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1 s2.0 S0038092X1930355X Main PDF
1 s2.0 S0038092X1930355X Main PDF
Solar Energy
journal homepage: www.elsevier.com/locate/solener
A R T I C LE I N FO A B S T R A C T
Keywords: In this paper transient heat transfer in a solar food drier is modeled by using both computational fluid dynamics
Solar food drier (CFD) and lumped capacitance modeling techniques. The CFD model is used to simulate the air flow and
Transient heat transfer transient heat transfer within the dryer. A lumped capacitance model, developed from energy exchanges be-
CFD modeling tween various components of the drying chamber, is extensively compared with the results of the CFD model.
Lumped capacitance modeling
The two models predict both a 40 °C rise in steady-state temperature within the drying chamber. Before reaching
this temperature, there is about 8 °C RMS deviation between the transient temperature prediction of the two
models. This deviation is mainly caused by the heat transfer coefficient around the food rack shelfs. Fitting these
coefficients give rise to a minimal RMS deviation between the two models of 1.8 °C and 0.9 °C on the lower and
upper rack shelfs respectively. The transient heat transfer phenomenon from CFD modeling also showed that the
spatial distribution of temperature after 30 min is uniform thus validating the very assumption of lumped ca-
pacitance modeling. This demonstrates that the lumped capacitance model can supplant the computationally
demanding CFD modeling technique in predicting transient heat transfer phenomenon in solar food dryers.
1. Introduction the air velocity field for meat dryers (Mirade, 2003). Another field of
application of this technique is for designing novel heating devices for
In solar food drying, it is necessary to ensure a fast and homogenous infusion fluids in vitrectomy (Mauro et al., 2018).
thermal evolution towards steady operating temperature. This is com- As argued by Dasgupta et al. (1997), Romdhana et al. (2015),
pelled due to the fluctuating nature of solar radiation during the day- transient CFD modeling and simulations require large computational
time. The faster the drying chamber components and the food to be effort and they were not practical to be carried over a large number of
dried reach to equilibrium temperature, the more effective it will be to simulations or a wide range of operating conditions. Thus, significant
use the peak hour solar radiation for drying the food. Thus, design of a number of studies performed on design and development of driers
solar food drier should optimize various components of the drying usually do not involve prediction of transient heat transfer phenomena.
chamber to realize this design goal. This resulted in design decisions to be made merely based on steady
Recently, computational fluid dynamics (CFD) is being utilized in temperature calculations. In the work of Amanlou and Zomorodian
myriads of solar food drier design efforts, proving itself to be a pro- (2010), seven different geometries of cabinet fruit dryers were com-
mising design and modeling tool as a substitute to costly experimental pared for selecting a better concept design. In their work a steady CFD
trials (Amanlou and Zomorodian, 2010; Darabi et al., 2015; Norton modeling was used for predicting temperature distribution within the
et al., 2013; Tegenaw et al., 2017). The technique is successfully used cabinets and the one with the most uniform distribution was chosen as
for predicting distribution of flow velocity and temperature within the best concept design. Here transient temperature distribution was
drying chambers (Norton and Sun, 2006; Rek et al., 2012). It is also not reported which would give better insight in terms of temporal
used to predict drying uniformity of a new design of a commercial tray temperature distribution within the cabinet. Another study on the ap-
dryer for agricultural products by analyzing temperature and velocity plication of CFD on for designing new generation of heating oven
profiles (Misha et al., 2013). The usefulness of CFD for performance steady calculations were employed to predict best possible backing
assessment of food processing applications is highlighted by predicting conditions (Rek et al., 2012). A transient CFD model for predicting
⁎
Corresponding author.
E-mail address: maarten.vanierschot@kuleuven.be (M. Vanierschot).
https://doi.org/10.1016/j.solener.2019.04.024
Received 7 March 2018; Received in revised form 9 November 2018; Accepted 5 April 2019
Available online 10 April 2019
0038-092X/ © 2019 International Solar Energy Society. Published by Elsevier Ltd. All rights reserved.
P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
transient heat transfer phenomenon in a commercial forced convention small geometric dimensions and thus did not take into consideration
oven was developed (Verboven et al., 2000). Better qualitative insight convection. It was applied for studying heat and mass transfer of wood
into transient heat distribution were observed. Here also it was reported and peanut.
that the commercial success of CFD in the food processing industry In an effort to simplify the prediction of transient temperature dis-
could be improved by adopting modeling techniques with better com- tribution within an infinitely long cylindrical banana an inverse ap-
putational advantage. proach was proposed (Mariani et al., 2008). In this numerical analysis,
Thus, there is a need for a simpler and less computationally de- transient temperature measurements at the central nodes of a banana
manding transient heat transfer modeling. An appropriate technique for cylinder were used to predict the overall transient heat transfer phe-
this is lumped capacitance modeling, where the dryer is divided into nomenon within the cylinder. This analysis focused on a single banana
many compartments, and integral heat transfer interaction between not a slice of it with a finite length and spread over a rack shelf, which is
them is modeled. In a study by Romdhana et al. (2015), two or three the case in solar food dryers.
compartmental models for simulating drying of spherical solid foods In this paper, a transient lumped capacitance model for a solar food
were made and compared with finite volume models. The compart- drying chamber is developed and extensively compared by detailed
mental model was found to be less computationally demanding yet as simulation of the dryer using a transient CFD model. To the authors
accurate as the finite volume model. In another study, a lumped ca- knowledge, such a model is currently lacking in literature. The com-
pacitance model is formulated to predict thermal boundary conditions parison between the models is illustrated to show that the accuracy of
and source terms in the validation of temperature distribution in a the lumped model is similar compared to the transient CFD simulation.
forced convention oven (Verboven et al., 2000). Another example However, the lumped model reduces the computational time drastically
where lumped models are used is to simplify modeling and simulation compared to CFD. Therefore, it can help in optimizing solar dryers
of dynamic space heating systems with controlled radiators (Xu et al., much faster.
2008).
A simplified heat and mass transfer modeling was proposed for
drying biological materials (Kulasiri and Samarasinghe, 1996). This 2. Materials and properties
model was developed for capillary-porous biological materials with
A truncated pyramid shaped solar sweet potato drier was used in
Fig. 1. Schematic representation of the solar food drier: (a) isometric view, (b) partial section view (Tegenaw et al., 2017).
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
this study (see Fig. 1). For a detailed description, the reader is referred ∂ ∂ ∂ ⎛ ∂T ⎞
to Tegenaw et al. (2017). Table 1 shows physical and thermal proper- (ρE) + [υi (ρE + p)] = ⎜k eff ⎟ + Sh
∂t ∂xi ∂xj ⎝ ∂xj ⎠ (6)
ties of the sweet potatoe (Ipomoea batatas) (Farinu and Baik, 2007) and
the other materials in the flow domain used in formulating the model. Eqs. (1)–(6) are nonlinear, thus could not be solved explicitly using
closed-form analytical methods. CFD modelling was used extensively
3. Model formulation and solution procedures because of its capability to solve these equations by using numerical
methods to predict the temperature, velocity, and pressure profiles in
3.1. CFD modeling the drying chamber.
It was found from experiments that temperature differences in a
3.1.1. Computational domain typical solar food dryer could be as large as 50 °C (Benhamou et al.,
A 2D axisymmetric simulation flow domain was used in this study 2014). This was too large for the linear Boussinesq approximation to be
(Fig. 2). Relatively thin components of the chamber were excluded from valid (Harral and Boon, 1997; Verboven et al., 2000), thus a weakly
the flow domain because these components do not influence the air compressible formulation of the governing equations was applied. Since
flow significantly. Moreover, this simplification was motivated by the the solar food drier operates at ambient pressure with small pressure
primary interest in this modeling namely the calculation of the airflow fluctuations and the kinetic energy is low compared to the internal
and corresponding heat transfer phenomena at the vicinity of the two energy, the weakly compressible formulation is valid for this study.
rack shelfs.
3.1.3. Rack shelfs and sliced sweet potatoes simulation
3.1.2. Flow and energy equations The sliced sweet potato was assumed to be evenly distributed over
In this work, the thermal and fluid dynamic field in a solar food the rack and is modeled as a porous medium. The pressure drop in the
drier was modeled and simulated to predict the time evolution of flow past this porous media was determined by its viscous and inertial
temperature of the food to be dried, which was placed on the lower and resistance forces represented by the Darcy–Forchheimer (Lage, 1998)
upper rack shelves. The transient flow and heat transfer equations for expression in Eq. (7).
continuity, and momentum conservation are shown in Eqs. (1), (2) and μ
Δp = − v − Cρ |v| v
(3). As the flow domain is axisymmetric these equations were written in α (7)
a cylindrical (x, r) coordinate system.
In Eq. (8) the Forchheimer extension to the law of Darcy was re-
Continuity:
quired when the particle Reynolds number exceeds 1, which corre-
∂ρ ∂ ∂ ρv sponds to most practical situations for food processing applications
+ (ρ vx) + (ρ vr) + r = 0
∂t ∂x ∂r r (1) (Verboven et al., 2004). Porous media are modeled by the addition of a
momentum source term to the standard fluid flow equations. This
Axial (x) momentum:
source term is composed out of two parts: a viscous friction loss term
∂ 1 ∂ 1 ∂ (the first term on the right-hand side of the equation, and an inertial
(ρ vx) + (rρ vx vx) + (rρ vr vx)
∂t r ∂x r ∂r resistance term (the second term on the right-hand side of the equation
∂p 1 ∂ ⎡ ⎛ ∂vx 2 1 ∂ ⎡ ⎛ ∂vx ∂v (ANSYS, 2013).
=− + rμ 2 − (∇ . → v )⎞⎤ + rμ + r ⎞⎤
∂x r ∂x ⎢
⎣ ⎝ ∂x 3 ⎠⎥
⎦ r ∂r ⎢
⎣ ⎝ ∂r ∂x ⎠ ⎥
⎦ μ 1
Si = −⎛ v + C2 ρ |v| v⎞
+ Sx (2) ⎝α 2 ⎠ (8)
Radial (r) momentum: This momentum sink contributes the pressure gradient in the porous
cell, creating a pressure drop as a function of the fluid velocity in the
∂ 1 ∂ 1 ∂ ∂p 1 ∂ ⎡ ⎛ ∂vr ∂v
(ρ vr) + (rρ vx vr) + (rρ vr vr) = − + rμ + x ⎞⎤ cell. To determine the constants (α and C2) in Eq. (8), Ergun’s equa-
∂t r ∂x r ∂r ∂r r ∂x ⎢
⎣ ⎝ ∂x ∂x ⎠ ⎥
⎦ tion was applied with an appropriate shape factor for adopting the
1 ∂ ⎡ ⎛ ∂vr 2 v relation into cylindrically sliced sweet potatoes (Amanlou and
+ rμ 2 − (∇ . →
v ) ⎞ ⎤ − 2μ 2r
r ∂r ⎢
⎣ ⎝ ∂r 3 ⎠⎦⎥ r Zomorodian, 2010; Gaskell, 2012). The porous media simulation in-
2μ corporates a special treatment when it comes to solving the energy
+ (∇ . →
v ) + Sr
3r (3) conservation equation. In most cases of flow in fluid saturated porous
media the assumption of local thermal equilibrium is valid (Nakayama
The k − ε turbulence model remained an industrial standard and its
and Kuwahara, 2005), and this assumption has been used by several
successful applications were reported in recent literature on drying
previous studies (Chourasia and Goswami, 2007; Delele, 2009; Mauro
processes (Amanlou and Zomorodian, 2010; Darabi et al., 2015;
et al., 2018; Nakayama and Kuwahara, 2005). As such, in this model a
Verboven et al., 2003, 2000). It is a semi-empirical model based on
local equilibrium between the air and the porous solid matrix was as-
transport equations for the turbulent kinetic energy (k) and its dis-
sumed.
sipation rate(ε ) as in Eqs. (4) and (5). In this study the standard k − ε
model was used with standard wall functions.
3.1.4. Boundary conditions
∂ ∂ ∂ ⎡⎛ μ ∂k ⎤ The axisymmetric geometry of the flow domain was numerically
(ρk) + (ρkvi) = ⎜μ + t⎞ ⎟ + Gk + G b − ρε − YM + Sk
∂t ∂xi ∂xj ⎢
⎣⎝ σk ⎠ ∂xj ⎥
⎦
Table 1
(4) Physical and thermal properties.
and Material Thermal conductivity Specific heat Density
(W m−1 K−1) (J kg−1 K−1) (kg m−3 )
∂ ∂ ∂ ⎡⎛ μ ∂ε ⎤ ε ε2
(ρε ) + (ρε ui) = ⎜ μ + t⎞ ⎟ + c1ε (Gk + c3ε G b) − c2ε ρ
∂t ∂xi ∂xj ⎢
⎣⎝ σε⎠ ∂x ⎥
j⎦ k k Sweet potato 0.49 3660 1212
Air 0.0242 1006 1.225
+ Sε (5) Collector 0.7 750 2880
glazing
The turbulent heat transport was modeled using the concept of Aluminum 222 896 2719
Reynolds’ analogy to the turbulent momentum transfer Eq. (6).
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
Axial (x)
Radial (r)
Fig. 2. 2D axisymmetric representation of the solar food drying machine and the boundary conditions employed. (All dimensions in mm).
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
The flow velocity distribution near the rack shelfs i.e. upper and
lower from cold flow simulation without heat transfer is shown in 2.15 cm s−1 and 4.83 cm s−1 respectively. Simulation of air flow
Fig. 6. The mean velocity near to the upper rack shelf doubles as within a drying chamber was investigated by Misha et al. (2015) and
compared to that of the lower rack shelf. This is a result of the drying from the report there is a linear relationship between the air flow ve-
chamber design which converges towards a relatively smaller outlet locity and drying rate. Thus, the current result on the lower rack shelf
cross section (Fig. 7). Moreover, this is desirable as the drying air is the drying rate will be slower and there will be homogeneous drying. In
picking moisture on its way up within the drying chamber, it is required contrary, on the upper rack shelf there will be fast drying rate but less
to have a larger flow velocity close to the outlet since the deceleration homogeneity in the drying. Generally, both on the lower and upper rack
of the flow due to the mass transfer (moisture pick-up) needs to be shelfs there is a significant flow velocity variability along the length of
compensated. The magnitude of flow velocity deviation from the mean the rack shelf. This will cause a variation in moisture content of the
flow velocity on the lower rack shelf and upper rack shelf is about final product (Amanlou and Zomorodian, 2010; Mathioulakis et al.,
Fig. 4. Schematic representation of the heat exchanges between components of the solar food drying chamber.
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
Fig. 6. Flow velocity distribution around the food (rack shelfs). (a) Velocity distribution near upper rack shelf; (b) velocity distribution near the lower rack shelf.
4.2. Lumped capacitance modeling and CFD simulation with heat transfer
Fig. 7. Contour plot of flow total velocity distribution within the solar food drying chamber.
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
Fig. 10. Comparison of lumped model with CFD simulation results on the food placed on the rack shelf.
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
Fig. 11. Comparison of lumped model with CFD model results: (top) the RMS deviations observed between the two model predictions of food temperature; (bottom)
comparison between the two models after modification of the heat transfer coefficients for minimized error;
Fig. 12. Time evolution of area weighted average temperature on the two rack Fig. 13. Time evolution of temperature on the two rack shelfs using Lumped
shelfs using CFD model. capacitance model.
The aim of the present research was to develop a model for pre- simulated. Its results were rigorously validated by simulated results of a
dicting transient heat transfer phenomenon that can supplant the CFD model for the same drying chamber. The lumped model resulted in
computationally arduous CFD modeling. For this, a lumped capacitance a similar steady operating temperature of about 60 °C within the
model for a particular solar food drying chamber was developed and chamber and on the food placed on the rack shelfs. The lumped model
was further modified to minimize a deviation observed in the predicted
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P.D. Tegenaw, et al. Solar Energy 184 (2019) 417–425
425