Service Manual Ergoselect 8 10 12 Rev02 en PDF

ergoselect III service manual
ergoselect 8 / 10 / 12
201000586000 • Version 2021-11-17 • Rev. 02 • english

Contents
General informations to the service manual . . . . . . . . . . . . . . . . . . . . 7
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Leakage currents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Inspection according to German Medical Device Operator Ordinance. . . . . . . . . . . . . . . . 9
Preventive Maintenance / Funtional tests . . . . . . . . . . . . . . . . . . . . . 11

Functional test ergoselect 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Functional test ergoselect 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Functional test ergoselect 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Test procedure “RPM / Load“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Test procedure “Blood pressure (NIBP)“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electronic modules / Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Description of electronic and cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
abbreviations (Electronic modules / PCBs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electronic carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Block diagrams electronics ergoselect 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Block diagrams electronics ergoselect 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Block diagrams electronics ergoselect 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring diagrams electronics ergoselect 8 D / M / P / T. . . . . . . . . . . . . . . . . . . . . 34
Wiring diagrams electronics ergoselect 10 D / M / P / T . . . . . . . . . . . . . . . . . . . . 35
Wiring diagrams electronics ergoselect 12 D / M / P / T . . . . . . . . . . . . . . . . . . . . 36
Control unit electronicss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
DTU - Control unit type D (integrated). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
DTU - Control unit type M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
MBU - Control unit type P (external). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MBU - Control unit type T (external). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
BIU - Bluetooth module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
WIU - wlan (wifi) module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
HFE - Receiverboard for digital chestbelt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
OSU - SpO2 board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Motor Control (ergoselect 10 / 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
MCU - Motor Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
MCU - Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wireless remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
EMERGENCY lowering (ergoselect 12 only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Exchange of the rechargeable batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Load control and Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
LIU - Load regulation and interface board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
NIBP bloodpressure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Placement of pressure tubes (schematic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Block diagram of cabling of the bloodpressure unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
BPU - Bloodpressure board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cuff connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
-3-
Mechanical Assembly ergoselect 8 / 10 / 12. . . . . . . . . . . . . . . . . . . . 55
Controls and indicators ergoselect 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Supine cushion - dismounting / mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cushion dismounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cushion mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Load unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removal of housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Assembly of the load unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Exchange of Torque module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Exchange of load unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Swivelling Ergometry Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Dismount pedal cranks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Open the Swivelling Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Exchange Rubber Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Position Sensor (Hallsensor) exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cushion exchange (ergometry unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Gasspring exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Bowden cable exchange - swiveling ergometry unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Exchange the Plastic Glider. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Exchange of power supply unit / Mains switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Motor „Inclination“ exchange (ergoselect 10/12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Motor „Tilt“ Exchange (ergoselect 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Control Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Control unit D (integrated). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Dismounting the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Open control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Control unit M (external) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Control unit P/T (external). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Open the control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Servicemenü Control unit D (integrated) / M (external) . . . . . . . . . . . . . . 93

Activating service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Service menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Contrast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
EKG Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
NIBP Beep. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
NIBP mmHg / kPa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Baudrate 8N2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Dynamic Load Cal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Service Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
NIBP Calibration / NIBP Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
System Config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Manual Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Reset DMS values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Ergometer Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Motor calbration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
-4-
Alignment / Calibration control unit M (integrated / external). . . . . . . . . . 102
Dynamic Load Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Calibration of Blood pressure unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
NIBP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Motor Calibration (ergoselect 10/12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Service menu control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Activating service menu control unit P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Service functions control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Baudrate 8N2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Dynamic Load Cal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
System Config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Reset DMS values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Ergometer Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
NIBP Test / NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
NIBP Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
PC-Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Service Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
NIBP Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Alignment / Calibration control unit P. . . . . . . . . . . . . . . . . . . . . . 120

NIBP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Motor Calibration (ergoselect 10/12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Service menu control unit T. . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Activating service menu control unit P . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Special functions control unit T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Direct call of service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Direct call touch display calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Service functions control unit T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Baudrate 8N2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Dynamic Load Cal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
System Config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Ergometer Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Service Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
NIBP Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
PC-Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
ECG Startpulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Reset DMS values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
NIBP Test / NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Chipcard-Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
-5-
Alignment / Calibration control unit T. . . . . . . . . . . . . . . . . . . . . . 140
NIBP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Motor Calibration (ergoselect 10/12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Software update D, M, P, T . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Control unit D / M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Control unit T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Addendum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Errorcodes Software ergoselect 8 / 10 / 12 . . . . . . . . . . . . . . . . . . . . . . . . . . .155
Error code bits DTU (Control terminal D / M - PCB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Error code bits MBU (Control terminal P/T - PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Error code bits LIU (Load regulation and interface PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Error code bits BPU (Blood pressure module). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Display Errorcodes control unit D, M . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
-6-
General informations to the service manual
• ergoline GmbH considers itself responsible for the effects on safety,reliability, and performance of the equipment, only
if:
- assembly operations, extensions, readjustments, modifications, or repairs are carried out by ergoline GmbH or by
persons authorized by ergoline GmbH,
- the electrical installation of the relevant room complies with the applicable national and local requirements,
- and the instrument is used in accordance with the intended use and the instructions for use.
• This manual contains service information; operating instructions are provided in the operator’s manual of the
instrument.
• This manual is in conformity with the instrument at printing date.
• This manual is valid for the following instrument types:
ergoselect 8
ergoselect 10
ergoselect 12
with control unit D / M / P / T and all optional modules
and software versions from EF 1.4
• All rights are reserved for instruments, circuits, techniques, and names appearing in the manual.
• This manual was written with the utmost care. Should you still find details that do not correspond with the system,
please let us know and we will correct the issue as soon as possible.
• We reserve the right to modify the design and technical features of the device and are not bound by the information
and illustrations provided in this manual.
• All trademarks appearing in this document are trademarks of their respective owners. Their protection is acknowledged.
• No part of this manual may be reprinted, translated or reproduced without the manufacturer's written permission.
• This manual is not subject to any change order service. Please contact the manufacturer for the latest document
revision.
Printed in Germany
ergoline GmbH
Lindenstrasse 5
72475 Bitz
Germany
Phone: +49-(0)-7431 - 9894 -0

Fax: +49-(0)-7431 - 9894 -128
e-mail: service@ergoline.com
http: www.ergoline.com
-7-
General Information Electrical Safety
• The products ergoselect bear the CE marking CE‑0123
(Notified Body: TÜV), indicating their compliance Warning
with the provisions of the Council Directive 93/42/ • Equipment Damage •
EEC about medical devices and fulfills the essential
requirements of Annex I of this directive. • The regulations about handling ESD sensitive components
The CE marking covers only the accessories listed in must be observed.
the Order Information chapter.
The ergometers are a MDD class IIa product.
• The device fulfills the requirements of standard

EN 60601-1 "Medical Electrical Equipment, Part 1: Hint
General Requirements for Safety" as well as the Requirements for Persons stipulated in the German
interference protection requirements of standard Medical Device Operators Ordinance
EN 60601-1-2 "Electromagnetic Compatibility –
Medical Electrical Devices". • The requirements of §11 section 6, §11 section 5
The radio-interference emitted by this product is sentence 1 and §6 section 4 of the MPBetreibV
within the limits specified in EN 55011, class B. (German Medical Device Operator Ordinance) must be
satisfied.
• The user manual is an integral part of the equipment.
It should be available to the equipment operator at
all times. Close observance of the information given
in the user manual is a prerequisite for proper device Warning
performance and correct operation and ensures • Patient Hazard, Equipment Damage •
patient and operator safety.
• IEC 60601-1 requirements must be satisfied during repair,
• Observance of the safety information protects from modifications and inspections of medical
injuries and prevents inappropriate use of the device. electrical equipment.
All equipment users and persons responsible for
assembly, maintenance, inspection and repair of the • To ensure that equipment functions faultlessly and wit-
device must read and understand the content of the hout presenting any hazard after service interventions,
user manual and this service manual, before using or it must be subjected to the test procedures stipulated for
work on it. the different device categories.
Paragraphs with special symbols are of particular
importance. • A device is considered to be unsafe, when:
- it cannot be repaired
• This manual reflects the equipment specifications - the user does not wish to have the device repaired.
and applicable safety standards valid at the time of In this case, the operator must be informed in
printing. All rights are reserved for devices, circuits, writing of the hazard presented by the device.
techniques, software programs, and names appearing The same remark must be annotated on the
in this manual. service report and on the service invoice..
• The ERGOLINE quality management system complies

with the standards EN ISO 13485: 2016 • Patient Hazard, Equipment Damage •
• Use original spareparts only.

• For information about product changes, refer to the
manufacturer’s original documentation only.
• Observe the fuses’ original ratings, characteristics and
Ampere interrupting capacity.
• Parts of the device that ensure its safe operation must be
neither damaged nor obviously unsuitable. This applies to
insulation and insulating components in particular.
• Power cords must be visually inspected for signs of
damage before connecting them to the power line.
-8-
Leakage currents
Measuring equipment
The measuring equipment used for the electrical safety
tests must be inspected and calibrated at regular intervals.
As per the German Medical Device Operator Ordinance, the
measurement results must be documented in the medical
device book.
ergoselect 8 / 10 / 12
These ergometers are protection class I equipment
(connection of ergometer frame to protective ground).
The necessary electrical safety tests for these devices
together with the limit values are listed in the chapters
„Preventive maintanance“.
Inspection according to German Medical

Device Operator Ordinance
Technical Safety Inspections and Inspections of the

Measuring Systems
According to the German Medical Device Operator Hint
Ordinance, the load unit must be inspected to the • The German Medical Device Operator Ordinance demands
approved rules of the art at intervals of 2 years by an that ergometers used in medicine, i.e. ergometers for
ergoline GmbH authorized service technician, and repaired exercising patients with a defined and reproducible phy-
if necessary. sical load, have to be calibrated with a dynamic load.
Static and dynamic inspections of the ergometer must be

performed according to DIN VDE 0750-238.
Calibration instructions for the NIBP module can be found

in this Service manual. Follow these instructions to display
the BP values with the test setup according to
DIN EN 1060-1 and DIN EN1060-3.
The measurement results must be documented in the

medical device book..
According to the German Medical Device Operator

Ordinance, the next due inspection is indicated on the Test
Sticker next to the ergometer’s label.
-9-
- 10 -
Preventive Maintenance / Funtional tests
Hint
• ergoselect 8 / 10 / 12 are protection class I devices (connection to protective ground)
• preventive maintenance has to be performed every 2 years
Functional test ergoselect 8

• Check the setup for stability, adjust with leveling device if required.
Expected result: No instability Pass/Fail
• Visually inspect the device:

- inspect coat of lacquer
- inspect cables / power cord
Expected result: No damage or wear detected Pass/Fail
• Check functionality of castors and brakes (devices with castors only):
Expected result: all 4 castors and brakes ok Pass/Fail
• Make sure that all attachement parts can be easily moved and reliable secured (e.g. handles, arm supports):
- check screws (star knobs)
- check easy movement on rails
Expected result: no damage, wear or weakness Pass/Fail
• Check funcion of both gas springs on head support

- check parts for wear, damage
- secure, reliable blocking of head support by gas springs
- easy release and lowering possible
• Check shoulder supports:

- easy assembly of guiding rails
- easy movement of shoulder supports on guides
- reliable fixation of shoulder supports (star knobs)
- 11 -
• Check easy movement of ergometry unit:
- swivelling out
- safe and reliable fixation of both retaining bolts
- check for easy release of ergometry unit
- check that damper for ergometry unit is in place
• Check cranks and pedalshoes:

- pedalshoes have no signs for damage / wear
- pedalshoes securely fixed on cranks
- crank screws securely fixed (torque 40 Nm) on axis
Expected result: Cranks, pedalshoes and belts OK Pass/Fail
• Power on
Using the power cord, connect the device to the power line and turn it on with the power switch.
Wait for self test to end:
- check LCD for error messages
- check the software version in the service menu for correct version
- check the “error log file“ in service menu
Expected result: Device powers on without errors, FW is correct version, no errors logged Pass/Fail
• Check speed indication (rpm) displayed on LCD and the additional speed indication on the patient display.
Check noise level of idling drive unit (for example, for grinding noises or noise from the bearing)
Expected result: Speed displayed on both displays and no noticeable noise Pass/Fail
• Set manual load (service menu > manual load), change load (for example, 50 W, 100 W)
- Check load level and load indication
Expected result: Load is set and changes as expected Pass/Fail
• Units with NIBP module:

- Check cuff tubing and tubing connections, microphone connectors
- Check blood pressure measurement on test subject at rest
- Check blood pressure readings on LCD
Expected result: BP values are displayed and in proper range Pass/Fail
• If ergometer is remote controlled from ECG recorder or PC-ECG system:

- Check connecting cable
- Check load control via ECG recorder or PC ECG system
- Check remote start if applicable
Expected result: Ergometer can be controlled by external unit Pass/Fail
- 12 -
• Check the setup for stability (all 6 feet mounted), adjust with leveling device if required.

• Visual inspection of supine motor:

- check motor mounts (incl. bolts and nuts) at top and bottom
- nuts are securely fixed
- no visuable damage on motor housing / shaft
• Check saddle unit:

- safe and reliable fixation of saddle unit in saddle motor mount
- saddle fixation on mount
- no damage at saddle

- swivelling out
- 13 -
• Power on
Using the power cord, connect the device to the power line and turn it on with the power switch.
• Check supine motor with remote control (cable or wireless):

- abnormal noise of motor
- check zero position and maximum position (if not, perform motor calibration)
- check blocking function of hall sensor at ergometry unitn
Expected result: motor function and movement range ok, no abnormal sound Pass/Fail
• Check saddle motor with remote control (cable or wireless):

- check, if movement is possible for complete range
- 14 -

- 15 -
• Check the setup for stability (all 6 feet mounted), adjust with leveling device if required.

- inspect all motor cables

- all 6 castors mounted
- easy movement of brakes
• Visual inspection of supine motor „DECLINE“:

- motor fixture top and bottom has no damage
- nuts are reliable fixed
- motor housing and shaft show no wear ore damage
• Visual inspection of supine motor „TILT“:

- motor fixture top and bottom has no damage
- nuts are reliable fixed
- motor housing and shaft show no wear ore damage
- reliable latching and securing of hip and shoulder support
• Check echo flap:

- easy release and reliable fixation of flap
- bowden cables without wear, damage
- cushion shows no wear, damage
- 16 -
• Check saddle unit:
- safe and reliable fixation of saddle unit in saddle motor mount
- saddle fixation on mount
- no damage at saddle

- swivelling out
- check bowden cables

• Using the power cord, connect the device to the power line and turn it on with the power switch.
• Check supine motor „DECLINE“ with remote control (cable or wireless):

- 17 -
• Check supine motor „TILT“ with remote control (cable or wireless):
• Check positionmemory of remote control:

- all 3 positions workabnormal noise of motor
Expected result: position memory and blocking function ok Pass/Fail
• Check saddle motor with remote control (cable or wireless):

- check, if movement is possible for complete range
• Check emergency lowering function:

- Tilt and decline ergoselect 12, switch off device
- move to horizontal position using the emergency lowering switch
Erwartetes Ergebnis: Not-Absenkung funktioniert Pass/Fail


- 18 -
Electrical Safety
Current leakage test results meet requirements?
Perform electrical safety checks when indicated.
All indicated electrical safety checks require a pass/fail indication for steps performed.
Record the measurement values in your debrief.
Step Bedingung
Condition UUT - EIN
ON Ergebnis
Result Grenzwert
Leakage
(1) (2) Current
Ableitstrom
limits
Erd-Ableitstrom
Earth Leakage Current
1. Forward Polarity NC __________ mA Pass/Fail 5 mA
2. Neutral open, Forward Polarity SFC __________ mA Pass/Fail 10 mA
3. Neutral open, Reverse Polarity SFC __________ mA Pass/Fail 10 mA
4. Reverse Polarity NC __________ mA Pass/Fail 5 mA
Gehäuse-Ableitstrom
Enclosure Leakage Current
1. Forward Polarity NC __________ μA Pass/Fail 100 μA
2. Neutral open, Forward Polarity SFC __________ μA Pass/Fail 500 μA
3. Ground open, Forward Polarity SFC __________ μA Pass/Fail 500 μA
4. Ground open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA
5. Neutral open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA
6. Reverse Polarity NC __________ μA Pass/Fail 100 μA
Patienten-Ableitstrom
Patient Leakage Current
gegen
to Ground
Erde (3)
(3)
1. Forward Polarity NC __________ μA Pass/Fail 100 μA
2. Neutral open, Forward Polarity SFC __________ μA Pass/Fail 500 μA
3. Ground open, Forward Polarity SFC __________ μA Pass/Fail 500 μA
4. Ground open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA
5. Neutral open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA
6. Reverse Polarity NC __________ μA Pass/Fail 100 μA
Erd-Verbindung
Ground Continuity Resistance
1. AC mains power cord ground prong to NC __________ mΩ Pass/Fail Less than

exposed metal surface (ground lug) 200 mΩ
(1) NC = Normal Condition

SFC = Single Fault Condition
N/A = Not Applicable
(2) UUT = Unit Under Test
(3) Test applies for ergoselect with bloodpressure unit only - measuring point is the microfone connector
- 19 -
Test procedure “RPM / Load“
Note
• Unless regulatory requirements of the country define a different test procedure or test intervall, it is recommended to perform the
test “RPM / load“ at least every 2 years..
Note
• An external calibration device for dynamic load testing is needed to perfom the following test procedures
(“ergoline ergotest 550“ - order direct from Ergoline P/N 705890) or equivalent device
• Please refer to the operator manual of the used calibration device.
Test preparation
• Dismount BOTH (!) pedal cranks of the ergoselect ergometer
• Follow the operator manual of the used calibration device to connect the calibration device with the axis
of the ergoselect ergometer.
• If supported by the calibration device, connect the ergoselect ergometer interface (RS-232 or USB) with the calibration
device.
• Connect the calibration device with the PC / notebook belonging to the device.
Start the test software of the calibration device.
RPM test protocol
• Apply a load of 100 W to the ergoselect ergometer

(-either by command of the test software or manually on the ergoselect ergometer (see„Manual Load“ on page 83.
• Perform the following RPM tests step by step. Note the results in the table or use the printed protocol of the
calibration device to document the test.
Step Target RPM Actual RPM Deviation max. Pass / Fail
#1 30 ± 1 rpm
#2 40 ± 1 rpm
#3 50 ± 1 rpm
#4 100 ± 1 rpm
#5 120 ± 1 rpm
- 20 -
Load test protocol
• Perform the load test (RPM is set by the calibration device / load of the ergoselect ergometer is set either by command
of the test software or manually on the ergoselect ergometer (see „Manual load“) step by step.
• The actual load is measured and displayed by the calibration device software. Note the results in the table or use the
printed protocol of the calibration device to document the test.
Step RPM set Target Load Actual Load Deviation max. Pass / Fail
#1 40 25 ± 3 Watt
#2 40 50 ± 3 Watt
#3 40 100 ± 5 Watt
#4 70 200 ± 10 Watt
#5 90 300 ± 15 Watt
#6 100 500 ± 25 Watt
- 21 -
Test procedure “Blood pressure (NIBP)“
Note
• Unless regulatory requirements of the country define a different test procedure or test intervall, it is recommended to perform the
test “Blood pressure (NIBP)“ at least eevery 2 years.
Note
• A calibrated NIBP measure instrument set is needed to perfom the following test procedures
• Please refer to the operator manual of the used device.
Test preparation
• Power the ergoselect ergometer on and enter service menu / NIBP test (-see „Calibration of bloodpressure unit“)
• Connect the calibration equipment with the ergoselect ergometer cuff connector.
Leak-tightness test
• Use the connected test equipment to apply the target pressure (see table below) to the ergoselect ergometer cuff
connector, wait until the pressure in the system has stabilized (approx. 5 sec).
• After 1 min check the actual pressure and note the pressure drop in the table
Step Target Pressure Actual pressure drop Pressure drop max. Pass / Fail
#1 50 mmHg mmHg / min < 6 mmHg / min
#2 300 mmHg mmHg / min < 6 mmHg / min
Accuracy test
• Use the connected test equipment to apply the target pressure (see table below) to the ergoselect cuff connector, wait
until the pressure in the system has stabilized (approx. 5 sec).
• Check the actual pressure displayed on the ergoselect display and note the value in the table.
Step Target pressure Displayed pressure (eBike III) Deviation max. Pass / Fail
#1 0 ± 3 mmHg
#2 50 ± 3 mmHg
#3 100 ± 3 mmHg
#4 150 ± 3 mmHg
#5 200 ± 3 mmHg
#6 250 ± 3 mmHg
#7 300 ± 3 mmHg
- 22 -
Electronic modules / Assembly
Overview
Description of electronic and cabling
The electronic of the ergoselect III is based on a modular

concept.
Each module has its own processor with the appropriate
software.
To communicate between different modules, the CAN bus

is used - a stable and standardized protocol used in the
automotive industrie.
The connection between different modules is made by

direct adaptation of the different PCBs or by use of
standard shielded CAT-5 patch cables.
PCB direct connector system
The direct connectors and the cables carry the power lines
(24 volt) and the CAN bus signal lines.
abbreviations (Electronic modules / PCBs)
DTU Mainboard control unit D (integrated)

Mainboard control unit M (external)
MBU Mainboard control unit P/T (external) Standard connecting cablel (CAT-5 patch cable, shielded)
LIU Load regulation and interface unit
BPU Bloodpressure unit
MCU Motor control unit
BIU Bluetooth Interface Modul

WIU WiFi (WLAN) Interface Modul
OSU Oxygen Saturation Unit (SpO2)t

HFE Heartrate belt unit
DMS Torque sensor
- 23 -
Electronic carrier
Description
All electronic boards (except for the motor control unit) are
mounted on a special metal carrier placed under the main
cushion.
Electronic Board Carrier (view from below)
To gain access to the electronic carrier, it is strongly

recommended to remove the main cushion before (see the
description in the appropriate chapter).
Electronic Board Carrier (view from top without cushion)
Mounted on the carrier are the LIU PCB (load control and
interfaces) and (optional) the complete NIBP unit.
Electronic Board Carrier (LIU PCB only)
Electronic Board Carrier (LIU PCB + NIBP unit)
- 24 -
Block diagrams electronics ergoselect 8
ergoselect 8 M basic version
- 25 -
ergoselect 8 M, complete with all options
- 26 -
ergoselect 8 P/T (external), complete with all options
- 27 -
ergoselect 10 M, basic version
- 28 -
- 29 -
ergoselect 10 P/T (external), complete with all options
- 30 -
ergoselect 12 M, basic version
- 31 -
- 32 -
ergoselect 12 P/T (external), complete with all optionsc
- 33 -
Wiring diagrams electronics ergoselect 8 D / M / P / T
ergoselect 8 D/M/P/T
- 34 -
- 35 -
- 36 -
Control unit electronicss
The ergoselect 8 / 10 / 12 supine ergometers can be
equipped with different control units.
DTU - Control unit type D (integrated)
This control unit is mounted under the main cushion and

is used for service purposes only.
The control unit is connected with a cable and can be
taken out by loosing the two wing screws.
Control unit D
The DTU board represents the „mainboard“ of the

ergoselect 8/10/12 electronics with control unit D.
The DTU together with the LC display is mounted inside the

housing of the D control unit.
Additional interface modules (depending on the options

installed) are connected by cable to the DTU PCB:
BIU Bluetooth module for wireless control
WIU WiFi module Modul for wireless control
DTU board mounted in housing „D“
DTU with Bluetooth-Modul (via cable connection)
- 37 -
DTU - Control unit type M
The DTU board represents the „mainboard“ of the

ergoselect III electronics with control unit M (remote unit).
The DTU together with the LC display is mounted inside

the housing of the M control unit.
Additional interface modules (depending on the options

installed) are connected directly to the DTU PCB:
BIU Bluetooth module for wireless control
WIU WiFi module Modul for wireless control
Control unit M (external)
Hint
• The housing of the control unit M CANNOT be opended!
• Upgrading of modules (e.g. bluetooth) is not possible in
the field
• For repairs / upgrades the complete control unit M has to
be sent to ergoline.
DTU board (top view) with patient rpm display
DTU with LC display
DTU with bluetooth module
- 38 -
DTU - Patient display
The patient display for rpm together with the push buttons
for service menu control are internally connected by a flat 1 2 3
cable and screwed into the housing.
Hint
Control unit D uses the two push buttons to control the service
menu. DTU patient display / buttons for saddle height
The 7 segment displays and LEDs are not visible.
1 LED for rpm zones (control unit M only)
2 Display for rpm (control unit M only)
3 Push buttons for service menu control
DTU - Connectors
2
1
DTU
1 RJ-45 connector (patch cable to MCU/LIU)

2 RJ-11 connector (not used)
- 39 -
MBU - Control unit type P (external)
The MBU board represents the „mainboard“ of the

ergoselect 8/10/12 electronics with control unit P and T.
Control unit type P
MBU board (top view)
The P display (LCD) is plugged on the MBU PCB and fixed

by screws.
MBU-P with LCD mounted
The P foil keyboard is plugged on the connector at the

front side of the MBU board.
- 40 -
MBU - Control unit type T (external)
The MBU board is also used in the control unit T (colour

touch). The display is adapted using a special zero force
connector (see picture).
Control unit type T
MBU board (top view)
The colour touch display is glued from outside into the

cover of the housing and secured by the foil.
Hint
• Exchange of the touch display is not possible - the
complete upper part of the control unit housing has to be
replaced.
Colour touch displayed mounted in housing
The touch display is connected with a flat cable and a

special zero force connector with the MBU board.
- 41 -
MBU-P/T - Connectors
1
2
MBU P/T bottom view
1 RJ-45 connector (patch cable to LIU)

2 RJ-11 connector (tnot used)
MBU-P/T - Patient display

1 2 3
The patient display for rpm together with two push
buttons for service menu control are mounted at the rear
side of the MBU board.
MBU-P/T patient display / buttons for service menu
1 LED for rpm zones

2 Display for rpm
3 push buttons (for service menu only)
- 42 -
BIU - Bluetooth module
An optional bluetooth module for wireless communication

is available for all ergoselect III ergometers.
BT - Bluetooth module
WIU - wlan (wifi) module
An optional bluetooth module for wireless communication

is available for all ergoselect III ergometers.
The WLAN parameters have to be configured using the

ergoline service programm (- download from the ergoline
internet site).
WIFI - WLAN module
Hint BT / WLAN - module mounted on MBU P/T
• Only one interface module for wireless control can be

mounted on the MBU - either Bluetooth OR WiFi
- 43 -
HFE - Receiverboard for digital chestbelt
The ergoselect III ergometers with control terminal P or T

can be equipped with a digital RF receiver (heartrate from
the ergoline chestbelt).
HFE - Receiver board for digital heart rate belt
HFE - receiver mounted on MBU P/T
- 44 -
OSU - SpO2 board
All ergoselect III ergometers with control unit P or T

may be extended by an additional module for measuring
oxygen saturation (SpO2).
OSU board
This modul is mounted on the bottom side of the MBU

board and fixed by screws.
SpO2 board (mounted on MBU)
The connector for the SpO2 sensors is mounted in the

front panel.
SpO2 sensor connector
- 45 -
Motor Control (ergoselect 10 / 12)
MCU - Motor Control Unit
The MCU electronics controls the motors of ergoselect 10

(incline) and ergoselect 12 (incline and lateral tilt) and the
motor to adjust the saddle position.
The ergoselect 12 stressecho supine ergometer is equipped

with an emergency lowering function to retract both motors
even if no power is supplied. This electronic is also part of
the motor control unit (MCU PCB).
1 2
Specification battery 1 : Pb 12 VDC 0,8 Ah
Specification fuses F2 / F3 2 : 5 x 20 T6, 3 A
MCU - Connectors
Prot. Ground [DC] [H] [R2] [B]

(Chassis) Power Inp. Hallsensor reserved reserved
for pedalling unit
[P2] [R1] [E]

Control unit Remote control Button
(emergency lowering)
[P3]
RPM display
(external)
- 46 -
[M1] [M2]
Motor Motor lateral tilt
Incline (ergoselect 12 only)
[S] [P1]
Saddle motor Connector LIU
Wireless remote control
The reciever for the wireless remote control is moounted

on the bottom of the motor control unit (4 screws.)
The connecting cable is placed in the appropriate
connector.
Use the service menu to configure the pairing of the

bluetooth connection.
EMERGENCY lowering (ergoselect 12 only)
The button for the emergency lowering is located

underneath the head support (see. picture) and clearly
marked by a yellow label on the metal frame.
The 2 rechargable batteries (2x12 V) are mounted inside

the MCU housing and connected to the MCU PCB. The
charging circuit and the control electronic is integrated on
the MCU board.
- 47 -
Exchange of the rechargeable batteries
Disassembly of the motor control unit
Disconnect all cables from the motor control unit.
Remove the 3 fixing screws and take off the unit.
Open MCU housing
Place the motor control unit onto a flat surface and

remove the 4 screws.
Lift the housing cover off.
Exchange emergency batteries (ergoselect 12)
Always both batteries have to be exchanged.
Remove the connectors of the batteries from the PCB

( - the connectors are locked !) and take off the batteries.
Insert the new batteries and connect the cables to the PCB.
Check that the connectors are securely locked!
Place the housing cover back on the housing and fix the 4
screws.
Mount the motor control unit back in the chassis of the

ergoselect 12 (3 screws) and connect all cables again.
Perform a complete functional test of the ergoselect 12.
- 48 -
Load control and Interfaces
LIU - Load regulation and interface board
The electronics of the LIU-PCB stabilizes the actual load of

the eddy current brake with the given accuracy.
The signal of the rpm sensor (non -contact hall sensor)
and the feedback signal of the strain gauge module are
analysed and the actual brake force adjusted accordingly.
In addition, the processor of the LIU board generates the

interface signals (RS-232 and USB) to external devices (e.g.
PC-ECG or ECG recorders).
Both signals (RS-232 and USB) are galvanically isolated

(opto couplers).
The LIU board is mounted directly on the electronic carrier

plate mounted underneath the cushion of the supine
ergometers.
The power supply (24 Volt) is connected to the LIU and fed
into the bus system. LIU board
ergoselect 8: 1 direct connector for internal BUS system (e.g. BPU)

The connection between the control units and LIU is made 2 connector to eddy current brake
by a patch cable (RJ-45 jacks) and patch connectors, the 3 RJ-45 connector for internal BUS system
connection to the external rpm display by another patch (MCU or control unit )
cable- the BPU unit is connected to the LIU by direct 4 RJ-45 connector for internal BUS system
connectors. (ergoselect 8: external rpm display)
5 RS-232 interface connector (galv. isolated)
The second RJ-45 jack is used only in the ergoselect 8 6 USB interface connector (galv. isolated)
to connect the ESU board (ECG vaccum unit - rehab see 7 connector rpm sensor
below). 8 connector POLAR® receiver (optional)
9 connector DMS module (torque sensor)
RS-232 and USB are connected by extension cables with 10 connector DC power 24 V (from power supply)
the connector panel.
2 3 4
1
5
10 9 8 7
- 49 -
ergoselect 10 / 12:
The connection between the motor control unit (MCU) and
LIU is made by a patch cable (RJ-45 jacks). The BPU unit is
connected to the LIU by direct connectors.
The second RJ-45 jack is not used in ergoselect 10 / 12.
RS-232 and USB jacks are connected to the interface box

(located in the bottom plate) with extension cables.
USB interface Hint

• Due to the maximal length of 5 m for USB cables, it is
To use the communication via USB, a driver to generate a strongly recommended to use a passive USB cable with a
virtual COM port has to be installed in the PC. length of 3 m only to connect to a PC.
• If a longer USB cable is needed, a so called ‚active‘ USB
Download the driver for the used operating system from cable (with internal signal amplifier) has to be used.
the ergoline website and install it on the PC. Such an active USB cable is available from ergoline.
- 50 -
NIBP bloodpressure unit
Assembly
The NIBP module consists of several components.
The complete measurement electronics, the deflating valve

and the power drivers for the pump are placed on the
BPU board (see below).
BPU Measuring electronic board
2
3
BPU Measuring electronic board
1 microphone connector (J 9)
2 measuring valve connector (J 6)
3 pump connector (J 4)
The pump and the measuring valve are placed in a separate

on a separate sound and vibration absorbing foam carrier. 1
2
3
Foam carrier for measuring valve (1) and pump (2)
(with compensating container 3)
When replacing the measuring valve, the silicon tube has

to be connected with the upper hose nipple of the valve
and the cable bended to a loop. The carefully slip the valve
back into the foam carrier.
Replacing the valve
- 51 -
Placement of pressure tubes (schematic)
Block diagram of cabling of the bloodpressure unit
- 52 -
BPU - Bloodpressure board
1 6 5
The BPU electronics is responsible for analysing the
microfone signals and controlling the valves and the
pump.
The input of the microphone 81) -upper left in picture- is

galvanically isolated. 4
A redundant surveillance system (with 2 pressure sensors
(2) ) continously monitores the actual cuff pressure and
the pump time.
By use of the direct bus connector (3) the BPU board is 2

connected to the LIU PCB.
2
3
BDE- bloodpressure measuring board
Ergometer bloodpressure unit, complete with LIU
- 53 -
Cuff connector
ergoselect 8
The cuff connectors are mounted on both sides of the
frame by use of Y fittings, long pressure tubes and
microphone cables.
ergoselect 10
The cuff connector for the rihgt side is mounted directly
on the bottom of the electronic housing.
The cuff connector for the left side is connected by use of

a Y fitting, a long pressure tube and microphone cable.
ergoselect 12
The cuff connector for the rihgt side is mounted directly
on the bottom of the electronic housing.
There is no connector on the left side of the device.
- 54 -
Mechanical Assembly ergoselect 8 / 10 / 12
Controls and indicators ergoselect 8
14 1
2
13 3
12 4
11 6
9 8 7
10
1 Headrest (detachable) 8 Control unit (type „D“), below main cushion
2 Extension for lie down area (detachable) 9 Connector for NIBP cuff (on right and left side)
3 Shoulder supports with adjustment rails (detachable) 10 Release lever for swiveling ergometry unit
4 Release lever for head support (on right or left side) 11 Connectors for power cable and interface cables
5 Paper roll 12 Swiveling ergometry unit
6 Standard rail for accessories (on right and left side) 13 Pedalshoe
7 Leveling feet to adjust the ergometer to uneven floors 14 Patient rpm display
- 55 -
11 12 13
10
9b
8
9a
6 5
1 Control unit (type „D“), below main cushion 8 Pedalshoe
2 Standard rail for accessories 9 Connector for NIBP cuff (on both sides)
3 Saddle 10 Arm rest for bloodpressure measurement
4 Leveling feet to adjust the ergometer to uneven floors 11 Patient rpm display
5 Connectors for power cable and interface cables 12 Headrest

(below cover cap)
13 Paper roll
6 Release lever for swiveling ergometry unit
7 Swiveling ergometry unit
- 56 -
15
13 14
16 17
12
2
11 3
4
5
6
10
7
9 8
1 Control unit (type „D“), below main cushion 10 Swiveling ergometry unit
2 Armpit support 11 Pedalshoe
3 Swiveling echo flap 12 Patient rpm displaye
4 Release lever for echo flap 13 Arm rest for bloodpressure measurement
5 Hip support 14 Connector for NIBP cuff
6 Saddle 15 Headrest
7 Leveling feet to adjust the ergometer to uneven floors 16 Paper roll
8 Connectors for power cable and interface cables 17 Handhold

(below cover cap)
9 Release lever for swiveling ergometry unit
- 57 -
Supine cushion - dismounting / mounting
Cushion dismounting
For servicing the supine ergometers, the removal of the

main cushion is recommended.
Dismount all attached accessories from the side rails

(e.g. headrest, armpit support with handhold, hip support,
armrest).
With a Phillips screw driver (PZ2) remove all screws fixing

the swiveling echoflap cushion and dismount the cushion.
Then remove all screws fixing the main cushion on the

metal frame.
Shift the cushion carefully in direction of the headpart

and lay it flat on the bottom without folding.
Hint
• Always support the cushion in the middle during transport
to prevent it from braking or folding.
Cushion mounting
Move the supine ergometer to the horizontal position.
Carefully lift the cushion onto the metal frame and align
it. Use a Phillips screwdriver to screw the screws manually
into the existing holes in the cushion.
Hint
• Do not use a cordless screwdriver to fix the screws to
avoid overwinding!!
- 58 -
Load unit
Removal of housing
• disconnect the power line from the ergometer
• dismount the cushions (see above)
• release the swiveling ergometry unit and lay it

horizontally down
• remove the power cable on the inner side of the load

unit
• dismount the holder with the bowden cable of the

swivelling unit (4 screws) to avoid a collision and
damage when removing the metal housing
• remove 5 fixing screws - support the housing from

below
- 59 -
• carefully move the housing downwards
• remove the ground connection from the housing and

take the metal housing aside
Assembly of the load unit
The ergoselect 12 ergometers are equipped with a 450

Watt eddy curent brake.
A 1000 Watt brake unit is available as an option.
The used brake unit is configured in the service menu 1

under „Drive unit“.
3 4 5
Assembly of load unit Type AT-3 supine
1 Galvanized steelhousing
2 Eddy current brake (450 W / 1000 W )
3 Calibrated torque modul
4 RPM sensor (inside)
5 Precision bearings
Exchange of Torque module

• Remove the connecting cable from the LIU PCBDas
Anschlusskabel des Drehmomentmoduls von der LIU-
Platine im Elektronik-Gehäuse abziehen.
• cut the cable ties carefully (see picture)
- 60 -
• unwind the lead through protection [1] off the
cable harnessv and pull the torque modul connector
through the frame hole
• inside the load unit a reclosable cable tie is mounted

- use a screwdriver to lift the locking clip and pull the
strap out of the holder
• unscrew both Allen key screws fixing the torque

modul
• remove the module and carefully pull the connecting

cable through the gap in the metal housing
- 61 -
• lead the cable of the new module through the housing
gap
• When reassembling the new module take care to

allign the module and the heat sink PARALLEL (!) to
the eddy current brake.
• The module is sensitive - the 2 Allen screws have to be

fixed carefully (do not tighten them too fast).
• Fix the connecting cable to the bottom of the load

unit housing with the reclosable cable tie.
• Fix the connecting cable together with the other

cables to a cable harness and then fix the harness to
the side wall of the load unit housing with additional
cable ties.
Hint
• Lead the cables on the outer edge of the load unit and fix
it with cable ties in a way that no contact with the belt
pulleys is possible.
• Lead the connecting cable again aside the cable

harness and fix it with cable ties.
• lead the connector of the torque module through

the frame hole, wind the protection around the cable
harness and place it securely in the hole
• Connect the cable of the torque module to the

appropriate connector on the LIU PCB
• Shift the metal housing from below over the load unit
and fix it with 5 screws.
• Mount the holder of the bowden cable
• reconnect the power cable to the connector of the

load unit
• Perform a complete functional test.
Hint
• After exchange of the torque module a dynamic load
calibration has to be performed (with calibration stand)!
- 62 -
Exchange of load unit
• Remove cushions and load unit housing as described

above
• To exchange the complete load unit an special service

cart (scissors lift cart).
This cart is delivered on a loan basis with the new load
unit.
• disconnect the ergometer from the power supply
• disconnect the cables for torque module, rpm sensor,

power supply cable from the LIU PCB
• cut or loose all necessary cable ties
• pull the release cable harness carefully through the

hole in the frame [1]
- 63 -
• disconnect (unscrew) the power connector from the
motor control unit
• disconnect the connecting cables from the mains

switch
• unscrew the grounding cable (socket key)
- 64 -
• move the service cart dense to the supine ergometer
and lift it exactly (stop bars) under the load unit
• Remove 3 Allen key screws M8x20 with a wrench

(2 screws at the outer side / 1 inside)
Hint
• Remove only the screws marked in the picture - the other
screws fix the load unit itself!
- 65 -
• lower the unit with the service cart, until the screw-on
flap are accessible
• the cardan joint is folded downwards
- 66 -
• subsequently drive the service cart with load units
sidewards, while releasing the cardan joint carefully
from the axis
• lift the new load unit with the cart, place it laterally
and connect the cardan joint with the axis
• lift the load unit until the fixing screws fit to the
screw-on flaps
• fix the unit with 3 Allen key screws (2 outside / 1

inside)
• lower the service cart and remove it
• connect all cables to the electronic board and motor

control unit
• consider the correct cable alignement and fix the

cables with cable ties (see picture above).
• connect the power cables to the mains switch

and screw the ground cable (yellow/green) to the
appropriate screw
• shift the housing from below over the load unit

(ATTENTION to the bowden cable), connect the
grounding cable
• fix the housing with 5 screws
• connect the mains connector on the rear side of the

housing
• switch the ergometer on and perform a functional test

for the new load unit
• mount the cushions - fix the screws manually!

(see chapter above)
• perform a complete functional test
- 67 -
Swivelling Ergometry Unit
Dismount pedal cranks
• Carefully lift the protective cover off the crank, using a

small flat screw driver.
• Plug the puller onto the screw of the crank
• Lose the screw with an open ended wrench (17 mm)
• Remove the screw and the lock washer
• Turn the puller and screw it strongly into the winding

of the crank screw and turn it back 1/2 turn.
• Use an open ended wrench (19 mm) to remove the

crank by screwing the bolt onto the axis.
• Dismount the crank on the other side in the same way.
- 68 -
Open the Swivelling Unit
The top cover can be removed to check the inside of the

ergometry unit.
Dismount the small cushion from the unit (see below).
Remove the fastening screws on both sides.
The top cover can be lift off the unit.
Hint
• Before reassembling the cover, check the exact position of
the 4 spring nuts.
Exchange Rubber Damper
• Loose the lock nut and screw out the damper.
• insert the new damper
- 69 -
• lower the ergometry unit
• adjust the height of the damper in a way that the

cushions form a flat surface
• fix the upper lock nut
Position Sensor (Hallsensor) exchange
• Unplug the connecting cable of the sensor from the

motor control unit.
Cut the cable ties and loose the cable towards the foot
end.
• Lower the ergometry unit until both fixing screws can

be removed
• mount the new sensor
• fix the connecting cable with the other cables by use

of cable ties
• connect the cable to the motor control unit
• perform a functional test
Cushion exchange (ergometry unit)
The cushion on the swivelling unit is fixed with special

plastic clips.
• dismount the old cushion from the unit using a wide

flat screwdriver. Use a protecting sheet to avoid
scratches on the powder coating!
• insert 2 new plastic clips in the new cushion
• press the cushion onto the ergometry unit, until the

clips are inserted tightly
(Attention: the cushion is NOT symmetric!)
Hint
• The plastic clips are designed for single use - they should
not be reinserted!
- 70 -
Gasspring exchange
• The gas spring is mounted with preload
• The spare part is therefore delivered with a mounting

tool (on loan basis).
This helps mounting the replacement part.
• Adjust the ergometry unit in the upper position.
• Remove the front locking ring of the gas spring
• Remove the rear locking ring of the gas spring
• dismount the spring from the front bolt

(ATTENTION:
The spring moves 5 mm to the front - preload)
- 71 -
• place the new gas spring with the mounting tool aside
the rear bolt and shift it completely onto that bolt
• Place the locking ring on the bolt. Check the correct

position of the locking ring in the notch - the ring can
than easily be turned.
• Release the ergometry unit and swivel it slightly

towards the front
• Shift the spring onto the front bolt - if necessary,

adjust the length by turning the lever of the mounting
tool.
• By moving the ergometry unit, the mounting tool is

released from the gas spring.
• Place the locking ring on the bolt. Check the correct

position of the locking ring in the notch - the ring can
than easily be turned.
• Move the ergometry unit in the locked vertical

position. Subsequently release the lock and check
the correct damping function of the gas spring when
lowering the unit into the horizontal position.
- 72 -
Bowden cable exchange - swiveling ergometry unit
• disconnect the power line from the ergometer
• dismount the cushions (see above)
• release the swiveling ergometry unit and lay it

horizontally down - if necessary, unlatch the indexing
plunger manually
• Unhinge the bowden cable on the side of the release

lever.
Therefore pull back the index plunger with bowden
cable.
• The bowden cable ist separated from the release lever

and can be unhinged.
• loose the counter nut at the bowden cable guide
- 73 -
• Screw the bowden cable guide completely off the
mount.
• Dismount the bowden cable through the slot in the

mount
• Pull the index plunger backwards and turn it until the

hole in the plunger is visible
• Secure the bolt against turning by putting a small

Allen key (1,5 mm) or similar through the hole.
- 74 -
• Unwind the bowden cable from the index plunger.
• Dismount the bowden cable guide from the holder

and remove it through the slot (downwards).
• Insert the new bowden cable from bottom into the

holder and secure it centered with washers and nuts.
• Wind it onto the index plunger
• remove the blocking Allen key
• Insert the bowden cable in the holder of the release

lever (see pictures above) and secure it.
• Following the mount of the new bowden cable the

reliable locking of the swiveling ergometry unit has to
be carefully checked and eventually adjusted.
• Hold the ergometry unit and move it vertical until the

index plungers are latching.
The conus of the index plunger must fit completely

and with ZERO CLEARANCE into the bearin sleeve of
the ergometry unit
• If this is not the case, the bowden cable has to be

adjusted:
- 75 -
• The final position of the indexing plunger can be
adjusted by turning the nut at the end of the bowden
cable.
• With the indexing plunger latched (ergometry unit

vertcal), the nut of the bowden cable need to have
a gap to the bushing of the indexing plunger (see
picture).
• By screwing the bowden cable guide in or out

(holder at the release lever) the position can be easily
adjusted.
• Fix the counter nut at the release lever holder
- 76 -
Accessories
Exchange the Plastic Glider
• remove the accessorie from the rail - if necessary,

unscrew the stopping screw before
• unscrew the set screw (4)
• completely remove the star handle
• shift the plastic glider (2) aside, remove the pressure

plate (3) and the nut of the star handle
• assembly of the new glider in reverse order:
- insert the star knob nut (1) in the knot

- insert the pressure plate (3) in the new plastic
glider (2)
- shift the glider into the metal knot
- insert the set screw (4) lightly
• shift the accessorie onto the rail

1
• adjust the glider (2) in the knot to ensure easy gliding
on the rail
• fix the set screw

2
• check the correct and easy movement over the
complete range
3
• fix the stopping screw at the end of the rail again
4
- 77 -
Power Supply
Exchange of power supply unit / Mains switch
• Disconnect the ergometer from mains
• Remove the housing of the load unit (see description

above)
• the power supply module is located inside the load

unit
• cut the cable tie fixing the power cable (from mains
switch)
• unscrew the 4 fixing screws on the rear side
• the power unit module can be pulled out
• disconnect the connectors for mains power and the

24V output and reconnect them at the new power
supply module
• the new module has to be fixed with 4 screws
• fix the power cable with cable ties to the housing of

the load unit
• mount the metal housing of the load unit
• perform a functional check
- 78 -
Motors
Motor „Inclination“ exchange (ergoselect 10/12)
Dismounting of the defect motor
• If still possible, move the supine ergometer to the

horizontal position and lift it for 2-3 cm again.
• Remove all accessories and the cushions (see

description above), including the echo flap cushion
(ergoselect 12)
• Arrest the echo flap (ergoselect 12)
• Lift the ergometer (possibly with underlying bars)

and disconnect the motor connecting cable from the
extension cable (inside the frame)
• Pull the motor connection cable through the holes in

the metal frame
• Protect the lower part of the ergometer with the

protection cover (delivered with the replacement
motor on a loan base) and fix it with the velcros to the
4 corners.
- 79 -
• Adjust the special supports at the front and rear side
to the frame of the ergometer and fix them tight with
the velcro straps.
• Check the secure position of the supports
- 80 -
• Remove the lower bolt screw wit a wrench and an
open-end wrench (19 mm).
• Dismount the lower bolt, if necessary use a plastic

hammer and a plastic or wooden bar to eject the bolt.
• Remove the upper bolt screw wit a wrench and an

open-end wrench (19 mm).
• Dismount the upper bolt, if necessary use a plastic

hammer and a plastic or wooden bar to eject the bolt.
!! Hold the motor during remove of the bolt !!
• Shift the motor carefully off the upper fixing flap in

the front direction, then off the lower mount and
remove the motor
- 81 -
Mounting of a New Motor
Warning
• Patient Hazard, Equipment Damage •
• Do not bend up the motor brackets (top and bottom)

trying to ease the mounting of the motor !!
This may lead to serious damage (friction) in the material

(casting) and weaken the stability of the motor fixation.
• Grease the threads of the two bolt screws
• Bring the new incline motor in the correct position
• Push the jack of the motor connecting cable through

the hole in the bottom plate
• Insert the 2 white plastic rings in the bottom bracket

of the motor and carefully shift the bracket onto the
holder
! Never bend up the motor bracket !
• Insert the bolt screw and fix it light with washer and
nut, if necessary position the plastic rings using a
small screwdriver
• Insert the 2 plastic rings at the upper motor bracket

an shift it onto the fixation flap.
If necessary change the position of the bracket by
turning the.motor spindle.
• Position the two plastic rings exactly, carefully insert

the bolt screw by slightly lifting the upper supine part
- secure the bolt with washer and nut
- 82 -
• Tightly fasten both bolt screws (top and bottom).
• Remove the 2 supports from the frame.
• Lift the ergometer (possibly with underlying bars)

and connect the motor connecting cable with
the extension cable (inside the frame) - check the
connection.
• Connect the ergometer to mains and switch on
• Perform a motor calibration (service menu) and check

the correct work of the motors
- 83 -
Motor „Tilt“ Exchange (ergoselect 12)
Dismounting of the defect motor
• If still possible, move the supine ergometer to the

horizontal position.
• Remove all accessories and the cushions (see

description above), including the echo flap cushion.
• Arrest the echo flap.
• Adjust the special supports on the left and right side

to the frame of the ergometer and fix them tight with
the velcro straps.
• Check the secure position of the supports
- 84 -
• Unwind the lower bolt screw with a wrench and open-
end wrench (19 mm) and remove it.
If necessary use a plastic hammer and a plastic or
wooden bar to eject the bolt
• Unwind the upper bolt screw with a wrench and

open-end wrench (19 mm) and remove it.
• If necessary, use a flat screwdriver to press the bolt

carefully out.
- 85 -
• Remove the motor by pulling it out off the upper
mounting flap
• Dismount the motor connection cable and disconnect

it from the motor control unit.
Mounting of a New Motor

Warning
• Patient Hazard, Equipment Damage •
• Do not bend up the motor brackets (top and bottom)

trying to ease the mounting of the motor !!
This may lead to serious damage (friction) in the material

(casting) and weaken the stability of the motor fixation.
• Grease the threads of the two bolt screws
• Bring the new tilt motor in the correct position
• Insert the 2 white plastic rings in the bottom

bracket of the motor and carefully shift the bracket
downwards onto the holder
! Never bend up the motor bracket !
small screwdriver
- 86 -
• Insert the 2 plastic rings at the upper motor bracket
an shift it onto the fixation flap.
If necessary change the position of the bracket by
turning the.motor spindle.
Use a plastic hammer to push the bracket carefully
onto the flap
small screwdriver.
• Tightly fasten both bolt screws (top and bottom).
• Remove the 2 supports from the frame.
• Connect the motor connecting cable to Jack „2“ on

the motor control unit and secure the cable with cable
ties.
• Connect the ergometer to mains and switch on
• Perform a motor calibration (service menu) and check

the correct work of the motors
- 87 -
- 88 -
Control Units
Control unit D (integrated)
Dismounting the control unit
The control unit „D“ is mounted under the main cushion.

Unwind the two wing nuts to dismount.
Open control unit
Remove the 2 screws at the bottom of the conrol unit and

lift off the botom housing part.
To dismount the DTU electronic board, 4 screws for the

board and 2 madditional screws for the keyboard-PCB
have to be removed.
The Bluetooth PCB (BIU) is connected to the DTU with a

flat cable and fixed with velcro in the housing.
- 89 -
Remove the two Phillips screws at the control unit.
Carefully remove the control unit from the stand.
Disconnect the patch cable (1) from the DTU board.

1
Note
• It is not possible, to open the control unit M.
For repair or installing additional modules, the control
unit has to be sent to ergoline.
Control unit P/T (external)

Remove the two Phillips screws at the control unit.
Carefully remove the control unit from the stand.
Disconnect the patch cable (1) from the MBU board. 1
- 90 -
Open the control unit
Control unit P/T
Remove the 4 Allen screws (M2.5) at the bottom of the

control unit P housing and lift the bottom part of the
housing.
The front and rear panel are plugged in the upper part of
the housing and can easily be removed.
Control unit P
Carefullky disconnect the connecting cable of the foil

keyboard from the MBU board.
Remove 4 screws and lift the MBU board.
Control unit T
First remove the 4 screws fixing the MBU board in the

housing and flip the MBU board outside the housing.
(see picture).
ATTENTION:
The touch display is still connected with the MBU board.
- 91 -
First unlock the zero insertion force connector on the
MBU board: by shifting the 2 black sliders towards the
connecting cable.
Carefully remove the flat cable off the connector.
Before reassembling the cable, take care that the zero

insertion force connector is fully opened.
Then insert the flat cable into the connector and move the
2 sliders back to fix the cable in the connector.
- 92 -
Servicemenü Control unit D (integrated) / M (external)
Activating service menu
Control unit D (integrated)
To activate the service menu the ergometer has to be
switched off and on again.
As soon as the self test appears on the ergometer display,

press the two arrow keys synchronously.


press the two arrow keys (saddle symbol) synchronously.
Note
• Do not pedal while the ergometer is being turned on and
during the self-test.
• No blood pressure cuff should be applied.
• If an error message appears immediately after the self-
test, please refer to the Addendum / Error Messages
section for advice.
- 93 -
To prevent settings from being changed in error, the
service menu is “protected“ with a password.
Service Code
Select “999“ with the arrow keys and confirm by pressing
NIBP.
999
Password for service menu
The service menu together with setup functions displays. Service Menu
Contrast
ECG Type
Baudrate 8N2
Analog Calibration
Software update
Dynamic Load Calibr.
Saddle Calibration
Selection of parameters in service menu
The complete handling of the menues at the control unit

D and M is done using the arrow keys (saddle height) to
position the bar cursor and the NIBP key (near the display)
to confirm the selection.
Select the desired parameter by use of the arrow keys and

confirm with the NIBP key.
- 94 -
Service menu functions
Hint Hint
• The service menu in the ergometers is available in english Modules
The order/ of
options
the function
have todescriptions
be activateddoes
in the
not
system
correspond to
only. configuration
the order in thebefore
service
themenu!
related functions appear in the service
menu.
Service menu functions:
• Contrast
• EKG-Typ
• NIBP Beep
• NIBP mmHg / hPa
• Baudrate 8N2
• Analog Calibration (not used)
• Software Update
• Dynamic Load Calibration
• Saddle Calibration (not used)
• Service Date
• NIBP Calibration (with option NIBP only)
• NIBP Test (with option NIBP only)
• System Config.
• Error log
• Handle Calibration (not used)
• Manual load
• Reset DMS values
• Ergometer type
• Drive unit
• Motor calibration (ergoselect 10/12 only)
• Remote control (ergoselect 10/12 only)
Contrast
The contrast of the LC Display can be adjusted between Contrast
0 to 100 %.
Confirm with NIBP.
50 %
- 95 -
EKG Type Note
• The EKG Type needs to be selected only when the ergom-
The selected EKG Type determines the communication eter is connected to an ECG unit. The selection is part of
method with the ECG recorder, PC-based ECG system, etc. the installation procedure.
To prevent an accidental change of this setting, the menu EKG-Type

is protected with a password.
Using the arrow keys, enter 003 and confirm the entry with
SELECT.
003
Entering the EKG Type password
The ergoselect supine ergometers support the EKG-Type

ommunication mode “digital” only.
Digital
Selecting the ergometer communication mode
NIBP Beep
The tone signal for the systolic pulse (during NIBP NIBP Beep
measurement) can be set to on or off.
On
Select the desired setting and confirm by pressing NIBP.
Off
Beep during BP measurements
NIBP mmHg / kPa

The units for the NIBP values displayed can be changed. NIBP mmHg / kPa
Select the desired units and confirm by pressing NIBP. mmHg kPa
Unit selection for NIBP values
- 96 -
Baudrate 8N2
The baudrate can be selected between 1.200 Baud and Baudrate 8N2
115.000 Baud. 1.200
2.400
Default value for standard ergometers is 4.800 Baud.
4.800
Default value for REHAB ergometers is 38.400 Baud.
9.600
Select the desired parameter by use of the right and left 19.200
softkeys (↑ ↓) and confirm with ENTER. 38.400
76.800
Software Update
For a description of a software update of the ergometer
(firmware) see the separate chapter „software update“.
Dynamic Load Cal.

To perform a dynamic load calibration, a calibrated
dynamic test bench is needed.
The dynamic calibration of the load unit is described in the

separate chapter „Calibration / alignment“.
Service Date
The next inspection date can be set in this menu (the Service Date
inspection date is visible under „settings“ for the user.
08. 12. 2011
A hint „Service“ when switching the ergometer on can be Show message
activated. NO
Operating Hours
The operating hours represent the time, the ergometer was
127
powered on, independently from any load or activity on
the bike. EXIT
Adjustment of the service date, service message

Display of operating hours
NIBP Calibration / NIBP Test

This menu is visible, if the ergometer is equipped with an
automatic NIBP module and this module is activated.
Test and calibration of the NIBP module is described in the

- 97 -
System Config.
The hardware configuration of the ergometer is defined in
this setup.
The following modules can be activated:
• NIBP-Module (autom. blood pressure module) System Config.

• 450 W brake (small eddy curent brake) Saddle engine 0 I
• NIBP Dummy NIBP-Modul 0 I
• Bluetooth (Bluetooth interface)
Analog Interface 0 I
• WiFi (WiFi interface)
Handlebar engine 0 I
• Lean motor for ergoselect 10 /12 only
• Tilt motor for ergoselect 12 only 450 W brake 0 I
• RPM inverse for ergoselect 10 only NIBP dummy 0 I
Bluetooth 0 I
Select the module / option and change the setting to I
if the module is integrated in the actual ergometer. Settting of ergometer configuartion
The last selection „EXIT“ returns to the service menue
Bluetooth
This setting is used to activate an integrated Bluetooth Bluetooth Config.
module.
Default name used is ‚Ergo01‘ - the default channel
used is ‚1‘.
Bluetooth 0 I
Name and channel can be changed by using the ergoline Name Ergo01
PC service program (- the Bluetooth module has to be Channel 1
deactivated temporarily).
EXIT
Wifi
This setting is used to activate an integrated Wifi module.
Wifi Config.
IP - the actual configured IP-address IP: 192.168.200.010
of the Wifi module Wifi 0 I
Auto Reset - default setting is 1 Auto Reset 0 I
Reset Wifi Defaults - following an exchange of the Reset Wifi Defaults
Wifi module, the actual stored
Module Reset
configuration of the defect
module can be restored to the EXIT
new one
Module Reset - a module reset is performed
(for test purposes only)
The configuration of the Wifi module is only possible by

using the ergoline PC service program .
the ergometer has to be connected via cable (RS-232
or USB) - the Wifi module has to be deactivated during
configuration..
(see manual of ergoline service program).
- 98 -
Lean motor / Tilt motor
These settings are available for the different supine
ergometers ergoselect 10 / 12
RPM inverse
If the patient RPM display is mounted on the left side of
the device (ergoselect 8/10 only) this setting activates an
inverse display of the rpm values - the rpm module have
to be mounted in an upright position.
NIBP Dummy
Der Eintrag ist nur bei Ergometern OHNE integrierte
Blutdruckmessung vorhanden.
Falls der Eintrag NIBP-Dummy auf I gesetzt ist, wird

vom ergoselect der BD-Wert 000/000 gesendet. Diese
Einstellung ermöglicht den Betrieb an EKG-Schreibern,
die nur ein ergoline Ergometer mit Blutdruckmessung
ansteuern können.
Manual Load
A manual load can be set between 1 - 999 Watt.
Adjust the desired value with the arrow keys and set the Manual load
load with the NIBP. key
75 Watt
NIBP key at 0 Watt (EXIT) returns to the service menu. Manual load
0 Watt
EXIT
- 99 -
Error log
The software of the ergoselect II ergometers stores internal Error log
error messages in a special memory area (error log file). Err. Log Quantity: 2
These error messages can be checked and cleared in this
menu. Show Error Logs
Show NIBP Logs
Clear Error Logs
To display the stored error messages select „Show Error Clear NIBP Logs
Log“ and confirm with NIBP. EXIT
Error log memory
The first error message is displayed: Error No.: 1/3

Source: HMU
• Source: The unit generating the error
Err.Code: Corresponding error code of the software

Err.Code: 0100
Quantity: Number of occurences of this error Quantity: 1
EXIT
By using the arrow keys, the following error messages can
be displayed. Displaying a single error
The NIBP key (EXIT) closes the error log display
To display the bloodpressure statistics select „Show NIBP NIBP failed: 2

Logs“ and confirm with the NIBP key. Mic. level 1: 2
Mic. level 2: 5
Mic. level 3: 3
The statistics are displayed:
Mic. level 4: 9
NIBP failed: Number of failed measurements Mic. level 5: 7
Mic.Level 1...5: Number of measurements with the EXIT

shown microfone signal strength
(5 = best signal) Error log memory NIBP
Reset DMS values

This function restores the calibration values of the DMS
module to standard values.
After exchange of the DMS module, this function should

only be used, if no calibrated load test bench is available to
perform a dynamic load calibration.
- 100 -
Ergometer Type
Ergometer Type
If in PC mode an „I“ command is received, the ergometer
sends an identification data string to the PC. / ECG
recorder. ER 900
To maintain compatibility to ergoline ergometers of the ER 800

former generation, the ergoselect ergometer identify as

Ergometrics 900 ergometers.
The identification may be changed by use of this
parameter:
Hint
setting ER900 identifies with: 0900P10V243 This setting is only valid with ergometers without NIBP module!
setting ER800 identifies with: V3.3
Drive Unit
Drive Unit
The ergoselect III ergometers support two different load
units (AT-3 und AT-4).
Unit 3
For ergoselect 8 / 10 / 12 select type „Unit 3“ and confirm
with NIBP.
Unit 4
Motor calbration
The calibration of the tilt and lean motors is described in
the separate chapter „Calibration / alignment“.
Remote control
This function is used to configure the wireless remote
control („Pairing“) for the motor control of
ergoselect 10 / 12.
Check the batteries in remote control.
Select „remote control“ in service menu with NIBP.

Press a key on the remote control - the transmit LED is
flashing.
The MAC address of the remote control is automatically

scanned and displayed on position 1.
Confirm the MAC address with NIBP.
The previous selected MAC address is displayed identically

on positions „s“ and „1“
Select „Exit“ and confirm with NIBP.
Switch the ergometer off - wait approx. 10 sec until the

relay in the motor control unit releases and switch the
ergometer on again. A beep is produced.
The wireless remote control is activated.
- 101 -
Alignment / Calibration control unit M (integrated / external)
Dynamic Load Calibration
• Dismount BOTH (!) pedal cranks of the ergometer.
• Follow the operator manual from the manufacturer

of the calibration device being used to connect the
calibration device with the axis of the ergometer.
When a dynamic calibration is performed, the measured

actual load values are entered into the ergometer software.
The ergometer calculates the exact characteristic load

curve for regulating the eddy current brake.
The following load / rpm combinations have to be

measured during the calibration process:
• offset at no load / no rotations
• 50 Watt at 50 rotations / min
- 102 -
Control unit M, integrated
Demount the integrated control unit (underneath the main

cushion) by loosing the two wing screws..


press the two arrowkeys synchronously:
Bedienteil M, extern


press the two arrowkeys synchronously:
To prevent settings from being changed by chance, the

service menu is „protected“ by a password.
Select „999“ with the arrow keys and confirm with NIBP. Service Code
999
Navigate through the menus by using the arrow keys Service Menu
(saddle height) to position the cursor bar. Contrast
Confirm the selection by pressing NIBP (to the right ECG Type
of the LCD).
Baudrate 8N2
Analog Calibration
Software update
Select „Dynamic load calibration“ and confirm with NIBP Saddle Calibration
- 103 -
• The line „DMS“ shows:
stored DMS value / actual DMS value Dynamic Load Cal.
Calibration offset
Gain: 1,00
DMS: 44 / 42
RPM: 0 B 0 P
Load: 0 SW 0 AW
• Start the offset calibration process with NIBP (START) START

Dynamic load offset calibration - waiting for START
• The actual offset value is averaged for 5 sec and Dynamic Load Cal.
stored Calibration offset
Gain: 1,00
DMS: 42 / 42
RPM: 0 B 0 P
Load: 0 SW 0 AW
WAITING...

Dynamic load offset calibration - averaging
Dynamic Load Cal.

Dyn. Calibration
Gain: 1,00
• Press NIBP (START) to start calibration step #1
DMS: 42 / 42
RPM: 0 B 0 P
Load: 0 SW AW
• Set the calibrator unit to 50 rpm START

• The line „RPM“ shows the measured rotations/min Dynamic load calibration step 1 - waiting for START
(issued by the calibrator unit)
[the value „P“ is not used in the ergometer)
• The line „Load“ shows the target load in Watt-

automatically set by the ergometer (e.g. 50 Watt)
[the value „AW“ is not used in the ergometer)
Dynamic Load Cal.
At 50 /50 W 51,3 W
• Wait approx. 20 seconds, until the load display is Gain: 1,00
stable
DMS: 42 / 42
RPM: 50 B 0 P
• By using the arrow keys, input the actual measured Load: 50 SW AW
load value of the calibrator (e.g. 51,3 Watt)
SET

• Store the value with SET.
Dynamic load calibration step 1 - input load value
- 104 -
• Set the calibrator unit to 110 rpm. Dynamic Load Cal.
Dyn. Calibration
• Press NIBP (START) to start calibration step #2
Gain: 1,00
DMS: 42 / 42
• Wait approx. 20 seconds, until the load display is RPM: 110 B 0 P
stable Load: 50 SW AW
START

Dynamic load calibration step 2 - waiting for START

• By using the arrow keys, input the actual value of the
calibrator (e.g. 50,8 Watt) at the ergometer. Dynamic Load Cal.
At 110 /50 W 50,8 W
Gain: 1,00
DMS: 42 / 42
RPM: 110 B 0 P
Load: 50 SW AW
SET

Dynamic Load Cal.

• The ergometer automatically sets the load to 400 Watt
Dyn. Calibration
• Wait approx. 20 seconds, until the load display is Gain: 1,00
stable DMS: 42 / 42
RPM: 110 B 0 P
Load: 400 SW AW
START

• By using the arrow keys, input the actual value of the Dynamic Load Cal.
calibrator (e.g. 403,2 Watt) at the ergometer. At 110 /400 W 403,2 W
Gain: 1,00
• Store the value with SET. DMS: 42 / 42
RPM: 110 B 0 P
Load: 400 SW AW
SET

The successfull completion of the dynamic load calibration Dynamic Load Cal.
is confirmed.
• Stop the calibration unit. Calibration successfull

• Press NIBP to exit the Calibration programm

EXIT
Dismount the calibration unit and reassemble the cranks /
pedals to the ergometer. Dynamic load calibration successfull
- 105 -
Calibration of Blood pressure unit
Recommended components:
• Calibrated pressure measuring device (mmHg)

(manometer)
• Compensating container with 500 ml volume (min.)
• Hand pump
• Adapter for ergoselect cuff connector
• Connecting tubes with t-adaptors
Calibrated pressure measuring device (mmHg)
Compensating container (example)
Hand pump
Adapter for eBike cuff connector
- 106 -
All the components are connected by tubes (one pressure
system) and connected to the cuff connector of the
ergoselect 8 / 10 / 12 (use cuff adaptor).
Calibration setup NIBP
NIBP Test
This function is used to check the internal pressure system

(pressure sensor, closeness, leakage etc.).
Select “NIBP Test“ in the service menu and confirm by

pressing NIBP. NIBP Test
NIBP pressure
123 mmHg
Use the hand pump to apply a fixed pressure to the
system.
The actual pressure value is displayed. CLOSE VALVE

EXIT
Compare the displayed ergometer value with the value of
the manometer. Test of the internal NIBP pressure system
The maximum allowed deviation is +/- 3mmHg.
Note
• If the applied pressure reaches 320 mmHg, the internal

safety valve is opened.
Select „Close valve“ (and confirm by pressing NIBP) to
Select EXIT (and confirm by pressing NIBP) to return to the continue with the NIBP-Test.
service menu.
- 107 -
NIBP Calibration
This function allows the calibration of the internal pressure

measurement system.
Select „NIBP Calibration“ in the service menu and confirm

by pressing NIBP.
Offset calibration
During this calibration NO pressure should be present in NIBP Calibration

the system.
The cuff connector (self closing) has to be opened (use cuff Offset: 0 mmHg
connector).
SET
1. Remove cuff. EXIT

2. Connect the cuff connector with a short tube.
Pressure calibration - offset
3. The actual pressure value is displayed.
4. Select SET and confirm by pressing NIBP.
5. The zero value is averaged and stored
Calibration with 200 mmHg
Connect the complete measurement system (hand pump, NIBP Calibration

manometer and compensating container) as described in
„NIBP test“.
Apply 200 mmHg
6. Using the hand pump, apply a fixed pressure of SET

200 mmHg to the system EXIT
(control by the external manometer).
7. Wait several seconds until the pressure is stable; Pressure calibration - gain
correct the pressure if necessary.
8. Select SET and confirm by pressing NIBP.
9. The NIBP calibration is finished
Select EXIT (and confirm by pressing NIBP) to return to the

service menu.
- 108 -
Motor Calibration (ergoselect 10/12)
This function performs a calibration of the two motors
(„tilt“ and „lean“)
Hint Service Menu

• During a motor calibration the swiveling ergometry unit Reset DMS values
has to be fixed in the vertical position! Drive unit
Motor calibration
Remote control
Select „Motor calibration“ in the service menu and confirm NIBP Start
by pressing NIBP.
Press NIBP and hold the key to perform the automatic Motor calibration
calibration process..
Press and hold
START
EXIT

The supine ergometer automatically moves to the end Motor calibration

positions of both motors (TILT min / TILT max / LEAN min /
LEAN max).
The actual test step is shown on the display. ! RUNNING !
TILT MAX
RUN
EXIT

Hint Motor calibration
• The NIBP key has to be kept pressed during the complete ! PAUSED !
calibration procedure.
• If the key is released, the process is paused and can be
resumed by pressing and holding the NIBP key again. CONT
EXIT

The successfull calibration is confirmed on the display. Motor calibration
! SUCCESSFULL !
CONT

- 109 -
After confirming [CONT by pressing the NIBP key, it is Motor zero adj.
possible to manually adjust the horizontal position of the
supine (this is not necessary in most cases).
LEAN 0
TILT 0
Select the motor to be adjusted and confirm with NIBP.

Using the arrow keys adjust the zero position and confirm EXIT

with NIBP.
Motor zero adj.
LEAN 2
TILT 0
EXIT

Select [EXIT] and confirm with NIBP to return to the

service menu
- 110 -
Service menu control unit P
The functions of the servicemenu are described in this Hint
chapter. • The service menu in the ergometers is available in english
only.
Depending on the actual configuration of the ergoselect
4/5 ergometer, some servce functions are not visible or • Leaving the service menu is only possible by switching the
activ, device off.
• The sequence of the following descriptions does not

follow the sequence in the service menu.
Activating service menu control unit P
Turning the System On
ergoline
Turn the ergometer on by pressing the power switch
marked I/O.
The ergometer runs a self-test. Subsequently, the standard
GmbH
display appears.
Self-test screen
Note
• Do not pedal while the ergometer is being turned on and
during the self-test.
• No blood pressure cuff should be applied.
• If an error message appears immediately after the self-
test, please refer to the Addendum / Error Messages
section for advice.
- 111 -
press and hold the two keys synchronously: Activating the service menu
ergoline
GmbH
Selftest
Activation of Service menu

Select „999“ with the arrow keys and confirm with SET.
Service Code
999
ENTER

The service menu displays
The service software of control unit P uses the

softkeys (↑ ↓) for selection and parameter adjustments
and softkey [SET] or [ENTER] for confirmation.
Select the desired function with the softkeys (↑ ↓) and Service Menu
confirm with [ENTER]. Baudrate 8N2
Analog Calibration
ECG-Startpulse
NIBP Parameter
NIBP Test
ENTER

Selection of functions in service menu
- 112 -
Service functions control unit P
Note
• Modules / options have to be activated in the system
configuration before the related functions appear in the
service menu.
Functions of service menu always visible:
• Baudrate 8N2
• Software Update
• Dynamic Load Calibration
• PC-Mode
• ECG-Startpulse
• System Config.
• Service date
• Error log
• Reset DMS values
• NIBP-Start
• Drive unit
Functions of service menu dependent on actual ergometer configuration:
• nalog Calibration
A with option COM module (analogue) only
• NIBP-Parameter with option blood pressure only
• Ergometer type without option blood pressure only
• NIBP Calibration with option blood pressure only
• NIBP Test with option blood pressure only
The sequence of the functional descriptions does not reflect the sequence in the service menu of the ergometer.
- 113 -
Baudrate 8N2
The baudrate can be selected between 1.200 Baud and Baudrate 8N2
115.000 Baud.
1.200
Default value for standard ergometers is 4.800 Baud. 2.400
Default value for REHAB ergometers is 38.400 Baud. 4.800
9.600
Select the desired parameter by use of the right and left 19.200
softkeys (↑ ↓) and confirm with ENTER.
ENTER

Selection of serial baudrate
Software Update
Dynamic Load Cal.


System Config.
this setup.
The following modules can be activated:
• Saddle engine (motor for saddle height)

• NIBP-Module (autom. blood pressure module)
• Analog Interface (COM module for analog
interface signals)
• Handlebar engine (motor for handlebar height)
• 450 W brake (small eddy curent brake)
• NIBP Dummy
• Bluetooth (Bluetooth interface)
• WiFi (WiFi interface) System Config.
• Lean motor for ergoselect 10/12 only
Saddle engine 0 I
• Tilt motor for ergoselect 12 only
• RPM inverse for ergoselect 10 only NIBP-Modul 0 I
Analog Interface 0 I
Handlebar engine 0 I
Select the module / option and change the setting to I 450 W brake 0 I
if the module is integrated in the actual ergometer.
ENTER
[ESC] returns to the service menue
Settting of ergometer configuartion
- 114 -
Lean motor / Tilt motor / RPM inverse
These settings are reserved for the supine ergometers
ergoselect 8 / 10 / 12.
They have no function in bike ergometers.
NIBP Dummy
If the parameter NIBP-Dummy is set to I , a bloodpressure
value of 000/000 is sent from ergometers without
integrated NIBP module.
This enables the connection to ECG recorders which
support ergometers with NIBP module only
Bluetooth
This setting is used to activate an integrated Bluetooth Bluetooth Config.
module.
used is ‚1‘.
Bluetooth 0 I
Name and channel can be changed by using the ergoline Name Ergo01
PC service program (- the Bluetooth module has to be Channel 1
deactivated temporarily).
ENTER
Wifi
Wifi Config.
IP - the actual configured IP-address IP: 192.168.200.010
of the Wifi module
Auto Reset - default setting is 1
Wifi 0 I
Reset Wifi Defaults - following an exchange of the Auto Reset 0 I
Wifi module, the actual stored Reset Wifi Defaults
configuration of the defect Module Reset
module can be restored to the
new one ENTER

configuration..
- 115 -
Heartrate belt
The type of the heartrate belt used can be selected. Heart rate belt
POLAR receiver 0 I
POLAR - POLAR chestbelt (e.g. T31) MM5-Modul 0 I
MM5-Modul - digital ergoline belt
MM6-Modul 0 I
MM6-Modul - reserved

ENTER
Settting of heartrate belt
60Hz Power Freq

If a 60 Hz power line is used, this setting has to be
activated.
Reset DMS values

module to standard values.

Ergometer Type
Ergometer Type
recorder. ER 900
To maintain compatibility to ergoline ergometers of the ER 800


The identification may be changed by use of this ENTER

parameter:
Configuration of identification data string
setting ER900 identifies with: 0900P10V243
setting ER800 identifies with: V3.3 Hint
This setting is only valid with ergometers without NIBP module!
- 116 -
Error log
The software of the ergoselect II ergometers stores internal Error log
error messages in a special memory area (error log file). Err. Log Quantity: 2
These error messages can be checked and cleared in this Show Error Logs
menu.
Show NIBP Logs
Clear Error Logs
Clear NIBP Logs
To display the stored error messages select „Show Error
Log“ and confirm with [ENTER]. ENTER
Error log memory
The first error message is displayed: Error No.: 1/3

Source: DTU
• Source: The unit generating the error
1. Date: 02.09.2008
• Err.Code: Corresponding error code of 1. Time: 14:20
the software Err.Code: 0008
Quantity: 3
• Quantity: Number of occurences of
this error RETURN
Displaying a single error

be displayed.
The [RETURN] key closes the error log display
To display the bloodpressure statistics select „Show NIBP NIBP failed: 2

Logs“ and confirm with [ENTER] Mic. level 1: 2
Mic. level 2: 5
Mic. level 3: 3
Mic. level 4: 9
• NIBP failed: Number of failed Mic. level 5: 7
measurements
RETURN
• Mic.Level 1...5: Number of measurements
with the shown microfone Error log memory NIBP
signal strength
(5 = best signal)
NIBP Test / NIBP Calibration


- 117 -
NIBP Parameter
If the ergometer load is controlled by the internal
programs, this parameter defines the start of the NIBP
module.
Leadtime
Defines the leadtime of the bloodpressure measurement to NIBP Parameter
the next load step
Leadtime
Setting range: 40 to 90 sec. in 1 sec. steps 60 sec
Resting NIBP
ON
Resting NIBP
Defines whether or not a resting bloodpressure
measurement is taken before starting the stress test. ENTER

Setting range: OFF - ON Configuration of NIBP Parameters
PC-Mode
PC-Mode „Automatic“ PC Mode
If „YES“ is activated, the ergometer automatically switches
to remote mode (PC mode) as soon as a valid signal is
Automatic
received from the interface.
Yes
No
ENTER

Automatic Mode
Service Date
The next inspection date can be set in this menu (the Service Date
inspection date is visible under „settings“ for the user. 08. 12. 2011
A hint „Service“ when switching the ergometer on can be Show message
activated. NO
Operating Hours
The operating hours represent the time, the ergometer was 127
the bike. ENTER

Adjustment of the service date

Display of operating hours
- 118 -
NIBP Start
Function to initiate an automatic blood pressure
measurement from the servicemenu.
Drive Unit
Drive Unit
TThe ergoselect III ergometers support two different load
Unit 3
For ergoselect 8 / 10 / 12 select type „Unit 3“ and confirm
with ENTER.
Unit 4
ENTER
Selection of Load Unit
Motor calbration
Remote control
ergoselect 10 / 12.
Select „remote control“ in service menu with ENTER.

flashing.

Confirm the MAC address with ENTER.

Select „Exit“ and confirm with ENTER.

- 119 -
Alignment / Calibration control unit P

When a dynamic calibration is performed, the measured


curve for regulating the eddy current brake.


ergoline
GmbH
press the two softkeys synchronously:
Selftest

service menu is „protected“ by a password. Activation of Service menu
Select „999“ with the arrow keys and confirm with NIBP.
Service Code
999
ENTER

Navigate through the menus by using the arrow keys
(saddle height) to position the cursor bar. Password for service menu
Confirm the selection by pressing NIBP (to the right
of the LCD).
- 120 -
Select „Dynamic load calibration“ and confirm with ENTER Service Menu
Baudrate 8N2
Analog Calibration
Software update
Saddle Calibration
ENTER
• Start the offset calibration process with START Dynamic Load Cal.
Calibration offset
Gain: 1,00
• The line „DMS“ shows:
stored DMS value / actual DMS value DMS: 44 / 42
RPM: 0 B 0 P
Load: 0 SW 0 AW
START

Dynamic load offset calibration - waiting for START
• By pressing START the actual value is averaged for 5 Dynamic Load Cal.
sec and stored
Calibration offset
Gain: 1,00
DMS: 42 / 42
RPM: 0 B 0 P
Load: 0 SW 0 AW
WAITING...

Dynamic load offset calibration - averaging
• Press START to start calibration step #1 Dynamic Load Cal.

Dyn. Calibration
Gain: 1,00
• Set the calibrator unit to 50 rpm
DMS: 42 / 42
• The line „RPM“ shows the measured rotations/min RPM: 0 B 0 P
(issued by the calibrator unit) Load: 0 SW AW
[the value „P“ is not used in the ergometer)
START

• The line „Load“ shows the target load in Watt-
automatically set by the ergometer (e.g. 50 Watt) Dynamic load calibration step 1 - waiting for START
[the value „AW“ is not used in the ergometer)
Dynamic Load Cal.

• Wait approx. 20 seconds, until the load display is At 50 /50 W 51,3 W
stable Gain: 1,00
DMS: 42 / 42
• By using the arrow keys, input the actual measured RPM: 50 B 0 P
load value of the calibrator (e.g. 51,3 Watt) Load: 50 SW AW
• Store the value with SET. SET

- 121 -
• Set the calibrator unit to 110 rpm. Dynamic Load Cal.
Dyn. Calibration
Gain: 1,00
• Press START to start calibration step #2
DMS: 42 / 42
RPM: 110 B 0 P
• Wait approx. 20 seconds, until the load display is Load: 50 SW AW
stable
START

Gain: 1,00
DMS: 42 / 42
RPM: 110 B 0 P
Load: 50 SW AW
• Store the value with SET. SET

• The ergometer automatically sets the load to 400 Watt Dynamic Load Cal.
• Wait approx. 20 seconds, until the load display is
Dyn. Calibration
stable Gain: 1,00
DMS: 42 / 42
RPM: 110 B 0 P
Load: 400 SW AW
START

Gain: 1,00
• Store the value with SET. DMS: 42 / 42
RPM: 110 B 0 P
Load: 400 SW AW
SET

The successfull completion of the dynamic load calibration

is confirmed. Dynamic Load Cal.
• Stop the calibration unit.

Calibration successfull
Dismount the calibration unit and reassemble the cranks /

pedals to the eBike.
Dynamic load calibration successfull
- 122 -

(manometer)
• Hand pump
Hand pump
- 123 -
NIBP Test


pressing ENTER NIBP Test
NIBP pressure
123 mmHg
system.
The actual pressure value is displayed.

CLOSE
VALVE
the manometer. Test of the internal NIBP pressure system
Note

continue with the NIBP-Test.
- 124 -
NIBP Calibration

measurement system.
Select „NIBP Calibration“ in the service menu and confirm

by pressing ENTER.
Offset calibration
During this calibration NO pressure should be present in NIBP Calibration

the system.
The cuff connector (self closing) has to be opened (use cuff Offset: 0 mmHg
connector).
1. Remove cuff.
SET

4. Confirm by pressing SET
Connect the complete measurement system (hand pump, NIBP Calibration

„NIBP test“.
Apply 200 mmHg
6. Using the hand pump, apply a fixed pressure of

200 mmHg to the system
(control by the external manometer). SET

7. Wait several seconds until the pressure is stable; Pressure calibration - gain
- 125 -
Hint Service Menu

Reset DMS values
• During a motor calibration the swiveling ergometry unit Drive unit
has to be fixed in the vertical position!
Motor calibration
Remote control
Select „Motor calibration“ in the service menu and confirm NIBP Start
with SET.
SET
Press START and hold the key to perform the automatic Motor calibration
calibration process..
Press and hold
[START

START EXIT
The supine ergometer automatically moves to the end Motor calibration

positions of both motors (TILT min / TILT max / LEAN min /
LEAN max).
The actual test step is shown on the display. ! RUNNING !
TILT MAX

RUN EXIT
Hint Motor calibration
• The START/RUN key has to be kept pressed during the ! PAUSED !

complete calibration procedure.
resumed by pressing and holding the CONT/RUN key
again.

CONT EXIT
The successfull calibration is confirmed on the display. Motor calibration
! SUCCESSFULL !

CONT
- 126 -
After confirming [CONT], it is possible to manually adjust Motor zero adj.
the horizontal position of the supine (this is not necessary
in most cases).
LEAN 0
TILT 0
Select the motor to be adjusted and confirm with ENTER.

Using the arrow keys adjust the zero position and confirm
with ENTER.
ENTER

Motor zero adj.
LEAN 2
TILT 0

ENTER
Press NIBP to return to the service menu.
- 127 -
- 128 -
Service menu control unit T
The functions of the servicemenu are described in this Hint
chapter. • The service menu in the ergometers is available in english
only.
Depending on the actual configuration of the ergoselect
ergometer, some servce functions are not visible or activ, • Leaving the service menu is only possible by switching the
device off.
• The sequence of the following descriptions does not

follow the sequence in the service menu.
Activating service menu control unit P
Turn the ergometer on by pressing the power switch

marked I/O.
The ergometer runs a self-test. Subsequently, the standard

display appears.
To access a menu, touch the corresponding key on the PC Mode

display.
Ergometry
Confirm inputs with the [ ] key and exit menus with the
[ ] key. Training/Test
Manual
Setup
Main Menu
The [ Setup ] key opens the configuration menu

where various program functions can be defined by the
user (see operator manual). Default Mode Protocols
2.
EKG Type Training/Test
Load Change HR belt no.
Date/Time Regulation
RPM Beep Service
Software Version Language
Setup menu
Press [Service] to activate the service menu.
- 129 -
Service

service menu is „protected“ by a password. Standard Betrieb Programme
2.
Enter „999“ with the keyboard displayed and confirm
with [ ] EKG-Typ Training/Test
1 2 3
Laständerung HF-Gurt Nummer4 5 6
Service Code
Datum/Uhrzeit (0* ... 999*)
Regelung 7 8 9
Drehzahl Ton
0 Service
Software Version Sprache
The service menu displays.
Press the appropriate button on the touch display to

activate the selected function.
Baudrate 8N1 PC-Mode
2.
Changes and parameter settings are confirmed by pressing
Analog Calibration Saddle calibration
button [ ], to cancel a function the button [ ] is used.
ECG-Startpulse Service Date
NIBP Parameter NIBP Calibration
Software Update NIBP Test
Dynamic Load Cal. ECG Pump Pressure
Special functions control unit T

Direct call of service menu
In a special ergometer setup („Chipcard only“) the access
to the main menu and the setup/service menu is disabled.
To enter the service menu press the upper right corner of

the touch display during the selftest display after power
on.
The password input for the service menu is directly called.
Direct call touch display calibration

If the touch display is working incorrect (e.g. touch
calibration is erroneous) it is not possible to activate
special functions or call the service menu.
The ergometer has to be powered off and on again.

press the two softkeys synchronously:
The touch calibration function starts directly.
- 130 -
Service functions control unit T
Note
• Modules / options have to be activated in the system

configuration before the related functions appear in the
service menu.
Functions of service menu always visible:
Baudrate 8N2
Software Update
PC-Mode
ECG-Startpulse
System Config.
Service date
Error log
Reset DMS values
NIBP-Start
Functions of service menu dependent on actual ergometer configuration:
NIBP-Parameter nur bei Option Blutdruck

Ergometer type nur wenn Option Blutdruck nicht vorhanden / inaktiv
Analog Calibration nur bei Option COM Modul
NIBP Calibration nur bei Option Blutdruck
NIBP Test nur bei Option Blutdruck
Motor calibration nur ergoselect 10/12
Remote control nur ergoselect 10/12
The sequence of the functional descriptions does not reflect the sequence in the service menu of the ergometer.
- 131 -
Baudrate 8N2
The baudrate can be selected between 1.200 Baud and
115.000 Baud.
Baudrate 8N1
Default value for standard ergometers is 4.800 Baud.
1.200 Baud 19.200 Baud
Default value for REHAB ergometers is 38.400 Baud.
2.400 Baud 38.400 Baud
Select the desired parameter and confirm with [ ].
. 4.800 Baud 57.600 Baud
9.600 Baud 115.200 Baud
Selection of serial baudrate
Dynamic Load Cal.


Software Update
- 132 -
System Config.
this setup. System Config.
Saddle engine OFF

2.
NIBP-Modul ON
Analog Interface OFF
Heartrate belt ON
ECG Suction pump ON

The [
2. ] key proceeds to the next page of the
configuration menu. ECG Amplifier ON
Settting of ergometer configuartion
Select the module / option and change the setting to I

if the module is integrated in the actual ergometer.
System Config.
NIBP Dummy
SpO2 Modul ON
If the parameter NIBP-Dummy is set to I , a bloodpressure 1.
value of 000/000 is sent from ergometers without SpO2 Messages OFF
3.
integrated NIBP module. 60 Hz Power Freq. OFF
This enables the connection to ECG recorders which
450 Watt brake OFF
support ergometers with NIBP module only
NIBP Dummy OFF
NoECG in PC-Mode OFF
Lean motor / Tilt motor / RPM inverse

These settings are reserved for the supine ergometers
ergoselect 8 / 10 / 12.
They have no function in bike ergometers. System Config.
Handle engine ON
2.
Bluetooth ON
4.
WiFi OFF
Lean Motor OFF

60Hz Power Freq
If a 60 Hz power line is used, this setting has to be Tilt Motor OFF
activated.
ZWU OFF
No ECG in PC-Mode
The ECG display on the screen is suppressed during PC
mode. - not used in supine ergometers. System Config.
RPM Inverse OFF

3.
N/A
N/AF
N/A
N/A
N/A
- 133 -
Bluetooth
This setting is used to activate an integrated Bluetooth
module. Bluetooth Config.
used is ‚1‘.
Name and channel can be changed by using the ergoline
Bluetooth OFF
PC service program (- the Bluetooth module has to be
deactivated temporarily). Device Name Ergo01
Operating Channel 1
Wifi
IP - the actual configured IP-address

of the Wifi module
Auto Reset - default setting is 1 WiFi Config.
Reset Wifi Defaults - following an exchange of the
Static IP: 192.167.2.10
Wifi module, the actual stored
configuration of the defect WiFi OFF
module can be restored to the
new one Auto Reset ON

Reset WiFi Defaults START
Module Reset START

configuration..
Heartrate belt
The type of the heartrate belt used can be selected.
System Config.
POLAR - POLAR chestbelt (e.g. T31)
MM5-Modul - digital ergoline belt
MM6-Modul - reserved
POLAR receiver OFF
MM5-Modul ON
MM6-Modul OFF
- 134 -
Ergometer Type
recorder.
To maintain compatibility to ergoline ergometers of the

The identification may be changed by use of this

parameter:
setting ER900 identifies with: 0900P10V243

setting ER800 identifies with: V3.3
Note
• This setting is only valid with ergometers without NIBP
module!
Drive Unit
The ergoselect III ergometers support two different load
Select the mounted unit type and confirm with ENTER.
Motor calbration
- 135 -
Service Date
The next inspection date can be set in this menu (the
inspection date is visible under „settings“ for the user. Service Date
A hint „Service“ when switching the ergometer on can be 116 Operating Hours
activated. 5 10 2019
The operating hours represent the time, the ergometer was Show Message
the bike. YES NO
NIBP Parameter
If the ergometer load is controlled by the internal
programs, this parameter defines the start of the NIBP NIBP Parameter
module.
Leadtime
Leadtime 60 sec
Defines the leadtime of the bloodpressure measurement to
the next load step Resting NIBP ON
Setting range: 40 to 90 sec. in 1 sec. steps
Resting NIBP
Defines whether or not a resting bloodpressure
measurement is taken before starting the stress test.
Setting range: OFF - ON
PC-Mode
PC-Mode „Automatic“
If „YES“ is activated, the ergometer automatically switches PC Mode
to remote mode (PC mode) as soon as a valid signal is
received from the interface. Automatic
Yes No
- 136 -
ECG Startpulse
To configurate the remote start pulse for external ECG
recorders (ergometer is controlled by internal programs). ECG Startpulse
Select the desired parameter by use of the right and left

Leadtime 10 sec
softkeys (↑ ↓) and confirm with ENTER.
Adjust the appropriate valuewith the arrow keys and store Pulsewidth 1 msec
the value with ENTER.
Leadtime
Remote pulse leadtime before the next load step
Setting range: 1 to 30 sec. in 1 sec. steps
Pulsewidth
Remote pulse pulse width
Setting range: 100 to 1000 ms in 100 msec steps
Reset DMS values

module to standard values. Reset DMS Values

Reset DMS Values Start
NIBP Test / NIBP Calibration


- 137 -
Error log
The software of the ergoselect III ergometers stores
internal error messages in a special memory area Error Log
(error log file) and a statistical overview of the
bloodpressure measurements taken. Error Log Quantity: 6
Show Error Logs Clear Error Logs
To display the stored error messages select „Show Error Show NIBP Logs Clear NIBP Logs
Log“.
The first error message is displayed:
Source: he unit generating the error

Err.Code: Corresponding error code of the software
First Date: Date of first occurence of this error Error No.: 1/10
Source: LIU
2.
First Time: Time of first occurence of this error
First Date: 17.07.2015
Quantity: Anzahl, wie oft dieser Fehler seither First Time: 12:53
aufgetreten ist Error Code: 0800
Last Date: Date of last occurence of this error Quantity: 43
Last Time: Time of last occurence of this error Last Date: 14.08.2015
Last Time: 12:22
be displayed.
[ ] beendet die Fehlerdarstellung
To display the bloodpressure statistics select „Show NIBP

Logs“.
NIBP failed: Number of failed measurements
Mic.Level 1...5: Number of measurements with the

shown microfone signal strength
NIBP failed: 8
(5 = best signal)
Mic. level 1: 3
Mic. level 2: 6
Mic. level 3: 11
Mic. level 4: 22
Mic. level 5: 18
The functions „Clear Error logs“ and „Clear NIBP LOgs“

delete the internally stored errors/statistics.
With the ergoline service program (download from

ergoline website) the error logs and NIBP statistics can be
downloaded onto the PC , stored and printed.
- 138 -
Chipcard-Mode
Ergoselect ergometers with control terminal „T“ are
equipped with an integrated chipcard device to read and Chipcard-Mode
write ergoline chipcards..
No chipcard Only chipcard
The settings define how the ergometer supports those Chipcard possible
chipcards.
No chipcard Chipcard format

The chipcard function is disabled.
Ergoline custo med
Chipcard possible
„Training“ is possible with or without an ergoline chipcard.
Only chipcard
After power on the ergometer waits for an ergoline
chipcard to be inserted - no training is possible without a
chipcard.
The chipcard format can be selected („ergoline format“ or

„custo med format“).
Remote control
ergoselect 10 / 12.
Select „remote control“ in service menu with ENTER.

flashing.

Confirm the MAC address with ENTER.

Select „Exit“ and confirm with ENTER.

- 139 -
Alignment / Calibration control unit T

When a dynamic calibration is performed, the measured PC Mode

Ergometry
curve for regulating the eddy current brake. Training/Test
Manual
Setup

Main Menu

Standard
Default Mode
Betrieb Programme
Protocols
2.
• 400 Watt at 110 rotations / min EKG-Typ
EKG Type Training/Test
Laständerung
Load Change HF-Gurt
HR belt no.
Nummer
Datum/Uhrzeit
Date/Time Regelung
Regulation
• The [ Setup ] key in the main menu opens the
configuration menu. Drehzahl
RPM Ton
Beep Service

Language
Setup menu
• Press [Service] to activate the service menu.

Service
• To prevent settings from being changed by chance, the Standard Betrieb Programme
2.
Enter „999“ with the keyboard displayed and confirm EKG-Typ Training/Test
1 2 3
with [ ]
Laständerung HF-Gurt Nummer4 5 6
Service Code
Datum/Uhrzeit (0* ... 999*)
Regelung 7 8 9
Drehzahl Ton
0 Service
- 140 -
• The service menu displays.
Baudrate 8N1 PC-Mode
2.
Analog Calibration Saddle calibration
• Select „Dynamic load calibration“. ECG-Startpulse Service Date
NIBP Parameter NIBP Calibration
Software Update NIBP Test
Dynamic Load Cal. ECG Pump Pressure
• The line „Calibration Offset“ shows the stored DMS

Offset Value
the line „DMS Value“ shows the actual DMS Offset Static Offset Calibration
Value
Calibration Offset :44
Calibration Gain :0.98
DMS Value :42
Rotation (brake/pedal) :0rpm / 0rpm
LIU load (target/actual) :0W / 0W
Set
• Start the offset calibration with SET
Please Wait ...

DMS Value :42
• The actual value is averaged for 5 sec and stored LIU load (target/actual) :0W / 0W
Set

• Set the calibrator unit to 50 rpm
DMS Value :42
Start
- 141 -
• The line „Rotation (brake)“ shows the measured
rotations/min (issued by the calibrator unit)
[the value „pedal“ is not used in the ergometer) Dynamic Load Calibration at 50 rpm

• The line „LIU load“ shows the target load in Watt- Calibration Gain :1.00
automatically set by the ergometer (e.g. 50 Watt) DMS Value :42
Set
stable Dynamic Load: 55,0 W
Dynamic Load Calibration at 50 rpm
Calibration Offset :3222 1 2 3

Load Watt:3218 4 5 6
DMS Value
• Input the actual measured load value of the calibrator Rotation (brake/pedal) :50rpm / 0rpm
7 8 9
(e.g. 51,3 Watt) with the keyboard an confirm LIU load (target/actual) :50W / 50W
0 Set
with [ ]
Dynamic Load: 55,0 W
• Set the calibrator unit to 110 rpm.

Dynamic Load Calibration at 110 rpm
stable Calibration Gain :1.00
DMS Value :42
• Input the actual measured load value of the calibrator LIU load (target/actual) :50W / 50W
Set
(e.g. 54,1 Watt) with the keyboard an confirm
with [ .] Dynamic Load: 54,1 W
• The ergometer automatically sets the load to 400 Watt
• Wait approx. 20 seconds, until the load display is Dynamic Load Calibration at 110 rpm
stable
• Input the actual measured load value of the calibrator DMS Value :42
(e.g. 403,2 Watt) with the keyboard an confirm Rotation (brake/pedal) :110rpm / 0rpm
with [ .] LIU load (target/actual) :400W / 400W
Set
Dynamic Load: 403,2 W

- 142 -
• The successfull completion of the dynamic load
calibration is confirmed.
• Stop the calibration unit.
• Dismount the calibration unit and reassemble the

cranks / pedals to the eBike.
- 143 -

(manometer)
• Hand pump
Hand pump
- 144 -
NIBP Test


pressing ENTER
NIBP Test
system. NIBP pressure 0 mmHg
CLOSE VALVE
The actual pressure value is displayed.

the manometer.

Test of the internal NIBP pressure system
Note

continue with the NIBP-Test.
- 145 -
NIBP Calibration

measurement system.
Select „NIBP Calibration“ in the service menu .
Offset calibration
During this calibration NO pressure should be present in

the system.
The cuff connector (self closing) has to be opened (use cuff

connector).
NIBP Calibration
1. Remove cuff.
Offset 0 mmHg

Set

Connect the complete measurement system (hand pump,

„NIBP test“.
6. Using the hand pump, apply a fixed pressure of NIBP Calibration

200 mmHg to the system
(control by the external manometer). Gain 200 mmHg
7. Wait several seconds until the pressure is stable; Set
Pressure calibration - gain
- 146 -
Hint
• During a motor calibration the swiveling ergometry unit Chipcard Mode Ergometer Type
1.
has to be fixed in the vertical position!
System Config. Motor Calibration
Error Log Remote Control
Select „Motor calibration“ in the service menu Drive Unit
Touch Calibration
Reset DMS values
Press [Run calibration] and hold the key to perform the

automatic calibration process.. Motor calibration
Press and hold Run calibration
The supine ergometer automatically moves to the end

positions of both motors (TILT min / TILT max / LEAN min / Motor calibration
LEAN max).
The actual test step is shown on the display.
Press and hold Run calibration
Calibration running !
calibrating TILT MAX
Hint
Motor calibration
• The [Run calibration] key has to be kept pressed during
the complete calibration procedure.
Press and hold Continue
resumed by pressing and holding the CONTINUE key
again.
Calibration paused !
- 147 -
The successfull calibration is confirmed on the display.
Motor calibration
Calibration successfull !
After confirming [OK], it is possible to manually adjust the

horizontal position of the supine (this is not necessary in
most cases).
Motor Zero Adjust
LEAN motor  0 
TILT motor  0 
Using the arrow keys adjust the zero position and return to
the service menu with OK.
- 148 -
Software update D, M, P, T
Hint
The software update process is identical for all ergoselect
ergometers. • Always use the latest software version for the appropriate
ergometer.
To load a new version of the internal software into the The software can be downloaded from the ergoline
ergoselect III ergometers, a PC or Laptop with USB or a website (www.ergoline.com / infoportal/software) after
serial port (RS-232) is needed. LOGIN.
To use the ergoemter USB port, a special driver has to be • Use the PC update program included in the software
installed on the PC( virtual COM driver). package.
The driver software can be downloaded from the ergoline

website („Infoportal“ / „Software“) after Login.
Hint
Copy the complete software package onto the PC and
unzip it. • A software update via WiFi or Bluetooth Interface is NOT
possible.
Installed BT/WiFi modules have to be deactivated in the
service menu.
Connect the PC or Laptop with a serial cable or USB cable
with the egometer (Port 1 oder USB).
The software update is started in the service menu.
Activate the service menu in the control unit and select

„Software update“.
The actually installed software version is displayed.
- 149 -
Control unit D / M
Selection of „Show Software rev.“ and confirmation Software Update
with NIBP displays the installed software versions of the
different electronic modules. EF 1.1
Update
Show Software rev.
EXIT
Grp: name of the module Grp. Ap-SW X S-No.

Ap-SW: actually installed version
DTU 1.0 0 80
(if =0 no connection to module)
X: XCUT of software-version (always 0) LIU 1.0 0 105
S-No.: serial number of PCB, if electronically available)
BDE 1.1 0 0
Press the „Arrow down“ button to display the installed Grp: Op-SW: Boot-Lo:
bootloader versions of the different electronic modules. DTU 1.0 0.1
LIU 1.1 0.3
Grp: name of the module
Op-SW: required software version
(has to be equal to the Ap-SW in previous display)
BootLo: actual bootloader version of PCB BDE 1.2 0.3
EXIT
Software Update
Start the software update by selecting „UPDATE“ and
confirm with NIBP. EF 1.1
Update
Show Software rev.
EXIT
- 150 -
Control unit P
Press (↓) to display the installed software versions of the Software Update
different electronic modules.

EF 1.1
UPDATE

Grp: name of the module Grp Ap-SW X S-No.

DTU 1.0 0 80
X: XCUT of software-version (always 0) LIU 1.0 0 105
S-No.: serial number of PCB, if electronically available)
Press (↓) to display the installed bootloader versions of the Grp: Op-SW: Bootlo:
different electronic modules.
DTU 1.0 0.1
Grp: name of the module
LIU 1.1 0.3
Op-SW: required software version
(has to be equal to the Ap-SW in previous display)
BootLo: actual bootloader version of PCB

Start the software update by pressing (↑) and then

„UPDATE“.
- 151 -
Control unit T
The installed software versions of the different electronic
Update
modules are displayed.
Group: SetSW: AppSw: XCUT LP-No: Boot-Sw:
MBU: 1.00 1.00 0 100 0.1
LIU: 1.00 1.00 0 105 0.1

Group: name of the module BPU 1.00 1.07 0 74 0.2
Sel-SW: required software version

(has to be equal to the Ap-SW next column)
X: XCUT of software-version (always 0)
Lp-No.: serial number of PCB, if electronically available)
Boot-Lo: actual bootloader version of PCB
Start the software update by pressing „UPDATE“.
- 152 -
Update
Activate the PC- update program.
Adjust the serial (or virtual) COM-Port used for the

connection with the ergometer.
Press CONNECT to establish the software connection.
As soon as the connection is established, the START button

becomes active (- or an error message appears).
Initiate the update by pressing „START“.
The update progress is displayed on the ergometer display

and on the PC.
After the update is performed, the ergometer has to be

- 153 -
- 154 -
Addendum
Errorcodes Software ergoselect 8 / 10 / 12
Every electronic module of the ergoselect ergometers has its own error codes.
If an error occurs, a hexadecimal code is displayed on the ergometer display and internally stored with date/time of first
occurence and numbers of recurrences.
The displayed hexadecimal code is a combination of single error bits, each representing a special fault condition.
example: Displayed Error Source: DTU

Err.Code: 0018 (hexadecimal)
Bit conversion: 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 (0018 hex)
Bit 15
Bit 14
Bit 13
Bit 12
Bit 11
Bit 10
Bit 9
Bit 8
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Error bits set: Bit 3 LCD communication error
Bit 4 +24V out of range
Note
• A service software to download Error codes and device settings from the ergoselect ergometers is available (downloadable) from
the ergoline website.
Error code bits DTU (Control terminal D / M - PCB)
Bit Error Reaction Display / Info Troubleshooting
0 Illegal program jump Safety shut down - restart ergometer (OFF / ON)
- if error persists:
replace control terminal
1 Wrong SW configuration Warning - perform software update
2 not used
3 LCD communication error Safety shut down - check LCD connection

4 +24V out of range Internal error - check power supply

- check connections:
power supply to switch to LIU
cable DTU <-> LIU
5 not used
6 not used
7 Safety state mode Safety shut down - restart ergometer (OFF / ON)
8 not used
- 155 -
Error code bits MBU (Control terminal P/T - PCB)
0 Illegal program jump Safety shut down - restart ergometer (OFF / ON)
replace MBU
1 Wrong SW configuration Warning - perform software update
2 not used
3 LCD communication error Safety shut down - check LCD connection

replace MBU

cable MBU <-> LIU
5 +5V out of rang Safety shut down
6 +2,5V out of rang Safety shut down
8 RAM Test error Safety shut down - restart ergometer (OFF / ON)
replace MBU
9 SpO2 out of order Internal error - restart ergometer (OFF / ON)

replace SpO2 board
10 Bluetooth error Internal error - restart ergometer (OFF / ON)

check connection Bluetooth
board to MBU
replace bluetooth board
11 WLAN (WiF) error Internal error - restart ergometer (OFF / ON)

check connection WLAN (WiFi)
board to MBU
replace WLAN (WiFi) board
12 not used
12 not used
14 not used
15 not used
- 156 -
Error code bits LIU (Load regulation and interface PCB)
0 To high rotation Warning none

- advise user to cycle less than 130 rpm
1 Load out of limit Warning - advise user to cycle between

30 and 130 rpm
- perform static calibration
2 DMS Offs. invalid Safety shut down - perform static calibration OFFSET
reset DMS default values
replace strain gauge module
3 DMS Gain invalid Safety shut down - perform dynamic calibration

replace strain gauge module

cable DTU <-> LIU
5 +5V out of range Safety shut down - restart ergometer (OFF / ON)
- if error persists: replace LIU
6 Brake not released. Safety shut down - check connections:

LIU <-> brake
LIU <-> strain gauge module
- perform static calibration
reset DMS default values
replace LIU
8 Setup not ready Internal error - restart ergometer (OFF / ON)

check cable DTU <-> LIU
- check connection between
all PCB (e.g. LIU, SMU, BPU)
- replace LIU
9 CAN zykl. Timeout Safety shut down - restart ergometer (OFF / ON)
- check connection between
all PCB (e.g. LIU, SMU, BPU)
- replace LRE
- 157 -
Error code bits BPU (Blood pressure module)
0 cuff loose Warning - check correct placement of cuff

at patient (tight)
- check cuff
1 Micro position Warning - check correct placement of

microphone (see User Manual)
- check microphone in cuff
- replace cuff
2 Leakage Warning - check cuff

- check hoses, hose connections
- check compensation container
- replace pneumatic unit
3 Errror Calibration Module is switched off Internal error - perform NIBP test
- perform NIBP calibration
- replace BPU PCB
4 Error offset Module is switched off Internal error - perform NIBP test
- perform NIBP calibration
- replace BPU PCB
5 not used
6 not used
7 Safety state mode Module is switched off Internal error - restart ergometer (OFF / ON)
replace BPU
8 Setup not ready Module is switched off Internal error - restart ergometer (OFF / ON)
check connection LIU <-> BPU
- replace BPU
9 CAN zykl. Timeout Module is switched off Internal error - restart ergometer (OFF / ON)
check connection LIU <-> BPU
- replace BPU
10 not used
11 not used
12 not used
13 not used
14 not used
15 not used
- 158 -
Display Errorcodes control unit D, M
The control unit M shows errors in a coded form:
Error description displayed code
Rotation too high !!!C01
Load out of limit !!!C02
Cuff loose !!!C03
Check NIBP microphone position !!!C04
NIBP leakage !!!C05
+24 V out of range !!!C06
NIBP malfunction !!!C30
Seat malfunction !!!C31
COM modul malfunction !!!C32
Bluetooth malfunction !!!C33
Wifi malfunction !!!C34
Handlebar malfunction !!!C35
- 159 -
ergoline GmbH
Lindenstrasse 5
72475 Bitz
Germany
Fon.: +49 (0) 7431 - 98 94 0
Fax: +49 (0) 7431 - 98 94 128
email: info @ ergoline.com
http: www.ergoline.com

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Service Manual Ergoselect 8 10 12 Rev02 en PDF

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ergoselect III service manual

201000586000 • Version 2021-11-17 • Rev. 02 • english

Preventive Maintenance / Funtional tests . . . . . . . . . . . . . . . . . . . . . 11

Electronic modules / Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Servicemenü Control unit D (integrated) / M (external) . . . . . . . . . . . . . . 93

Service menu control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Alignment / Calibration control unit P. . . . . . . . . . . . . . . . . . . . . . 120

Service menu control unit T. . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Software update D, M, P, T . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

• This manual is in conformity with the instrument at printing date.

• This manual is valid for the following instrument types:

with control unit D / M / P / T and all optional modules

and software versions from EF 1.4

Phone: +49-(0)-7431 - 9894 -0

• The device fulfills the requirements of standard

• The ERGOLINE quality management system complies

• Use original spareparts only.

Inspection according to German Medical

Technical Safety Inspections and Inspections of the

Static and dynamic inspections of the ergometer must be

Calibration instructions for the NIBP module can be found

The measurement results must be documented in the

According to the German Medical Device Operator

• ergoselect 8 / 10 / 12 are protection class I devices (connection to protective ground)

• preventive maintenance has to be performed every 2 years

Functional test ergoselect 8

Expected result: No instability Pass/Fail

• Visually inspect the device:

Expected result: No damage or wear detected Pass/Fail

• Check functionality of castors and brakes (devices with castors only):

Expected result: all 4 castors and brakes ok Pass/Fail

Expected result: no damage, wear or weakness Pass/Fail

• Check funcion of both gas springs on head support

Expected result: no damage, wear or weakness Pass/Fail

• Check shoulder supports:

Expected result: no damage, wear or weakness Pass/Fail

Expected result: no damage, wear or weakness Pass/Fail

• Check cranks and pedalshoes:

Expected result: Cranks, pedalshoes and belts OK Pass/Fail

Expected result: Load is set and changes as expected Pass/Fail

• Units with NIBP module:

Expected result: BP values are displayed and in proper range Pass/Fail

• If ergometer is remote controlled from ECG recorder or PC-ECG system:

Expected result: Ergometer can be controlled by external unit Pass/Fail

Expected result: No instability Pass/Fail

• Visually inspect the device:

Expected result: No damage or wear detected Pass/Fail

• Check functionality of castors and brakes (devices with castors only):

Expected result: all 6 castors and brakes ok Pass/Fail

Expected result: no damage, wear or weakness Pass/Fail

• Visual inspection of supine motor:

Expected result: no damage, wear or weakness Pass/Fail

• Check saddle unit:

Expected result: no damage, wear or weakness Pass/Fail

• Check easy movement of ergometry unit:

Expected result: no damage, wear or weakness Pass/Fail

Expected result: Cranks, pedalshoes and belts OK Pass/Fail

• Check supine motor with remote control (cable or wireless):