Fadal Maintenance Manual

CHART 10 DA S HED S YM B OLS

KE YB OA RD
KEYBO ARD AP PLY TO CE NORM
EUROPEA N M ACHINES
10-18-95 ONLY

YE S IS MILL YE S MA KE S URE ALL CHE CK THAT DOOR

IS ENTI RE TES T F OR 5V
WAI TING FOR DO ORS ARE CLOS ED, SWI TCHES A RE
KE YB OA RD AT KE YB OA RD
DO OR TO BE THEN O PE N AND CLOSE CO NNECTE D (1060 J13)
LO CKE D UP? (1090)
ACTUATED? FRONT DO OR AND WO RKING

10.1 NO 10. 1.2 10.1.3 10. 1.4

10.1.1 NO

WILL NOT NO
POSS IBLE CAUSES:
CO NTINUE YE S 32M P ?
KE Y BOA RD ( 1090)
TO JOG WHEN JOG
1030
BUTT ON IS HE LD
1040 10. 1.2a YE S
DO WN?
MA KE SURE LE D ON
10. 2 10. 2.1 1030 IS BLINK ING.
DO ES YE S
NO CHANGE POSITION IF NOT , P RES S
DISP LAY
OF CNC/DOS SWIT CH EM ERGE NCY ST OP
CHA NGE ?
AND RE SE T CP U
GO TO 10.1.2a.1 (1400 B OA RD).
KE YBOARD T ES T 10. 1.2a.2 NO
IN DI AGNOS TI CS 10. 1.2a.3

10. 3 DI SCONNE CT
CHE CK CAB LE TO 1060.
SE RIAL PO RT
CHE CK 1040 BO ARD.
ARE FROM 1090
CHE CK 1030 BO ARD.
STA RT, SLIDE CHECK WIRING TO TO P C (J15)
YE S
HO LD, OR E S TOP SWITCHES. 10. 1.2a.4
BUTT ONS (NOT KE Y S) 10. 1.2a.2a
ERRA TIC? RE P LACE CONTACTS .
CHE CK ALL P OW ER
10.4 10. 4.1 NO CO NNECTI ONS TO
PROB LEM
KE YB OA RD (1090) .
NO SOLV ED?
POW ER O FF M ILL
AND RE ST ART.
POS S IBLE P ROB LE M S:
TOO LIGHT A TOUCH 10. 1.2a.2b YE S
SOM E YE S 10. 1.2a.5
KE Y PA D
KE YS DO NO T
KE Y BOA RD (1090)
WORK ? UP DA TE
CAB LE TO 1060
TO LA TE ST
1040 BO ARD
1090 SOF TWA RE
10.5 NO 10.5.1
10. 1.2a.6

POSS IBLE PROB LE M S:

WRONG YE S KE Y PA D IF PROB LEM RECURS,
KE YS KE Y BOA RD ( 1090) RE P LACE K EY BO ARD
DI SP LAYED? CAB LE TO 1060 LO GIC
1040 BO ARD (1090)

10.6 NO 10.6.1
10. 1.2a.7

MA KE SURE J OG
MP G YE S CHECK CABLE RE P L ACE
WAS P RES SE D A ND RE P LACE
DO ES NOT CO NNECTI ONS TO KE YB OA RD LOGI C
JOG SW ITCHE S MP G
WORK ? MP G. (1090)
PROP ERLY S ET
10.7
10. 7.1 10. 7.2 10. 7.3 10. 7.4
NO
THE FIRST TIME JOG I S P RESSED, THE KEYBOA RD IN THE K EYBO ARD DIA GNO STI CS NO N-PRINTA BLE CHARACTE RS
LO GIC S E NDS "-J ", THE A XI S ("X ", " Y", "Z", "A" , "B " ARE DIS PLA YE D WI TH A "- ". T HE TAB LE SHO WS THE KE Y AND
OR "C"), A ND THE RES OLUTION ("H", "M ", OR "L"). THE CHA RACT ER T HAT WILL B E DIS PLA YE D.
WHEN JOG IS P RE S SE D A GAIN, THE K EY B OARD STA RT "- B"
SE NDS "-J " ONLY . AUTO "-D"
WHEN T HE M P G IS T URNE D, T HE K E YB OA RD MA NUAL NO DIS PLA Y, EX IT S T ES T
LO GIC S E NDS "-P " FOR A P OS ITIVE TURN O R SING LE S TE P "-H"
"-Q" FOR A NE GA TIV E TURN. JOG "-J "
"-J ", " -P ", A ND "-Q" ARE SI NG LE CHARACT ERS, NOT "-" SP INDLE ON/OF F "-L"
AND "J ". SHIF T-S P INDLE O N/OFF "-O "
THEY A RE DI SP LAY E D IN THE DIA GNOS TI CS W ITH SLIDE HOLD "-A "
THE "-" TO DIFFE RENTI ATE T HE M FROM THE CO OLANT 1 "-C"
LE TT ERS "J ", "P " A ND "Q". CO OLANT 2 "-E "
TOOL I N/OUT "-G "
TURRET CCW "-I"
MIS S ES YE S POSSIBLE CAUSES: TURRET CW " -M "
JOG PULS ES 1030 BA CKS PA CE "_"
FROM MP G? MP G DE LE TE "& "
10.8 ENTE R "-N"
10. 8.1 RA P ID TRAVEL SWIT CH NOT DI SP LAYABLE, SCREEN WILL SHOW " "
NO KE YLO CK S ENT WHEN ES TOP P RES S ED. ~ = LOCKE D
OPT IONA L ST OP ON = '"' O FF = " "
EM ERGE NCY ST OP GENE RALLY NOT DIS PLA YA B LE . ES TO P S E NDS
S TA TUS OF K E YLOCK A ND ES TOP , STA TUS
GO T O O F OP TIO NAL S TO P S WITCH, S TA TUS OF
PA GE 2 OF B LOCK S KIP S WIT CH, A ND STA TUS OF RAP ID
CHA RT 10 T RAV EL SWI TCH. A NY COM BINA TIO N OF
' ' OR '~" ' M AY A PP E AR.
MP G + "-P "
MP G - "-Q"

Figure 16-16 Keyboard

566 Section 16: Troubleshooting March 2003

Fadal Maintenance Manual

CONTINUED
FROM PAGE 1
OF CHART 10 CHART 10 continued (page 2)
KEYBOARD
10-18-95

RETURN TO
CNC MODE

10.9

MISSES DISCONNECT RS232

KEYSTROKES YES CABLE AND TRY AGAIN
OR JOG PULSES IN (MILL LISTENS FOR KEYBOARD
CNC MODE BUT NOT IN AND RS232 INPUT IN MILL MODE.
DIAGNOSTICS? NOISE ON THE RS232 CAN
MASK KEYSTROKES.)

10.10
NO 10.10.1

CHECK +5V AND GND

OTHER POSSIBLE CAUSES:
YES (THIS MAY HAPPEN WIRING FROM
KEYBOARD KEYPAD
ONLY IN CNC MODE POWER SUPPLY TO
(BUT NOT SCREEN) KEYBOARD (1090)
AND NOT IN 1090
DROPS OUT ESTOP (OR REMOTE ESTOPS)
DIAGNOSTICS) (RUN EXTERIOR +5V
OF JOG? REMOTE TOOL IN/OUT
AND GND FOR TEST)
10.11 10.11.1 10.11.2 10.11.3
NO

IF THIS ONLY HAPPENS

COULD BE:
IN CNC MODE AND
CNC YES RUN AXIS CARD 1030
NOT IN DIAGNOSTICS
(AND KEYBOARD) DIAGNOSTICS 1400
IT IS PROBABLY A PROBLEM
DROPS OUT AXIS CARD
WITH ONE OF THE CARDS
OF JOG? OR ???
IN THE CARD CAGE
10.12 10.12.1 10.12.2 10.12.3
NO

ATC
VERIFY THAT
CHANGES
YES 1090 AND 1040
DIRECTIONS WHEN
ARE LATEST
TURRETCCW IS
VERSIONS
HELD DOWN?
WITH UPDATES

10.13 10.13.1
NO

CONSULT
FACTORY

10.14

Figure 16-17 Keyboard (Continued)

March 2003 Section 16: Troubleshooting 567