CONTROL PANEL TRAINING

Training Department
Ihsan Yavuz ERMIS - 2016
 CONTROL PANEL TRAINING

Standard Control Panels

P602 Control Panel P732 Control Panel

 DSE 6020 control module  DSE 7320 control module

 From 8 to 200 kVA  From 220 to 2500 kVA
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Control Panel Internal Connections

Control module Control circuit Engine and Mains

electrical connections electrical connections alternator reference
reference connections
connections
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Transfer Panel
Load Mains circuit
output bus braker

Gen-set
circuit braker
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Battery Chargers
Output : Input :
 13.8VDC 5A  198-264VAC 2,7-3,3A
 27.6VDC 5A

 RFI filter
 Efficiency %80
 Weight: 380gr. , aluminium alloy case
 Long life (10.000 hours)
 Sigorta value : 6A
 Operating condition is 0°C to 60°C

 Charge characteristic line according to DIN41772 / DIN41773

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RELAYS

Miniature Relays Power Relays

 Basic circuit relay  Fuel selenoid relay

 Starting selenoid relay
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Fuses and Circuit Braker

Circuit Braker
Fuse

 Canopy lamp fuse

 Control module mains reference fuse
 Control module gen-set reference fuse
 Engine block heater circuit braker
 Control module circuit braker
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Current Transformer

 Loss of secondary current 1 amper current

transformer is less than secondary current 5 amper
current transformer.

 secondary current 5 amper current transformer has

got less winding coil according to secondary current 1
amper current transformer and therefore it is cheaper
and lighter.

During the current transformer connection,

should be connected carefully about link
direction. Specially on 3 phases system, faulty
connection will change phase angle between
current and voltage and cause incorrect
measurement.
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Gen-Set (Alternator Protection) Output

Circuit Braker (Optional)
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Circuit Brakers Which We Use in AKSA :
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Circuit Brakers Which We Use in AKSA :

Circuit Braker (Contactor)

Circuit Braker with Motorized

 Opening coil (for synchronous application)

 Closing coil (for standard and synchronous aplication)

 Low voltage coil (for standard and synchronous aplication)
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Special Project Panels

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ELECTRICAL SYMBOLS

No SYMBOL DEFINITION No SYMBOL DEFINITION

Emergency stop
1 Relay winding coil 6
button

Normally open
2 7 Selector switch
contact (NO)

Normally closed
3 8 Button
contact (NC)

4 Circuit Braker 9 horn

5 Fuse 10 Timer relay

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ELECTRICAL SYMBOLS

No SYMBOL DEFINITION No SYMBOL DEFINITION

11 Electronics unit 16 Connector

12 Rectifier 17 Potentiometer

13 Grounding 18 Voltmeter

Current/voltage A
14 19 Ammeter
transformer

15 Lamp 20 Hz Frequencymeter
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ELECTRICAL SYMBOLS

No SYMBOL DEFINITION No SYMBOL DEFINITION

21 kWh Aktive meter 26 220V plug

22 kVARh Reactive meter 27 Circuit braker

Temperature Circuit braker

23 28
indicator with motorized

24 Pressure indicator 29 Generator

Lightning
25 30 Mains
conductor
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ELECTRICAL SYMBOLS

No SYMBOL DEFINITION No SYMBOL DEFINITION

AC electrical
31 36 Level switch
motor

32 Starter 37 Solenoid valve

33 Battery 38 Sender (sensor)

Charging
34 39 Time hour
alternator

Heater
35
(resistance)
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Standard Single Line Drawing :

Gen-Set Mains

Gen-Set Ouptput
Circuit Braker
(Optional)

Transfer Panel

Gen-Set Electrical interlock Mains

Circuit Circuit
Braker Braker

LOAD
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Electrical Drawing Software Program
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E-Plan First Page

 Page number
 Total page number
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Reading a Project on E-Plan
 Each page (0 – 9) is divided into 10 columns. Each column includes under its
area.
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Reading a Project on E-Plan

No connection point

Connection point
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Reading a Project on E-Plan

 The cable that goes from the page  The cable that comes to page
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Reading a Project on E-Plan

Number 202 cable Number 225 cable

that goes to column number 8 that comes from column number 7
of page number 11 of page number 11
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Reading a Project on E-Plan

Cable number

Electronic unit
terminal number
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Reading a Project on E-Plan

Used contacts of relay :

 Contact number
 Page and column number
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Reading a Project on E-Plan

 Dashed line section is showing outside the control panel (engine

wiring, alternator wiring, fuel feeding wiring, remote panel, ...).
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Reading a Project on E-Plan

 For special projects on each page shows the different

connections diagrams.

 Control panel connection diagram

 Engine wiring connection diagram
 GCS panel connection diagram
 Transfer panel connection diagram
 Fuel feeding connection diagram
 Remote panels connection diagram
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