Southern Railway

Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 1 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

Make: Type: Sl No:

Frame: Insulation class: Year of MFG
Removed Loco No: Provided Loco No:
BEFORE DISMANTLING
ACTIVITIES STANDARD VALUES ACTUAL VALUES
IR value in Mega ohm with 1000 V
Megger Min 5 MΩ U: V: W:
Ref: ELS ED RAP 1 a (1)

Continuity of windings
Continuity should be there. U: V: W:
Ref: ELS ED RAP
Resistance / phase
U λ - 0.010 - 0.056 Ω
(Use Micro Ohm Meter)
V λ - 0.010 - 0.050 Ω U V W
Ref: EMC user’s manual,
ELS ED Maintenance practice. W λ - 0.020 - 0.080 Ω
Inductance / phase U λ - 0.20 - 0.40mH
Ref: EMC user’s manual, V λ - 0.20 - 0.40 mH U V W
ELS ED Maintenance practice. W λ - 0.40 - 0.60 mH
V-200+/- 40 Amp
Running current
U-180+/-40 Amp U V W
Ref: ELS/ED Arno Cyclic Check.
W- 60+/- 40 Amp

Bearing condition SPM TOP BOTTOM

Code
A
Ref: SMI 58, SPM MANUAL
Lube
Above 3
Ref: SMI 58, SPM MANUAL
Condition
Green
Ref: SMI 58, SPM MANUAL
LR
Ref: SMI 58, SPM MANUAL
LR - HR difference less than 5
HR
Ref: SMI 58, SPM MANUAL
Free run time
MIN 300 Sec.
Ref: ELS ED RAP
 Southern Railway
Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 2 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

OVER HAULING
ACTIVITIES STANDARD VALUES ACTUAL VALUES
STATOR
Surge Test with 5KV:
Identical wave form
Ref: SMI 149
Stator baking with Dr beck varnish
Ref: SMI 200/USERS MANUAL, ELS (4 hrs at 120 °C and IR INF)
ED RAP
Vacuum impregnation of stator
(Ref. SMI 186)
END SHIELDS CHECKING
Free from crack
Ref: ELS ED RAP
Grease pipe, Nipple, fastners condition Good condition
Terminal block checking / modifying
NO CRACKS
Ref: SMI 32 AND SMI MS 61
Lead wire& lug checking and phase
No cracks and R, Y, B
sequence marking.
COLOUR CODING
Ref: ELS ED RAP
ROTOR
Rotor condition Growler:
Continuity for all rotor bars
Ref: ELS ED RAP.
Die penetrant test/Zyglo on cooling fan
NO CRACKS
Ref: ELS ED RAP
Dynamic Balancing MIN 0 g
Ref: SMI 152/user’s manual MAX 16 g
MEASUREMENTS TOP TOP BOTTOM
Shaft Dia at bearing seat 80 + 0.003 mm
Ref: SMI 16 + 0.040 mm
170 - 0.007 mm
+ 0.018 mm
Bore Dia at end shield (Application of Loctite 609 for
Ref: SMI 16 cases where tolerance more
than 0.018mm and up to
0.1mm)
Bearing Inner Dia 80 + 0.000 mm
Ref: SMI 16 - 0.020 mm
Bearing outer dia 170 + 0.000
Ref: SMI 16 - 0.025 mm
Bearing radial clearance in microns
25 TO 51 microns
Ref: SMI 16
 Southern Railway
Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 3 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

ACTIVITIES STANDARD VALUES ACTUAL VALUES

TOP BOTTOM
Bearings changed- YES/NO 6316 C3 6316 C3
Must change items
Ref: SMI 148 FAG/SKF/NSK/NBC FAG/SKF/NSK/NBC
(IMPORTED/INDIA) (IMPORTED/INDIA)
Grease:
Ref: CLW WAG 5 MANUAL VOLII SERVOGEM RR3
SECTION III. Page A-9
ASSEMBLING AND TESTING
LOCTITE 609 used if bearing TOP BOTTOM
Bearing retaining compound used:
seat dia clearance from
Ref: SMI 78
0.018mm – 0.100mm
IR value in Mega ohm with 1000 V
megger Min 5 MΩ U: V: W:
Ref: ELS ED RAP 1 a (1)

Continuity of windings
Continuity should be there. U: V: W:
Ref: ELS ED RAP

Resistance / phase
Ref: EMC users manual, ELS ED
Maintenance practice.
U λ - 0.010 - 0.056 Ω
V λ - 0.010 - 0.050 Ω
U V W
W λ - 0.020 - 0.080 Ω

Inductance / phase U λ - 0.20 - 0.40mH

Ref: EMC users manual, ELS ED V λ - 0.20 - 0.40 mH U V W
Maintenance practice. W λ - 0.40 - 0.60 mH

V-200+/- 40 A
Running current
U-160+/-40 A U V W
Ref: ELW /BSL AUX/10-1/2
W- 60+/- 40 A
 Southern Railway
Overhauling Chart-E3A
ARNO

Salem Division Document No. F / E3A / 01 Page 4 of 4

Electric Loco Shed, Erode
Version No. 1.0 Page Revision No. 0 Effective Date: 09.09.2017
Loco no: Type of schedule AOH IOH TOH Date:

ACTIVITIES STANDARD VALUES ACTUAL VALUES

Bearing condition SPM
TOP BOTTOM
Code
A
Ref: SMI 58, SPM MANUAL
Lube
Above 3
Ref: SMI 58, SPM MANUAL

Condition
Green
Ref: SMI 58, SPM MANUAL

LR
Ref: SMI 58, SPM MANUAL
LR - HR difference less than 5
HR
Ref: SMI 58, SPM MANUAL
Free run time
Min. 300 Sec.
Ref: ELS ED RAP
Bearing Temperature rise above
10 to 12 °C
ambient. Ref: ELW /BSL AUX/10-1/2
Any modification /special work done/Last rewound details, Remarks:

Signature of the Technician:

Name of Technician:

Overhauling Started on: Completed on:

Signature of JE/SSE E3A SSE/E3A

NOTE: If any deviation is found and permitted in service same to be brought to the knowledge of section in charge