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INSTALLATION MANUAL

Multi-Function PROTECTION RELAY

GRE110, GRE120, GRE130


Model ‐402A, ‐412A, ‐422A

©TOSHIBA Corporation 2013


All Rights Reserved.
6 F 2 T 0 1 8 8

Safety Precautions
Before using this product, please read this chapter carefully.
This chapter describes the safety precautions recommended when
using the relay. Before installing and using the equipment, this
chapter must be thoroughly read and understood.

Explanation of symbols used


Signal words such as DANGER, WARNING, and two kinds of
CAUTION, will be followed by important safety information that
must be carefully reviewed.

DANGER Indicates an imminently hazardous situation which


will result in death or serious injury if you do not follow the
instructions.

WARNING Indicates a potentially hazardous situation which


could result in death or serious injury if you do not follow the
instructions.
CAUTION Indicates a potentially hazardous situation which if
not avoided, may result in minor injury or moderate injury.
CAUTION Indicates a potentially hazardous situation which if
not avoided, may result in property damage.

 1 
6 F 2 T 0 1 8 8

DANGER
Current transformer circuit
Never allow the current transformer (CT) secondary circuit
connected to this equipment to be opened while the primary system
is live. Opening the CT circuit will produce a dangerously high
voltage.

WARNING
Exposed terminals
Do not touch the terminals of this equipment while the power is on,
as the high voltage generated is dangerous.
Residual voltage
Hazardous voltage can be present in the circuit just after switching
off the power supply. It takes approximately 30 seconds for the
voltage to discharge.

CAUTION
Earth
The earthing terminal of the equipment must be securely earthed.

CAUTION
Operating environment
The equipment must only used within the range of ambient
temperature, humidity and dust detailed in the specification and in an
environment free of abnormal vibration.
Ratings
Before applying AC voltage and current or the power supply to the
equipment, check that they conform to the equipment ratings.

 2 
6 F 2 T 0 1 8 8

Printed circuit board


Do not attach and remove printed circuit boards when the power to
the equipment is on, as this may cause the equipment to malfunction.
External circuit
When connecting the output contacts of the equipment to an external
circuit, carefully check the supply voltage used in order to prevent
the connected circuit from overheating.
Connection cable
Carefully handle the connection cable without applying excessive
force.
Power supply
If power supply has not been supplied to the relay for two days or
more, then all fault records, event records and disturbance records
and internal clock may be cleared soon after restoring the power.
This is because the back-up RAM may have discharged and may
contain uncertain data.
Modification
Do not modify this equipment, as this may cause the equipment to
malfunction.
Disposal
When disposing of this equipment, do so in a safe manner according
to local regulations.

 3 
6 F 2 T 0 1 8 8

Contents

Safety Precautions ...........................................................................1

1. Introduction ...............................................................................5
1.1 This manual .........................................................................5
1.2 Instruction manual ...............................................................5

2. Installation .................................................................................6
2.1 Unpacking............................................................................6
2.2 Electrostatic discharge (ESD) .............................................6
2.3 Storage ................................................................................6
2.4 Mounting..............................................................................6

3. Electrical Connections ............................................................10


3.1 Dimensions........................................................................... 11

4. Connection diagram ................................................................14

 The data given in this manual are subject to change without notice. (Ver.0.0)

 4 
6 F 2 T 0 1 8 8

1. Introduction
1.1 This manual

This manual contains instruction for unpacking and mounting the


model 402A and 422A of GRE110 and GRE120 and model
412A of GRE130 multi-function protection relay.

In addition to this manual, the following products and documents


are contained.
・Multi-function protection relay(GRE110, GRE120 or GRE130)
・Test report
・Two sets of attachment kits for flush mounting
・Two M4x8 screws
1.2 Instruction manual

Please refer to the following Instruction manual for detail of relay


elements etc.
Doc.No. Title Type
6F2T0172 INSTRUCTION MANUAL GRE110
OVERCURRENT PROTECTION RELAY
6F2T0174 INSTRUCTION MANUAL GRE120
MOTOR PROTECTION RELAY
6F2T0176 INSTRUCTION MANUAL GRE130
OVER/UNDERVOLTAGE PROTECTION
RELAY

 5 
6 F 2 T 0 1 8 8

2. Installation
2.1 Unpacking

This product requires careful handling before installation. Examine


the delivered products to ensure that they have not been damaged
during transport.
After unpacking , check that the items described in 1.1 are included.
2.2 Electrostatic discharge (ESD)

The relay contains components that are sensitive to electrostatic


discharge.
2.3 Storage

If the relays do not have to be installed immediately on reception,


they must be stored with protection against dust and humidity in
their original carton.
2.4 Mounting

The relay can be flush-mounted using two mounting attachment


kits.

2.4.1 Mounting dimensions

The outline and panel cut-out size of the relay are shown in the
table below.
Width Height Depth
(mm) (mm) (mm)
Relay size 223 177 168
Panel cut-out 223±0.2 160±0.2 --

 6 
6 F 2 T 0 1 8 8

223 17 127 24

Front View Side View

TB3 TB2 TB1

1 2 1 2
3 4 3 4
5 6
5 6 7 8
7 8 9 10
9 10 11 12

11 12
13 14

217

Rear View Panel cut-out


 for Optional 2 holes-φ4
Communication Port  for Panel mount Jig ( Unit ; mm )
TB3 TB2 TB1
1 2
3 4 1 2 1 2
5 6 3 4
3 4 5 6
7 8
5 6 7 8
9 10
11 12 7 8 9 10
13 14 9 10 11 12
15 16 11 12
17 18 13 14
19 20
21 22
23 24

for Communication Port

Terminal block

Fig. 2.1 Outline of model 402A and 422A


of GRE110 ,GRE120 and GRE130

 7 
6 F 2 T 0 1 8 8

2.4.2 Flush Mounting

For flush mounting in a panel cut-out;


・Mount the case in the panel cut-out from the front of the panel. ;
See Fig.2.1, 2.2.
・Use the mounting attachment kits set ; See Fig.2.3.
・Tighten the M4 screws from the attachment kits ; see Fig.2.4.
The allowed range for the fixing screw tightening torque is
1.0…1.4Nm. Do not tighten the screws too tightly.

+0.2
217 -0.2

+0.2
-0.2
160

Fig. 2.2 Flush mounting the case into a panel cut-out

 8 
6 F 2 T 0 1 8 8

Fig. 2.3. Side view of the relay showing


the position of the mounting attachment kit

Fig. 2.4. Rear view of the relay showing the screw locations
for the mounting attachment kits

 9 
6 F 2 T 0 1 8 8

2.4.3 Attachment kit for Flush Mounting

Fig. 2.5 Outline of attachment kit

This attachment kits can be mounted on a panel thickness of 1 –


2.5mm when the M4x8 screws included with the kit are used.
When mounted on a panel thickness of 2.5-4.5mm, M4x10 screws
together with some spacing washers should be used.

3. Electrical Connections
The rear of the relay comprises 2 terminals.
・TB2 is for CT or VT input and power supply
with M4 screw contacts.
・TB1 and 3 are for BI, BO and RS485 communication
with M3 screw contacts.
Each unit is delivered with sufficient M3 or M4 screws to connect
the relay via a suitable size of ring terminals, with a recommended
of two wires of maximum 2.5mm2 per contact.

 10 
6 F 2 T 0 1 8 8

3.1 Dimensions

3.1.1 Power supply

The power supply for the relay can be either DC (range 24-48Vdc,
110-250Vdc) or AC (110-220Vac-50/60Hz). The voltage range is
specified on the relay indicator plate on front face. The power
supply should be connected to terminals 13 and 14 of TB2 and the
earthing should be connected to terminal 12 of TB2.
A minimum 1.25mm2 wire size recommended.

3.1.2 Current inputs

GRE110 and GRE120 have 4 analogue inputs for phase and earth
current. These measuring inputs cover both 1 A and 5 A nominal
values. The current inputs should be connected to terminals 1 to 8
of TB2. A minimum 2.5 mm2 wire size recommended.

3.1.3 Voltage inputs

GRE130 has 4 analogue inputs for phase or phase to phase and


zero phase sequence voltage related to [APPL] setting. The voltage
inputs should be connected to terminals 1 to 8 of TB2. A minimum
1.25 mm2 wire size recommended.

3.1.4 Binary inputs

The relay has 6 opto-insulated logic inputs. Each input has is


separately powered with a dc voltage. The binary inputs should be
connected to terminals 13 to 22 of TB3.
A minimum 1.25 mm2 wire size is recommended.

3.1.5 Binary outputs (Output relays)

Nine output relays are available on the relay. Eight relays are

 11 
6 F 2 T 0 1 8 8

programmable, the last relay being assigned to the signaling of a


relay fault. BO3, BO4, BO7 and BO8 are NOT applicable for
direct CB coil connection. The binary outputs should be connected
to terminals 1 to 8 of TB1 and 1 to 10 of TB3
A minimum 1.25 mm2 wire size is recommended.

3.1.6 RS485 port

The communication connection (RS485 port) is assigned to


terminals 21, 23 and 24 of TB3. The total length of twisted pair
wires should not exceed 1200 m.
The transmission wires should be terminated using a 120 Ω
resistor at both extreme ends of the cable.

3.2 Cable interference

3.2.1 TB2 wiring

TB2 terminals can be connected from both sides.


Looking from the rear face, the clearance between the left side of
TB2 (Terminal; 1, 3, 5, 7, 9, 11 ) and TB3 is 22mm. ;see Fig. 3.1.
In case cables larger than 3.5mm2 are to be connected to the left
side of TB2, it is recommended to use a 90°ring terminal.

3.2.2 TB3 wiring

TB3 is a single side connected terminal block.


Looking from the rear face, TB3 is connected on the left side.
The clearance between the left edge of TB3 and the left edge of the
relay is 17mm. ;See Fig.3.1.
Be careful to avoid interference with other wiring on the left of
relay.

 12 
6 F 2 T 0 1 8 8

17 24

TB3 TB2 TB1

1 2 1 2
3 4 3 4
5 6
5 6 7 8
7 8 9 10
9 10 11 12

11 12
13 14

Fig. 3.1 Rear view of the relay

 13 
6 F 2 T 0 1 8 8

4. Connection diagram
GRE110-402A(GRE120-402A)

*BO3 to BO8 are NOT applicable for direct CB coil connection.


**Analogue current input ports are shorted when the terminal block is removed.
(1-2, 3-4, 5-6, 7-8)
*** Available at one of the communication function is selected.
Model 402A Typical Application Diagram

 14 
6 F 2 T 0 1 8 8

GRE110-422A (GRE120-422A)
OUTPUT CONACTS
A SIGNAL LIST (DEFAULT)
B BO1 OFF(CB CLOSE) BO5 OFF Control
C BO2 GENERAL TRIP BO6 OFF Power
BO3 GENERAL ALARM BO7 OFF
BO4 OFF BO8 OFF

GRE110-422A TB3
CB CLOSE CB CLOSE

TB2
SW
1
2
1 ** CB OPEN CB OPEN/TRIP

2 Ia SW
3
3 ** Ib 4
4 AUXILIARY TRIP CLOSE
5 ** Ic 5
COIL COIL

6 *
6
7 ** Ise AUXILIARY
Core 8
*
7
balance 9 8
CT P
10 N.C. Relay fail
N 11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-6; Off
12
AUXILIARY Threshold
33.6/77/154V
FG Available for 13
TCS 14
AUXILIARY Threshold
33.6/77/154V
FRONT PANEL Available for 15
TCS
Threshold
16
77/154V

USB Type B
CB CLOSED 17
CB OPEN 18
AUXILIARY 19
AUXILIARY 20
Rear PANEL 22 A+
B-
COM
COM 21 COM
RJ45
A+ 23 A+
B- 24 B-

N.C. Control
TB1 Power
AUXILIARY


1
2
AUXILIARY

* 3
Optional Communication 4
Port *** AUXILIARY

*
5
100BASE-TX
6
AUXILIARY
1port / 2port
7 *
8
9
100BASE-FX N.C. 10
1port / 2port
11
12

*BO3 to BO8 are NOT applicable for direct CB coil connection.


**Analogue current input ports are shorted when the terminal block is removed.
(1-2, 3-4, 5-6, 7-8)
*** Available at one of the communication function is selected.
Model 422A Typical Application Diagram

 15 
6 F 2 T 0 1 8 8

GRE130-412A
A
B
C Control
Power

Controled
CB

GRE130-412A TB3
APPL ; 3PP CB CLOSE CB CLOSE

TB2
SW
1
2
1 CB OPEN CB OPEN/TRIP

2 Vab SW
3
3 Vbc 4
4 AUXILIARY TRIP
COIL
CLOSE

5 Vca 5
COIL

6 *
6
7 Ve AUXILIARY
8 7
*
9 8
P
10 N.C. Relay fail
N
11 9
12 GND POWER 10 Relay fail
13 + SUPPLY N.C. 11 indicator
14 - DEFAULT BI1-2; Off 12
CB CLOSED Threshold
33.6/77/154V
FG Available for 13
TCS 14
CB OPEN Threshold
33.6/77/154V
FRONT PANEL Available for 15
TCS 16
USB Type B 17
N.C.
18
19
Rear PANEL 20
22 A+
B-
COM
RJ45
COM 21
A+ 23 COM
A+
N.C. B- 24 B-
Control
TB1 Power
AUXILIARY

*
1
2
AUXILIARY
OUTPUT CONACTS
SIGNAL LIST (DEFAULT) Optional Communication
*
3
BO1 OFF(CB CLOSE)
Port *** 4
AUXILIARY
BO2 GENERAL TRIP
BO3 GENERAL ALARM *
5
BO4 OFF
100BASE-TX 6
1port / 2port AUXILIARY
BO5 OFF
BO6 OFF 7 *
BO7 OFF 8
BO8 OFF 9
100BASE-FX
N.C. 10
1port / 2port 11
12

*BO3 to BO8 are NOT applicable for direct CB coil connection.


*** Available at one of the communication function is selected.
[APPL]setting ; 3PP
GRE130-412A Typical Application Diagram

 16 

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