Simuwu Catalogo PDF

Low Temperature Vacuum Brazing Furnace
Model :RVB-1121L
Technical Proposal
Client :MBP SRL

Supplier: Shanghai Gehang Vacuum Technology Co., Ltd
Date:May,17,2022
Professional Vacuum Furnace Manufacturer
Contents
Item Contents Description
1 Technical Parameter
2 Product Reference Picture
3 Equipment Structure
4 Main Parts & Spare Parts
5 Optional Configuration
6 Acceptance Test
7 Manufacturing Time
8 Supporting Facilities Provided by User
9 Installation,Commissioning & Training Service
10 Quality Assurance and After-sales Service
11 Company Introduction
12 Successful Projects in Oversea Market (as reference)
12A Quotation sheet
Part 1: Technical parameter

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 2
Application : The model of RVB-1121Lvacuum Aluminum soldering furnace is horizontal type with front door &
back door design. High pumping speed oil diffusion pump groups, full metal shield insulation layers, fast pumping
speed & inner clean.
It’s applied for aluminum base materials vacuum soldering, finished works keep bright surface & non-oxidation.
The control system was controlled by PLC, temperature controlled by intelligent temperature controller , accurate
control, high automation, Manual or Auto model can undisturbed switches, easy operation, energy saving, no
pollution.
Equipment working requirement :
1.Power : 3 Phase 380V（±6% ）; 50HZ
2.Cooling water: inlet pressure 0.1～0.3Mpa ; temp≤35℃；PH value about 7; Soft water without any sand or
inclusion,Cooling water flow 50M3/H
3.Working environment : Environment temperature :0℃~35℃; environment humidity≤95%(25℃); Altitude lower
2000m.
4. Compressed air: Pressure 0.4～0.6Mpa
Technical parameter :
Type Horizontal type、front and rear doors
Loading capacity 2000kg(Including jigs and fixture)
Temperature uniformity size (mm) 1100W x 1100H x 2100L mm
4
Ultimate vacuum（cold furnace condition） 8×10- Pa

Pressure rising rate（empty cold furnace condition） ≤0.6Pa／h
Pumping speed ( cold furnace ,turn on the main valve and 35mins
pump to 5×10-3Pa）)
Maximum design temperature 750℃
Working temperature 600-650℃
Temp. Rising speed (Empty furnace to 650C) ≤35mins
Temperature uniformity(vacuum, empty, 650℃, 9 points) ±3℃
Temperature control accuracy ±1℃
Heating power 230kw
Total power 345kw
Part 2 : Product reference picture

Part 3: Equipment Structure
RVB-1121L model vacuum furnace was assembled by vacuum system, shell, heating chamber, control system,
cooling system, water cooling system, pneumatic system, temperature measuring system,& feeding.
1. Vacuum system
1.1 For high vacuum work condition, it has 2 sets of 3 stages vacuum pump system:DIP30000 oil diffusion pumps,
WH4400 roots pump,SV630BF mechanical piston pump & D60C holding pump.

Name Type Pumping speed Picture
Diffusion pump DIP30000 30000 L/S
Roots pump WH4400 5280 L/S
Mechanical piston
SV630BF 640l/s
pump
Holding pump D60C 72/S
Optional Pump system :
Chinese Vacuum pump system :

KT-800 Diffusion pump 2 sets
ZJ-1200 Roots pump 2 sets
H-150 Mechanical piston pump 2 sets
2X-15 Rotary vane pump 2 sets
1.2 The pre-stage pipe matched vacuum check point for judge pre-stage pump working or not.
1.3 No any butterfly valves on vacuum system, we only using high reliability vacuum pneumatic baffle valves on
vacuum system.
1.4 The oil diffusion pump has auto temp control function, the Cold-trap was installed on the entrance of diffusion
pump, and it can effect inhibits oil flow-back from oil diffusion pump.
2.Furnace Shell
2.1 It has double layers cooling water jacket, assembled by furnace body and furnace door, joints. Its inner wall
is made of stainless steel SS 304 & outer wall was made by quality carbon steel Q235.
2.2 The furnace shell can bed opened at the front and rear doors. One end is the material charging door, and this
furnace door is manually rotating and side opening (with positioning); the other rear door is the maintenance door,
and this door is manually rotating and side opening (with positioning).
2.3 Shell body has vacuum system inlet joint, temperature measuring inlet joint, thermocouple inlet joint, water
cooled electrode inlet joint & air charging/degassing joint. All hot joints using high temperature resistance fluorine
rubber rings or water cooling protection, so even the furnace running in high temperature condition, these sealing
still working well.
2.4 The welding of furnace is very strong, it can against 4kg/cm2 of water pressure in 30min pressure testing.
This testing is our welding quality control; guarantee a stable vacuum condition for furnace in long-time work.
2.5 Safety valve is installed above the furnace body, which can be adjusted freely according to the conditions of
use, which is safe and reliable.
3.Heating chamber
3.1 Heating chamber was made by SS(stainless steel)shell, heat preservation materials, insulation layer, insulator,

work piece support & heater.
3.2 Insulation layer using SS screen + SS 304 outer jacket as its preservation structure.Good insulation effect,
energy saving. In order to ensure the heat preservation effect of the heating chamber for a long time, the heat
shield adopts an anti-varying process.
3.3 Heating elements is using high temperature nickel-chromium strips, Base on working zone size and
temperature uniformity requirement of heating chamber, heating belts set with 11 independent heating zones(2
heating zones on the upper, left and right sides of the heating chamber, 3 heating zones at the bottom of the heating
chamber, 1 heating zone on the front and rear cover of the heating chamber, 11 heating zones in total). Each
heating zone has one piece of thermocouple. The thermocouple serves as a temperature feedback signal and is
provided to the temperature controller to control the output power of the regulator.
3.4 The insulators are made of high-purity alumina ceramics.
3.5 Furnace support structure was assembled by high temperature stainless steel.
3.6 Furnace body & heating chamber were matched with multi point temperature measuring joints, for temperature
uniformity testing.
4.Control system
4.1 The system is composed of a thyristor voltage regulator, a variety of high-precision instruments, a
microprocessor, and a control system independently developed by Gehang Vacuum Technology Co., Ltd., which
can realize automatic, semi-automatic and manual switching modes.
4.2 DC24V safety voltage control is adopted in the control cabinet to control the strong electric power. All
low-voltage components use international brands such as Siemens, Schneider, and Phoenix. The quality,
performance, and workmanship are very reliable, reducing the failure rate of the control system. If components fail

after long-term use, users can quickly select faulty components and further Reduce the damage caused by the fault.
The control cabinet is equipped with an aviation plug connector, which makes the wiring inside the cabinet
beautiful, realizes modularization of the control system, and facilitates equipment upgrade, modification and
debugging.
4.3 The temperature controller uses the UK “EUROTHERM” 2604 controller. Its control accuracy reaches ±
0.1% F.S, helping users to achieve higher levels of technology. The temperature controller's communication
function and expansion function are very powerful, and can realize many functions such as temperature/time
setting of 888 segments, intelligent PID, automatic switching of heating control channels, and so on. It can also
realize the functions of thermocouple breaking and fault redundancy, simplify the troubleshooting process and
improve the reliability of the equipment in the production process.
4.4 The device uses a thyristor voltage regulator to combine the EUROTHERM 2604 temperature controller with
high current and low voltage to achieve continuous and stable temperature regulation and control.
4.5 Various sensors, such as inlet/outlet water temperature, water pressure, air pressure, heating temperature, oil
temperature, vacuum degree and other real-time parameters of the equipment, are sent to the PLC programmable
controller through the sensor in real time. The PLC reacts in real time according to the parameters to achieve
production automation. Various real-time parameters are simultaneously read by the industrial touch screen, and
each parameter is automatically recorded and a working graph is generated. It is more necessary to view or copy
the graph or data in the recording period at any time.
(Note: The water pressure and air pressure detection and control of the machine are controlled by a combination of
digital pressure switch and pressure sensor. It ensures accurate and stable detection, and the equipment is durable
and reliable.)

4.6 The temperature collection component used for heating the workpiece applied single-core thermocouple.
4.7 Control cabinet with 15.6-inch industrial touch screen, MCGS brand flagship model 1561Hii, eight-core
processor, 1920x1080 resolution, four sets of resistive touch screen, using a good electromagnetic shielding,
beautiful and sturdy aluminum body At the same time, MCGS Linux configuration software is pre-installed.
Through our own customized user interface, users can complete all control operations on the touch screen,
including production process management, information management, historical data curve query copy, Intelligent
fault analysis alarm, real-time display of equipment operating status and other functions, and can support remote
monitoring and network information management.
4.8 support functions (optional, additional items.)
● Network system, which supports network remote control and data transmission.
● Remote fault diagnosis, remote process debugging, etc.
● Support software upgrades.

5.Water cooling system
5.1 The water inlet main pipe is equipped with a digital pressure gauge and a water temperature thermocouple. Its
function is to provide a signal to the control system when the water pressure is insufficient, and then the control
system can judge and alarm or cut off the power.
5.2 To make the equipment beautiful, all soft water pipes can use hydraulic hose.
5.3 The heat ex-changer is filled with water alone and the solenoid valve is controlled to open during cooling to
improve the cooling speed.
5.4 Water cooling is provided with emergency water interface, and emergency water source is connected in case of
power failure.
6.Gas Inflation/Deflation system
6.1 This system is composed of main inflation channel, vice inflatable channel in parallel and auto partial pressure
pipe, can inflate inert gas such as Nitrogen, Argon, etc. according to processing requirements.
6.2 The main inflation channel is automatic operation. Inflation valve adopts imported magnetic valve, can adjust
air pressure according to different cooling speed, and can stop inflating automatically when inflating pressure
reaches different pressure( able to inflate gas automatically when below the limit of set pressure; able to stop

inflation automatically when reaches the limit of st pressure).
6.3 Vice inflatable channel adopts manual valve, to protect whole system and work-piece are not damaged, in case
of power cut suddenly.
6.4 Gas pipe matched with gas source pressure monitor gauge, when gas source pressure lower than setting, the
system start alarm.
7.Pneumatic system
7.1 Assembled by two position five-way electromagnetic directional valve groups and oil-water separator, gas
circuit. The mainly work of pneumatic system is for the pneumatic baffle valve of furnace as dynamic supporter.
7.2 The manometer set on the gas circuit, when system pressure lower than setting, the control system will alarm.
8.Temperature measuring system
This system was assembled by 11 pcs of K type thermocouples, for temperature uniformity testing in uniform zone,
also for work pieces temperature testing.
9.Feeding system
Feeding skip is fully electrical hydraulic forklift, moving by rail assistance, user can feed and take the material
loading very stable.
10. Safety settings
In order to enable the equipment to operate safely and smoothly, it is equipped with safety settings. In the event of
a failure, the system will activate a flashing warning light as a dedicated alarm and indicate it in the control area
where the program belongs.
10.1 Turn off the heating system when the over-temperature range that can be set is exceeded.
10.2 When the supply of compressed air (power source) is insufficient, there will be an alarm.

10.3 When the heating system or the voltage regulator fails, causing abnormal heat in the voltage regulator, the
corresponding current supply will be cut off.
10.4 There will be an alarm when the air supply pressure of the inflation system is insufficient.
10.5 The installed regulator has a thermocouple fail-safe function, and the heating system will be shut down in
time when the thermocouple fails.
10.6 Interlocking control of vacuum valve and vacuum pump to avoid misoperation.
10.7 The balance valve of the equipment is equipped with a silencer to reduce noise.
Part 4:Main Parts &Spare Parts
Name Mode Qty Unit Original Place
Oil diffusion pump DIP30000 2 set Germany Leybold
Roots pump WH4400 2 set Germany Leybold
Mechanical pump SV630BF 2 set Germany Leybold
Holding pump D60C 2 set Germany Leybold
Differential pressure valve,Vacuum

1 set Domestic famous brand
flapper valve
Vacuum gauge ZDF 1 set EVP
Gas inflation &deflation valve 1 set Beijing
HMI Touch screen 15.6INCH 1 set MCGS
Temperature controller 2604 1 set EUROTHERM
PLC &its module S7-1200 1 set Siemens
Pressure sensor/pressure switch 1 set SMC

Aviation connector 1 set Lsele
Thermocouple K type 11 pcs Beijing
Workpiece Thermocouple N type 9 pcs Beijing
Paperless recording instrument 1 set Domestic famous brand
Air cylinder(with magnetic switch) 2 Set AirTac
Solenoid directional valve 2-5 way 1 group AirTac
O sealing ring 1 Set Hebei
Bellows 1 Set Shengyang
Bearing 1 Set NSK
Vacuum furnace chamber 1 Set SIMUWU
Safety valve 1 Set Beijing
Outside skip car 1 set SIMUWU
Voltage regulator 230 kw 1 set Jiangsu
Spare part kit
Name Qty Unit
Sealing ring 1 Set
Ceramic insulators 1 set
Heating elements 3 meter
Vacuum gauge tube 2 pc
Molybdenum bolts and nuts 1 Set
Tools 1 Set

Documents along with equipment
Electrical wiring diagram 1 Copy SIMUWU
Layout and foundation diagram 1 Copy SIMUWU
Instruction manual 1 Copy SIMUWU
Main configuration manual 1 Copy SIMUWU
Product qualification certificate 1 Copy SIMUWU
Packing list 1 Copy SIMUWU
Part 5: Optional configuration
Auxiliary equipment
Nitrogen/Argon gas tank Not included
Chiller /Cooling tower Not included
Work piece charging tray (design based on customer’s work

Not included
pieces)
Exhaust gas filter Not included
Air compressor Not included
Spare Parts Kit Included
Part 6 :Manufacturing Time
Around 150 calender days, The furnace ready for FAT(Factory Acceptance Test) after received deposit and after
confirmed contract and technical proposal.

Part 7: Acceptance Test
FAT（Factory Acceptance Test) = Preliminary Acceptance
All test will be finished in our factory. We will keep test data and recording, and inform buyer the inspection
date in advance. The buyer don’t must be on seller’s site for these tests, however, the buyer can Participate
in acceptance and inspection in person, or entrust the third-Party. It shall be finished before shipment.
Test items：
1. Ultimate vacuum
2. Pressure rising rate/leakage rate
3.Equipment systems visual inspection
We will issue inspection certificate to buyer after tested.
SAT（Site acceptance test) = Final Acceptance
Test items：
1. Full installation
2. Whole debugging
3. User training
4. Documents transfer
The acceptance certificated shall be approved by buyer on site after finished final test.
Part 8: Supporting Facilities Provided by User
Below items and check points shall be prepared by buyer in advance：
A. The conditions in user site: foundation, height, burrow, digging preparation in advance.

Working condition:
1.Equipment foundation, reinforced concrete foundation, floor space.
2.Environmental conditions: temperature 0℃~35℃, relative humidity ≤95%（25℃）, elevation <2000m
3.Compressed air: pressure 0. 4～0.6 MPa
B. Tools & accessory for furnace unloading
1. Crane, lifting capacity is not lower than furnace weight
2. Steel wire rope & lifting hook
C. Forklift, line hanging and related operator
Electricity preparation
Pipeline preparation
Compressed air, cooling tower, guiding device for gas piping of cooling medium
Part 9: Installation, Commissioning &Training Service
SIMUWU will arrange 2-3 technical engineers help buyer to do the installation& training, the installation time
determined by the furnace model. The business trip cost USD 100/day/person shall be paid by the buyer, Buyer
also arrange round trip tickets, food and hotel expenditure during the installation for engineers. The visa fee
making for engineers are provided by supplier.
During the installation and commissioning of the equipment, supplier shall be responsible for training the workers
of customer’s equipment on operation and maintenance. After training, the technical personnel of customer can
operate the equipment independently and correctly and judge the fault and simple maintenance of equipment.
The specific installation& training plan is as following:
Installation training content Planned days Place

Installation equipment (equipment in place) 5~7days
Waterway, gas way, trial run 2~4days
Pumping and degassing 2~3days Commission
Make two batches (based on the customer’s technology process) 2~3days site
Personnel training (training contents include equipment operation,
maintenance, fault judgment and simple maintenance) 4~6days
Part 10: Quality Assurance & After-sales Service
The warranty period is one year after final acceptance, contains the Parts of non-artificial damage(not including
wearing Parts) and costs of manual work, transportation,etc.
We have after-sales service department, providing in-time service to users. Service goal: our people reply you
within 24 hours after received your call or email.
Normal accessories and special Parts should be delivered to user side with the fastest time, meanwhile, our people
answer your technical questions around the clock; if not online, we will give a reply within 24 hours.
Responsible for technical guidance and training on user’s site to main engineering and technical personnel,
maintenance personnel and operators.
Part 11: Company Introduction
Shanghai Gehang Vacuum Technology Co., Ltd is a high-tech enterprise integrating research, development and
manufacture for vacuum furnaces. It is Located in Shanghai (Trademark: SIMUWU) city, Factory is located in
Wuxi,Jiangsu province.Currently, it has about 80 staff and workers which includes 12 high and middle-grade
engineers and technical personnel with 30 years of experience in furnace industry.There are 6 departments

including Equipment Design deportment, Sales &marketing department,Finance department,Production plan
department,General management department and Human resource department.
As for now, our production range is including vacuum gas quenching furnace, vacuum tempering furnace, vacuum
annealing furnace, vacuum oil quenching &gas quenching furnace,vacuum sintering furnace , vacuum
induction melting furnace and other types of products. SIMUWU Products has been applied to many of industries,
such as aviation industry, aerospace industry, war industry, rail industry, automotive industry, mechanical industry,
mould industry, electronics industry and scientific research industry etc.
Our company has successfully passed the ISO 9001:2008 Quality Management System and also certified by CE
Certification. All the working procedures are strictly managed by standard ISO 9001:2008 quality management
system. such as, riveting weld, machining work, assembling, designing etc.Therefore, our products quality are well
guaranteed and in good and reliable performance.
Part 12: Succussful projects in Oversea Market(as reference)
Vietnam Project :VOGQ-446-2 Vacuum Oil Quenching Gas Quenching Furnace

Domestic Project:VOGQ-8812-2 Vacuum Oil Quenching Gas Quenching furnace
Russia Project:RVGQ-446 Vacuum Gas Quenching Furnace with 12 bar cooling pressure
Russia Project: RHVB-101013 High Temperature Vacuum Brazing Furnace

Indian Project :RVGQ-446 Vacuum Heat treatment Furnace
Russian Project :RVB-9915 Vacuum Brazing Furnace

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Low Temperature Vacuum Brazing Furnace

Client :MBP SRL

Item Contents Description

2 Product Reference Picture

4 Main Parts & Spare Parts

8 Supporting Facilities Provided by User

9 Installation,Commissioning & Training Service

10 Quality Assurance and After-sales Service

12 Successful Projects in Oversea Market (as reference)

12A Quotation sheet

Part 1: Technical parameter

speed & inner clean.

Equipment working requirement :

1.Power : 3 Phase 380V（±6% ）; 50HZ

inclusion,Cooling water flow 50M3/H

3.Working environment : Environment temperature :0℃~35℃; environment humidity≤95%(25℃); Altitude lower

4. Compressed air: Pressure 0.4～0.6Mpa

Type Horizontal type、front and rear doors

Loading capacity 2000kg(Including jigs and fixture)

Temperature uniformity size (mm) 1100W x 1100H x 2100L mm

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 3

Pressure rising rate（empty cold furnace condition） ≤0.6Pa／h

Maximum design temperature 750℃

Working temperature 600-650℃

Temp. Rising speed (Empty furnace to 650C) ≤35mins

Temperature uniformity(vacuum, empty, 650℃, 9 points) ±3℃

Temperature control accuracy ±1℃

Heating power 230kw

Total power 345kw

Part 2 : Product reference picture

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 4

Part 3: Equipment Structure

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 5

Name Type Pumping speed Picture

Diffusion pump DIP30000 30000 L/S

Roots pump WH4400 5280 L/S

Holding pump D60C 72/S

Optional Pump system :

Chinese Vacuum pump system :

still working well.

use, which is safe and reliable.

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 7

work piece support & heater.

shield adopts an anti-varying process.

3.4 The insulators are made of high-purity alumina ceramics.

can realize automatic, semi-automatic and manual switching modes.

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 8

improve the reliability of the equipment in the production process.

the graph or data in the recording period at any time.

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 9

monitoring and network information management.

4.8 support functions (optional, additional items.)

● Remote fault diagnosis, remote process debugging, etc.

● Support software upgrades.

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 10

5.Water cooling system

system can judge and alarm or cut off the power.

improve the cooling speed.

6.Gas Inflation/Deflation system

Website: www.vacfurnace.com Tel:+86-21-50878190 Email: simuwu@vacfurnace.com ATTN: Jessica Wu 11

inflation automatically when reaches the limit of st pressure).

of power cut suddenly.