226 Capscrew ......................................................................................................... 2
15 504230209 Spool End ........................................................................................................ 1
16 504230255 Spring .............................................................................................................. 1
17 504230234 Poppet.............................................................................................................. 1
18 502635907 Screw ............................................................................................................... 2
19 520051838 Spool Section ....................................................................................................... 1
19 .. . . . Housing............................................................................................................ 1
20 .. . . . Spool................................................................................................................ 1
21 504230246 Seal Plate ........................................................................................................ 2
22 504235263 O-Ring ............................................................................................................. 2
22 520292811 Wiper ............................................................................................................... 2
23 012823300 O-Ring ............................................................................................................. 1
24 .. . . . Piston ............................................................................................................... 1
25 504230236 Spring Seat ...................................................................................................... 2
26 504230204 Spring .............................................................................................................. 1
27 504230207 Spring .............................................................................................................. 1
28 504230282 Cap .................................................................................................................. 1
29 504234226 Capscrew ......................................................................................................... 2
30 504230234 Poppet.............................................................................................................. 1
31 504230255 Spring .............................................................................................................. 1
32 502635907 Screw ............................................................................................................... 2
33 062128400 O-Ring ............................................................................................................. 1
34 504230205 Spool End ........................................................................................................ 1
35 504230293 Relief Valve .......................................................................................................... 2
35 504232220 Seal and Spring Kit .......................................................................................... 1
36 504230267 Spool Section ....................................................................................................... 1
36 .. . . . Housing............................................................................................................ 1
37 .. . . . Spool................................................................................................................ 1
38 504230246 Seal Plate ........................................................................................................ 2
39 504235263 O-Ring ............................................................................................................. 2
39 520292811 Wiper ............................................................................................................... 2
40 504230298 Spring Seat ...................................................................................................... 2
41 504230204 Spring .............................................................................................................. 1
42 504230282 Cap .................................................................................................................. 1

6.17
CONTROL VALVE
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

43 504234226 Capscrew ......................................................................................................... 2


44 504230209 Spool End ........................................................................................................ 1
45 504230234 Poppet.............................................................................................................. 1
46 504230255 Spring .............................................................................................................. 1
47 502635907 Screw ............................................................................................................... 2
48 012823300 O-Ring ............................................................................................................. 1
49 054820000 Fitting Assembly ................................................................................................... 1
49 505967593 Plug.................................................................................................................. 1
49 052645300 O-Ring ............................................................................................................. 1
50 504230292 Inlet Section ......................................................................................................... 1
51 012823300 O-Ring ............................................................................................................. 1
52 514454800 Fitting ................................................................................................................... 1
52 052645400 O-Ring ............................................................................................................. 1
53 061643400 Fitting ................................................................................................................... 1
53 056363300 O-Ring ............................................................................................................. 1

504230296 Tie Rod Kit (Includes Items 1-4) ................................................................................ 1


504230287 Seal Kit (Includes Items 9, 22, 39)............................................................................. 1

6.18
NOTES

6.19
CONTROL VALVE
(FOUR FUNCTION)

CONTROL VALVEFOUR FUNCT ION

6.20
CONTROL VALVE
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

520045413 Valve Assembly ......................................................................................................... 1


1 520292817 Rod....................................................................................................................... 1
2 520292813 Nut........................................................................................................................ 2
3 014936600 Nut........................................................................................................................ 4
4 520292818 Rod....................................................................................................................... 2
5 504230254 Outlet Section....................................................................................................... 1
6 504230263 Spool Section ....................................................................................................... 2
6 .. . . . Housing............................................................................................................ 1
7 .. . . . Spool................................................................................................................ 1
8 504230246 Seal Plate ........................................................................................................ 2
9 504235263 O-Ring ............................................................................................................. 2
9 520292811 Wiper ............................................................................................................... 2
10 012823300 O-Ring ............................................................................................................. 1
11 504230298 Spring Seat ...................................................................................................... 2
12 504230204 Spring .............................................................................................................. 1
13 504230282 Cap .................................................................................................................. 1
14 504234226 Capscrew ......................................................................................................... 2
15 504230209 Spool End ........................................................................................................ 1
16 504230255 Spring .............................................................................................................. 1
17 504230234 Poppet.............................................................................................................. 1
18 502635907 Screw ............................................................................................................... 2
19 520051838 Spool Section ....................................................................................................... 1
19 .. . . . Housing............................................................................................................ 1
20 .. . . . Spool................................................................................................................ 1
21 504230246 Seal Plate ........................................................................................................ 2
22 504235263 O-Ring ............................................................................................................. 2
22 520292811 Wiper ............................................................................................................... 2
23 012823300 O-Ring ............................................................................................................. 1
24 .. . . . Piston ............................................................................................................... 1
25 504230236 Spring Seat ...................................................................................................... 2
26 504230204 Spring .............................................................................................................. 1
27 504230207 Spring .............................................................................................................. 1
28 504230282 Cap .................................................................................................................. 1
29 504234226 Capscrew ......................................................................................................... 2
30 504230234 Poppet.............................................................................................................. 1
31 504230255 Spring .............................................................................................................. 1
32 502635907 Screw ............................................................................................................... 2
33 062128400 O-Ring ............................................................................................................. 1
34 504230205 Spool End ........................................................................................................ 1
35 504230293 Relief Valve .......................................................................................................... 2
35 504232220 Seal and Spring Kit .......................................................................................... 1
36 504230267 Spool Section ....................................................................................................... 1
36 520043861 Housing............................................................................................................ 1
37 .. . . . Spool................................................................................................................ 1
38 504230246 Seal Plate ........................................................................................................ 2
39 504235263 O-Ring ............................................................................................................. 2
39 520292811 Wiper ............................................................................................................... 2
40 504230298 Spring Seat ...................................................................................................... 2
41 504230204 Spring .............................................................................................................. 1
42 504230282 Cap .................................................................................................................. 1

6.21
CONTROL VALVE
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

43 504234226 Capscrew ......................................................................................................... 2


44 504230209 Spool End ........................................................................................................ 1
45 504230234 Poppet.............................................................................................................. 1
46 504230255 Spring .............................................................................................................. 1
47 502635907 Screw ............................................................................................................... 2
48 012823300 O-Ring ............................................................................................................. 1
49 054820000 Fitting ................................................................................................................... 1
49 052645300 O-Ring ............................................................................................................. 1
50 504230292 Inlet Section ......................................................................................................... 1
51 012823300 O-Ring ............................................................................................................. 1
52 514454800 Fitting ................................................................................................................... 1
52 052645400 O-Ring ............................................................................................................. 1
53 061643400 Fitting ................................................................................................................... 1
53 056363300 O-Ring ............................................................................................................. 1

504230215 Tie Rod Kit (Includes Items 1-4) ................................................................................ 1


504230287 Seal Kit (Includes Items 9, 22, 39)............................................................................. 1

6.22
NOTES

6.23
MAST INSTALLATION

MAST INSTALL ATION

6.24
MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 520045464 Bushing ..................................................................................................................... 2


2 520051893 Lube Fitting................................................................................................................ 2
3 520045694 Plug (Top) .................................................................................................................. 2
4 580030419 Bushing ..................................................................................................................... 4
5 520045695 Plug (Bottom)............................................................................................................. 2
6 580030147 Cap (RH) ................................................................................................................... 1
6 580030146 Cap (LH) .................................................................................................................... 1
7 940102911 Washer ...................................................................................................................... 4
8 449001026 Capscrew................................................................................................................... 4

6.25
TILT CYLINDER

TILT CYLINDER

6.26
TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580031231 Tilt Cylinder................................................................................................................ 2


1 580030978 Tube ..................................................................................................................... 1
2 066049400 O-Ring.................................................................................................................. 1
3 520045452 Back-Up Ring ....................................................................................................... 1
4 520045454 Cap....................................................................................................................... 1
5 520045447 Guide Ring ........................................................................................................... 1
6 504305704 Piston Seal ........................................................................................................... 1
7 502637904 Nut........................................................................................................................ 1
8 520045457 Piston ................................................................................................................... 1
9 520045450 O-Ring.................................................................................................................. 1
10 520045458 Rod....................................................................................................................... 1
11 580022493 Rod Seal .............................................................................................................. 1
12 520045448 Rod Wiper (Tilt) .................................................................................................... 1
13 a 520045698 Spacer ....................................................................................................................... 1
13 c 580058863 Spacer (Tilt) ............................................................................................................... 2
14 a 012829700 O-Ring ....................................................................................................................... 2
15 b 520045700 Shim (3,048 mm) ....................................................................................................... AR
15 a 580002000 Shim (1,524 mm) ....................................................................................................... AR
16 501831905 Nut ............................................................................................................................. 2
17 015026600 Lockwasher ............................................................................................................... 6
18 ab 520045696 Rod End .................................................................................................................... 2
18 c 520045697 Rod End .................................................................................................................... 2
19 520045464 Bushing ..................................................................................................................... 2
20 520045461 Pin ............................................................................................................................. 2
21 520045463 Capscrew................................................................................................................... 4
22 520045462 Anchor ....................................................................................................................... 4
23 062239900 Capscrew................................................................................................................... 2
24 052642200 Fitting (RH) ................................................................................................................ 3
24 c 052645200 O-Ring.................................................................................................................. 1
24 055485700 Fitting (LH)................................................................................................................. 1
24 052645200 O-Ring.................................................................................................................. 1

580022525 Seal Kit (Includes Items 2-3, 5-6, 9, 11-12) ............................................................... 1

FOOTNOTES:
a Tilt 5 Forward/6 Back
b Tilt 5 Forward/8 Back
c Tilt 8 Forward/5 Back

6.27
NOTES

6.28
SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
ERC 35-40 HG ............................................................................................................................................ 7.10
ERC 45-55 HG ............................................................................................................................................ 7.12
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2

7.1
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

7.2
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

ECR 35-40 HG

OALH

ITEM DESCRIPTION
Mast A702 A702 A702 A702
Group Number 3050 3650 4250 4950
1 Outer Mast 580036746 580028988 580028994 580029001

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A703 A703 A703 A703
Group Number 2790 4690 5290 5890
1 Outer Mast 580036746 580029001 580029007 580029013
KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Outer Mast......................................................................................................... 1 1
2 580026922 Stubshaft ....................................................................................................... 2 2
3 580010279 Load Roller (124.31 mm)................................................................................... 2 2
4 520045153 Shim (0,508 mm) ............................................................................................... 12 12
5 580012093 Snap Ring.......................................................................................................... 2 2
6 520045151 Bearing Strip...................................................................................................... 2 2
7 520045157 Shim (0,508 mm) ............................................................................................... AR AR
8 520045156 Shim (0,178 mm) ............................................................................................... AR AR
9 012824300 O-Ring ............................................................................................................... 4 4

FOOTNOTES:
a Refer to Table

7.3
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

7.4
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A702 A702 A702 A702
Group Number 3050 3650 4250 4950
1 Inner Mast 524141900 524141906 524141912 524141919

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A703 A703 A703 A703
Group Number 2790 4690 5290 5890
1 Inner Mast 524141900 524141919 524141925 524141931
KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Inner Mast ......................................................................................................... 1 1


2 580026922 Stubshaft ....................................................................................................... 2 2
3 580010279 Load Roller (124.31 mm)................................................................................... 2 2
4 520045153 Shim (0,508 mm) ............................................................................................... 12 12
5 580012093 Snap Ring.......................................................................................................... 2 2
6 580007841 Chain Sheave .................................................................................................... 2 ..
6 580007842 Chain Sheave .................................................................................................... .. 2
7 504235204 Bearing.......................................................................................................... 1 1
8 504234285 Snap Ring ..................................................................................................... 2 2
9 580007855 Bracket .............................................................................................................. 2 2
10 449021010 Washer .............................................................................................................. 2 2
11 449022017 Lockwasher ....................................................................................................... 2 2
12 449001007 Capscrew........................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

7.5
MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT TWO STAGE LIMITED FREE-LIFT

7.6
MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A702 A702 A702 A702
Group Number 3050 3650 4250 4950
2 Chain 580029322 518804658 580024382 580007975
3 Hose (RH) 580014392 580009449 580008284 580060719
4 Hose (LH) 580008256 580008287 580060720 580046608

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A703 A703 A703 A703
Group Number 2790 4690 5290 5890
2 Chain 520045192 580014173 580013102 580007877
3 Hose (RH) 580032772 580008242 580008248 580008231
4 Hose (LH) 580009449 580060721 580060722 580060723
KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Cylinder (☞ Page 7.10, ☞ Page 7.12) ................................................... 2 2


2 a .. . . . Chain ................................................................................................................. 1 1
3 a .. . . . Hose (RH).......................................................................................................... 1 1
4 a .. . . . Hose (LH) .......................................................................................................... 1 1
5 500227908 Snap Ring.......................................................................................................... 2 2
6 520045188 Washer .............................................................................................................. 2 2
7 504232202 Shim .................................................................................................................. AR AR
8 518795660 Shim .................................................................................................................. AR AR
9 500457903 Fitting................................................................................................................. 1 1
10 449022013 Lockwasher ....................................................................................................... 2 2
11 449001016 Capscrew........................................................................................................... 2 2
12 504407299 Bracket .............................................................................................................. 2 2
13 504230271 Nut ..................................................................................................................... 2 2
14 449001302 Capscrew........................................................................................................... 4 4
15 504071785 Washer .............................................................................................................. 4 4
16 580009884 Spacer ............................................................................................................... 2 2
17 015916500 Snap Ring.......................................................................................................... 2 2
18 580007839 Housing ............................................................................................................. 1 1
19 054820000 Fitting................................................................................................................. 1 1
19 052645300 O-Ring ............................................................................................................... 1 1
20 449001076 Capscrew........................................................................................................... 2 2
21 520045170 Control Valve (Lowering) ................................................................................... 1 ..
21 520045180 Control Valve (Lowering) ................................................................................... .. 1
22 080437000 Fitting................................................................................................................. 1 1

7.7
MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

22 052645500 O-Ring ............................................................................................................... 1 1


23 064824400 Fitting................................................................................................................. 1 1
23 052645300 O-Ring ............................................................................................................... 1 1
24 514835800 Fitting................................................................................................................. 1 1
25 580007557 Clamp ................................................................................................................ 4 4
26 580023533 Hose .................................................................................................................. 1 1
27 580032773 Hose .................................................................................................................. 1 1
28 580036550 Bracket (RH) ...................................................................................................... 1 1
28 580036551 Bracket (LH) ...................................................................................................... 1 1
29 580012383 Clamp ................................................................................................................ 4 4
30 504068737 Strap Clamp....................................................................................................... 4 4
31 030252011 Fitting................................................................................................................. 2 2
31 052645200 O-Ring........................................................................................................... 2 2
32 015417900 Cotter Pin .......................................................................................................... 2 2
33 520045163 Nut ..................................................................................................................... 4 4
34 520045361 Chain Anchor..................................................................................................... 2 ..
34 520045362 Chain Anchor..................................................................................................... .. 2
35 520045183 Pin ..................................................................................................................... 2 ..
35 520045195 Pin ..................................................................................................................... .. 2

FOOTNOTES:
a Refer to Table

7.8
NOTES

7.9
MAIN LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (ERC 35-40 HG)

MAIN LIFT CYLINDERTWO STAGE LIMITED F REE-L IFTERC 35-40 HG

7.10
MAIN LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (ERC 35-40 HG)

OALH
DESCRIPTION
ITEM Mast A702 A702 A702 A702
Group Number 3050 3650 4250 4950
Cylinder
8604051 8604057 8604063 8604070
Group Number
Lift Cylinder 580007106 580007107 580007108 580007110
1 Shell 520405601 520405607 520405613 520405620
2 Rod 520406601 520406607 520406613 520406620

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 580006894 Gland.................................................................................................................... 1
4 520045162 Wear Ring ............................................................................................................ 1
5 502978505 Velocity Fuse ........................................................................................................ 1
6 500381505 Wiper Ring ........................................................................................................... 1
7 504232292 Rod Seal .............................................................................................................. 1
8 012823300 O-Ring.................................................................................................................. 1
9 580008814 Seal ...................................................................................................................... 1
10 504232217 Back-Up Ring ....................................................................................................... 2
11 504232291 Wear Ring ............................................................................................................ 1

505136062 Seal Kit (Includes Items 4, 6-11) ............................................................................... 1

FOOTNOTES:
a Refer to Table

7.11
MAIN LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (ERC 45-55 HG)

MAIN LIFT CYLINDERTWO STAGE LIMITED F REE-L IFTERC 45-55 HG

7.12
MAIN LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (ERC 45-55 HG)

OALH
DESCRIPTION
ITEM Mast A703 A703 A703 A703
Group Number 2790 4690 5290 5890
Cylinder
8603801 8603820 8603826 8603853
Group Number
Lift Cylinder 580007113 580007117 580007118 580007119
1 Shell 520469601 520469620 520469626 520469632
2 Rod 520470601 520470620 520470626 520470632

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 580006895 Gland.................................................................................................................... 1
4 504232291 Wear Ring ............................................................................................................ 1
5 502978506 Velocity Fuse ........................................................................................................ 1
6 500381506 Wiper Ring ........................................................................................................... 1
7 580014165 Rod Seal .............................................................................................................. 1
8 066417000 O-Ring.................................................................................................................. 1
9 580008813 Seal ...................................................................................................................... 1
10 580000260 Back-Up Ring ....................................................................................................... 1
11 520045215 Wear Ring ............................................................................................................ 1
12 520045216 Back-Up Ring ....................................................................................................... 1

505136063 Seal Kit (Includes Items 4, 6-12) ............................................................................... 1

FOOTNOTES:
a Refer to Table

7.13
CARRIAGE ASSEMBLY
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGE ASSEMBLYTWO STAGE LIMITED FREE-LIFT

7.14
CARRIAGE ASSEMBLY
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B
504407200 Carriage Assembly (1067 mm).......................................................................... 1 ..
a 504407204 Carriage Assembly (1067 mm).......................................................................... 1 ..
504407202 Carriage Assembly (1067 mm).......................................................................... .. 1
1 504407230 Carriage (1067 mm) ...................................................................................... 1 ..
1 a 504407234 Carriage (1067 mm) ...................................................................................... 1 ..
1 504407232 Carriage (1067 mm) ...................................................................................... .. 1
2 580012093 Snap Ring ..................................................................................................... 6 6
3 580011609 Spacer........................................................................................................... 2 2
4 580031673 Load Roller (101.67 mm ) ............................................................................. 6 6
5 520045153 Shim (0,508 mm)........................................................................................... 24 24
6 580026922 Stubshaft ....................................................................................................... 6 6
7 015417900 Cotter Pin ...................................................................................................... 2 2
8 580009893 Chain Anchor ................................................................................................ 2 ..
8 580009922 Chain Anchor ................................................................................................ .. 2
9 520045163 Nut................................................................................................................. 4 4
10 520045183 Pin ................................................................................................................. 2 ..
10 520045195 Pin ................................................................................................................. .. 2

FOOTNOTES:
a Standard Class lll Attachment

7.15
NOTES

7.16
SECTION 8

8 MAST-T HREE STAGE FULL FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.24
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2

8.1
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

8.2
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 4365 4665 4900
1 Outer Mast 580029024 580029026 580029027
14 Chain 520045158 ---- 518804692

ERC 35-40 HG (CONT.)

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 5200 5500 5950
1 Outer Mast 580029029 580029031 580029034
14 Chain 518804693 518804607 518804686

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
1 Outer Mast 580029024 580029027 580029031 580029034
14 Chain 520050836 520052802 580014164 518804686

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 580026922 Stubshaft .............................................................................................................. 2
3 580010279 Load Roller (124.31 mm)........................................................................................... 2
4 520045153 Shim (0,508 mm) ....................................................................................................... 12
5 580012093 Snap Ring.................................................................................................................. 2
6 520045157 Shim (0,508 mm) ....................................................................................................... AR
7 520045156 Shim (0,178 mm) ....................................................................................................... AR
8 520045151 Bearing Strip.............................................................................................................. 2
9 012824300 O-Ring ....................................................................................................................... 4
10 520045361 Chain Anchor (ERC 35-40 HG) ................................................................................. 2
10 520045362 Chain Anchor (ERC 45-55 HG) ................................................................................. 2
11 520045183 Pin (ERC 35-40 HG).................................................................................................. 2
11 520045195 Pin (ERC 45-55 HG).................................................................................................. 2
12 015417900 Cotter Pin .................................................................................................................. 2
13 520045163 Nut ............................................................................................................................. 4
14 a .. . . . Chain ......................................................................................................................... 2

FOOTNOTES:
a Refer to Table

8.3
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

8.4
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704 A704 A704 A704
Group Number 4365 4665 4900 5500 5950
1 Intermediate Mast 580009882 580009897 580009901 580009924 580009913

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
1 Intermediate Mast 580009882 580009901 580009924 580009913

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast...................................................................................................... 1
2 580026922 Stubshaft .............................................................................................................. 4
3 580010279 Load Roller (124.31 mm)........................................................................................... 2
4 580031673 Load Roller (101.67 mm ).......................................................................................... 2
5 520045153 Shim (0,508 mm) ....................................................................................................... 24
6 580012093 Snap Ring.................................................................................................................. 4
7 504234265 Shim (0,508 mm) ....................................................................................................... AR
8 520037804 Shim (0,178 mm) ....................................................................................................... AR
9 504233279 Bearing Strip.............................................................................................................. 2
10 012824300 O-Ring ....................................................................................................................... 4
11 580009884 Spacer ....................................................................................................................... 2
12 580007844 Chain Sheave (ERC 35-40 HG) ................................................................................ 2
12 580007845 Chain Sheave (ERC 45-55 HG) ................................................................................ 2
13 015916500 Snap Ring.................................................................................................................. 2
14 580007855 Bracket ...................................................................................................................... 1
15 449022017 Lockwasher ............................................................................................................... 1
16 449001296 Capscrew................................................................................................................... 1

FOOTNOTES:
a Refer to Table

8.5
INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

8.6
INNER MAST
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 4365 4665 4900
1 Inner Mast 580009883 580009898 580009902

ERC 35-40 HG (CONT.)

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 5200 5500 5950
1 Inner Mast 580009907 580009909 580009914

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
1 Inner Mast 580009883 580009902 580009909 580009914

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 580026922 Stubshaft .............................................................................................................. 2
3 580031673 Load Roller (101.67 mm ).......................................................................................... 2
4 520045153 Shim (0,508 mm) ....................................................................................................... 12
5 580012093 Snap Ring.................................................................................................................. 2
6 520045362 Chain Anchor (ERC 35-40 HG) ................................................................................. 2
6 580009893 Chain Anchor (ERC 45-55 HG) ................................................................................. 2
7 520045195 Pin ............................................................................................................................. 2
8 015417900 Cotter Pin .................................................................................................................. 2
9 520045163 Nut ............................................................................................................................. 4
10 015418300 Cotter Pin .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

8.7
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

8.8
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 4365 4665 4900
17 Hose 580011616 580009450 580009452
18 Hose 580008282 580008236 580013486

ERC 35-40 HG (CONT.)

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 5200 5500 5950
17 Hose 580008252 580011466 580008236
18 Hose 580009451 580008240 580008288

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
17 Hose 580011616 580009452 580011466 580008236
18 Hose 580008282 580013486 580008240 580008288

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Cylinder (☞ Page 8.16) ................................................................................... 2


2 030252011 Fitting......................................................................................................................... 2
2 052645300 O-Ring ....................................................................................................................... 2
3 500227908 Snap Ring.................................................................................................................. 2
4 518795660 Shim .......................................................................................................................... AR
5 504232202 Shim .......................................................................................................................... AR
6 520045188 Washer ...................................................................................................................... 2
7 580030305 Bracket ...................................................................................................................... 2
8 449022013 Lockwasher ............................................................................................................... 4
9 449001016 Capscrew................................................................................................................... 5
10 580026923 Bracket (RH) .............................................................................................................. 1
10 580026924 Bracket (LH) .............................................................................................................. 1
11 504071785 Washer ...................................................................................................................... 4
12 449001302 Capscrew................................................................................................................... 4
13 580007557 Clamp ........................................................................................................................ 4
14 514835800 Fitting......................................................................................................................... 1
15 580012383 Clamp ........................................................................................................................ 4
16 504068737 Strap Clamp............................................................................................................... 4
17 a .. . . . Hose .......................................................................................................................... 1
18 a .. . . . Hose .......................................................................................................................... 1
19 064824400 Fitting......................................................................................................................... 1

8.9
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

19 052645300 O-Ring.................................................................................................................. 1
20 052643500 Fitting......................................................................................................................... 1
20 052645500 O-Ring.................................................................................................................. 1
21 580007839 Housing ..................................................................................................................... 1
22 054820000 Fitting......................................................................................................................... 1
22 052645300 O-Ring.................................................................................................................. 1
23 520045170 Control Valve (Lowering) (ERC 35-40 HG)................................................................ 1
23 520045180 Control Valve (Lowering) (ERC 45-55 HG)................................................................ 1
24 580027841 Hose .......................................................................................................................... 1
25 500457903 Fitting......................................................................................................................... 1
26 580023534 Hose .......................................................................................................................... 1
27 504230271 Nut ............................................................................................................................. 2
28 449001050 Capscrew................................................................................................................... 2
29 580030304 Bracket ...................................................................................................................... 1

FOOTNOTES:
a Refer to Table

8.10
NOTES

8.11
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

FREE-LIFTT HREE STAGE FULL FREE-LIFT

8.12
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 4365 4665 4900
16 Hose 580008282 580023507 580013486
23 Chain 580033292 580032776 520045193

ERC 35-40 HG (CONT.)

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 5200 5500 5950
16 Hose 580009451 580023512 580008288
23 Chain 580033291 520050865 520045192

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
16 Hose 580008282 580023508 580008240 580023515
23 Chain 580032775 580032776 580033291 520050836

ITEM PART NO. DESCRIPTION QTY

1 580009886 Sheave ...................................................................................................................... 1


2 580009887 Stubshaft ................................................................................................................... 1
3 449022017 Lockwasher ............................................................................................................... 3
4 449001048 Capscrew................................................................................................................... 1
5 .. . . . Free-Lift Cylinder (☞ Page 8.20) ............................................................................. 1
6 504287721 Velocity Fuse (ERC 35-40 HG).................................................................................. 1
6 504287722 Velocity Fuse (ERC 45-55 HG).................................................................................. 1
7 449021010 Washer ...................................................................................................................... 2
8 580009889 Crosshead ................................................................................................................. 1
9 449034038 Pin ............................................................................................................................. 1
10 580009793 Clamp ........................................................................................................................ 2
11 449001401 Capscrew................................................................................................................... 2
12 504225240 Nut ............................................................................................................................. 2
13 015914900 Snap Ring.................................................................................................................. 1
14 449001024 Capscrew................................................................................................................... 2
15 580009892 Shim .......................................................................................................................... AR
16 a .. . . . Hose .......................................................................................................................... 1
17 580007857 Pin ............................................................................................................................. 1
18 580007843 Chain Sheave ............................................................................................................ 2
19 520045362 Chain Anchor............................................................................................................. 2
20 520045195 Pin ............................................................................................................................. 2

8.13
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

21 015417900 Cotter Pin .................................................................................................................. 2


22 520045163 Nut ............................................................................................................................. 4
23 a .. . . . Chain ......................................................................................................................... 2
24 580009890 Guard ........................................................................................................................ 2
25 449034054 Pin ............................................................................................................................. 2
26 500227914 Snap Ring.................................................................................................................. 2
27 580009888 Clamp ........................................................................................................................ 1
28 449001204 Capscrew................................................................................................................... 2
29 504231270 Nut ............................................................................................................................. 2
30 580012981 Insert ......................................................................................................................... 4

FOOTNOTES:
a Refer to Table

8.14
NOTES

8.15
MAIN LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERTHREE STAGE FUL L FR EE-LIFT

8.16
MAIN LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH
DESCRIPTION
ITEM Mast A704 A704 A704
Group Number 4365 4665 4900
Cylinder
8604401 8604403 8604404
Group Number
Lift Cylinder 580009030 580009031 580009032
1 Shell 520509601 520509603 520509604
2 Rod 520510601 520510603 520510604

ERC 35-40 HG (CONT.)

OALH
DESCRIPTION
ITEM Mast A704 A704 A704
Group Number 5200 5500 5950
Cylinder
8604406 8604408 8604411
Group Number
Lift Cylinder 580009033 580009034 580009035
1 Shell 520509606 520509608 520509611
2 Rod 520510606 520510608 520510611

ERC 45-55 HG

OALH
DESCRIPTION
ITEM Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
Cylinder
8604451 8604454 8604458 8604461
Group Number
Lift Cylinder 580009040 580009038 580009042 580009043
1 Shell 520511601 520511604 520511608 520511611
2 Rod 520512601 520512606 520512608 520512611
KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 2 2
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 580006894 Gland............................................................................................................. 1 ..
3 580006896 Gland............................................................................................................. .. 1
4 520045162 Wear Ring ..................................................................................................... 1 ..
4 520045160 Wear Ring ..................................................................................................... .. 1

8.17
MAIN LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

5 500381505 Wiper Ring .................................................................................................... 1 ..


5 500381517 Wiper Ring .................................................................................................... .. 1
6 504232205 Rod Seal ....................................................................................................... .. 1
6 504232292 Rod Seal ....................................................................................................... 1 ..
7 504232217 Back-Up Ring ................................................................................................ 2 ..
7 504232277 Back-Up Ring ................................................................................................ .. 1
8 012823300 O-Ring........................................................................................................... 1 ..
8 066417000 O-Ring........................................................................................................... .. 1
9 504232291 Wear Ring ..................................................................................................... 1 ..
9 520045215 Wear Ring ..................................................................................................... .. 1
10 580008814 Seal ............................................................................................................... 1 ..
10 580008813 Seal ............................................................................................................... .. 1
11 502978505 Velocity Fuse ................................................................................................. 1 ..
11 502978506 Velocity Fuse ................................................................................................. .. 1
12 504232217 Back-Up Ring ................................................................................................ 1 ..
12 520045216 Back-Up Ring ................................................................................................ .. 1
13 502895204 Piston Ring.................................................................................................... 1 ..
13 502895206 Piston Ring.................................................................................................... .. 1

505136065 Seal Kit (Includes Items 4-10) ........................................................................... 1 ..


505136066 Seal Kit (Includes Items 4-10) ........................................................................... .. 1

FOOTNOTES:
a Refer to Table

8.18
NOTES

8.19
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

8.20
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

ERC 35-40 HG

OALH
DESCRIPTION
ITEM Mast A704 A704 A704
Group Number 4365 4665 4900
Cylinder
8605501 8605503 8605504
Group Number
Free-Lift Cylinder 580009050 580009049 580009051
1 Shell 520575601 520575603 520575604
2 Rod 520576601 520576603 520576604

ERC 35-40 HG (CONT.)

OALH
DESCRIPTION
ITEM Mast A704 A704 A704
Group Number 5200 5500 5950
Cylinder
8605506 8605508 8605511
Group Number
Free-Lift Cylinder 580009052 580009053 580009054
1 Shell 520575606 520575608 520575608
2 Rod 520576606 520576608 520576608

ERC 45-55 HG

OALH
DESCRIPTION
ITEM Mast A705 A705 A705 A705
Group Number 4087 4640 5240 5690
Cylinder
8520951 8520954 8520958 8520961
Group Number
Free-Lift Cylinder 580042538 580041733 580041736 580041739
1 Shell 524187401 524187404 524187408 524187411
2 Rod 520580651 520580654 520580658 520580661
KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520585600 Gland............................................................................................................. 1 ..
3 520586600 Gland............................................................................................................. .. 1
4 501753904 Screw ............................................................................................................ 1 1
5 504235239 Check Valve .................................................................................................. 1 1

8.21
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

6 504148200 Washer .......................................................................................................... 1 1


7 501850904 Snap Ring ..................................................................................................... 1 1
8 500381519 Wiper Ring .................................................................................................... 1 1
9 520045326 Rod Seal ....................................................................................................... 1 1
10 502011923 Back-Up Ring ................................................................................................ 1 ..
10 502011915 Back-Up Ring ................................................................................................ .. 1
11 066415900 O-Ring........................................................................................................... 1 ..
11 015492400 O-Ring........................................................................................................... .. 1
12 520045324 Wear Ring ..................................................................................................... 1 ..
12 520045325 Wear Ring ..................................................................................................... .. 1
13 520045327 Seal ............................................................................................................... 1 ..
13 520045328 Seal ............................................................................................................... .. 1
14 520045331 Back-Up Ring ................................................................................................ 1 ..
14 520045332 Back-Up Ring ................................................................................................ .. 1
15 504232230 O-Ring........................................................................................................... 1 1
16 502687901 Seal ............................................................................................................... 1 1

505136072 Seal Kit (Includes Items 8-16) ........................................................................... 1 ..


524169325 Seal Kit (Includes Items 8-16) ........................................................................... .. 1

FOOTNOTES:
a Refer to Table

8.22
NOTES

8.23
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

8.24
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B
504407206 Carriage Assembly (1219 mm).......................................................................... 1 ..
504407208 Carriage Assembly (1219 mm).......................................................................... .. 1
a 504407209 Carraige Assembly (1067 mm).......................................................................... 1 ..
1 504407236 Frame (1219 mm) .............................................................................................. 1 ..
1 a 504407239 Frame (1067 mm) .............................................................................................. 1 ..
1 504407238 Frame (1219 mm) .............................................................................................. .. 1
2 580026922 Stubshaft ....................................................................................................... 6 6
3 580012185 Bracket .............................................................................................................. 2 2
4 580012184 Roller ................................................................................................................. 2 2
5 580012183 Pin ..................................................................................................................... 2 2
6 449022017 Lockwasher ....................................................................................................... 4 4
7 449001058 Capscrew........................................................................................................... 4 4
8 520045178 Guard (LH)......................................................................................................... 1 1
9 520045177 Guard (RH) ........................................................................................................ 1 1
10 580025146 Chain Anchor..................................................................................................... 2 2
11 520045195 Pin ..................................................................................................................... 2 2
12 015417900 Cotter Pin .......................................................................................................... 2 2
13 580012093 Snap Ring.......................................................................................................... 6 6
14 580011609 Spacer ............................................................................................................... 2 2
15 520045153 Shim (0,508 mm) ............................................................................................... 24 24
16 580031672 Load Roller (100.91 mm)................................................................................... 6 6
17 520045171 Spacer ............................................................................................................... 4 4
18 062144100 Capscrew........................................................................................................... 4 ..
18 203146300 Capscrew........................................................................................................... .. 3
19 015026200 Lockwasher ....................................................................................................... 4 4
20 580025656 Pin ..................................................................................................................... 2 2
21 500227907 Snap Ring.......................................................................................................... 2 2
22 520045150 Pin ..................................................................................................................... 2 2
23 015627900 Lube Fitting........................................................................................................ 2 2
24 520045395 Shim (1,575 mm) ............................................................................................... AR AR
25 520045159 Shim (0,762 mm) ............................................................................................... AR AR

FOOTNOTES:
a Class lll Attachment

8.25
NOTES

8.26
SECTION 9

9 MAST-TWO STAGE F ULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.10
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.4
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.6
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.2

9.1
OUTER MAST AND MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

OUTER MAST AND MAIN LIFTTWO STAGE FULL FREE-LIFT

9.2
OUTER MAST AND MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

KEY:
A: ERC 45-55 HG
B: ERC 35-40 HG

QTY
ITEM PART NO. DESCRIPTION A B
1 580029051 Outer Mast (2790 mm, 3050 mm) ..................................................................... 1 1
1 580029057 Outer Mast (3650 mm) ...................................................................................... 1 ..
2 580010279 Load Roller (124.31 mm)................................................................................... 2 2
3 580012093 Snap Ring.......................................................................................................... 2 2
4 520045153 Shim (0,508 mm) ............................................................................................... 12 12
5 520045151 Bearing Strip...................................................................................................... 2 2
6 520045157 Shim (0,508 mm) ............................................................................................... AR AR
7 520045156 Shim (0,178 mm) ............................................................................................... AR AR
8 012824300 O-Ring ............................................................................................................... 4 4
9 524142151 Tube (2790 mm, 3050 mm) ............................................................................... 1 1
9 524142157 Tube (3650 mm) ................................................................................................ 1 ..
10 .. . . . Main Cylinder (RH) (☞ Page 9.6) .................................................................... 1 1
11 .. . . . Main Cylinder (LH) (☞ Page 9.6) ..................................................................... 1 1
12 500227908 Snap Ring.......................................................................................................... 2 2
13 518795660 Shim .................................................................................................................. AR AR
14 504232202 Shim .................................................................................................................. AR AR
15 520045188 Washer .............................................................................................................. 2 2
16 580008630 Fitting................................................................................................................. 1 1
17 449001015 Capscrew........................................................................................................... 4 4
18 504071785 Washer .............................................................................................................. 4 4
19 504407299 Bracket .............................................................................................................. 1 1
19 504407298 Bracket (Optional).............................................................................................. 1 1
20 580007839 Housing ............................................................................................................. 1 1
21 064824400 Fitting................................................................................................................. 1 1
21 052645300 O-Ring ............................................................................................................... 1 1
22 449001076 Capscrew........................................................................................................... 2 2
23 054820000 Fitting................................................................................................................. 1 1
23 052645300 O-Ring ............................................................................................................... 1 1
24 449022013 Lockwasher ....................................................................................................... 2 2
25 449001016 Capscrew........................................................................................................... 2 2
26 580029737 Bracket .............................................................................................................. 2 2
27 080437000 Fitting................................................................................................................. 1 1
27 052645500 O-Ring ............................................................................................................... 1 1
28 520045170 Control Valve (Lowering) ................................................................................... .. 1
28 520045180 Control Valve (Lowering) ................................................................................... 1 ..
29 580023533 Hose .................................................................................................................. 1 1
30 580032773 Hose .................................................................................................................. 1 1
31 500457903 Fitting................................................................................................................. 1 1
32 052643400 Fitting................................................................................................................. 1 1
32 052645400 O-Ring........................................................................................................... 1 1
33 504069724 Clamp ................................................................................................................ 2 2
34 449001013 Capscrew........................................................................................................... 1 1
35 504230271 Nut ..................................................................................................................... 4 4
36 580027356 Bracket .............................................................................................................. 1 1

9.3
INNER MAST AND FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

INNER MAST AND FREE-LIFTT WO STAGE FULL FREE-LIFT

9.4
INNER MAST AND FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

KEY:
A: ERC 45-55 HG
B: ERC 35-40 HG

QTY
ITEM PART NO. DESCRIPTION A B
1 524142050 Inner Mast (2790 mm, 3050 mm) ...................................................................... 1 1
1 524142056 Inner Mast (3650 mm) ....................................................................................... 1 ..
2 580010279 Load Roller (124.31 mm)................................................................................... 2 2
3 580012093 Snap Ring.......................................................................................................... 2 2
4 520045153 Shim (0,508 mm) ............................................................................................... 12 12
5 580007843 Chain Sheave .................................................................................................... 2 2
6 500227914 Snap Ring.......................................................................................................... 2 2
7 580007857 Pin ..................................................................................................................... 1 1
8 449034054 Pin ..................................................................................................................... 2 2
9 580009890 Guard ................................................................................................................ 2 2
10 449034038 Pin ..................................................................................................................... 1 1
11 580009889 Crosshead ......................................................................................................... 1 1
12 449021010 Washer .............................................................................................................. 2 2
13 449022017 Lockwasher ....................................................................................................... 2 2
14 449001024 Capscrew........................................................................................................... 2 2
15 .. . . . Free-Lift Cylinder (☞ Page 9.10) ..................................................................... 1 1
16 580032775 Chain (2790 mm)............................................................................................... 2 ..
16 580033291 Chain (3650 mm)............................................................................................... .. 2
16 580033292 Chain (3050 mm)............................................................................................... .. 2
17 502981504 Velocity Fuse ..................................................................................................... .. 2
17 502981505 Velocity Fuse ..................................................................................................... 1 ..
18 520045195 Pin ..................................................................................................................... 2 2
19 015417900 Cotter Pin .......................................................................................................... 2 2
20 520045362 Chain Anchor..................................................................................................... 2 2
21 520045163 Nut ..................................................................................................................... 4 4
22 015914900 Snap Ring.......................................................................................................... 1 1
23 580009793 Clamp ................................................................................................................ 2 2
24 580009892 Shim .................................................................................................................. AR AR
25 449001401 Capscrew........................................................................................................... 2 2
26 504225240 Nut ..................................................................................................................... 2 2

9.5
MAIN LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERST WO STAGE FULL FREE-LIFT

9.6
MAIN LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION
ITEM Mast A707 A706 A706
Group Number 2790 3050 3650
Cylinder
8502151 8605751 8605757
Group Number
Lift Cylinder 580013852 580013743 580013749
2 Rod 580014271 580014259 580014262

RIGHT HAND

OALH
DESCRIPTION
ITEM Mast A707 A706 A706
Group Number 2790 3050 3650
Cylinder
8502101 8605701 8605707
Group Number
Lift Cylinder 580013810 580013596 580013698
2 Rod 580014265 580014253 580014256
KEY:
A: ERC 45-55 HG (A707)
B: ERC 35-40 HG (A706)

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 1 1
1 580014294 Shell .............................................................................................................. 1 1
1 580014295 Shell (RH 3650 MM)...................................................................................... .. 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520045350 Retainer......................................................................................................... 1 1
3 520045349 Retainer (RH 3650 mm) ................................................................................ .. 1
4 520045346 Rod Wiper ..................................................................................................... 1 ..
4 504450753 Wiper Ring .................................................................................................... .. 1
5 520045348 Rod Seal ....................................................................................................... 1 ..
5 520045347 Rod Seal ....................................................................................................... .. 1
6 504232252 O-Ring........................................................................................................... 1 1
7 502011911 Back-Up Ring ................................................................................................ 1 1
8 504017208 Wear Ring ..................................................................................................... 1 1
9 502895204 Piston Ring.................................................................................................... 1 1
10 502978505 Velocity Fuse ................................................................................................. 1 ..
10 502978507 Velocity Fuse ................................................................................................. .. 1
11 502687901 Seal ............................................................................................................... 1 1
12 501753914 Screw ............................................................................................................ 1 1
13 580016817 Piston (RH).................................................................................................... 1 1
13 580016816 Piston (LH) .................................................................................................... 1 1
14 501702903 Sealant .......................................................................................................... 1 1

9.7
MAIN LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

504287718 Seal Kit (Includes Items 4-8, 11) ....................................................................... 1 ..


504287713 Seal Kit (Includes Items 4-5) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table

9.8
NOTES

9.9
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFT

9.10
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A707 A706 A706
Group Number 2790 3050 3650
Cylinder
8605551 8605501 8605506
Group Number
Free-Lift Cylinder 580009057 580009050 580009052
1 Shell 520579601 520575601 520575606
2 Rod 520580601 520576601 520576606
KEY:
A: ERC 45-55 HG (A707)
B: ERC 35-40 HG, (A706)

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520585600 Gland............................................................................................................. 1 1
4 501753904 Screw ............................................................................................................ 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 504148200 Washer .......................................................................................................... 1 1
7 501850904 Snap Ring ..................................................................................................... 1 1
8 500381519 Wiper Ring .................................................................................................... 1 1
9 520045326 Rod Seal ....................................................................................................... 1 1
10 502011915 Back-Up Ring ................................................................................................ 1 ..
10 502011923 Back-Up Ring ................................................................................................ .. 1
11 066415900 O-Ring........................................................................................................... 1 ..
11 015492400 O-Ring........................................................................................................... .. 1
12 520045325 Wear Ring ..................................................................................................... 1 ..
12 520045324 Wear Ring ..................................................................................................... .. 1
13 520045328 Seal ............................................................................................................... 1 ..
13 520045327 Seal ............................................................................................................... .. 1
14 520045332 Back-Up Ring ................................................................................................ 1 ..
14 520045331 Back-Up Ring ................................................................................................ .. 1
15 504232230 O-Ring........................................................................................................... 1 1
16 502687901 Seal ............................................................................................................... 1 1

524169325 Seal Kit (Includes Items 8-16) ........................................................................... 1 ..


505136072 Seal Kit (Includes Items 10-14) ......................................................................... .. 1

FOOTNOTES:
a Refer to Table

9.11
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

9.12
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

KEY:
A: ERC 35-40 HG
B: ERC 45-55 HG

QTY
ITEM PART NO. DESCRIPTION A B
504207210 Carriage Assembly (1067 mm).......................................................................... 1 ..
a 504207214 Carriage Assembly (1067 mm).......................................................................... 1 ..
504207212 Carriage Assembly (1067 mm).......................................................................... .. 1
1 504407240 Frame (1067 mm).......................................................................................... 1 ..
1 a 504407244 Frame (1067 mm) .............................................................................................. 1 ..
1 504407242 Frame (1067 mm).......................................................................................... .. 1
2 580026922 Stubshaft................................................................................................... 6 6
3 580012185 Bracket .......................................................................................................... 2 2
4 580012184 Roller............................................................................................................. 2 2
5 580012183 Pin ................................................................................................................. 2 2
6 449022017 Lockwasher ................................................................................................... 4 4
7 449001058 Capscrew ...................................................................................................... 4 4
8 520045178 Guard (LH) .................................................................................................... 1 1
9 520045177 Guard (RH).................................................................................................... 1 1
10 580025146 Chain Anchor ................................................................................................ 2 2
11 520045195 Pin ................................................................................................................. 2 2
12 015417900 Cotter Pin ...................................................................................................... 2 2
13 580012093 Snap Ring ..................................................................................................... 6 6
14 580011609 Spacer........................................................................................................... 2 2
15 520045153 Shim (0,508 mm)........................................................................................... 24 24
16 580031673 Load Roller (101.67 mm ) ............................................................................. 6 6
17 520045171 Spacer........................................................................................................... 4 4
18 062144100 Capscrew ...................................................................................................... 4 1
18 203146300 Capscrew ...................................................................................................... .. 3
19 015026200 Lockwasher ................................................................................................... 4 4
20 580025656 Pin ................................................................................................................. 2 2
21 500227907 Snap Ring ..................................................................................................... 2 2
22 520045150 Pin ................................................................................................................. 2 2
23 015627900 Lube Fitting ................................................................................................... 2 2
24 520045395 Shim (1,575 mm)........................................................................................... AR AR
25 520045159 Shim (0,762 mm)........................................................................................... AR AR

FOOTNOTES:
a Class lll Attachment

9.13
NOTES

9.14
SECTION 10

10 HEADER HOSE GROUP

10 HEADER HOSE GROUP


CONTENTS

SECTION 10
HEADER HOSE GROUP

DESCRIPTION PAGE

HEADER HOSE
THREE STAGE FULL FREE-LIFT
HEIGHTS 4940 AND 5200 MM AND ABOVE ........................................................................................... 10.12
HEIGHTS LESS THAN 4940 AND 5200 MM.............................................................................................. 10.8
TWO STAGE FULL FREE-LIFT
MAST HEIGHT 3650 MM.......................................................................................................................... 10.16
TWO STAGE LIMITED FREE-LIFT
MAST HEIGHT 2790 AND 3050 MM ........................................................................................................ 10.18
MAST HEIGHTS 2790MM AND 3050MM................................................................................................... 10.6
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.2

10.1
HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSESTWO STAGE L IMITED FREE-LIFT

10.2
HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

FOUR FUNCTION ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A703 A703 A703 A703 A703
Group Number 3390 3990 4690 5290 5890
1 Hose 524140794 580006283 580028533 580060724 580060725
2 Hose 580028511 580028521 580028536 504140781 580028556

FOUR FUNCTION ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A702 A702 A702 A702 A702
Group Number 3650 4250 4950 5550 6150
1 Hose 504140793 520048822 504063701 504140749 580028553
2 Hose 504140793 520048826 580028537 504140782 580028557

THREE FUNCTION ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A702 A702 A702 A702 A702
Group Number 3650 4250 4950 5550 6150
1 Hose 504140793 520048822 504063701 504140749 580028553

THREE FUNCTION ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A703 A703 A703 A703 A703
Group Number 3390 3990 4690 5290 5890
1 Hose 524140794 580006283 580028533 580060724 580060725
KEY:
A: Three Function Control Valve
B: Four Function Control Valve

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose.............................................................................................................. 2 2
2 a .. . . . Hose.............................................................................................................. .. 2
6 580028717 Spacer........................................................................................................... 1 2
7 580028718 Stubshaft ....................................................................................................... 1 2
8 580029125 Sheave .......................................................................................................... 1 2
9 449001350 Capscrew ...................................................................................................... 1 2
10 449022017 Lockwasher ................................................................................................... 1 2
11 580006903 Clamp............................................................................................................ 1 2
12 580027531 Grommet ....................................................................................................... 2 4

10.3
HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

13 449001056 Capscrew ...................................................................................................... 2 4


14 504231270 Nut................................................................................................................. 2 4
15 013399900 Fitting ............................................................................................................ 2 4
16 580028341 Tube .............................................................................................................. 1 2
17 580028342 Tube .............................................................................................................. 1 2
18 505965586 Clamp............................................................................................................ 3 6
19 580028343 Plate .............................................................................................................. 1 1
20 931014913 Capscrew ...................................................................................................... 4 4
21 449021006 Washer .......................................................................................................... 4 4
22 909882404 Nut................................................................................................................. 4 4
23 580008187 Hose.............................................................................................................. 2 2
24 504287763 Hose.............................................................................................................. .. 2
25 580012772 Clamp............................................................................................................ 3 6
26 524140746 Fitting ............................................................................................................ 2 4

FOOTNOTES:
a Refer to Table

10.4
NOTES

10.5
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT) (MAST HEIGHTS 2790MM AND 3050MM)

HEADER HOSET WO STAGE LIMIT ED FREE-LIFT MAST HEIGHTS 2790MM AND 3050MM

10.6
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT) (MAST HEIGHTS 2790MM AND 3050MM)

ITEM PART NO. DESCRIPTION QTY

1 580028494 Hose (ERC 35-40 HG) ......................................................................................... 1


1 580028493 Hose (ERC 45-55 HG) ......................................................................................... 2
2 505965586 Clamp................................................................................................................... 8
3 580012772 Clamp................................................................................................................... 6
4 504231270 Nut........................................................................................................................ 4
5 580028717 Spacer.................................................................................................................. 2
6 580029125 Sheave ................................................................................................................. 2
7 580006903 Clamp................................................................................................................... 2
8 449001056 Capscrew ............................................................................................................. 4
9 580028718 Stubshaft .............................................................................................................. 2
10 449022017 Lockwasher .......................................................................................................... 2
11 449001350 Capscrew ............................................................................................................. 2
12 520045285 Hose (Four Function)(ERC 35-40 HG)................................................................. 2
12 580028497 Hose (Four Function)(ERC 45-55 HG)................................................................. 2
13 931014913 Capscrew ............................................................................................................. 4
14 449021006 Washer ................................................................................................................. 4
15 909882404 Nut........................................................................................................................ 4
16 580027531 Grommet .............................................................................................................. 4
17 013399900 Fitting ................................................................................................................... 4
18 580028341 Tube ..................................................................................................................... 2
18 580028342 Tube ..................................................................................................................... 2
20 580028343 Plate ..................................................................................................................... 1
21 524140746 Fitting ................................................................................................................... 4
22 580008187 Hose (Three Function) ......................................................................................... 4

10.7
HEADER HOSE
(THREE STAGE FULL FREE-LIFT) (HEIGHTS LESS THAN 4940 AND 5200 MM)

HEADER HOSET HREE STAGE FULL FREE-LIFTHEIGHTS LESS THAN 4940 AND 5200 MM

10.8
HEADER HOSE
(THREE STAGE FULL FREE-LIFT) (HEIGHTS LESS THAN 4940 AND 5200 MM)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704
Group Number 4365 4900
8 Hose 524147766 524147772
14 Hose 524147762 580011642

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705
Group Number 4087 4640
8 Hose 524147763 524147770
14 Hose 524147761 580009993
KEY:
A: Three Function Control Valve
B: Four Function Control Valve

QTY
ITEM PART NO. DESCRIPTION A B

1 015915200 Snap Ring.......................................................................................................... 2 4


2 520045181 Washer .............................................................................................................. 2 4
3 580029125 Sheave .............................................................................................................. 2 4
4 580006903 Clamp ................................................................................................................ 3 6
5 449001056 Capscrew........................................................................................................... 2 4
6 580012772 Clamp ................................................................................................................ 3 6
7 505965586 Clamp ................................................................................................................ 3 6
8 a .. . . . Hose .................................................................................................................. .. 2
9 504231270 Nut ..................................................................................................................... 4 8
10 580009401 Bracket .............................................................................................................. 1 2
11 449022013 Lockwasher ....................................................................................................... 2 4
12 449001302 Capscrew........................................................................................................... 2 4
13 580041883 Bracket .............................................................................................................. 1 1
14 a .. . . . Hose .................................................................................................................. 2 2
15 909882404 Nut ..................................................................................................................... 1 1
16 580024707 Capscrew........................................................................................................... 2 4
17 449001056 Capscrew........................................................................................................... 2 4
18 580009399 Bracket .............................................................................................................. 1 1
19 449021001 Washer .............................................................................................................. 2 4
20 449022016 Lockwasher ....................................................................................................... 2 4
21 449001415 Capscrew........................................................................................................... 2 4
22 056056700 Fitting................................................................................................................. 1 2
23 059986600 Fitting................................................................................................................. 1 2
24 580009402 Bracket .............................................................................................................. 1 1
25 449001023 Capscrew........................................................................................................... 1 1
26 580012670 Clamp ................................................................................................................ 1 1
27 580007856 Spacer ............................................................................................................... 1 1

10.9
HEADER HOSE
(THREE STAGE FULL FREE-LIFT) (HEIGHTS LESS THAN 4940 AND 5200 MM)

QTY
ITEM PART NO. DESCRIPTION A B

28 580008187 Hose .................................................................................................................. 2 2


29 013398000 Fitting................................................................................................................. 1 2
30 013405600 Fitting................................................................................................................. 2 4
31 580008187 Hose .................................................................................................................. .. 2
32 580009403 Bracket .............................................................................................................. .. 1
33 449021001 Washer .............................................................................................................. 2 4
34 954512901 Pin ..................................................................................................................... 1 2
35 580041884 Bracket .............................................................................................................. .. 1

FOOTNOTES:
a Refer to Table

10.10
NOTES

10.11
HEADER HOSE
(THREE STAGE FULL FREE-LIFT) (HEIGHTS 4940 AND 5200 MM AND ABOVE)

HEADER HOSET HREE STAGE FULL FREE-LIFTHEIGHTS 4940 AND 5200 MM AND ABOVE

10.12
HEADER HOSE
(THREE STAGE FULL FREE-LIFT) (HEIGHTS 4940 AND 5200 MM AND ABOVE)

ERC 35-40 HG

OALH

ITEM DESCRIPTION
Mast A704 A704 A704
Group Number 5200 5500 5950
8 Hose 580014025 580009978 580009982
23 Hose 580009977 580009980 580009984

ERC 45-55 HG

OALH

ITEM DESCRIPTION
Mast A705 A705
Group Number 4940 5240
8 Hose 580009994 580009975
23 Hose 580009972 580009995

ITEM PART NO. DESCRIPTION QTY

1 015915200 Snap Ring.................................................................................................................. 4


2 520045181 Washer ...................................................................................................................... 4
3 580029125 Sheave ...................................................................................................................... 4
4 580006903 Clamp ........................................................................................................................ 6
5 449001056 Capscrew................................................................................................................... 4
6 580012772 Clamp ........................................................................................................................ 6
7 505965586 Clamp ........................................................................................................................ 6
8 a .. . . . Hose .......................................................................................................................... 2
9 504231270 Nut ............................................................................................................................. 8
10 580009401 Bracket ...................................................................................................................... 2
11 449022013 Lockwasher ............................................................................................................... 4
12 449001302 Capscrew................................................................................................................... 4
12 580041883 Bracket ...................................................................................................................... 1
13 909882404 Nut ............................................................................................................................. 1
14 580024707 Capscrew................................................................................................................... 4
15 449001056 Capscrew................................................................................................................... 4
16 580009399 Bracket ...................................................................................................................... 1
17 449021001 Washer ...................................................................................................................... 4
18 449022016 Lockwasher ............................................................................................................... 4
19 449001415 Capscrew................................................................................................................... 4
20 056056700 Fitting......................................................................................................................... 3
21 059986600 Fitting......................................................................................................................... 2
22 013398000 Fitting......................................................................................................................... 2
23 a .. . . . Hose .......................................................................................................................... 2
24 580009402 Bracket ...................................................................................................................... 1
25 449001023 Capscrew................................................................................................................... 1
26 580012670 Clamp ........................................................................................................................ 1
27 580007856 Spacer ....................................................................................................................... 1
28 580041884 Bracket ...................................................................................................................... 1
29 954512901 Pin ............................................................................................................................. 2
30 449021001 Washer ...................................................................................................................... 4

10.13
HEADER HOSE
(THREE STAGE FULL FREE-LIFT) (HEIGHTS 4940 AND 5200 MM AND ABOVE)

ITEM PART NO. DESCRIPTION QTY

31 580009403 Bracket ...................................................................................................................... 1


32 580008187 Hose .......................................................................................................................... 2
33 013405600 Fitting......................................................................................................................... 4
34 580008187 Hose .......................................................................................................................... 2

FOOTNOTES:
a Refer to Table

10.14
NOTES

10.15
HEADER HOSE
(TWO STAGE FULL FREE-LIFT) (MAST HEIGHT 3650 MM)

HEADER HOSET WO STAGE FULL FREE-LIFT MAST HEIGHT 3650 MM

10.16
HEADER HOSE
(TWO STAGE FULL FREE-LIFT) (MAST HEIGHT 3650 MM)

ITEM PART NO. DESCRIPTION QTY

1 580027519 Plate .......................................................................................................................... 1


2 520045265 Hose Reel.................................................................................................................. 1
2 520045333 Seal Kit................................................................................................................. 1
3 052643300 Fitting......................................................................................................................... 4
3 052645300 O-Ring.................................................................................................................. 1
4 449021010 Washer ...................................................................................................................... 2
5 449001059 Capscrew................................................................................................................... 2
6 520045273 Hose (Fourth Function) ............................................................................................. 2
7 580028465 Hose (Fourth Function) ............................................................................................. 2
8 505965586 Clamp (Fourth Function) ........................................................................................... 2
9 580027355 Clamp (Fourth Function) ........................................................................................... 2
10 062236400 Capscrew................................................................................................................... 2
11 015026400 Lockwasher ............................................................................................................... 2
12 520045264 Bracket ...................................................................................................................... 1
13 520045263 Strain Relief ............................................................................................................... 1
14 580008187 Hose .......................................................................................................................... 2
15 504236283 Plate .......................................................................................................................... 1
16 580027323 Hose .......................................................................................................................... 2
17 505965586 Clamp ........................................................................................................................ 2
18 580027355 Clamp ........................................................................................................................ 4
19 954512901 Pin ............................................................................................................................. 1
20 580041883 Bracket ...................................................................................................................... 1
21 580029125 Sheave ...................................................................................................................... 1
22 520045181 Washer ...................................................................................................................... 1
23 015915200 Snap Ring.................................................................................................................. 1
24 932200907 Capscrew................................................................................................................... 2
25 580006903 Clamp ........................................................................................................................ 2
26 580028274 Channel ..................................................................................................................... 1
27 580018966 Hose .......................................................................................................................... 2
28 449001056 Capscrew................................................................................................................... 2
29 580014107 Bracket ...................................................................................................................... 1
30 580012670 Clamp ........................................................................................................................ 2
31 504231270 Nut ............................................................................................................................. 2
32 580028586 Channel ..................................................................................................................... 1
33 504068737 Strap Clamp............................................................................................................... 2
34 449001014 Capscrew................................................................................................................... 1
35 449021001 Washer ...................................................................................................................... 3
36 449022016 Lockwasher ............................................................................................................... 3
37 449001028 Capscrew................................................................................................................... 2
38 504068737 Strap Clamp............................................................................................................... 1
39 580006885 Clamp ........................................................................................................................ 2
40 580012070 Pad ............................................................................................................................ 2
41 580028734 Tube........................................................................................................................... 1
42 580028763 Tube........................................................................................................................... 1
43 056056700 Fitting......................................................................................................................... 1
44 059986600 Fitting......................................................................................................................... 1
45 013405600 Fitting......................................................................................................................... 2
46 013398000 Fitting......................................................................................................................... 2
47 505965586 Clamp ........................................................................................................................ 1

10.17
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT) (MAST HEIGHT 2790 AND 3050 MM)

HEADER HOSET WO STAGE LIMIT ED FREE-LIFT MAST HEIGHT 2790 AND 3050 MM

10.18
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT) (MAST HEIGHT 2790 AND 3050 MM)

KEY:
A: ERC 35-40 HG
B: ERC 100-120 HG

QTY
ITEM PART NO. DESCRIPTION A B
1 580059983 Mounting Block .................................................................................................. 2 2
2 580059632 Hose Reel (Right Hand) .................................................................................... 1 1
2 520045333 Seal Kit.......................................................................................................... 1 1
3 052643300 Fitting................................................................................................................. 6 6
3 052645300 O-Ring........................................................................................................... 6 6
4 449021010 Washer .............................................................................................................. 2 2
5 449001351 Capscrew........................................................................................................... 2 2
6 059986600 Fitting................................................................................................................. 6 6
7 580059329 Hose .................................................................................................................. 2 2
8 580059321 Hose .................................................................................................................. 2 2
9 505965586 Clamp ................................................................................................................ 2 2
10 580027355 Clamp ................................................................................................................ 2 2
11 520045263 Strain Relief ....................................................................................................... 1 1
12 520045264 Bracket .............................................................................................................. 1 1
13 015026400 Lockwasher ....................................................................................................... 2 2
14 062236400 Capscrew........................................................................................................... 2 2
15 015026400 Lockwasher ....................................................................................................... 2 2
16 059711500 Capscrew........................................................................................................... 2 2
17 580059634 Flow Valve ......................................................................................................... 2 2
18 054820000 Fitting................................................................................................................. 2 2
18 052645300 O-Ring........................................................................................................... 2 2
19 580008187 Hose .................................................................................................................. 2 4
20 580058999 Plate .................................................................................................................. 1 1
20 a 580060726 Plate .................................................................................................................. 1 1
21 504230249 Fitting................................................................................................................. 2 2
22 580027316 Hose .................................................................................................................. 2 2
23 505965586 Clamp ................................................................................................................ 2 2
24 580027355 Clamp ................................................................................................................ 4 4
25 954512901 Pin ..................................................................................................................... 1 1
26 580041883 Bracket .............................................................................................................. 1 1
27 580029125 Sheave .............................................................................................................. 1 1
27 520045187 Bushing ......................................................................................................... 1 1
28 520045181 Washer .............................................................................................................. 1 1
29 015915200 Snap Ring.......................................................................................................... 1 1
30 580027284 Hose (2790 mm)................................................................................................ 2 ..
30 580027289 Hose (3050 mm)................................................................................................ .. 2
31 449001028 Capscrew........................................................................................................... 2 2
32 449021001 Washer .............................................................................................................. 3 3
33 449022016 Lockwasher ....................................................................................................... 3 3
34 580006885 Clamp ................................................................................................................ 2 2
35 580012070 Pad .................................................................................................................... 2 2
36 580028734 Tube................................................................................................................... 1 1
37 580028763 Tube................................................................................................................... 1 1
38 504068737 Strap Clamp....................................................................................................... 2 2
39 580028579 Channel ............................................................................................................. 1 1
40 505965586 Clamp ................................................................................................................ 2 2

10.19
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT) (MAST HEIGHT 2790 AND 3050 MM)

QTY
ITEM PART NO. DESCRIPTION A B

41 504231270 Nut ..................................................................................................................... 2 2


42 580012670 Clamp ................................................................................................................ 2 2
43 449001014 Capscrew........................................................................................................... 1 1
44 580016693 Bracket .............................................................................................................. 1 ..
44 580014107 Bracket .............................................................................................................. .. 1
45 580006903 Clamp ................................................................................................................ 2 2
46 449001056 Capscrew........................................................................................................... 2 2
47 932200907 Capscrew........................................................................................................... 2 2
48 580028689 Hose (2790 mm)................................................................................................ 2 ..
48 580028692 Hose (3050 mm)................................................................................................ .. 2
49 580028577 Channel (2790 mm)........................................................................................... 1 ..
49 580028268 Channel (3050 mm)........................................................................................... .. 1
50 056056700 Fitting................................................................................................................. 1 1
51 059986600 Fitting................................................................................................................. 1 1
52 013405600 Fitting................................................................................................................. 2 2
53 013398000 Fitting................................................................................................................. 1 1

FOOTNOTES:
a Integral Side Shift Only

10.20
SECTION 11

11 FORKS, LOAD BACKREST, AND MAST INSTALLATION

11 FORKS, LOAD BACKREST, AND MAST INSTALLATION


CONTENTS

SECTION 11
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORKS
CLASS III ....................................................................................................................................................... 11.2
OPTIONAL .................................................................................................................................................. 11.3
CLASS IV........................................................................................................................................................ 11.4
LOAD BACKREST EXTENSION........................................................................................................................ 11.6

11.1
FORKS
(CLASS III )

FORKSCLASS III

ITEM PART NO. DESCRIPTION QTY

1 524136408 Fork (991 mm) ........................................................................................................... 2


1 524136409 Fork (1092 mm) ......................................................................................................... 2
1 524136410 Fork (1194 mm) ......................................................................................................... 2
1 524136411 Fork (1397 mm) ......................................................................................................... 2
1 524136412 Fork (1499 mm) ......................................................................................................... 2
1 524136414 Fork (1803 mm) ......................................................................................................... 2
2 580034999 Knob .......................................................................................................................... 1
3 580035011 Pin ............................................................................................................................. 1
4 580026751 Spring ........................................................................................................................ 1
5 580016727 Washer ...................................................................................................................... 1
6 580016736 Wedge ....................................................................................................................... 1
7 580035001 Retainer Pin (Not Illustrated) ..................................................................................... 1

580035017 Latch Kit (Class III) (Includes Items 2-7) ................................................................... 1

11.2
FORKS
(CLASS III ) (OPTIONAL)

FORKSCLASS III OPTIONAL

ITEM PART NO. DESCRIPTION QTY

1 524199319 Fork (1000 mm) ......................................................................................................... 2


1 524199321 Fork (1100 mm) ......................................................................................................... 2
1 524199322 Fork (1200 mm) ......................................................................................................... 2
1 524199328 Fork (1400 mm) ......................................................................................................... 2
1 524199329 Fork (1500 mm) ......................................................................................................... 2
1 524199330 Fork (1800 mm) ......................................................................................................... 2
2 580006841 Pin ............................................................................................................................. 1
3 580006842 Spring ........................................................................................................................ 1
4 580006843 Latch.......................................................................................................................... 1
5 580006844 Pin ............................................................................................................................. 1

580006840 Latch Kit (Class III) (Includes Items 2-5) ................................................................... 1

11.3
FORKS
(CLASS IV)

FORKSCLASS IV

ITEM PART NO. DESCRIPTION QTY

1 253915404 Fork (1194 mm) ......................................................................................................... 2


1 524136404 Fork (1295 mm) ......................................................................................................... 2
1 253915405 Fork (1499 mm) ......................................................................................................... 2
1 253915414 Fork (1803 mm) ......................................................................................................... 2
2 580034999 Knob .......................................................................................................................... 1
3 580035018 Pin ............................................................................................................................. 1
4 580026753 Spring ........................................................................................................................ 1
5 580035001 Retainer Pin............................................................................................................... 1

580035019 Latch Kit (Class IV) (Includes Items 2-5) ................................................................... 1

11.4
NOTES

11.5
LOAD BACKREST EXTENSION

LOAD BACKREST EXTENSION

11.6
LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY

1 504314700 Load Backrest Extension (1067 mm) Class III .......................................................... 1


1 504314701 Load Backrest Extension (1219 mm) Class III .......................................................... 1
1 504314704 Load Backrest Extension (1067 mm) Class IV .......................................................... 1
1 504314705 Load Backrest Extension (1219 mm) Class IV .......................................................... 1
2 505960567 Capscrew (Standard Carriage).................................................................................. 4
2 580013508 Capscrew (Side-Shift Carriage)................................................................................. 4
3 504233271 Washer ...................................................................................................................... 4
4 580033885 Nut ............................................................................................................................. 4
5 449022017 Lockwasher ............................................................................................................... 4

11.7
NOTES

11.8
SECTION 12

12 OPTIONS

12 OPTIONS
CONTENTS

SECTION 12
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR ................................................................................................................................................ 12.3


DC CONVERTER............................................................................................................................................... 12.2
DRIVE LIGHTS................................................................................................................................................... 12.4
LED BACK-UP AND BRAKE LIGHTS ................................................................................................................ 12.8
STROBE LIGHT ................................................................................................................................................. 12.6

12.1
DC CONVERTER

DC CONVERTER

ITEM PART NO. DESCRIPTION QTY

1 903259104 Strap Clamp............................................................................................................... 25


2 580013032 Bracket ...................................................................................................................... 1
3 015026000 Lockwasher ............................................................................................................... 4
4 014936500 Nut ............................................................................................................................. 4
5 016103100 Washer ...................................................................................................................... 2
6 021197300 Nut ............................................................................................................................. 2
7 015027700 Lockwasher ............................................................................................................... 2
8 014936900 Nut ............................................................................................................................. 2
9 015026400 Lockwasher ............................................................................................................... 2
10 500092902 Bolt ............................................................................................................................ 2
11 580035738 Relay (24 Volt) ........................................................................................................... 1
12 502632907 Screw......................................................................................................................... 2
13 520086612 Power Converter (36/48 Volt to 12 Volt)..................................................................... 1
13 580007042 Power Converter (70/80 Volt to 12 Volt)..................................................................... 1
14 504238209 Fuse (15 Amp)........................................................................................................... 1
15 062128500 Capscrew................................................................................................................... 4
16 449001013 Capscrew................................................................................................................... 3
17 449021001 Washer ...................................................................................................................... 3
18 449022016 Lockwasher ............................................................................................................... 3
19 449015014 Nut ............................................................................................................................. 3

12.2
ACCUMULATOR

ACCUMUL ATOR

ITEM PART NO. DESCRIPTION QTY


1 580012572 Accumulator............................................................................................................... 1
2 580012769 Spacer ....................................................................................................................... 2
3 580012856 Clamp ........................................................................................................................ 2
4 580023534 Hose .......................................................................................................................... 1
5 054368800 Fitting......................................................................................................................... 1
5 052645300 O-Ring.................................................................................................................. 1
6 500457903 Fitting......................................................................................................................... 1

12.3
DRIVE LIGHTS

DRIVE LIGHTS

12.4
DRIVE LIGHTS

KEY:
A: Overhead Guard Mounted
B: Mast Mounted

QTY
ITEM PART NO. DESCRIPTION A B
1 580040370 Head Light Assembly......................................................................................... 2 2
1 580043207 Bulb ............................................................................................................... 1 1
1 580051616 Wire Harness ................................................................................................ 1 1
2 580040509 Bracket .............................................................................................................. .. 2
3 449022013 Lockwasher ....................................................................................................... .. 4
4 903259104 Strap Clamp....................................................................................................... .. 6
4 903259104 Strap Clamp....................................................................................................... 2 ..
5 449001418 Capscrew........................................................................................................... .. 4
6 520053857 Wire Harness (Headlight) .................................................................................. 2 2
7 312850034 Strap Clamp....................................................................................................... .. 6
8 504232264 Conduit .............................................................................................................. 2 ..
9 520041835 Switch (Rocker) ................................................................................................. 1 1
10 504229298 Nut ..................................................................................................................... 4 ..
11 504226242 Washer .............................................................................................................. 2 ..
12 502566901 Washer .............................................................................................................. 4 ..
13 520045122 Plate .................................................................................................................. 2 ..
14 504230231 Screw................................................................................................................. 4 ..
15 900003245 Grommet............................................................................................................ 2 ..
16 518801686 Bolt .................................................................................................................... 4 ..
17 518801699 Bracket (RH) ...................................................................................................... 1 ..
17 518801606 Bracket (LH) ...................................................................................................... 1 ..

12.5
STROBE LIGHT

STROBE LIGHT

12.6
STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 580000037 Strobe Light ............................................................................................................... 1


1 580035844 Lens (Amber) ....................................................................................................... 1
1 504232212 Bulb ...................................................................................................................... 1
2 504232297 Guard ........................................................................................................................ 1
3 504236207 Screw......................................................................................................................... 2
4 016103300 Washer ...................................................................................................................... 4
5 b 016337000 Washer ...................................................................................................................... 2
6 015025600 Lockwasher ............................................................................................................... 2
7 014936200 Nut ............................................................................................................................. 2
8 518804655 Wire Harness............................................................................................................. 1
9 580002889 Hose Guard ............................................................................................................... AR
10 580003944 Grommet.................................................................................................................... 2
10 014195500 Grommet.................................................................................................................... 2
11 504059726 Connector .................................................................................................................. 2
12 b 516905800 Clamp ........................................................................................................................ 2
13 b 900013286 Grommet.................................................................................................................... 1
14 a 580062087 Bracket ...................................................................................................................... 1
15 a 449001014 Capscrew................................................................................................................... 2
16 a 449022016 Lockwasher ............................................................................................................... 2
17 a 449015014 Nut ............................................................................................................................. 2

FOOTNOTES:
a Rear Mount
b Top Mount

12.7
LED BACK-UP AND BRAKE LIGHTS

LED BACK-U P AND BRAKE LIGHTS

12.8
LED BACK-UP AND BRAKE LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 449007042 Screw......................................................................................................................... 4
2 449022021 Lockwasher ............................................................................................................... 4
3 580051768 Lights, LED (Back-Up and Brake).............................................................................. 2
3 520053850 Brake and Back-Up Light (Incandescent) .................................................................. 2
4 518800649 Lens (Red) ........................................................................................................... 1
5 518800691 Lens (Clear) ......................................................................................................... 1
6 518800650 Lens (Red) ........................................................................................................... 1
7 518800687 Bulb ...................................................................................................................... 1
8 060050500 Bulb ...................................................................................................................... 2
9 580050677 Wire Harness (Lights)................................................................................................ 1
10 580003944 Grommet.................................................................................................................... 4
11 520041873 Plate (Incandescent).................................................................................................. 2
11 580051744 Plate .......................................................................................................................... 2
12 520041827 Plate (Incandescent).................................................................................................. 2
12 580051745 Plate .......................................................................................................................... 2
13 518796682 Clip Nut (Incandescent) ............................................................................................. 4
14 014936500 Nut ............................................................................................................................. 4
14 937100904 Nut ............................................................................................................................. 4
15 504230231 Screw......................................................................................................................... 4
16 502079902 Fitting......................................................................................................................... 1
17 505972532 Pressure Switch......................................................................................................... 1
18 580051646 Wire Harness (Pressure Switch) ............................................................................... 1

12.9
NOTES

12.10
SECTION 13

13 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
009397410D 3.3 9 015026400 1.13 35 016103300 12.7 4 10.19 18
012823300 6.17 10 4.9 26 016103700 1.13 16 12.3 5
6.17 23 4.13 7 1.13 41 052645400 6.13 1
6.18 48 4.17 13 016104000 4.9 29 6.13 2
6.18 51 5.3 11 4.13 8 6.18 52
6.21 10 5.5 12 016109700 5.5 19 6.22 52
6.21 23 6.3 13 016110000 1.7 5 9.3 32
6.22 48 6.11 8 1.19 6 052645500 7.7 22
6.22 51 10.17 11 016337000 6.13 8 8.10 20
7.11 8 10.19 13 12.7 5 9.3 27
8.18 8 10.19 15 019327400 3.3 27 052645700 6.11 14
012824300 7.3 9 12.2 9 020787400 4.3 45 053236500 4.3 35
8.3 9 015026600 1.9 21 020787800 1.19 4 054084100 3.3 40
8.5 10 6.27 17 020788000 1.7 6 054085200 3.3 39
9.3 8 015027700 5.3 16 021197300 5.3 27 054368800 6.13 16
012827000 6.3 5 12.2 7 6.15 34 12.3 5
012829700 6.27 14 015040000 6.15 22 12.2 6 054390900 3.7 21
013376100 5.5 45 015414700 6.15 31 022784400 4.3 31 054391000 3.7 20
013398000 10.10 29 015416200 1.13 42 023338500 1.11 8 054820000 6.11 13
10.13 22 4.13 4 023604600 1.15 16 6.18 49
10.17 46 5.5 22 1.15 21 6.22 49
10.20 53 015417900 7.8 32 030252011 7.8 31 7.7 19
013399900 10.4 15 7.15 7 8.9 2 8.10 22
10.7 17 8.3 12 032643500 4.13 21 9.3 23
013405600 10.10 30 8.7 8 5.15 16 10.19 18
10.14 33 8.13 21 050030900 3.7 34 055160000 6.13 2
10.17 45 8.25 12 050107000 4.11 5 055289900 3.3 33
10.20 52 9.5 19 052642200 6.27 24 055485700 6.27 24
014195500 12.7 10 9.13 12 052643300 10.17 3 055486800 1.9 24
014672300 6.11 4 015418300 8.7 10 10.19 3 4.9 27
014862000 5.13 6 015418400 4.3 38 052643400 9.3 32 6.3 12
014932500 3.3 18 015420100 4.3 2 052643500 8.10 20 055729800 6.5 22
014936000 5.13 15 015492400 8.22 11 052645200 6.3 14 055746400 6.13 18
014936200 12.7 7 9.11 11 6.5 12 056056700 10.9 22
014936500 6.15 21 015627900 8.25 23 6.27 24 10.13 20
12.2 4 9.13 23 6.27 24 10.17 43
12.9 14 015628100 4.3 16 7.8 31 10.20 50
014936600 6.17 3 015630100 3.3 10 052645300 6.13 5 056363300 6.18 53
6.21 3 015914900 8.13 13 6.13 16 6.22 53
014936900 5.5 13 9.5 22 6.13 18 057048200 5.3 14
6.11 9 015915200 10.9 1 6.18 49 058801100 5.5 1
12.2 8 10.13 1 6.22 49 059711500 10.19 16
014970900 4.17 14 10.17 23 7.7 19 059719100 4.13 6
6.11 5 10.19 29 7.8 23 059986600 10.9 23
014975800 5.5 21 015916500 7.7 17 8.9 2 10.13 21
015025600 12.7 6 8.5 13 8.9 19 10.17 44
015026000 1.9 3 015918200 4.3 6 8.10 22 10.19 6
12.2 3 016103100 5.3 21 9.3 21 10.20 51
015026200 5.7 5 6.15 16 9.3 23 060050500 12.9 8
8.25 19 12.2 5 10.17 3 061278000 1.9 25
9.13 19 016103200 5.13 8 10.19 3 061278200 1.9 20

13.1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3.7 24 253915414 11.4 1 449001050 8.10 28 10.13 19
061278500 1.5 4 296320455 2.12 2 449001052 5.13 22 449001418 12.5 5
061554400 6.5 25 296320456 2.12 3 449001056 10.3 13 449001451 3.3 23
061643400 6.18 53 296321148 2.12 8 10.7 8 449007005 2.7 9
6.22 53 296321379 2.15 1 10.9 5 2.9 9
062128400 6.17 33 311323021 3.3 44 10.9 17 449007029 2.15 8
6.21 33 311323023 4.3 5 10.13 5 449007042 12.9 1
062128500 12.2 15 312850032 2.4 41 10.13 15 449007048 1.9 7
062144100 8.25 18 312850034 2.19 34 10.17 28 1.9 11
9.13 18 2.23 31 10.20 46 449015002 1.11 6
062159500 6.5 17 2.27 31 449001058 8.25 7 2.3 22
6.13 3 12.5 7 9.13 7 4.17 10
062159700 4.3 8 312850042 2.7 21 449001059 10.17 5 5.5 38
062236400 10.17 10 2.9 21 449001076 7.7 20 449015014 2.3 10
10.19 14 5.13 26 9.3 22 5.13 9
062239900 6.27 23 5.15 13 449001114 1.13 23 6.5 16
062487500 6.13 5 6.15 36 449001121 1.11 2 6.13 10
064426800 6.3 6 449001007 7.5 12 2.7 33 6.15 2
064824400 7.8 23 449001013 2.4 40 2.9 33 12.2 19
8.9 19 2.7 10 5.5 34 12.7 17
9.3 21 2.9 10 449001134 5.13 4 449015029 3.3 12
065000900 4.3 15 4.9 7 6.13 7 449015044 1.9 30
065001000 4.3 18 9.3 34 6.15 18 1.13 36
065619300 5.15 3 12.2 16 6.15 27 1.15 24
066002400 6.11 2 449001014 2.3 13 449001170 4.13 22 1.21 6
066049400 3.8 43 3.7 16 449001201 2.3 25 4.9 10
6.27 2 4.9 22 449001202 2.3 25 5.5 6
066363700 6.5 28 4.13 28 449001204 8.14 28 5.13 3
066415900 8.22 11 6.5 14 449001233 5.13 23 6.5 1
9.11 11 6.13 15 449001296 8.5 16 449015098 4.13 31
066417000 7.13 8 6.15 1 449001302 1.9 27 449015112 4.17 7
8.18 8 10.17 34 1.13 31 449021001 2.3 11
072387301 4.3 28 10.20 43 3.3 25 2.7 15
072387302 4.3 27 12.7 15 5.5 9 2.9 15
074259300 1.13 14 449001015 9.3 17 5.5 26 5.13 27
080437000 7.7 22 449001016 5.5 15 6.3 9 6.5 15
9.3 27 7.7 11 7.7 14 10.9 19
080560100 6.3 7 8.9 9 8.9 12 10.10 33
122392115 6.13 1 9.3 25 10.9 12 10.13 17
131635419 4.11 1 449001023 1.15 23 10.13 12 10.13 30
147246000 1.9 19 10.9 25 449001313 1.5 9 10.17 35
150102131 4.19 2 10.13 25 449001317 5.5 31 10.19 32
150112324 1.13 17 449001024 8.13 14 449001350 10.3 9 12.2 17
203078700 1.13 26 9.5 14 10.7 11 449021002 2.9 37
203146300 8.25 18 449001026 6.25 8 449001351 3.3 15 4.13 36
9.13 18 449001028 5.3 28 10.19 5 449021003 1.9 8
203331400 6.3 4 10.17 37 449001377 3.3 17 1.9 10
203758700 5.7 8 10.19 31 449001401 8.13 11 1.11 4
203758900 5.7 6 449001048 4.9 17 9.5 25 2.3 23
253915404 11.4 1 8.13 4 449001412 1.11 18 2.3 29
253915405 11.4 1 449001049 3.3 16 449001415 10.9 21 2.7 32

13.2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.9 32 1.19 3 500546907 6.5 24 502546903 6.3 14
4.13 24 3.3 13 500552901 6.15 33 502566901 12.5 12
5.5 36 7.5 11 500552902 4.13 20 502566903 3.7 14
449021006 1.9 28 8.5 15 5.15 15 502632907 12.2 12
2.7 13 8.13 3 500583902 6.15 32 502634904 5.15 4
2.9 13 8.25 6 500903103 2.11 15 502635907 6.17 18
5.5 8 9.5 13 501702901 5.15 5 6.17 32
5.13 24 9.13 6 501702903 3.3 5 6.18 47
10.4 21 10.3 10 9.7 14 6.21 18
10.7 14 10.7 10 501702904 1.13 13 6.21 32
449021010 6.15 14 11.7 5 5.13 29 6.22 47
7.5 10 449022018 1.11 5 501725901 1.7 7 502637904 6.27 7
8.13 7 1.13 24 1.19 2 502687901 8.22 16
9.5 12 2.3 24 501729901 4.9 8 9.7 11
10.17 4 2.7 31 6.5 3 9.11 16
10.19 4 2.9 31 501729905 2.7 2 502719903 2.29 14
449021019 3.3 2 4.13 23 2.9 2 2.29 16
449022013 1.9 29 5.5 37 501753904 8.21 4 502895204 8.18 13
1.13 32 449022019 2.7 28 9.11 4 9.7 9
1.15 25 2.9 28 501753914 9.7 12 502895206 8.18 13
1.21 5 449022021 2.9 38 501802909 4.7 7 502978505 7.11 5
3.3 26 12.9 2 501831905 6.27 16 8.18 11
4.9 11 449022022 2.3 15 501850904 8.22 7 9.7 10
5.5 7 449034038 8.13 9 9.11 7 502978506 7.13 5
5.13 2 9.5 10 501873922 3.8 46 8.18 11
6.3 8 449034054 8.14 25 501873923 3.8 47 502978507 9.7 10
6.5 2 9.5 8 501904909 1.3 6 502981504 9.5 17
7.7 10 500092902 12.2 10 502011903 4.7 6 502981505 9.5 17
8.9 8 500179904 6.5 26 502011911 9.7 7 504017208 9.7 8
9.3 24 500227907 8.25 21 502011915 8.22 10 504057758 5.13 12
10.9 11 9.13 21 9.11 10 504059726 2.17 5
10.13 11 500227908 7.7 5 502011923 8.22 10 2.21 5
12.5 3 8.9 3 9.11 10 2.25 5
449022016 2.3 8 9.3 12 502029902 3.7 38 2.29 13
2.7 16 500227914 8.14 26 502029903 3.7 37 2.29 15
2.9 16 9.5 6 502056903 6.3 11 12.7 11
3.7 17 500228904 6.5 11 6.5 19 504059730 2.17 6
4.9 6 500381505 7.11 6 502056904 4.3 10 2.21 6
4.9 23 8.17 5 502056906 6.3 16 2.25 6
4.13 29 500381506 7.13 6 502056907 4.9 4 504060718 2.32 10
5.3 15 500381517 8.18 5 502079902 5.5 43 504060741 6.3 15
5.13 10 500381519 8.22 8 12.9 16 504060774 1.7 3
6.13 9 9.11 8 502097905 1.7 4 1.19 9
6.15 4 500383908 2.30 38 1.19 5 504063701 10.3 1
10.9 20 2.32 7 4.3 42 504064701 2.17 25
10.13 18 500428901 6.5 9 502137903 5.13 7 2.19 15
10.17 36 500457903 7.7 9 502175920 4.3 36 2.21 25
10.19 33 8.10 25 502175921 4.3 37 2.23 15
12.2 18 9.3 31 502398908 5.5 28 2.25 23
12.7 16 12.3 6 502505903 6.5 12 2.27 15
449022017 1.7 8 500513904 5.5 39 502514906 3.7 27 504064720 2.17 2

13.3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.17 11 504224217 4.3 33 504228205 6.11 3 504230228 6.15 9
2.17 20 504224218 4.3 32 504228208 4.9 9 504230231 12.5 14
2.17 31 504224222 4.3 19 6.5 7 12.9 15
2.19 18 504224226 5.5 18 504228210 6.11 17 504230233 6.15 35
2.21 2 504224231 4.3 26 504228212 5.5 17 504230234 6.17 17
2.21 11 504224232 4.3 19 504228217 6.11 16 6.17 30
2.21 20 504224237 1.13 25 504228233 5.3 25 6.18 45
2.21 31 504224242 4.3 22 504228240 5.3 24 6.21 17
2.23 18 504224264 4.3 11 504228253 5.3 12 6.21 30
2.25 2 504224270 1.5 5 504228259 5.13 18 6.22 45
2.25 11 504224271 4.3 9 504228260 5.5 27 504230236 6.17 25
2.25 18 504224291 1.5 10 504228261 4.9 12 6.21 25
2.25 29 504224292 4.3 19 6.5 6 504230239 6.15 7
2.27 18 504224298 4.3 25 504228266 6.15 39 504230246 6.17 8
504068737 7.8 30 504225200 1.3 9 504228270 5.5 20 6.17 21
8.9 16 504225201 5.15 14 504228271 5.5 25 6.17 38
10.17 33 504225202 4.13 19 504228276 5.13 19 6.21 8
10.17 38 504225221 1.9 1 5.15 8 6.21 21
10.19 38 504225226 4.7 1 504228278 5.3 26 6.21 38
504069724 9.3 33 504225227 4.9 18 504228279 6.3 18 504230249 10.19 21
504070790 2.3 35 504225236 4.3 20 504228294 5.5 16 504230251 6.15 26
5.3 22 504225237 1.9 12 504228295 5.13 13 504230254 6.17 5
6.5 8 504225240 3.3 1 504228297 4.9 16 6.21 5
504071785 7.7 15 5.5 24 504229235 6.15 38 504230255 6.17 16
8.9 11 8.13 12 504229236 6.15 37 6.17 31
9.3 18 9.5 26 504229254 6.15 20 6.18 46
504140749 10.3 1 504225252 1.3 28 504229256 6.15 30 6.21 16
504140781 10.3 2 1.9 34 504229270 6.15 11 6.21 31
504140782 10.3 2 504225258 3.8 40 504229272 6.15 3 6.22 46
504140793 10.3 1 504225260 4.9 3 504229276 6.15 29 504230263 6.17 6
10.3 2 504225261 4.9 1 504229286 6.15 17 6.21 6
504148200 8.21 6 504225268 3.8 40 504229298 12.5 10 504230267 6.17 36
9.11 6 504225294 3.8 40 504230204 6.17 12 6.21 36
504207210 9.13 504226211 4.11 6 6.17 26 504230271 2.3 6
504207212 9.13 504226218 3.3 7 6.17 41 7.7 13
504207214 9.13 504226235 3.7 18 6.21 12 8.10 27
504223200 5.5 23 504226242 6.15 15 6.21 26 9.3 35
504223209 1.13 28 12.5 11 6.21 41 504230282 6.17 13
504223232 1.13 30 504226268 3.7 13 504230205 6.17 34 6.17 28
504223239 2.7 14 504226287 3.8 41 6.21 34 6.17 42
2.9 14 504227210 3.7 31 504230207 6.17 27 6.21 13
504223244 3.7 31 504227213 1.13 22 6.21 27 6.21 28
504223250 1.13 33 504227219 1.13 18 504230208 6.15 25 6.21 42
504223269 3.7 31 504227269 4.13 11 504230209 6.17 15 504230287 6.18 55
504223274 4.9 14 504227270 1.13 21 6.18 44 6.22 55
504223278 4.19 2 504227275 3.7 31 6.21 15 504230292 6.18 50
504223295 1.13 27 504227283 4.3 39 6.22 44 6.22 50
504223296 1.13 34 504227287 3.7 31 504230215 6.22 54 504230293 6.17 35
504223299 1.13 29 504227295 3.7 31 504230218 6.15 24 6.21 35
6.15 19 504227297 1.13 15 504230223 6.15 23 504230296 6.18 54
504224214 4.3 44 504228202 5.5 14 504230227 6.15 5 504230298 6.17 11

13.4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6.17 40 504234226 6.17 14 504314701 11.7 1 2.27 19
6.21 11 6.17 29 504314704 11.7 1 505136062 7.11 12
6.21 40 6.17 43 504314705 11.7 1 505136063 7.13 13
504231204 2.30 39 6.21 14 504407200 7.15 505136065 8.18 14
2.32 8 6.21 29 504407202 7.15 505136066 8.18 14
504231208 5.5 35 6.21 43 504407204 7.15 505136072 8.22 17
504231226 5.5 11 504234235 6.3 17 504407206 8.25 9.11 17
504231231 1.3 16 504234265 8.5 7 504407208 8.25 505890500 1.3 18
504231232 1.21 8 504234285 7.5 8 504407209 8.25 505960567 11.7 2
6.11 6 504235204 7.5 7 504407230 7.15 1 505965586 10.4 18
504231256 1.3 20 504235236 1.11 22 504407232 7.15 1 10.7 2
504231270 1.11 14 504235239 8.21 5 504407234 7.15 1 10.9 7
8.14 29 9.11 5 504407236 8.25 1 10.13 7
10.4 14 504235245 1.11 3 504407238 8.25 1 10.17 8
10.7 4 504235252 6.15 10 504407239 8.25 1 10.17 17
10.9 9 504235263 6.17 9 504407240 9.13 1 10.17 47
10.13 9 6.17 22 504407242 9.13 1 10.19 9
10.17 31 6.17 39 504407244 9.13 1 10.19 23
10.19 41 6.21 9 504407298 9.3 19 10.19 40
504231271 1.19 7 6.21 22 504407299 7.7 12 505966556 5.13 14
504231275 1.3 27 6.21 39 9.3 19 505966574 5.13 30
504231276 1.3 10 504235265 1.11 19 504450739 2.19 28 505967593 6.18 49
504231299 2.3 19 4.13 33 2.23 28 505968501 2.17 17
504232202 7.7 7 504236207 12.7 3 2.27 28 2.17 28
8.9 5 504236208 2.13 9 2.29 31 2.21 17
9.3 14 504236222 5.3 23 2.30 40 2.21 28
504232205 8.18 6 504236231 2.12 5 504450740 2.32 12 2.25 15
504232209 6.15 8 504236265 2.29 3 504450741 2.29 2 2.25 26
504232212 12.7 1 504236283 10.17 15 2.29 4 2.29 20
504232217 7.11 10 504236285 2.12 7 504450753 9.7 4 2.32 4
8.18 7 504237253 2.12 7 504450761 2.32 13 505968514 1.13 40
8.18 12 504238209 12.2 14 504503703 4.13 39 2.19 25
504232220 6.17 35 504238219 1.3 3 504504703 4.13 37 2.23 25
6.21 35 504238248 2.12 504574273 4.13 35 2.27 25
504232230 8.22 15 504238298 1.15 17 504574274 4.13 38 2.29 7
9.11 15 1.15 20 504574276 4.17 1 2.29 19
504232248 1.13 1 504239227 1.13 12 504574277 4.17 2 2.29 26
504232250 5.3 13 504240211 4.3 40 504804763 4.3 4 2.29 29
504232252 9.7 6 504240838 2.3 2 4.7 2.31 3
504232264 12.5 8 504241782 1.3 11 505064713 1.13 40 2.32 3
504232277 8.18 7 504241783 1.3 30 505064754 2.17 3 505968524 2.32 15
504232291 7.11 11 504287713 9.8 15 2.17 12 505968533 1.13 39
7.13 4 504287718 9.7 15 2.17 32 2.29 5
8.18 9 504287721 8.13 6 2.19 19 2.32 1
504232292 7.11 7 504287722 8.13 6 2.21 3 505968535 2.17 18
8.18 6 504287763 10.4 24 2.21 12 2.17 29
504232297 12.7 2 504298759 5.8 39 2.21 32 2.21 18
504233261 2.10 4 504305702 4.7 9 2.23 19 2.21 29
2.12 504305704 6.27 6 2.25 3 2.25 16
504233271 11.7 3 504305734 1.13 2 2.25 12 2.25 27
504233279 8.5 9 504314700 11.7 1 2.25 30 2.29 21

13.5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.32 5 505974506 5.13 17 518794682 4.13 9 2.23 24
505968540 1.13 40 505974543 5.13 16 518795601 6.5 21 2.27 24
2.29 6 505974557 1.3 2 518795660 7.7 8 518807642 2.29 23
2.32 2 505974576 5.13 21 8.9 4 518807647 4.13 14
505968565 2.29 36 505974595 5.13 20 9.3 13 518807689 2.17 1
2.32 11 5.15 7 518796606 2.7 12 2.17 9
505968566 2.29 30 505974597 1.3 31 2.9 12 2.19 17
505968568 2.17 4 505976530 1.3 22 518796618 2.3 20 2.21 1
2.17 8 505976537 2.3 4 518796642 4.13 2 2.21 9
2.17 10 505977500 4.17 11 518796682 12.9 13 2.25 1
2.17 19 505977509 4.13 34 518797644 1.3 15 2.25 9
2.17 22 505977516 4.17 9 518798608 5.3 3 518809654 6.11 11
2.17 27 505977519 5.13 25 518798621 5.3 4 519249801 4.11 6
2.17 30 505977537 5.13 28 518798627 5.3 7 519249803 4.11 7
2.17 33 505977538 4.13 27 518798630 5.3 2 519432675 1.3 23
2.19 20 505977542 4.17 4 518798642 2.3 18 519433613 2.11 16
2.21 4 505977550 4.13 18 518798685 2.31 519433632 2.10 2
2.21 8 505977562 4.13 26 518798687 5.3 8 519433633 2.15 3
2.21 10 505977566 4.13 32 518800649 12.9 4 519549809 5.11 10
2.21 19 505977569 4.17 3 518800650 12.9 6 519739809 2.12 5
2.21 22 505977589 4.13 3 518800687 12.9 7 519739830 2.12 4
2.21 27 505977590 4.17 6 518800691 12.9 5 519739834 2.12 6
2.21 30 505977597 4.13 1 518801606 12.5 17 519739845 2.12 1
2.21 33 505977598 4.17 5 518801686 12.5 16 519996801 1.3 8
2.23 17 510135801 5.5 3 518801699 12.5 17 519996803 1.3 7
2.23 20 514268333 2.3 21 518802686 2.17 7 520035847 2.3 20
2.25 4 514268335 2.3 21 2.17 13 520037801 4.13 25
2.25 8 514454800 6.18 52 2.21 7 520037804 8.5 8
2.25 10 6.22 52 2.21 13 520038825 4.13 15
2.25 17 514835800 7.8 24 2.25 7 4.17
2.25 20 8.9 14 2.25 13 520038868 2.32 9
2.25 25 515555801 5.7 22 2.29 35 520039880 2.19 26
2.25 28 5.7 23 518803678 2.19 23 2.19 27
2.25 31 515555802 5.7 22 2.23 23 2.23 26
2.27 17 5.7 23 2.27 23 2.23 27
2.27 20 515556801 5.7 26 518803687 2.29 17 2.27 26
2.29 22 515556802 5.7 28 2.29 24 2.27 27
2.32 6 515562801 5.7 27 2.29 27 520039889 4.3 30
505969526 3.3 37 5.7 27 2.31 1 520040856 1.5 2
505970501 1.5 8 515689803 4.11 10 518804607 8.3 14 520041817 1.9 32
505970520 3.7 23 516905800 12.7 12 518804655 12.7 8 520041827 12.9 12
505970524 6.5 32 518361802 4.11 2 518804658 7.7 2 520041835 12.5 9
505970537 3.3 19 518362802 4.11 3 518804686 8.3 14 520041873 12.9 11
505970555 4.7 5 518362806 4.11 4 518804692 8.3 14 520041892 1.9 31
505970592 6.5 10 518696802 4.11 8 518804693 8.3 14 520042831 3.3 11
505972532 5.5 42 518790687 1.21 4 518805660 1.3 4 3.3 46
12.9 17 518791613 2.3 28 518806635 2.29 18 3.7 33
505972545 1.3 24 518793680 2.19 11 2.29 25 520042834 2.3 14
505972566 1.3 12 2.23 11 2.29 28 520043861 6.21 36
505972586 1.9 9 2.27 11 2.31 2 520045064 2.32 14
505973524 1.3 5 518794667 4.15 15 518806641 2.19 24 520045122 12.5 13

13.6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520045150 8.25 22 8.3 11 8.3 10 520045501 3.3 43
9.13 22 520045187 10.19 27 8.7 6 520045502 3.3 42
520045151 7.3 6 520045188 7.7 6 8.13 19 520045503 3.3 38
8.3 8 8.9 6 9.5 20 520045504 3.3 20
9.3 5 9.3 15 520045395 8.25 24 520045505 3.3 21
520045153 7.3 4 520045192 7.7 2 9.13 24 520045507 3.4 56
7.5 4 8.14 23 520045400 6.15 28 5.3 18
7.15 5 520045193 8.14 23 520045406 6.13 12 520045508 3.4 54
8.3 4 520045195 7.8 35 520045407 6.13 13 5.3 19
8.5 5 7.15 10 520045408 6.13 14 520045509 3.3 47
8.7 4 8.3 11 520045409 6.17 520045510 3.3 24
8.25 15 8.7 7 520045413 6.21 520045511 3.3 8
9.3 4 8.13 20 520045414 6.15 23 3.7
9.5 4 8.25 11 520045415 6.15 24 520045512 3.7 11
9.13 15 9.5 18 520045427 6.13 11 520045515 3.7 12
520045156 7.3 8 9.13 11 520045430 6.3 19 520045517 3.7 22
8.3 7 520045215 7.13 11 520045433 6.11 12 520045520 3.7 19
9.3 7 8.18 9 520045434 6.13 4 520045521 3.7 35
520045157 7.3 7 520045216 7.13 12 520045436 6.5 13 520045522 3.7 36
8.3 6 8.18 12 520045437 6.5 31 520045523 3.7 25
9.3 6 520045263 10.17 13 520045442 6.11 15 520045524 3.7 25
520045158 8.3 14 10.19 11 520045443 6.11 15 520045526 3.7 25
520045159 8.25 25 520045264 10.17 12 520045444 6.11 7 520045527 3.7 25
9.13 25 10.19 12 520045447 6.27 5 520045528 3.7 25
520045160 8.17 4 520045265 10.17 2 520045448 6.27 12 520045529 3.7 25
520045162 7.11 4 520045273 10.17 6 520045450 6.27 9 520045530 3.7 26
8.17 4 520045285 10.7 12 520045452 6.27 3 520045531 3.7 28
520045163 7.8 33 520045324 8.22 12 520045454 6.27 4 520045533 3.7 30
7.15 9 9.11 12 520045457 6.27 8 520045534 3.8 45
8.3 13 520045325 8.22 12 520045458 6.27 10 520045535 3.8 44
8.7 9 9.11 12 520045461 6.27 20 520045536 3.8 42
8.14 22 520045326 8.22 9 520045462 6.27 22 520045537 3.7 39
9.5 21 9.11 9 520045463 6.27 21 520045538 3.7 32
520045170 7.7 21 520045327 8.22 13 520045464 6.25 1 520045543 3.13 2
8.10 23 9.11 13 6.27 19 520045546 3.13 2
9.3 28 520045328 8.22 13 520045476 3.3 14 520045557 3.13 1
520045171 8.25 17 9.11 13 520045481 3.3 45 520045559 3.13 1
9.13 17 520045331 8.22 14 520045482 3.3 36 520045561 3.13 1
520045177 8.25 9 9.11 14 520045484 3.3 14 520045577 1.21 1
9.13 9 520045332 8.22 14 520045487 3.3 45 520045580 1.21 7
520045178 8.25 8 9.11 14 520045488 3.3 36 520045581 1.21 3
9.13 8 520045333 10.17 2 520045489 3.3 34 520045582 1.11 9
520045180 7.7 21 10.19 2 520045492 3.4 51 520045583 1.11 10
8.10 23 520045346 9.7 4 520045493 3.4 49 520045584 1.11 9
9.3 28 520045347 9.7 5 520045494 3.4 50 520045586 4.3 1
520045181 10.9 2 520045348 9.7 5 520045495 3.4 53 520045589 4.3 21
10.13 2 520045349 9.7 3 520045496 3.3 35 520045590 4.3 14
10.17 22 520045350 9.7 3 520045497 3.4 48 520045591 4.3 17
10.19 28 520045361 7.8 34 520045498 3.3 31 520045592 4.3 41
520045183 7.8 35 8.3 10 520045499 3.3 32 520045593 4.4 46
7.15 10 520045362 7.8 34 520045500 3.3 41 520045594 4.4 47

13.7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520045595 4.3 43 520050831 5.7 32 2.27 22 520510601 8.17 2
520045596 4.7 1 520050832 5.7 31 2.27 30 520510603 8.17 2
520045619 3.3 3 520050833 5.7 31 520202602 2.19 21 520510604 8.17 2
520045620 4.9 13 520050834 5.7 17 2.19 29 520510606 8.17 2
4.11 520050835 5.7 35 2.23 21 520510608 8.17 2
520045694 6.25 3 520050836 8.3 14 2.23 29 520510611 8.17 2
520045695 6.25 5 8.14 23 2.27 21 520511601 8.17 1
520045696 6.27 18 520050861 3.7 24 2.27 29 520511604 8.17 1
520045697 6.27 18 520050865 8.14 23 520202605 2.17 23 520511608 8.17 1
520045698 6.27 13 520050872 5.7 3 2.21 23 520511611 8.17 1
520045700 6.27 15 520050873 5.7 4 2.25 21 520512601 8.17 2
520045701 1.9 26 520050895 3.7 29 520292811 6.17 9 520512606 8.17 2
520045703 1.9 5 520051803 6.3 21 6.17 22 520512608 8.17 2
520045706 1.9 13 520051833 5.7 33 6.17 39 520512611 8.17 2
520045707 1.9 6 520051834 5.7 34 6.21 9 520575601 8.21 1
520045874 2.17 16 520051838 6.17 19 6.21 22 9.11 1
2.21 16 6.21 19 6.21 39 520575603 8.21 1
2.25 14 520051851 5.3 6 520292813 6.17 2 520575604 8.21 1
520045885 1.11 12 520051852 5.3 9 6.21 2 520575606 8.21 1
520045886 1.11 13 520051860 5.7 1 520292815 6.17 4 9.11 1
520045887 1.11 11 520051863 1.9 33 520292816 6.17 1 520575608 8.21 1
520045888 1.11 7 520051893 6.25 2 520292817 6.21 1 520576601 8.21 2
520045889 1.11 16 520051894 1.9 4 520292818 6.21 4 9.11 2
520045890 1.11 23 520051895 1.9 22 520357805 2.10 6 520576603 8.21 2
520045891 1.11 15 520052802 8.3 14 520357806 2.10 5 520576604 8.21 2
520045895 5.5 10 520052804 5.3 5 520357810 2.11 11 520576606 8.21 2
5.11 520052841 3.3 6 520357835 2.11 12 9.11 2
520045897 5.5 33 520052844 2.29 8 520357857 2.10 1 520576608 8.21 2
520045899 5.5 29 2.29 10 520357890 2.10 3 520579601 9.11 1
520046800 5.5 30 520052845 2.29 12 520405601 7.11 1 520580601 9.11 2
520046801 5.5 4 520052846 2.17 15 520405607 7.11 1 520580651 8.21 2
520046802 5.5 2 2.21 14 520405613 7.11 1 520580654 8.21 2
520046804 5.5 5 2.29 9 520405620 7.11 1 520580658 8.21 2
520046805 5.3 1 2.29 11 520406601 7.11 2 520580661 8.21 2
520046830 4.19 1 2.30 37 520406607 7.11 2 520585600 8.21 3
520048822 10.3 1 520052861 3.3 4 520406613 7.11 2 9.11 3
520048826 10.3 2 520052888 2.3 26 520406620 7.11 2 520586600 8.21 3
520048871 5.7 21 520053850 12.9 3 520469601 7.13 1 524136404 11.4 1
520048872 5.7 25 520053857 12.5 6 520469620 7.13 1 524136408 11.2 1
520048873 5.7 25 520053875 1.5 6 520469626 7.13 1 524136409 11.2 1
520048876 5.7 2 520054595 5.7 15 520469632 7.13 1 524136410 11.2 1
520048877 5.8 40 520075814 2.15 4 520470601 7.13 2 524136411 11.2 1
520048878 5.7 30 520082836 4.11 6 520470620 7.13 2 524136412 11.2 1
520048879 5.7 37 520086612 12.2 13 520470626 7.13 2 524136414 11.2 1
520048880 5.8 41 520202601 2.17 24 520470632 7.13 2 524137230 5.15 2
520048881 5.11 11 2.19 22 520509601 8.17 1 524137528 5.15
520048882 5.7 38 2.19 30 520509603 8.17 1 524138222 1.11 21
520049820 4.3 34 2.21 24 520509604 8.17 1 524138223 1.11 21
520050825 5.11 1 2.23 22 520509606 8.17 1 524138233 1.11 17
520050826 5.11 2 2.23 30 520509608 8.17 1 524138234 1.11 17
520050830 5.7 32 2.25 22 520509611 8.17 1 524138235 1.11 1

13.8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
524138236 1.11 1 524218560 1.9 23 580006841 11.3 2 10.14 34
524138290 1.9 15 530313401 2.3 19 580006842 11.3 3 10.17 14
524138291 1.9 16 580000037 12.7 1 580006843 11.3 4 10.19 19
524138293 1.9 14 580000079 3.3 29 580006844 11.3 5 580008231 7.7 3
524138294 1.9 17 5.7 580006885 10.17 39 580008236 8.9 17
524139223 1.15 580000080 3.3 30 10.19 34 8.9 18
1.17 5.7 580006894 7.11 3 580008240 8.9 18
524139579 1.15 1 580000236 1.5 3 8.17 3 8.13 16
524140746 10.4 26 580000260 7.13 10 580006895 7.13 3 580008242 7.7 3
10.7 21 580000284 4.13 9 580006896 8.17 3 580008248 7.7 3
524140794 10.3 1 580000349 4.15 16 580006903 10.3 11 580008252 8.9 17
524141900 7.5 1 580000350 4.15 4 10.7 7 580008256 7.7 4
524141906 7.5 1 580000351 4.15 6 10.9 4 580008282 8.9 18
524141912 7.5 1 580000353 4.15 8 10.13 4 8.13 16
524141919 7.5 1 580000354 4.15 3 10.17 25 580008284 7.7 3
524141925 7.5 1 580000356 4.15 10 10.20 45 580008287 7.7 4
524141931 7.5 1 580000360 4.15 19 580007042 12.2 13 580008288 8.9 18
524142050 9.5 1 580001083 5.7 16 580007106 7.11 8.13 16
524142056 9.5 1 5.7 36 580007107 7.11 580008424 1.13
524142151 9.3 9 580001085 5.7 9 580007108 7.11 580008630 9.3 16
524142157 9.3 9 580001086 5.7 20 580007110 7.11 580008813 7.13 9
524142576 2.19 37 580001100 4.13 5 580007113 7.13 8.18 10
2.23 35 4.15 580007117 7.13 580008814 7.11 9
2.27 35 580001246 2.15 9 580007118 7.13 8.18 10
524147761 10.9 14 580001423 5.5 44 580007119 7.13 580009030 8.17
524147762 10.9 14 580001849 2.17 26 580007557 6.5 5 580009031 8.17
524147763 10.9 8 2.19 16 7.8 25 580009032 8.17
524147766 10.9 8 2.21 26 8.9 13 580009033 8.17
524147770 10.9 8 2.23 16 580007839 7.7 18 580009034 8.17
524147772 10.9 8 2.25 24 8.10 21 580009035 8.17
524161242 2.3 3 2.27 16 9.3 20 580009038 8.17
524169017 2.3 3 580001875 4.3 29 580007841 7.5 6 580009040 8.17
524169325 8.22 17 580001956 5.5 41 580007842 7.5 6 580009042 8.17
9.11 17 580001997 4.7 8 580007843 8.13 18 580009043 8.17
524187401 8.21 1 580001998 4.7 4 9.5 5 580009049 8.21
524187404 8.21 1 580002000 6.27 15 580007844 8.5 12 580009050 8.21
524187408 8.21 1 580002104 4.15 11 580007845 8.5 12 9.11
524187411 8.21 1 580002105 4.15 17 580007855 7.5 9 580009051 8.21
524188468 1.3 14 580002106 4.15 18 8.5 14 580009052 8.21
524199319 11.3 1 580002112 4.15 19 580007856 10.9 27 9.11
524199321 11.3 1 580002113 4.15 5 10.13 27 580009053 8.21
524199322 11.3 1 580002114 4.15 7 580007857 8.13 17 580009054 8.21
524199328 11.3 1 580002115 4.15 13 9.5 7 580009057 9.11
524199329 11.3 1 580002889 12.7 9 580007877 7.7 2 580009308 3.4 52
524199330 11.3 1 580003944 12.7 10 580007975 7.7 2 5.3 17
524206088 5.13 12.9 10 580008064 1.3 25 580009399 10.9 18
524208881 1.3 1 580005708 1.19 1 580008187 10.4 23 10.13 16
524208970 1.5 1 580005709 1.19 1 10.7 22 580009401 10.9 10
524208971 1.5 1 580005710 1.19 1 10.9 28 10.13 10
524208972 1.5 1 580006283 10.3 1 10.10 31 580009402 10.9 24
524214603 4.7 2 580006840 11.3 6 10.14 32 10.13 24

13.9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580009403 10.10 32 580010327 1.13 3 580012670 10.9 26 580014253 9.7 2
10.13 31 580010427 5.13 11 10.13 26 580014256 9.7 2
580009449 7.7 3 580010428 5.15 1 10.17 30 580014259 9.7 2
7.7 4 580010432 5.15 6 10.20 42 580014262 9.7 2
580009450 8.9 17 580010433 5.15 9 580012769 12.3 2 580014265 9.7 2
580009451 8.9 18 580010571 2.3 9 580012772 10.4 25 580014271 9.7 2
8.13 16 580010657 1.13 20 10.7 3 580014294 9.7 1
580009452 8.9 17 580010668 1.13 19 10.9 6 580014295 9.7 1
580009793 8.13 10 580010713 6.13 17 10.13 6 580014392 6.5 27
9.5 23 580010714 6.13 19 580012811 3.3 28 7.7 3
580009882 8.5 1 580010717 6.13 21 580012856 12.3 3 580014485 1.13 9
580009883 8.7 1 580010718 6.13 20 580012981 8.14 30 580014486 1.13 10
580009884 7.7 16 580010719 6.13 23 580013032 12.2 2 580014487 1.13 11
8.5 11 580010720 6.13 22 580013102 7.7 2 580016693 10.20 44
580009886 8.13 1 580010764 1.11 20 580013409 1.15 3 580016727 11.2 5
580009887 8.13 2 580010765 1.11 20 580013410 1.15 4 580016736 11.2 6
580009888 8.14 27 580011092 2.3 1 580013411 1.15 5 580016816 9.7 13
580009889 8.13 8 580011260 1.3 17 580013412 1.15 6 580016817 9.7 13
9.5 11 580011466 8.9 17 580013413 1.15 7 580017263 1.15 18
580009890 8.14 24 580011597 1.9 18 580013414 1.15 8 580018966 10.17 27
9.5 9 580011598 1.9 18 580013415 1.15 9 580019056 1.21 2
580009892 8.13 15 580011609 7.15 3 580013416 1.15 10 580019057 5.3 10
9.5 24 8.25 14 580013417 1.15 11 580019245 2.19 31
580009893 7.15 8 9.13 14 580013418 1.15 12 580019246 2.19 32
8.7 6 580011616 8.9 17 580013419 1.17 1 580019364 3.7 10
580009897 8.5 1 580011642 10.9 14 580013420 1.17 2 580019365 3.7 9
580009898 8.7 1 580012070 10.17 40 580013421 1.17 3 580019508 5.15 12
580009901 8.5 1 10.19 35 580013422 1.17 4 580019509 5.15 11
580009902 8.7 1 580012085 6.15 6 580013423 1.17 5 580020205 1.3 26
580009907 8.7 1 580012087 6.15 13 580013424 1.17 6 580022130 4.17 8
580009909 8.7 1 580012088 6.15 12 580013425 1.17 7 580022493 6.27 11
580009913 8.5 1 580012093 7.3 5 580013426 1.15 13 580022525 6.27 25
580009914 8.7 1 7.5 5 580013427 1.15 14 580022964 4.13 30
580009922 7.15 8 7.15 2 580013428 1.15 15 580023057 1.3 29
580009924 8.5 1 8.3 5 580013486 8.9 18 580023146 1.15 2
580009972 10.13 23 8.5 6 8.13 16 580023507 8.13 16
580009975 10.13 8 8.7 5 580013508 11.7 2 580023508 8.13 16
580009977 10.13 23 8.25 13 580013596 9.7 580023512 8.13 16
580009978 10.13 8 9.3 3 580013698 9.7 580023515 8.13 16
580009980 10.13 23 9.5 3 580013743 9.7 580023533 7.8 26
580009982 10.13 8 9.13 13 580013749 9.7 9.3 29
580009984 10.13 23 580012159 6.9 16 580013810 9.7 580023534 8.10 26
580009993 10.9 14 580012183 8.25 5 580013852 9.7 12.3 4
580009994 10.13 8 9.13 5 580014025 10.13 8 580023576 4.13 9
580009995 10.13 23 580012184 8.25 4 580014107 10.17 29 580024382 7.7 2
580010279 7.3 3 9.13 4 10.20 44 580024407 2.15 6
7.5 3 580012185 8.25 3 580014160 4.13 40 580024707 10.9 16
8.3 3 9.13 3 580014164 8.3 14 10.13 14
8.5 3 580012383 7.8 29 580014165 7.13 7 580025146 8.25 10
9.3 2 8.9 15 580014173 7.7 2 9.13 10
9.5 2 580012572 12.3 1 580014196 5.15 10 580025656 8.25 20

13.10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9.13 20 580028557 10.3 2 8.7 3 2.23 9
580025662 2.19 10 580028577 10.20 49 9.13 16 2.23 14
2.23 10 580028579 10.19 39 580032410 2.7 22 2.27 3
2.27 10 580028586 10.17 32 2.9 22 2.27 6
580025784 4.13 16 580028689 10.20 48 580032772 7.7 3 2.27 9
580026751 11.2 4 580028692 10.20 48 580032773 7.8 27 2.27 14
580026753 11.4 4 580028717 10.3 6 9.3 30 580035035 2.19 2
580026922 7.3 2 10.7 5 580032775 8.14 23 2.19 5
7.5 2 580028718 10.3 7 9.5 16 2.19 8
7.15 6 10.7 9 580032776 8.14 23 2.19 13
8.3 2 580028734 10.17 41 580032995 6.13 6 2.23 2
8.5 2 10.19 36 580033291 8.14 23 2.23 5
8.7 2 580028763 10.17 42 9.5 16 2.23 8
8.25 2 10.19 37 580033292 8.14 23 2.23 13
9.13 2 580028988 7.3 1 9.5 16 2.27 2
580026923 8.9 10 580028994 7.3 1 580033434 1.3 19 2.27 5
580026924 8.9 10 580029001 7.3 1 580033435 1.3 13 2.27 8
580027136 4.13 17 580029007 7.3 1 580033782 5.5 40 2.27 13
580027284 10.19 30 580029013 7.3 1 580033885 11.7 4 580035036 2.19 38
580027289 10.19 30 580029024 8.3 1 580034132 4.13 41 2.23 34
580027316 10.19 22 580029026 8.3 1 580034404 2.7 23 2.27 34
580027323 10.17 16 580029027 8.3 1 2.9 23 580035371 2.19 35
580027355 10.17 9 580029029 8.3 1 580034999 11.2 2 2.23 32
10.17 18 580029031 8.3 1 11.4 2 2.27 32
10.19 10 580029034 8.3 1 580035001 11.2 7 580035632 2.3 27
10.19 24 580029051 9.3 1 11.4 5 580035738 12.2 11
580027356 9.3 36 580029057 9.3 1 580035011 11.2 3 580035780 2.11 9
580027519 10.17 1 580029125 10.3 8 580035017 11.2 8 580035844 12.7 1
580027531 10.3 12 10.7 6 580035018 11.4 3 580036550 7.8 28
10.7 16 10.9 3 580035019 11.4 10 580036551 7.8 28
580027841 8.10 24 10.13 3 580035031 2.19 4 580036746 7.3 1
580028072 4.13 10 10.17 21 2.19 12 580036838 1.13 37
580028268 10.20 49 10.19 27 2.23 4 580037022 6.11 1
580028274 10.17 26 580029322 7.7 2 2.23 12 580037323 6.11 10
580028341 10.4 16 580029366 4.3 23 2.27 4 580037925 5.5 32
10.7 18 580029637 4.3 24 2.27 12 580038162 6.11 1
580028342 10.4 17 580029706 4.3 11 580035032 2.19 1 580038817 2.9 39
10.7 18 580029737 9.3 26 2.19 7 580039194 2.17 21
580028343 10.4 19 580030004 4.3 11 2.23 1 2.21 21
10.7 20 580030005 4.3 2.23 7 2.25 19
580028465 10.17 7 580030107 4.3 12 2.27 1 580039221 2.15 5
580028493 10.7 1 580030146 6.25 6 2.27 7 580039222 2.15 11
580028494 10.7 1 580030147 6.25 6 580035033 2.19 36 580039513 2.19 33
580028497 10.7 12 580030304 8.10 29 2.23 33 580039601 6.5 4
580028511 10.3 2 580030305 8.9 7 2.27 33 6.11 13
580028521 10.3 2 580030419 6.25 4 580035034 2.19 3 580039661 2.3 1
580028533 10.3 1 580030978 6.27 1 2.19 6 580040370 12.5 1
580028536 10.3 2 580031231 6.27 2.19 9 580040509 12.5 2
580028537 10.3 2 580031672 8.25 16 2.19 14 580040510 2.17 14
580028553 10.3 1 580031673 7.15 4 2.23 3 2.21 15
580028556 10.3 2 8.5 4 2.23 6 580041191 4.13 9

13.11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580041733 8.21 580049096 2.32 580052842 3.7 3 580060554 5.13
580041736 8.21 580049099 3.7 1 580052843 3.7 7 580060719 7.7 3
580041739 8.21 580050677 2.29 580052851 6.5 23 580060720 7.7 4
580041883 10.9 13 12.9 9 580052852 6.5 20 580060721 7.7 4
10.13 12 580050768 4.9 5 580053011 1.7 1 580060722 7.7 4
10.17 20 580051483 2.7 18 580053012 1.7 1 580060723 7.7 4
10.19 26 2.9 18 580053015 1.7 1 580060724 10.3 1
580041884 10.10 35 580051520 6.7 10 580053016 1.7 1 580060725 10.3 1
10.13 28 580051560 2.7 25 580053040 1.9 2 580060726 10.19 20
580042538 8.21 2.9 25 580054028 6.9 9 580060727 4.9 5
580043207 12.5 1 580051604 2.7 6 580054029 6.9 6 580060829 1.13 38
580044884 2.3 36 2.9 6 580054034 6.9 12 580061173 2.9 35
580046608 7.7 4 580051605 2.7 11 580054360 2.7 30 580061174 2.3 5
580046780 2.10 7 2.10 1 2.9 30 2.25 1
2.15 580051606 2.7 5 580054411 2.3 7 2.27
580046783 2.11 13 2.9 5 580054547 4.17 12 580062087 12.7 14
580046791 2.15 7 580051607 2.7 7 580054972 6.5 30 580064322 2.3 5
580046792 2.15 10 2.9 7 580055269 2.11 14 2.21 1
580046793 2.15 2 580051609 2.7 3 580055270 2.10 8 580064588 2.9 24
580046830 2.17 1 2.9 3 580055594 6.9 3 580064650 2.9 11
2.19 580051616 12.5 1 580056480 4.13 12 580064979 2.3 31
2.23 580051646 12.9 18 580056526 1.7 2 580065506 2.3 20
580047105 3.11 580051733 6.3 3 580057658 4.9 15 580065520 2.9 36
580047106 6.3 1 6.9 1 580057660 4.9 24 580065855 2.3 20
6.7 580051736 2.3 20 580057791 4.9 28 640137901 4.3 3
580047109 2.7 20 580051737 2.3 20 580057836 4.9 2 642308800 6.3 20
580047489 3.11 2 580051744 12.9 11 580058322 2.7 24 900001242 1.19 8
580047490 3.11 3 580051745 12.9 12 580058597 4.9 19 900003207 2.3 12
580047493 3.11 6 580051768 12.9 3 580058598 4.9 20 900003245 12.5 15
580047494 3.11 7 580051800 2.3 30 580058733 2.7 19 900013286 12.7 13
580047496 3.11 9 580051841 2.4 37 2.9 19 900014292 5.13 5
6.7 13 580051842 2.4 38 580058863 6.27 13 903259104 12.2 1
580047504 3.11 22 580051843 2.4 39 580058999 10.19 20 12.5 4
6.7 26 580051844 2.3 32 580059321 10.19 8 12.5 4
580047505 3.11 23 580051845 2.3 33 580059329 10.19 7 909882404 10.4 22
6.7 27 580051846 2.3 34 580059472 6.5 13 10.7 15
580047506 3.11 24 580051850 4.9 25 580059632 10.19 2 10.9 15
6.7 28 6.3 2 580059634 10.19 17 10.13 13
580047507 3.11 26 580052360 4.3 7 580059910 6.9 13 909882405 1.5 7
6.7 30 580052439 6.5 18 580059911 6.9 11 4.9 21
580047509 3.11 28 580052440 6.5 29 580059912 6.9 15 919325402 2.29 33
6.7 32 580052510 4.7 4 580059913 6.9 14 919325411 2.29 34
580047511 3.11 30 580052511 4.7 3 580059983 10.19 1 919325422 2.29 32
580047516 6.7 2 580052512 4.7 10 580060043 2.11 10 931014904 4.3 13
580047517 6.7 5 580052515 4.3 4 580060135 6.9 10 931014913 10.4 20
580047522 6.7 11 4.7 580060431 6.3 1 10.7 13
580047528 5.13 16 580052704 2.7 1 6.7 931017916 3.7 15
580047743 2.7 4 2.9 1 580060433 3.3 28 931109909 2.7 29
2.9 4 580052839 3.7 6 3.11 2.9 29
580048141 2.29 1 580052840 3.7 5 580060463 2.9 20 932200902 4.13 13
580048966 5.13 1 580052841 3.7 4 580060553 6.3 10 932200907 10.17 24

13.12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10.20 47 937100904 12.9 14 940102903 2.7 27 10.13 29
932201908 2.7 17 937100905 2.7 34 2.9 27 10.17 19
2.9 17 2.9 34 940102911 6.25 7 10.19 25
932201909 2.7 26 940004902 2.3 16 940600907 3.4 55 955400910 3.3 22
2.9 26 940004903 2.7 8 5.3 20
937100902 2.3 17 2.9 8 954512901 10.10 34

13.13
NOTES

13.14
SECTION 14

14 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 14
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 14.2


TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 14.2

14.1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that
investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS parts identification, Service Maintenance Manuals


which provide service and overhaul procedures and
HOW TO ORDER SERVICE PARTS additional copies of the Operating Manual can be
obtained from your Yale Industrial Truck Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and SERVICE MAINTENANCE MANUAL-
at the least possible cost, the following is the correct PART NO. 524238569
procedure to use to order replacement parts.
OPERATING MANUAL-
WHEN ORDERING PARTS PART NO. 524238561

Contact your authorized Yale Industrial Truck Dealer To provide instructions for safely operating and
giving them the following information: servicing Yale Industrial Trucks, each truck is
equipped with an operators manual. It describes
1. Your Purchase order number. various operating techniques and safety warnings
2. Complete addresses for sending the invoice and to the operator. It contains a guide to safe
parts. maintenance practices and recommended schedules
3. Tell us how you want your parts sent. If we do not for maintenance. If the operators manual is missing
get this information, we will send the parts using from any Yale Industrial Truck, it should be replaced.
the lowest priced method. Replacement copies are available for a nominal fee
4. Correct part number(s) and description(s). Use from your Yale Dealer.
your parts manual as a reference.
5. Model and serial number of the truck. For additional information or assistance in obtaining
these user support publications see your Yale Industrial
TECHNICAL SERVICE PUBLICATIONS Truck Dealer or contact:

Technical literature, with detailed information, is Yale Europe Materials Handling Limited
available at a nominal fee to assist users to effectively Flagship House, Reading Road North
maintain Yale Industrial Trucks in a safe, useful Fleet, Hampshire GU138 HR United Kingdom
condition. Part Manuals with complete replacement

14.2
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702 524238564

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