250600dlsad0269 Exde00 15

ZUBAIR OIL FIELD DEVELOPMENT PROJECT
Cathodic Protection Scope of Work
EPC for Water Injection Network Installation
ISSUED FOR
EX-DE 00 20/10/16 M.Hijazi M.Hijazi H.Hammami C. Ialenti R. Dellacecca
APPROVAL
Validity Rev.
Status number Prepared Checked Contractor Contractor Company
Date Description
by by Checked Approval Approval
Revision Index
Company logo and business name Project name Company Identification
ZUBAIR OIL FIELD 250600DLSAD0269

DEVELOPMENT
eni iraq b.v. Job N.
Contractor logo and business name Contractor Identification
OGI002-PL-0270-00
Drake & Scull International PJSC
Contract N. 5000008451
Vendor logo and business name Vendor Identification
Order N.
Facility Name Location Scale Sheet of Sheets
ZUBAIR OIL FIELD – WATER
ONSHORE n. a. 1 of 16
INJECTION NETWORK INSTALLATION
Document Title Supersedes N. XXX (SOC NUMBER)
Cathodic Protection Scope Of Work Superseded by N.

Plant Area Plant Unit
N.A. N.A.
Software: Microsoft Word 97-2003 File N° 652546198.doc
This document is property of eni Iraq B.V.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Owner Logo and business name Company Identification Owner Identification Revision Index Sheet of Sheets
of document Owner
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Status N. 2 / 16
250600DLSAD0269 OGI002-PL-0270-00
EX-DE 00
REVISION HISTORY
Rev. Date Nr. of Description

sheets
EX-DE 00 20/11/2016 16 Issued for Approval

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INDEX
1 General............................................................................................................................................ 4
1.1 Scope of the Document.......................................................................................................... 4
2 Abbreviations and Glossary........................................................................................................ 4
3 Reference Documents.................................................................................................................. 6
3.1 Previous Zubair EPC Phase Documents................................................................................6
3.2 Company Standard................................................................................................................. 8
3.3 International Rules, Codes and Standard...............................................................................8
4 Scope of Work Overview............................................................................................................ 10
4.1 General................................................................................................................................. 10
4.2 North Complex and Hammar Mishrif Area............................................................................11
4.3 Upper Medial Complex and Hammar Area...........................................................................11
4.4 Lower Medial, South Complex and Zubair Mishrif Area........................................................12
4.5 Installation activities.............................................................................................................. 12
4.6 Engineering........................................................................................................................... 16

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1 General
1.1 Scope of the Document
A. The contractor shall design, furnish and install all materials and equipment and provide all
labor necessary to complete the work in accordance with the typical drawings and/or listed
below and all other work and miscellaneous items. Work design and execution including both
temporary and permanent cathodic protection for 11 water injection flow lines.
2 Abbreviations and Glossary
AC: Alternating Current

a.r.: As required
CCTP: Cased Crossing Test Point
CP: Cathodic Protection
CPS: Cathodic Protection System
DC: Direct Current
DGS De-Gassing Station.
EPC: Existing Pipeline Crossing
ETP: Equipotential Test Point
GB: Groundbed
HEPR: High Module Ethylene Propylene Rubber
HMVPE: High Molecular Weight Polyethylene
NDB: Negative Distribution Box
PJB: Positive Junction Box
PVC: Polyvinyl Chloride
PVDF: Irradied Polyvinylidene Fluoride
SGP: Safety Grounding Point
SIJ: Shunt Insulating Joint
STP: Standard test point
TCP: Temporary Cathodic Protection
TL: Transfer Line
TP: Test Point
UCTP: Uncased Crossing Test Point.
For the purpose of this specification, the following definitions shall apply:
PROJECT ZUBAIR OIL FIELD DEVELOPMENT PROJECT

COMPANY ENI Iraq B.V.
CONTRACTOR DRAKE & SCULL INTERNATIONAL (DSI)
SUBCONTRACTOR means Sub-Contractor for the cathodic protection
system

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3 Reference Documents
Design and installation of cathodic protection systems shall be carried out in compliance
with Iraqi normative documents. In case of conflict with local rules the matter shall be
investigated in detail.
In case of conflict between the content of Project documents and other documents, other
than local rules, the order of preference is as follows:
1. Project documents
2. Company standards
3. International rules, codes and standards
4. Manufacturer’s technical documentation.
3.1 Previous Zubair EPC Phase Documents
/B1/ 00250600DERS4171S Zubair field - preliminary general CP survey

report
/B2/ 00250600DERB4181S River water pipeline, flowlines and water
Trunklines CP Basis of design
/B3/ 00250600DESG4182S River water pipeline, flowlines and water
inject.Trunklines CP system philosophy
/B4/ 00250600DEST4184S River water pipeline, flowlines and W.I
Trunklines CP material specification
/B5/ 00250600DEST4185S RWP,and Water Injection trunklines
Temporary CP material technical
specification
/B6/ 00250600DEDQ4192S RWP, and water Injection Trunklines
Temporary CP installation drawing
/B7/ 00250600DEDQ4193S RWP, flowlines and water Trunklines CP
Groundbed installation drawing
/B8/ 00250600DEDQ4194S RWP, flowlines and water Trunklines CP
Test Points installation drawing
/B9/ 00250600DEGB4195S River water pipeline, flowlines and water
Trunklines CP Anodes IDS
/B10/ 00250600DEGB4196S River water pipeline, flowlines and water
Trunklines CP T/R Unit IDS
/B11/ 00250600DEGA4197S RWP, flowlines and water Trunklines CP
Anodic Grounbed material data sheet
/B12/ 00250600DEGA4198S River water pipeline, flowlines and W.I.
Trunklines CP T/R unit data sheet
/B13/ 00250600DEGA4200S River water pipeline, flowlines and W.I.
Trunklines CP cables data sheet
/B14/ 00250600DEST4207S RWP, flowlines and W.I. Trunklines CP
system installation specification
/B15/ 00250600DERB4209S CPS 1&14 single line diagram
/B16/ 00250600DERB4210S CPS 10&11single line diagram
/B17/ 00250600DERB4211S CPS 2&15 single line diagram
/B18/ 00250600DERB4212S CPS 6, 7 & 8 single line diagram
/B19/ 00250600DECI4214S River water pipeline, flowlines and
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W.I.Trunklines - CP calculation report - CPS

1&14
/B20/ 00250600DECI4215S River water pipeline, flowlines and W.I.
trunklines - CP calculation report - CPS 4&5
/B21/ 00250600DEDL4218S River water pipeline, flowlines and water
Trunklines CP layout for CPS12
/B25/ 00250600DEDL4224S River water pipeline, flowlines and Water I
/B27/ 00250600DEDL4226S River water pipeline, flowlines and W I
Trunklines CP layout for CPS9 and CPS14
/B30/ 00250600DERB4248S CPS9, 12 & 13 single line diagram
/B31/ 00250600DERB4249S CPS3&16 single line diagram
/B32/ 00250600DERB4250S CPS4&5 single line diagram
/B33/ 00250600DECI4251S River water pipeline, flowlines and w. i.
Trunklines - CP calculation report - CPS
2&15
/B34/ 00250600DECI4252S River water pipeline, flowlines and w. i.
trunklines - CP calculation report - CPS
10&11
/B35/ 00250600DECI4253S River water pipeline, flowlines w. i.trunklines
CP calculation report CPS 6, 7, 8, 9, 12 &
13
/B36/ 00250600DECI4254S River water pipeline, flowlines w. i. trunklines
- CP calculation report - CPS3&16
/B37/ 00250600DEDG4255S River water pipeline, Flowlines and water inj.
trunklines and CP Stations key map
/B38/ 00250600DEDL4256S River Water Pipeline, flowlines and Water
Injection Trunklines CP layout for CPS15
/B39/ 00250600DEDL4257S River Water Pipeline, flowlines and W.I.
Trunklines CP layout for CPS4 and CPS16
/B40/ 00251200BARS95001 Electrical resistivity measurement report for
Hammar Mishrif DGS.
Zubair DGS.
Zubair Mishrif DGS.
Hammar DGS.
Rafidiya DGS.

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3.2 Company Standard
00300.PLI.COR.SDS Dielectric joints for pipeline isolation
02977.VAR.COR.SPC Cathodic protection planning of maintenance

operations on cathodic protection plant
components
05497.VAR.ELE.SPC Construction methods for electrical material

for tropical climates (tropicalization)
20165.EQP.ELE.FUN Transformer-Rectifier Unit for cathodic

protection systems
20169.EQP.ELE.FUN Power and control electric cables
20208.VAR.ELE.SDS Electrical power system
20210.VAR.ELE.SDS Earthing and lightning protection system
27589.VAR.COR.PRG Guidelines for design and construction of

cathodic protection systems
3.3 International Rules, Codes and Standard
The last revision of the following codes shall be applied.
ASTM (American Society for Testing Materials)
ASTM B 265 Specification for Titanium and Titanium alloy

strip, sheet and plate
ASTM B 338 Specification for seamless and welded

Titanium and Titanium alloy tubes for
condensers and heat exchangers
ASTM B 843 Standard specification for Magnesium alloy

anodes for cathodic protection
European Standards
EN 13509 Cathodic protection measurement

techniques
EN 15257 Cathodic protection – Competence levels

and certification of cathodic protection
personnel

of document Owner
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EX-DE 00
EN 50162 Protection against corrosion by stray current

from DC systems
IEC (International Electro-Technical Committee)
IEC 60079 Electrical apparatus for explosive gas

atmosphere
IEC 60332 Test on electrical cables under fire

conditions - Part 3: Tests on bunched wires
or cables
IEC 60502 Extruded solid insulated power cables for

rated voltages from 1 kV up to 30 kV
IEC 60529 Classification for degree of protection

provided by enclosures
IEC 60890 A method of temperature-rise assessment

by extrapolation for partially type tested
assemblies (PTTA) of low voltage
switchgear and control gear
ISO (International Organization for Standardization)
ISO 15589-1 Petroleum and natural gas industries -

Cathodic protection of pipeline
transportation systems - Part 1: On-land
pipelines
NACE (National Association of Corrosion Engineers)
NACE SP0177 Mitigation of alternating current and lightning

effects on metallic structures and corrosion
control systems
NACE SP0286 The electrical isolation of cathodically

protected pipelines
NACE SP0572 Design, installation, operation and

maintenance of impressed current deep
ground beds
NACE TM0102 Measurement of protective coating electrical

conductance on underground pipelines

of document Owner
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4 Scope of Work Overview
4.1 General
Work included in this section consists of the design, supply and installation of all components of the
cathodic protection system, including anodes, pin brazing, cables, test stations, coating repair,
joint bonds, and any other work necessary to complete the installation.
This section describes for each area, the flowlines in project and the relevant documentation
produced during the previous phase, that shall be used as references for the new
design phase to be realised by Subcontractor.
The new water injection flowlines in project have the scope to complete and finalize the general
pipelines, trunklines and flowlines (oil and water) system already installed during the
previous phase. For this reason, Subcontractor shall:
 analyse and fully understand the relevant documentation already issued (see cap.
5.2);
 perform a field survey in order to verify the existing CP systems (from previous
Zubair phase or derived by other project in the same area);
 design the temporary and permanent cathodic protection system for the new water
injection flowlines in project in accordance with codes, philosophy and input
data (as soil resistivity values) already used in the previous phase and listed in
the issued documentation (see cap. 5.2);
Since the existing CP network (realized with different CPS) was built taking into account the
future system expansion, Subcontractor main scope is to protect the new water
injection flowlines maximizing the use of existing CPS in the different project areas.
It has to verify if the existing CPS are able to protect also the new flowlines through simple
connection without other modification of the system.
In case of existing CP systems are not able to protect the new flowlines in project, the design of
new system shall be foreseen, according to the actual configuration, available spaces
and existing constraints.
In his design, Subcontractor shall take into account and mitigate the mutual possible
interferences between existing and new cathodic protection system.
For technical characteristics of the new water injection flowlines in project, see ref. Error:
Reference source not found
and Error: Reference source not found.
For details about flowlines routing and well head position, see ref. Error: Reference source not
found.

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4.2 North Complex and Hammar Mishrif Area
4.2.1 Flowlines in project
APPROX.
ITEM DESCRIPTION NOTE
LENGTH (m)
10” new UG flowline from NCS to The existing 6”
connection area with existing 6” flowline flowline was not
(connecting well ZB-075 to ZB-099) included in the
1 100
design performed
during the previous
phase.
10” UG flowline connecting the existing
2 120
10” line to well ZB-272
3 10” new UG flowline from NCS to well 4496 NEW FLOW LINE
WI-4
4.3 Upper Medial Complex and Hammar Area
APPROX.
LENGTH (m)
10” UG flowline from existing flowline Well ZB-278 was
1 (that connect UMCS to well ZB-278) to 150 named WI AH23 in
well ZB-219 the previous phase
10” new UG flowline from well ZB-105 to Well ZB-234 was not
2 well ZB-234 3300 included in the
previous phase
3 WI-2 to ZB-223 1866
4 AH-21 to ZB-223 1962
5 ZB-094 to UMCS 4554
6 WI-1 to ZB-094 1619

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4.4 Lower Medial, South Complex and Zubair Mishrif Area
APPROX.
LENGTH (m)
10” new UG flowline from well ZB-207 to Well ZB-280 was not
well ZB-280 included in the
previous phase. Well
1 693
ZB-207 was named
WI 120S in the
previous phase
10” new UG flowline from wSCS to well
2 189
ZB-082
10” new UG flowline from LMCS to well .
3 3199
ZB-074
4 10” new UG flowline from LMCS to well
5990
ZB-221
5 10’’ new flowline from SCS to well WI-3 2004
4.5 Installation activities
4.5.1 Underground
Underground cable-to- pipe connections shall be carried out by using pin brazing
equipment.
The process shall be carried out as follows:

 prior to execute any operation, be sure not to be into hazardous areas. If
there’s any doubt, execute test with explosimetry;
 clean pipe steel surface removing the external coating and mechanically
brushing the steel surface. Degree of cleaning shall be SA 2 ½ as per ISO
8501;
 cable shall be securely positioned by nylon strip around the pipe
approximately 150 mm from the weld site;
 attach the magnetic earth lead attachment to the cleansed surface;
 insert the correct pin and ferrule and adjust the pin brazing gun, then locate
the brazing pin on the steel at the required location;
 apply sustained pressure on the brazing gun so that full contact is made
between the ferrule and the steel surface (when using threaded pins);
 hold the brazing gun firmly and close the circuit by squeezing the trigger.
Keep the trigger depressed until the braze is completed;
 After about 2 seconds the fuse wire should break and the braze will be
compete;
 in the event of a fuse not breaking after normal time, withdraw the brazing gun
completely from the work keeping the trigger depressed;
 after the fuse has broken, hold the brazing gun in place for a further 3
seconds to allow the braze to set;
 remove the brazing gun by pulling straight off in line with the pin; if the ferrule
has remained in the tool break out by levering against a suitable edge.
Once pin brazing has been executed, Contractor shall check the cable
connection by means of:
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 visual check;
 pull out test, having the purpose to verify the good mechanical outcome of the
connection. It shall be carried out by applying traction parallel to pipe direction
not less than 1500 N to the connected cable;
 electrical check.
Unacceptable connections shall be removed by grinding, taking care of not to

reduce the pipe thickness. New connections shall be made in another area (at
least 300 mm apart).
Provide adequate cable tail slack to avoid any stress on cable to structure
connection during burial activities.
4.5.2 Above ground
Above ground cable-to-pipe connections, including surge diverters, shall be

carried out by lugging the cable on a carbon steel plate welded on the pipeline by
continuous arc welding in the interest position.
The cable shall be connected to the threaded stud by using a crimped or brazed
electrolytic tinned copper lug, nut and washer.
The cable lug shall be suitably sized to fit the cable cross section and the
threaded stud bolt.
Once the connection has been executed, Contractor shall check the cable
connection by means of:
 visual check;
 pull out test, having the purpose to verify the good mechanical outcome of the
connection. It shall be carried out by applying traction parallel to pipe direction
not less than 1500 N to the connected cable;
 electrical check.
Upon positive results of required checks and tests, every bolted connection shall
be sealed with epoxy resin.
For cable-to-pipe connection details TP installation drawings.
4.5.3 Coating restoration

After the cable-to-pipe connections are made, pipe coating shall be restored by
suitable coating restoration patch/cap.
For detailed operations refer to the supplier instructions of restoration

patches/caps.
4.5.4 Connecting cables
The installation of every buried CP connecting cable shall include, as a minimum,

the following operations:
 digging of suitably sized trench, at 0.80 m depth, from cable-to-pipe
connection to associated test point;
 laying of cable(s) on a soft pad made with native soil, freed of stones;
 partial backfilling of cable(s) with same material used for padding;
 final backfilling with native soil;
 restoration of grade level and cleaning of interested area after works.
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At each foreign buried steel pipeline crossing or parallelism (to be monitored by

an EPC or ETP type test point), prior to connect monitoring and bonding cables
to other’s pipeline, the Contractor shall agree with the pipeline’s owner upon
cable-to-pipe connection method and procedure.
The installation of every above ground connecting cable shall include, as a
minimum, suitable mechanical protection by galvanised steel conduit where
cables comes on surface from underground.
Cables shall be handled and laid with extreme care because any damage to the
insulation and/or sheathing may result in premature cable failure. During
installation the cable reel shall be supported so that cable may be pulled from the
reel without causing twisting.
Once cables have been laid, Contractor shall check cables for electrical
continuity.
One end of each cable shall be connected to the pipe, to the reference electrode
cable or to the zinc ribbon for earthing. The second end shall be connected to the
respective terminal block, installed into junction boxes or TPs or directly to T/R.
When necessary, cables ends shall be provided with copper compression lugs
4.5.5 Cable identification codes
Each cable end shall be suitably identified by a coloured heat shrinkable sleeve
and by a plastic tag with its identity and origin written on.
Cable Section Color

Power Positive 1x50 mm2 Red
Power Negative 1x25 mm2 Blue
Measuring Negative 1x10 mm2 Yellow
Electrode 1x10 mm2 Black
Earthing 1x25 mm2 Yellow / Green
Bonding 1x25 mm2 Gray
4.5.6 Test points and junction boxes
Each TP and junction boxes shall be installed outside hazardous areas.

These facilities shall be installed including, as a minimum, the following
operations:
 erection of the steel reinforced concrete base, complete with a lean concrete
layer and non-metallic conduits for the entrance and the escape of all cables;
 assembly and mounting of the TP or junction box on the concrete base;
 installation of components inside TP boxes as shown on test points
installation drawing.
 Insertion of cables into the TP or junction box through the provided conduits;
 for boxes on pipe support, support pipes shall be used as cable ducting, in
every other case cables shall run into the boxes through non-metallic provided
conduits;
 connection and identification of cables at TP or junction box terminal block;
 sealing of conduit ends with sealing foam;
 restoration of grade level and cleaning of interested area after works.
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4.5.7 Surge diverters

Installation of surge diverters (also commonly referred as spark gaps) shall be
carried out to protect the insulating joints against high voltages such as may be
induced by lighting strike or fault currents in overhead power lines.
Installation of spark gaps shall include, as a minimum, the following operations:

 welding of steel plates upstream and downstream of interested insulating
joints, if not factory-applied on insulating joint sleeves;
 lugging of spark gap body on provided steel plate; cables shall be firmly fixed
to steel plate by means of a M10 galvanized hexagonal head bolt, a M10
galvanized nut and washer, as indicated in TP installation drawing details.
 connections shall be insulated by application of suitable epoxy resin;
 lugging of spark gap cable tail on opposite steel plate.
4.5.8 Zinc ribbon for SGP earth grounding

In correspondence of SGP, the earth grounding shall be constituted by a zinc
ribbon, 60 m long.
The ribbon shall be laid parallel to the closest pipe to the SGP box, not less than
300 mm apart from any metallic structure, and shall be covered with graded soil.
4.5.9 Permanent reference electrodes (CSE and ZSE)
Before installation of reference electrode (CSE or ZSE) the potential deviation

shall be compared versus a standard reference electrode of same typology
immersed in water or wet soil, according to Manufacturer’s instructions and
recorded on a suitable form. Electrodes having deviation higher than ±100 mV
are not acceptable and shall be rejected.
Damaged or ineffective electrodes shall not be used and marked as “Defective”.
Electrodes location shall be checked to comply with the design. The electrodes
shall be installed according to Manufacturer’s instructions and TP installation
drawing details.
Fixed CSE shall be laid inside a backfill groundbed composed by gypsum and
bentonite (previously mixed with water) and placed at about 500 mm apart from
the lateral pipeline lateral border for ZSE add to mixture Sodium Sulphate as
indicated.
After installation the cables and the electrodes shall be protected from any
damage due to on-going construction work.
The electrode cable tails and the test cable to the structure shall be terminated in
a terminal block.

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4.6 Engineering
The contractor will issue the following engineering documents:
1-Installation drawings and material specifications

2-Cathodic protection material data sheet
3-Cathodic protection calculation reports for both temporary and permanent systems
4-Cathodic protection single line diagram for CPs 7,8,9 and 10.
5-Technical data sheets for test point enclosures, reference electrodes and cables.
6-Required material take off for CP
7-Cathodic protection commissioning procedure


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ZUBAIR OIL FIELD DEVELOPMENT PROJECT

Cathodic Protection Scope of Work

EPC for Water Injection Network Installation

ZUBAIR OIL FIELD 250600DLSAD0269

Cathodic Protection Scope Of Work Superseded by N.

Rev. Date Nr. of Description

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

1.1 Scope of the Document

2 Abbreviations and Glossary

AC: Alternating Current

PROJECT ZUBAIR OIL FIELD DEVELOPMENT PROJECT

This document is property of eni Iraq B.V.

This document is property of eni Iraq B.V.

3.1 Previous Zubair EPC Phase Documents

/B1/ 00250600DERS4171S Zubair field - preliminary general CP survey

W.I.Trunklines - CP calculation report - CPS

This document is property of eni Iraq B.V.

3.2 Company Standard

00300.PLI.COR.SDS Dielectric joints for pipeline isolation

02977.VAR.COR.SPC Cathodic protection planning of maintenance

05497.VAR.ELE.SPC Construction methods for electrical material

20165.EQP.ELE.FUN Transformer-Rectifier Unit for cathodic

20169.EQP.ELE.FUN Power and control electric cables

20208.VAR.ELE.SDS Electrical power system

20210.VAR.ELE.SDS Earthing and lightning protection system

27589.VAR.COR.PRG Guidelines for design and construction of

3.3 International Rules, Codes and Standard

The last revision of the following codes shall be applied.

ASTM (American Society for Testing Materials)

ASTM B 265 Specification for Titanium and Titanium alloy

ASTM B 338 Specification for seamless and welded

ASTM B 843 Standard specification for Magnesium alloy

EN 13509 Cathodic protection measurement

EN 15257 Cathodic protection – Competence levels

This document is property of eni Iraq B.V.

EN 50162 Protection against corrosion by stray current

IEC (International Electro-Technical Committee)

IEC 60079 Electrical apparatus for explosive gas

IEC 60332 Test on electrical cables under fire

IEC 60502 Extruded solid insulated power cables for

IEC 60529 Classification for degree of protection

IEC 60890 A method of temperature-rise assessment

ISO (International Organization for Standardization)

ISO 15589-1 Petroleum and natural gas industries -

NACE (National Association of Corrosion Engineers)

NACE SP0177 Mitigation of alternating current and lightning

NACE SP0286 The electrical isolation of cathodically

NACE SP0572 Design, installation, operation and

NACE TM0102 Measurement of protective coating electrical

This document is property of eni Iraq B.V.

4 Scope of Work Overview

This document is property of eni Iraq B.V.

4.2 North Complex and Hammar Mishrif Area

4.2.1 Flowlines in project

4.3 Upper Medial Complex and Hammar Area

4.3.1 Flowlines in project

This document is property of eni Iraq B.V.

4.4 Lower Medial, South Complex and Zubair Mishrif Area

4.4.1 Flowlines in project

4.5 Installation activities

The process shall be carried out as follows: