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AS LUL 300 X1 Parts No 1440-1526
AS LUL 300 X1 Parts No 1440-1526
Table of contents
Storage ....................................................................................................................................26
Version 007 1
AS LUL300X1 Parts
Revisions
Edition Modifications Amended pages
Version 001 First edition
(No 1101)
Version 002 Loading unit updated 4-7
(No 1239) Double sheet detector updated 8-11
Pallet lifter updated 12-15
Unloading unit updated 18-19
Pallet changer updated 20-23
Storage updated 24-27
Pin table updated 34-35
Version 003 Pallet lifter updated 12-17
(No 1282)
Version 004 Pos.15 Unloading unit updated 21
(No 1313)
Version 005 Encoder updated 17
(No 1324) Storage sensors updated 27
Version 006 Pallet lifter updated
(No 1365)
Version 007 Pallet lifter updated
(No 1440) Pallets updated
Version 007 2
AS LUL300X1 Parts
Version 007 3
AS LUL300X1 Parts Loading unit
Loading unit
32
36
52 35 37
61 24 34
60
38
59
58
LS0S
B03
39
56
55
30
11,29 31
LS1S 1
V134
V135
V137 2
53
V138
40
42
27
43
44 260
45 3
25
4, LS3E, LS3D
24 M06
5
6, 7, 8
23
52
50 49 22 LS33, LS34
51 47/48
43/46 21
19 15 13 9
R3 11,12
10
17 14
Version 007 4
AS LUL300X1 Parts Loading unit
Loading unit
Pos Pcs Code Description Type/Dimension Supplier Pty
1 1 414701C Frame, upper LKi 3
2 1 414705B Frame, lower LKi 3
3 1 414755 C-rail for sensor bracket LKi 3
4 2 100112 Optical support for sensor LKi 3
5 1 414716B Nut bracket LKi 3
6 1 414743 Frame for sensor activator LKi 3
7 1 414744 Sensor activator pin LKi 3
8 1 A01119 Damper MPR1115/1 TKA 3
9 1 420632 Revolving sensor bracket LKi 3
10 1 A01418 Ball joint rod M16 895-820-780-2 Bosch 3
11 6 A01452 Ejector NPE015, M6x2 Bosch 2
12 55 A01465 Suction cup PFG80NBR 1/4 SCHMALZ 1
13 2 100438 Bushing LKi 3
14 1 414756 LED shaft LKi 3
15 1 100440 Air pipe LKi 3
17 1 414757 Spacer Nimetech 3
19 1 A01391 Bearing block 523-200-340-2 Bosch 3
21 1 130417 Frame for suction cups LKi 3
22 7 414706A Frame for suction cups LKi 3
23 14 414737A Bracket LKi 3
24 4 A01238 Roller chain sprocket CKP15-513 SKS 3
25 1 420630 Cable chain bracket LKi 3
26 1 A01212 Cable chain 350.075.125 IGUS 3
Mounting bracket (a pair) 3075.12PZ IGUS 3
27 1 414745 Fixing plate LKi 3
29 49 A01450 Ejector NPE15 Nimetech 2
30 1 414728 Trapeze bar LKi 3
31 1 A01073 Bearing unit FYTB 17 TF SKF 3
32 1 4202139 Cable chain package LKi 3
Version 007 5
AS LUL300X1 Parts Loading unit
Loading unit
Pos Pcs Code Description Type/Dimension Supplier Pty
34 1 420509 Driveshaft LKi 3
35 1 420547 Chain mounting, right LKi 3
36 1 420533 Element 290x290x15 LKi 3
37 2 420581 Spacer, inner Metalmec 3
38 2 420433 Support activator LKi 3
39 1 420521 Driveshaft bracket, right LKi 3
40 1 420510 Bracket LKi 3
42 2 420511 Driving gear 16B2 D1-17 Z=17 D=60 LKi 3
43 1 420505 Roller chain support, inner left LKi 3
44 1 420546 Chain mounting, left LKi 3
45 1 A02324 Motor FA87BGDV132M4-BM SEW 3
46 1 420201 Skeleton LKi 3
47 1 4205177 Bracket LKi 3
48 1 414353 Tooth belt tightener AT5-25 44*41.65 LKi 3
2 414354 Fixing spacer SKS
49 4 A01255 Roller chain sprocket S34-15 SKS 3
50 2 420604A Control chain LKi 3
51 1 4202140 Cable chain package LKi 3
52 1 420218 Grill bracket, lower LKi 3
53 1 420241 Drop screen LKi 3
55 2 420602A Driveshaft LKi 3
56 1 420219 Grill bracket, upper LKi 3
58 1 A01080 Storage unit SY 35 TF SKF Pohjolan Tekniikka 3
59 1 420629 Fixing iron LKi 3
60 4 414973 Cable rail T5 LKi 3
61 1 A03483 Motor FA47DT80N4-BMG-AS SEW 3
3H i=65.36 0.75kW
62 1 4202101 Support beam LKi 3
LS0S 2 A02622 Support activator IGS207 LKi 3
Version 007 6
AS LUL300X1 Parts Loading unit
Loading unit
Pos Pcs Code Description Type/Dimension Supplier Pty
LS1S 1 A00538 Safety Switch D4B5-IAFS Omron 3
LS3D 2 A00680 Inductive sensor IF5539 Ifm 3
LS3E
LS33 2 A02370 Mechanical sensor D4B-1116N Omron 2
LS34
B03 1 A01311 Gear motor WA20 DR63L4 i=10,25 SEW 3
0,25kW
V134 4 A02818 Valve 5/2 SY5120-5DZ-01F-Q SMC 3
V135 1 A01958 Base plate SS5Y5-20-02-00F SMC 3
V137
V138
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Version 007 7
AS LUL300X1 Parts Double sheet detector & X-gauge
LS03A
29
25
2
26 3
LS35
C4
28 LS36
31
1
17
V139
22 23, 24 V13C
V132/V133
V130/V131
Version 007 8
AS LUL300X1 Parts Double sheet detector & X-gauge
Version 007 9
AS LUL300X1 Parts Double sheet detector & X-gauge
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Version 007 10
AS LUL300X1 Parts Double sheet detector & X-gauge
Version 007 11
AS LUL300X1 Parts Pallet lifter
Pallet lifter
LS14T 46
LS17T 23
14
11
1
12
8 3
LS14R
LS17R 23
13
29
9
25 30
32
31
26
2 19
7
24
Version 007 12
AS LUL300X1 Parts Pallet lifter
58
59
29 30 32 31
33
34
36
35
37
49
40
64
28 27
16
LS13
10
44 21
22
4 20
45 26
61
60 29
53
5
15 B01A
6
M01 52
63 38 50 51
39 54
57 56 41
62 42
17
18
Version 007 13
AS LUL300X1 Parts Pallet lifter
Pallet lifter
Pos Pcs Code Description Type/Dimension Supplier Pty
1 1 420538A Pallet lifter frame, left LKi 3
2 1 420537A Pallet lifter frame, right LKi 3
3 1 420503A Pallet lifter frame, middle part LKi 3
4 2 A01079 Bearing unit SY 30 TF SKF 3
5 1 4205228 Shaft, driving LKi 3
6 2 300203 Roller chain sprocket 12B1 S34-15 Z=15 SKS Mekaniikka 3
D=30
7 1 4205220 Rail, right L=1889 LKi 3
8 1 4205219 Rail, left L=1889 LKi 3
9 4 420555 Bracket for roller chain sprocket LKi 3
10 1 420563 Support activator LKi 3
11 2 420560 Bracket LKi 3
12 1 420484 Support activator LKi 3
13 1 420568A Support activator LKi 3
14 1 420573 Support activator LKi 3
15 1 420565 Cover, rear/left LKi 3
16 1 420566 Cover, rear/right LKi 3
17 2 420548 Bracket for guiding wheel LKi 3
18 2 420574 Stopper LKi 3
19 1 4205138 Cable chain bracket LKi 3
20 2 4205145 Pin LKi 3
21 2 100703A Pulley wheel LKi 3
22 4 A01028 Ball bearing 6003 NKE 3
23 2 420583 Control chain LKi 3
24 1 420530 Cover, front/right LKi 3
25 1 420506 Cover, front/left LKi 3
26 2 420508 Shaft LKi 3
27 2 420511 Driving gear 16B2 D1-17 Z=17 D=60 LKi 3
Version 007 14
AS LUL300X1 Parts Pallet lifter
Pallet lifter
Pos Pcs Code Description Type/Dimension Supplier Pty
28 4 420514 Spacer LKi 3
29 6 420516 Pin lock LKi 3
30 4 420515 Shaft LKi 3
31 4 4205168 Pin LKi 3
32 4 4205169 Washer LKi 3
33 4 A01053 Roller LR5308 NPPU Jon Hydro 3
34 4 420520 Locking washer LKi 3
35 8 A01032 Ball bearing 6006-2RS NKE 3
36 4 420551 Wheel LKi 3
37 2 420562 Support activator LKi 3
38 2 420571 Shaft LKi 3
39 4 420572 Distance LKi 3
40 6 A01238 Roller chain sprocket CKP15-513, z=15 SKS 3
41 2 420550 Guiding wheel LKi 3
42 4 A01031 Ball bearing 6005-2RS NKE 3
44 1 100905 Connection box 300x150x80 LKi 3
45 1 420554 Attachment sheet LKi 3
46 1 A01230 Tooth belt PU AT5-25 904995 SKS Mekaniikka 3
49 4 420556 Pin LKi 3
50 1 4205213 Encoder LKi 3
51 1 4205211 Shaft LKi 3
52 1 4205212 Tooth belt wheel LKi 3
53 2 A03832 Bearing unit UFL002 15mm Kraftmek 3
54 1 4205215 Cover LKi 3
56 2 4205221 Tension wheel bracket LKi 3
57 2 A02229 Screw M10x1.25 Wurth 3
58 2 4205184 Stopper LKi 3
59 2 4205218 Nut M10 LKi 3
60 1 4205226 Connection sleeve LKi 3
Version 007 15
AS LUL300X1 Parts Pallet lifter
Pallet lifter
Pos Pcs Code Description Type/Dimension Supplier Pty
61 2 A03921 Locking sleeve BONFIX 5500 SKS
ø30/40x35
62 2 4205227 Fixing ear LKi 3
63 2 4205225 Nut bar LKi 3
64 1 4205229 Shaft LKi 3
B01A 1 A03776 Encoder SRM64-HRA0-K01 SICK 3
LS13 1 A02673 Optical sensor OGH200 Ifm 1
LS14R 2 A00687 Optical sensor, receiver OJ5031 Ifm 1
LS17R
LS14T 2 A00686 Optical sensor, transmiter OJ5030 Ifm 1
LS17T
M01 1 A03488 Motor FA37BDTN4-BMG-AS. SEW 3
3H i=17.03 0.75kW
Pty (Priority) = frequency of risk that the component breaks; 1,2 or 3 (1=largest risk)
Version 007 16
AS LUL300X1 Parts Pallet lifter
Version 007 17
AS LUL300X1 Parts Pallet lifter drive
11
8
13
8
9
17
11
12
Version 007 18
AS LUL300X1 Parts Pallet lifter drive
Version 007 19
AS LUL300X1 Parts Unloading unit
Unloading unit
1
8 HC4
12 5
10
HC3 11
M3 7 6
17
20
18
19
LS30
LS31 16
13 15
14
Version 007 20
AS LUL300X1 Parts Unloading unit
Unloading unit
Pos Pcs Code Description Type/Dimension Supplier Pty
1 1 420323 Lifting beam LKi 3
5 2 420302 Bracket for cylinder LKi 3
6 1 A01293 Roller chain 08 B2 , L=850 SKS 3
A01294 Roller chain connection 08B2-11 SKS 3
7 1 414532 Roller chain sprocket D12-21 LKi 3
8 1 414530 Roller chain sprocket D12-23 LKi 3
9 1 414534 Bracket for gear motor LKi 3
10 1 420324 Shaft LKi 3
1 A01138 Friction clutch Bonfix 6000 30/52-18 SKS 3
11 6 A01079 Bearing unit SY 30 TF SKF 3
12 40 414529 Roller chain sprocket S38-17 LKi 3
13 40 420322 Roller LKi 3
14 40 420318 Guiding piece LKi 2
160 420319 Distance LKi 3
15 40 420320 Fork LKi 2
16 40 A01290 Roller chain 06B1, L=3886 SKS 2
A01285 Roller chain connection 06B1-11 SKS 2
17 2 A01064 Rail 1605-404-31, L=945 Star 3
18 4 A01063 Runner block 1651-414-10 Star 3
19 1 420311 Bracket for sensors LKi 3
20 1 A01210 Cable chain 250.03.075 IGUS 3
A01211 Mounting bracket (a pair) 2030.12PZ IGUS 3
LS30 2 A00680 Inductive sensor IF5539 Ifm 1
LS31
M3 1 A01321 Gear motor R47DT90L4-BMG SEW 3
i=23,28. 1,5 kW
HC3 2 A01004 Hydraulic cylinder 40/25-250 JOH-HYDRO 3
HC4
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Version 007 21
AS LUL300X1 Parts Pallet changer
Pallet changer
1. Front view
12
14
10
13
30
32
30
Version 007 22
AS LUL300X1 Parts Pallet changer
2. Rear view
15 17 16
31
26
19
27
LS0A/1
23
20
LS0B/1 LS0A/2
33
LS0C/2
LS0B/2
LS0D/2
LS0C/1 HC1
HC2
LS0D/1 24
Version 007 23
AS LUL300X1 Parts Pallet changer
Pallet changer
Pos Pcs Code Description Type/Dimension Supplier Pty
10 2 A02036 Roller chain 16B1 L=1346 SKS 3
4 420544 Tenson unit LKi 3
2 A02010 Roller chain connection 16B1-11 SKS 3
12 1 420437 Support for roller chain LKi 3
13 1 420416 Support for roller chain LKi 3
14 2 A01297 Roller chain sprocket 16B1 CKP12-548 SKS 3
15 1 420405 Shaft LKi 3
16 4 420453 Roller chain sprocket S1-12 LKi 3
17 3 A01079 Bearing unit SY 30 TF SKF 3
19 2 420102A Mounting bracket for rail LKi 3
20 4 A01058 Rail 1605-204-31. L=720 Star 3
23 2 420422 Shaft for hydraulic cylinder upper LKi 3
24 2 420424 Shaft for hydraulic cylinder lower LKi 3
26 4 A02036 Roller chain 16B1 L=1346 SKS 3
420544 Tension unit LKi 3
A02010 Roller chain connection 16B1-11 SKS 3
27 2 A02038 Roller chain 16B1 L=2540 SKS 3
420544 Tension unit LKi 3
A02010 Roller chain connection 16B1-11 SKS 3
30 4 420463 Sleeve for roller chain bracket LKi 3
31 2 420468 Roller chain support LKi 3
32 2 4204104 Foot LKi 3
33 2 420484 Support activator LKi 3
HC1 2 A01007 Hydraulic cylinder 50/20-400 JON-HYDRO 3
HC2
LS0C 4 A02621 Inductive sensor IGS205 Ifm 1
1/2
LS0D
1/2
Version 007 24
AS LUL300X1 Parts Pallet changer
Pallet changer
Pos Pcs Code Description Type/Dimension Supplier Pty
LS0B 4 A00680 Inductive sensor IF5539 Ifm 1
1/2
LS0A
1/2
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Version 007 25
AS LUL300X1 Parts Storage
Storage
LS11T1
LS11T2
LS11T3
LS32
LS04
LS11R3 P1, P2
Hydraulic unit
LS11R2
Version 007 26
AS LUL300X1 Parts Storage
Storage
Pos Pcs Code Description Type/Dimension Supplier Pty
1 2 420353 Cover LKi 3
LS04 1 A02792 Pressure switch IS1000-01-X215 SMC 2
LS11T1 3 A03794 Optical sensor (transmitter) OGS500 Ifm 1
LS11T2
LS11T3
LS11R1 3 A03795 Optical sensor (receiver) OGE500 Ifm 1
LS11R2
LS11R3
LS32 A03503 Light curtain ELG6-1380P521 Leutze 2
P1,P2 1 A02755 Air treatment unit AW40+AR40 SMC 2
1 A02871 Filter regulator AW-F04 SMC 2
1 A02872 Pressure regulator AR40-F04 SMC 2
1 A02869 Closing valve VHS40-F04 SMC 2
1 A02873 Pressure gauge GC3-10AS 0-1 MPa SMC 2
1 A02870 Connecting piece Y400T SMC 2
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Version 007 27
AS LUL300X1 Parts Storage
Hydraulic unit
Pos Pcs Code Description Type/Dimension Supplier Pty
M05 1 A01000 Hydraulic pump unit AS40-4 Jon- Hydro 3
F1 1 A02301 Pressure filter FPM21B06CNFC03X Jon-Hydro 2
F2 1 A01010 Return filter FRA31B06BNCD01W Jon-Hydro 2
V10/ 2 A02302 Directional valve 4WE6J5X/AG24N9K4 Jon-Hydro 3
V11
V54/
V55
V100 1 A01203 Base plate EM213/2-2F Jon-Hydro 3
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Version 007 28
AS LUL300X1 Parts Storage
Version 007 29
AS LUL300X1 Parts Cutting pallet
Cutting pallet 26
17
16
1
14
35
33 5
11
8 4
4 27
13 12
13
4 34
27 12
7
11
4
2
4
3
4
10 24
19 25
Version 007 30
AS LUL300X1 Parts Cutting pallet
15 18 15
20 15 18 9 21 15
30
31 28
Version 007 31
AS LUL300X1 Parts Cutting pallet
Cutting pallet
Pos Pcs Code Description Type/Dimension Supplier Pty
1 1 4207201 Cutting pallet, left short side LKi 3
2 1 4207197 Cutting pallet, front long side LKi 3
3 4 420737 Wheel LKi 3
4 24 A01031 Ball bearing 6005 2RS NKE 3
5 1 4207198 Rear long side LKi 3
6 1 4207202 Cutting pallet, right short side LKi 3
7 4 4207203 Front wheel LKi 3
8 4 4207205 Front wheel LKi 3
9 1 4207216 Centre beam LKi 3
10 4 A01176 Brush L=25 ROSENLINDT 2
11 8 4207218 Threaded housing for wheel LKi 3
12 8 4207217 Housing for wheel LKi 3
13 16 Screw DIN 912 M10 L=60
14 40 4207219 Tooth saw blade LKi 3
15 4 4207235 Tooth saw holder side LKi 3
16 1 4207222 Index pin plate LKi 3
17 1 4207221 Index pin LKi 3
18 2 4207236 Tooth saw bracket LKi 3
19 4 4207229 Brush bracket, long side LKi 3
20 2 4207230 Tooth saw bracket, left LKi 3
21 2 4207231 Tooth saw bracket, right LKi 3
22 2 Screw DIN 912 M10 L=60
23 2 A02184 Screw M10 L=30 Wurth 3
24 4 420767 Bracket for brush LKi 3
25 4 A02616 Brush Superseal C15/180 L=40 ROWEMA 2
26 1 4207248 Sensor sheet LKi 3
27 8 4207253 Spacer LKi 3
28 4 4207254 Cam bracket sleeve LKi 3
29 1 4207255 Holding block, lower panel LKi 3
Version 007 32
AS LUL300X1 Parts Cutting pallet
Cutting pallet
Pos Pcs Code Description Type/Dimension Supplier Pty
30 1 4207256 Holding block, left side LKi 3
31 1 4207257 Holding block, right side LKi 3
32 1 A02114 Screw M8x16 Wurth 3
33 4 4207323 Bracket LKi 3
34 3 4207324 Y-Gauge LKi 3
35 1 4207325 X-Gauge LKi 3
Pty (Priority) = frequency of risk that the component will break; 1, 2 or 3 (1=largest risk)
Note
Pieces in list are for both cutting pallets together.
Note
Pieces in list can vary depending on machine configuration
Version 007 33
AS LUL300X1 Parts Raw material/Unloading pallets
1
7
2 4 5
6
Version 007 34
AS LUL300X1 Parts Raw material/Unloading pallets
Version 007 35
AS LUL300X1 Parts Pin table
Pin table
5
C14
3
LS0E1
LS0F1
4
2
V109/108
LS0E/2 7
LS0F/2
C15
6
Version 007 36
AS LUL300X1 Parts Pin table
Pin table
Pos Pcs Code Description Type/Dimension Supplier Pty
1 1 420912A Frame for pin table LKi 3
2 3 420913A Beam with pins LKi 3
3 2 420920A Beam with pins LKi 3
4 2 420919A Beam LKi 3
5 2 420921A Beam LKi 3
6 2 420916 Bracket for cylinder LKi 3
7 5 420922 Distance LKi 3
C14 2 A02011 Cylinder 523/80/160 Bosch 3
C15
LS0E 4 A03036 Sensor D-M9PSAPC SMC 2
1/2
LS0F
1/2
V108/ 1 A02020 Valve 5/3 SY7320-5YZ-02F-Q SMC 3
V109
Pty (Priority) = frequency of risk that the component breaks; 1,2 or 3 (1=largest risk)
Version 007 37