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DGR Manual 2021 PDF
DGR Manual 2021 PDF
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APPROVAL CERTIFICATE
DANGEROUS GOODS MANUAL
Compliance Statement
This Dangerous Goods Manual is a detailed document which is a part of
the Operations Manual (OM-A), which complies with Civil Aviation
Rules, Pakistan (CARs-94), contents of ANO-003-FSXX-5.0 and all
applicable regulations of CAA, Pakistan and with the terms and
conditions of the issued AOC and its associated Operations
Specifications.
Captain Director
Verified by sd
Zahid Qadeer Flight
Operations
Issue Date:
Effective Date:
sd
Approved & Signed:
Director Flight Standards
Headquarters
Date: CAA, Pakistan
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PREFACE
Dangerous Goods Manual is a part of the Airblue Operations Manual
Part-A (OM-A) and is issued on the authority of Director Flight Operations
(DFO) of M/s Airblue Limited.
It complies with Part XVI of Civil Aviation Rules (CARs 1994) “Transport
of Dangerous Goods by Air” and all applicable regulations and with the
terms and conditions of the AOC and Operations Specifications issued
by CAA, Pakistan.
As a Company policy, Airblue is a “No Carry” Operator of Dangerous
Goods. However, its Flight and Cabin Crew have been trained and
undergo regular refreshers in the Detection and Handling of Dangerous
Goods.
Dangerous Goods can be transported safely by air transport provided
certain principles are strictly followed. This document contains general
information about Dangerous Goods. It also dwells on the factors that
may need to be considered when dealing with any dangerous goods
incidents.
Guidance in case of Dangerous Goods Emergency, in the form of
checklists is given for both flight crew and cabin crew and is intended to
be used in association with existing emergency procedures established
in the FCOMs, SEP Manual or other places in the Manual
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TABLE OF CONTENTS
Chapter - 4 Responsibilities
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CHAPTER-0
POLICY AND INTRODUCTION
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0.1 Policy
0.1.1 As a Company policy, M/s Airblue is a “No Carry” Operator
of Dangerous Goods. However, its Flight and Cabin Crew
have been trained and undergo regular refreshers in the
Detection and Handling of Dangerous Goods.
0.1.2 Certain articles or materials defined as dangerous goods are
capable of posing a hazard to health, safety, property or the
environment when transported by air. Therefore, the carriage
of such articles is regulated.
0.1.3 Rules concerning the safe transport of dangerous goods are
defined by the ICAO in Annex 18 “The Safe Transport of
Dangerous Goods by Air” and in DOC 9284 AN/905
“Technical Instructions for the Safe Transport of Dangerous
Goods by Air” (Here after referred to as “Technical
Instructions”).
0.1.4 In addition IATA issues “Dangerous Goods Regulations”
Manual every year in respect with the ICAO rules and defines
procedures and instructions for the transport of dangerous
goods. It shall be noted that National Regulations of the
country of departure, destination and of the carrier may apply.
0.1.5 The IATA “Dangerous Goods Regulations” (latest edition)
specifies:
a. What may be carried.
b. Responsibility of the shipper and the carrier.
c. Under which conditions shipment shall be conducted.
0.1.6 In principle, dangerous goods shall not be transported by
passengers or crew members (as in checked baggage in the
cargo compartment; or as in carry-on baggage; or as on their
person).
0.2 Administration and Control of Dangerous Goods Manual
0.2.1 The Dangerous Goods Manual is issued on the authority of
the Director Flight Operations (DFO).
0.2.2 All Airport Operations and Cargo Handling staff are required
to adhere to instructions laid down in this Manual and any
deviations should be reported, and the reasons for such
deviation being given.
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BAT Battery
CAPT Captain
CCOM Cabin Crew Operating Manual
C/L Checklist
CDL Configuration Deviation List
COMAT Company Materials
CSI Criticality Safety Index
DOC Document
Desc Description
DEST Destination
DFO Director Flight Operations
FLT Flight
F/O First Officer
FWD Forward
G, g Gram
G/W Gross Weight
H Hour
Km Kilometers
Kg Kilogram
L, l Litre
lb Pound
LC Lethal Concentration
LD Lethal Dose
LEP List of Effective Pages
LPG Liquefied Petroleum Gas
LTD QTY Limited Quantity of Dangerous Goods
M,m Meter
MAG Magnetic
Mb , mb Millibar
MEL Minimum Equipment List
MM , mm Millimeter
MSG Message
OPS Operations
OXY Oxygen
PAX Passenger
PG Packing Group
PI Packing Instructions
PIC Pilot in Command
P/N Part Number
PPR Prior Permission Required
QA Quality Assurance
TBD To be Determined/Defined
TEMP Temperature
TEMPO Temporary
TR Temporary Revision
V Volt
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0.8 Definitions
0.8.1 Given below are the definitions used in the DGR Manual.
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0.9 Pagination
0.9.1 Chapter wise pagination of the DGR Manual has been done.
Detailed explanation of which is given below:
Chap-0
airblue POLICY AND INTRODUCTION
DGR Manual Page 17
(H-4) (H-5)
(F-1) (F-2)
CHAPTER-1
GENERAL PHILOSOPHY
1.1 Safety
1.1.1 Dangerous goods can be transported safely by air transport
provided certain principles are strictly followed. These
principles and procedures include:
a. Correct classification of the dangerous goods;
b. Ensuring that prohibited items are not shipped by air,
unless exempted;
c. Use of packaging that meets the prescribed
specifications, and ensuring quantity per package
limitations are observed;
d. All relevant staff have regular mandated job-specific
training;
e. Correct declaration of the dangerous goods;
f. The Captain is advised of the location of the dangerous
goods aboard the aircraft;
1.5 Training
1.5.1 Training is an essential element in maintaining a safe
regulatory regime. It is necessary for all individuals involved
in the preparation or transport of dangerous goods to be
properly trained to carry out their responsibilities. Depending
on the job-function, this may entail only familiarization training
or may also include more detailed training in the intricacies of
the Regulations. Initial, followed by recurrent training every
24 months is required by ICAO and the Regulations.
1.6 Declaration
1.6.1 The proper declaration of dangerous goods by the shipper
ensures that all in the transportation chain know what
dangerous goods they are transporting, how to properly load
and handle them and what to do if an incident or accident
occurs either inflight or on the ground.
1.7 Notification to Pilot-in-Command/Captain (NOTOC)
1.7.1 The Load Controller shall notify the Pilot-in-Command what is
on board the aircraft in order to properly deal with any
emergencies which may occur.
1.7.2 As M/s Airblue is a “No Carry” Operator, it only carries
“Special Loads” i.e. “Human Remain”, for which a NOTOC
form is used. Copy of NOTOC is given in Chapter 7.
1.8 Avoiding Hidden Hazards
1.8.1 Information regarding “Hidden Dangerous Goods” must also
be conveyed to passengers and shippers to assist them in
recognizing dangerous goods which they are not permitted to
carry on their person, in their baggage, or as cargo and which
may not be readily recognizable as being dangerous.
1.9 Incident Reporting
1.9.1 In the event of dangerous goods accident or incident it must
be reported to the concerned agencies, so that an
investigation by the relevant authorities can establish the
cause and take corrective action.
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CHAPTER-2
TYPES OF DANGEROUS GOODS
Permitted
PIC informed of
Approval Reqd
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Permitted
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Permitted
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Permitted
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Permitted
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
Permitted
Approval Required
PIC informed of
Operator’s
Location
As carry-on
As checked
baggage
baggage
Dangerous Goods Items or
Equipment
g. Alcoholic Beverages
i. Alcoholic beverages, when in retail packagings,
containing more than 24% but not more than 70%
alcohol by volume, in receptacles not exceeding 5
liters, with a total net quantity per person of 5 liters
for such beverages.
Note: Alcoholic beverages containing 24% or less alcohol by
volume are not subject to restrictions.
h. Hair Curlers
i. Hair curlers containing hydrocarbon gas, provided
that the safety cover is securely fitted over the
heating element. These hair curlers must not be
used on board the aircraft at any time. Gas refills for
such curlers are not permitted in checked or carry-on
baggage.
ii. Per passenger or crewmember only one unit shall be
allowed.
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CHAPTER-3
RECOGNITION OF DANGEROUS GOODS
AND HIDDEN HAZARDS
Note: Articles and substances which do not fall within the definitions
of dangerous goods as shown in these Regulations and
which in the event of leakage may cause a serious clean-up
problem or corrosion to aluminum on a long term basis must
be checked by the shipper to at least ensure that the
packaging is adequate to prevent leakage during
transportation. These may include brine, powdered or liquid
dyes, pickled foodstuffs, etc.
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CHAPTER-4
RESPONSIBILITIES
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CHAPTER-5
CLASSIFICATION OF DANGEROUS GOODS
5.1 Identification
5.1.1 Dangerous goods are identified by proper shipping names
and UN numbers. These names and numbers are assigned
under the United Nations classification system to a specific
article or substance. In cases where a UN number has not
yet been assigned, an identification (ID) number in the 8000
series is assigned.
5.2 List of Dangerous Goods
5.2.1 This section of the Regulations contains an alphabetical list of
dangerous goods, most commonly offered for transport by
air. It contains information relating to the UN/ID number,
classes, labels, packing, the permitted quantities per package
on both passenger and cargo aircraft and applicable special
provisions.
Class 1 : Explosives
Class 1 : Explosives
Divisions 1.4
Class 1 : Explosives
Division 1.5
Class 1 : Explosives
Division 1.6
Class 2 : Gases
Division 2.1
Gases Flammable
Class 2 : Gases
Division 2.2
Non Flammable,
Non Toxic Gases
Class 2 : Gases
Division 2.3
Toxic Gases
Class 3
Flammable Liquid
No Sub Divisions
Division 4.1
Flammable Solids
Division 4.2
Substances liable to
spontaneous combustion
Division 4.3
Substances which, in
contact with water, emit
flammable gases
Class 5
Oxidizing Substances and
Organic Peroxides
Division 5.1
Oxidizing Substances
Class 5
Oxidizing Substances and
Organic Peroxides
Division 5.2
Organic Peroxides
Class 6
Toxic and Infectious
Substances
Division 6.1
Toxic Substances
Class 6
Toxic and Infectious
Substances
Division 6.2
Infectious Substances
Class 7
Radioactive Material
Category I
Class 7
Radioactive Material
Category II
Class 7
Radioactive Material
Category III
Class 7
Radioactive Material
Fissile
Class 8
Corrosives
No Sub Divisions
5.11.3 Sub-Divisions
a. There are no subdivisions within Class 9.
Class 9
Miscellaneous Dangerous
Goods
No Sub Divisions
Class 9
Miscellaneous Dangerous
Goods
Lithium Batteries
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CHAPTER-6
MARKING AND LABELING OF DANGEROUS GOODS
This liquid has a primary hazard of Division 6.1 (toxic) and a subsidiary
hazard of Class 8 (corrosive), thus only the toxic label bears the class
number “6” to indicate that it is the primary risk. The subsidiary risk label,
in this case the corrosive label, must not bear the class number and
should be affixed adjacent to the primary hazard label.
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CHAPTER-7
PROVISION OF INFORMATION OF DANGEROUS GOODS
CHAPTER-8
PROCEDURES FOR EMERGENCY HANDLING OF
DANGEROUS GOODS
Note: Liquid may turn to steam when applied to the hot battery.
Note: Liquid may turn to steam when applied to the hot battery.
TABLE 8-1
AIRCRAFT EMERGENCY RESPONSE DRILLS
1. Complete appropriate aircraft Emergency Procedures
2. Consider landing as soon as practicable
3. Use Drill from the Chart given in the coming pages
DRILL DRILL
ADDITIONAL RISK ADDITIONAL RISK
LETTER LETTER
A Anesthetic W If wet, gives OFF
poisonous or flammable
gases
C Corrosive X Oxidizer
E Explosive Y Depending on the type of
F Flammable infectious substance, the
H Highly Ignitable appropriate National
Authority may be required
I Irritant / Tear Producing to quarantine individuals,
L Other Risk – Low or None animals, cargo and the
M Magnetic aircraft
N Noxious
P Toxic* (Poison)
S Spontaneously Combust-
ible or Pyrophoric
* Toxic has the same meaning as poison
TABLE 8-1A
TABLE 8-1B
TABLE 8-1C
TABLE 8-2
DANGEROUS GOODS EMERGENCY RESPONSE CHART
(GROUND INCIDENTS)
Hazard
Class/ Immediate Action
Dangerous Goods
Division and Hazard Description Minimize leakage and
Class
Compatibility contact with other
Group cargo
1.3C Fire and minor blast hazard
1.3G and/or minor propulsive hazard
Explosives (acceptable on Notify Fire Department
1.4B; 1.4C Fire, but no other significant
Cargo Aircraft only)
1.4D; 1.4E hazard
Guard against fire
1.4G
1.4S Explosives (safety) Small fire hazard
2.1 Flammable Gas Ignites when leaking Notify Fire Department
2.2 Non-Flammable Gas High pressure cylinder bursting Guard against fire
2.2 Cryogenic Liquid Sub-cooling Evacuate goods – ventilate
2.3 Toxic Gas (acceptable on High pressure cylinder bursting area
Cargo Aircraft only) and toxic inhalation Keep away minimum 25 m
3 Flammable Liquid Gives off flammable vapour Notify Fire Department
4.1 Flammable Solid Combustible. Contributes to fire Guard against fire
4.2 Spontaneously Ignites in contact with air
4.3 Combustible Ignites in contact with water Do NOT use water under
Dangerous when wet any circumstances
5.1 Oxidizer Ignites combustibles on contact Notify Fire Department
5.2 Organic Peroxide Reacts violently with other Guard against fire
substances Do NOT use water
6.1 Toxic Substance Harmful if swallowed, inhaled or
Isolate area
in contact with skin
Obtain qualified assistance
Causes disease in Humans and
Do NOT touch
6.2 Infectious Substance Animals
7 Cat I Radioactive – White Radiation hazards and harmful
Keep away minimum 25 m
7 Cat II/III Radioactive – Yellow to health
8 Corrosive Hazardous to skin and metal Notify Fire Department
Guard against fire
Avoid contact with skin
9 Polymeric Beads Evolves small quantities of Avoid contact with skin
flammable gas No immediate action
Magnetized Material Affects navigation systems required
Carbon dioxide, solid (Dry Causes sub cooling / suffocation
Ice) Hazards not covered by other
Misc. Dangerous Goods classes
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CHAPTER-9
TRANSPORTATION OF WEAPONS, MUNITIONS OF WAR AND
MUNITIONS OF SPORT WEAPONS
9.1 General
9.1.1 It is forbidden to carry weapons, munitions of war,
ammunitions of sport weapons except with the express
permission of the CAA, Pakistan and of the authorities of
countries of destination and of departure.
9.1.2 In the case that they are exempted, they shall be carried in
the aircraft in a place that is inaccessible to passengers
during flight and, in the case of firearms, are unloaded.
9.1.3 In all cases the Pilot-in-Command must be notified before a
flight if weapons of war or munitions are to be carried on the
aircraft.
9.1.4 In exceptional circumstances armed individuals, such as law
enforcement officers may be allowed to keep the weapon and
ammunition prior boarding. They however have to unload the
weapon and keep the ammunition in their custody and should
hand over the weapon(s) to the Pilot-in-Command when
entering the aircraft, or in special cases, after the securing of
the detained persons for which they are in charge.
9.1.5 It is to be noted that sporting weapons and ammunition for
such weapons may be carried without an approval from CAA,
Pakistan, provided that they are properly packed and stowed
in a place on the aircraft which is inaccessible to any
passenger during flight and are unloaded.
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CHAPTER-10
DANGEROUS GOODS TRAINING
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