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SPECTRALIS Service Manual V.6 English PDF
SPECTRALIS Service Manual V.6 English PDF
Service Manual
Version 6
Art.No. 96 049-006
Note: This manual does not address software failures. If you can not identify a hardware
problem, you may have a software error. In this case you have report this problem to Heidelberg
Engineering, respectively you have to return the unit for further analysis.
1 Revision History
Internal
Revision
Date Index Change Description
26.10.2010 005 Removal of chapter 3.3.2 “HRA scanner settings” in Spectralis Service
Manual Version 4
26.10.2010 005 Removal of chapter 3.7.1 “Manual check of OCT scanner calibration
target” in Spectralis Service Manual Version 4
26.10.2010 005 Chapter 8.7.1: Addition of the Note: TSP firmware update currently not
recommended. In version 4 it was chapter 6.7.1
26.10.2010 005 Chapter 8.9.2.2: Addition of the important note: Firmware upload
procedure not completed, may get stuck. In version 4 it was chapter
6.9.2.2
26.10.2010 005 Revision of chapter 9.1.2 “HRA safety interlock list”. In version 4 it was
chapter 7.1.2
26.10.2010 005 Revision of chapter 9.1.3 “OCT Module self-test error code list”. In
version 4 it was chapter 7.1.4
26.10.2010 005 Revision of chapter 9.1.4 “OCT Module run time error codes”. In version
4 it was chapter 7.1.5
2 Addition History
Internal
Revision
Date Index Change Description
26.10.2010 005 Chapter 8.1.5, Sapphire power after AOM in the 1. order beam
26.10.2010 005 Chapter 8.3.1, new camera housing with new ground connector
26.10.2010 005 Chapter 9.1.6, Spectralis OCT module line connection check
24.01.2011 006 Note page 2, manual does not address software …..
24.01.2011 006 Chapter 8.2.3, how to replace carrier and sensor board
24.1.2011 006 Chapter 9.4, addition of all HRA controller board revisions
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Table of Contents
3 SPECTRALIS FAMILY.................................................................................................................................................... 6
3.1 SPECT RALIS HRA+OCT ................................................................................................................................................. 6
3.2 SPECT RALIS OCTP LUS...................................................................................................................................................... 7
3.3 SPECT RALIS HRA............................................................................................................................................................. 8
3.4 SPECT RALIS OCT ............................................................................................................................................................. 9
3.5 SPECT RALIS OCTP LUS BLUEPEAK AND THE SPECT RALIS OCT BLUEPEAK ............................................................. 9
3.6 SPECT RALIS MODEL CHART .......................................................................................................................................... 10
8 SERVI CE PROCEDURES............................................................................................................................................82
8.1 HRA FA LASER .............................................................................................................................................................. 82
8.2 OCT SPECT ROMETER .................................................................................................................................................... 89
8.3 CAMERA AND CIRCULAR A RC MOUNT ....................................................................................................................... 95
8.4 INST RUMENTATION BASE ............................................................................................................................................ 104
8.5 POWER SUPPLY............................................................................................................................................................. 120
8.6 IEEE 1394 (FIREW IRE) CONNECT ION ...................................................................................................................... 121
8.7 TOUCH PANEL............................................................................................................................................................... 121
8.8 SPECT RALIS PC SOFT WARE UPDATE ........................................................................................................................ 122
8.9 HRA FIRMWARE UPDAT E........................................................................................................................................... 123
8.10 OCT FIRMWARE UPDATE...................................................................................................................................... 127
8.11 OT HER PROCEDURES.............................................................................................................................................. 130
3 Spectralis Family
The Spectralis family comprises six different family members:
the Spectralis HRA+OCT, which combines all the HRA2 features with OCT imaging
the Spectralis OCT PLUS, which includes all the OCT features together with an IR
reflection image
the Spectralis HRA, which is the succeeding instrument to the HRA2 without OCT
imaging
the Spectralis OCT, you might call it the “OCT only” of the Spectralis product family
the Spectralis OCT PLUS BluePeak and the Spectralis OCT BluePeak. Both models
have a blue laser source for blue laser autofluorescence. Both do NOT have the
angiography modality
additional, on request are models available without ICG, or ICG only, see chapter 3.6
2009 we did a laser source change: the current sapphire laser light source is being
replaced with a diode laser of the same wavelength, more details in chapter 5.1.4.
If you have a for example a HRA + OCT with diode laser instead of the sapphire laser
(SN xxxx- S3600), you do not have anymore the complete sapphire laser unit (SLU).
The FA fiber is missing as well, because the blue laser diode is inside the camera.
Below an example of a power supply box without SLU.
3.5 Spectralis OCT PLUS BluePeak and the Spectralis OCT bluepeak
BluePeak: blue laser autofluorescence is a non-invasive, diagnostic imaging modality that takes
advantage of the natural autofluorescence property of the retina. Both models contain a blue
laser source. The 488nm laser is used for FAF detection. As the laser is blue, we call the
products BluePeak. Furthermore, "peak" refers to the specific excitation of autofluorescence
with the laser and the confocal principle of scanning.
The Spectralis OCTPLUS BluePeak equipment variant includes the pivoting, type KT
instrumentation base for peripheral imaging and the touch screen panel, whereas the Spectralis
OCT BluePeak variant is shipped with the non-pivoting type TR instrumentation base and
without touch panel.
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For details of the different instrumentation base types, see below this table
Additional you have two HRA2 versions. The older type with frame grabber board, later
replaced with fire-wire connection instead of the frame grabber.
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The following list gives an overview about where detailed explanations for this service check
can be found in this manual:
Please send this report back to the Heidelberg Engineering head quarter, it will be then stored
in the corresponding device history file.
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5 Diagnostic Procedures
5.1 HRA Laser Power Check
On/off switch
(on the side)
Display
Buttons for
operation
Menu button
Detector head
with HRA2
adaptor
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The laser power indicated on the display will fluctuate due to the modulation of the laser during
the scan procedure. In order to obtain reproducible power readings the averaging mode of the
power meter should be used in order to measure the mean laser power over 10 seconds.
The technical changes described are being implemented in the following SPECTRALIS models
SPECTRALIS HRA
SPECTRALIS OCT BluePeak
SPECTRALIS OCT PLUS BluePeak
SPECTRALIS HRA+OCT
The current sapphire laser light source is being replaced with a diode laser of the same
wavelength.
The new diode laser is located directly in the camera head. For this reason, the acousto-optic
modulator, fiber coupler and laser fiber connection between camera head and power supply
become obsolete. Hence, the device will be easier to install. No adjustments to the diode laser
are required during installation of a SPECTRALIS device. The requirements for laser power
measurement during device installation remain unchanged.
It is important to note that the clinical performance of the product will remain the same
independent of this change.
Spectralis models already delivered from Heidelberg Engineering can not be upgraded to the
new light source.
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Below an open camera with a blue laser diode. You can see the additional board on the top, the
so called “laser board”. The optic block has changed as well, so the parts are not compatible!
Wavelength
Output power at objective
OCT Light source [nm]
(circular scan, IR laser set to 0%)
(colour)
Superluminescence 880 nm
1.20 mW (-0.1 / +0.05 mW)
diode (infrared)
Please note :
In order to set the laser power to 0%, the touch screen panel has to be set to the service
mode (see section 8.7). Then select 5% power setting and press 5 times on the –
button.
Alternatively the measurement can be done also at IR laser power 25%. The IR laser
power at 25% is between 10 and 20 µW (30°, HR mode), so instead of a correct value of
1.2 mW a slightly higher value is displayed. By subtracting 15 µW = 0.015 mW from the
measured value this error can be corrected.
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unfocused Focused
spot spot
(int. lenses) (objective)
mirror
shift shift
Due to a thermal dependency, the horizontal position of the digitisation range within one line is
slightly varying which leads to a shift between even and odd image lines. This line shift between
even and odd lines will be detected and compensated by the operating software of the HRA.
Nevertheless, problems could occur in two cases:
the pixel range for the shift parameter (0 … 255) is not sufficient.
Note: this range can be enlarged (contact Heidelberg Engineering), however, if the shift
parameter changes strongly, this could be a first hint for a X-scanner problem.
If the image content does not show enough structure, is too dark or too noisy, the shift
algorithm possibly does not work correctly.
A shift problem is manifested in leads to “step” like boundaries of blood vessels or a “shadows”
of all displayed structures. In the HRA service window (Ctrl & Alt & Shift & D, section 6.1.1), the
automatic shift correction can be either disabled, or the shift parameter can be adjusted
manually.
However, the image quality can be dramatically increased in all these modes, just by enabling
the so-called ART-mode (automatic real-time). In this mode many single HRA frames are
integrated, considering on-line (during the acquisition) the unavoidable eye movements. To
enable the ART-mode, press the sensitivity wheel button on the touch panel.
This feature helps tremendously to increase the image quality in critical imaging modes,
therefore it is extremely important, that the user is thoroughly trained in this respect.
a) Noisy images
ART mode not activated (see Section 5.4.4)
b) Shadowed corners
distance camera objective to the eye not correct
in
focus
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Out of focus
Therefore, for a fast test, just check if the edges of the field aperture are in focus. Please note:
as the intermediate plane is fixed to the camera, this image is independent of the actual
refraction setting.
Pls. note, there are two different targets available. Both are fine and valid
Version 1
Systematic tests have shown better and more accurate results, when this OCT test
target is tilt mounted by 30°.
Version 2
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Mount the OCT Test target and set the focus to 0 Dioptre.
Select the mode IR-OCT line scan.
Set up the IR -power and HRA Sensitivity to the lowest value, or use the automatic
mode. The final illumination will be done automatically when the test is started.
Wait some minutes. The blue bar will show the progress.
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At the end of the calibration an automatic test will be done. The fast toggle between the
HRA image and the both OCT images (Volume scan of horizontal and vertical OCT B-
Scans) allows a visual control of the remaining errors. A quantitative value of this
remaining error will be displayed (Mean Error H und V). If the remaining errors are
displayed in green, the values are inside the tolerance. Otherwise the calibration has to
be repeated.
After successful calibration the OCT scanner calibration report has to be printed, in order
to document the test results obtained with the corresponding scanner parameter.
Very important: In order to save the calibration values press the Accept button.
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An automatic set of the scanner thresholds will be done and displayed, when completed
successfully.
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In order to document the correct storage of the new scanner parameters, the
parameters must be printed. Instead of printing on paper “pdf” the report and mail it to
us. Alternative you can do screenshots of the showed results.
The procedure below allows to test the shut down for a X-scan angle (resp. Y.scan angle) of
13°, as well as the proper functioning of the scanners at angles of 14°, i.e. above the shut down
threshold.
Open the HeScript “OCT Safety Startup” function. Than check the 4 different test scans.
For comparison, the quality value as it is reported in the Installation and Service Report should
be assessed in the following imaging mode:
Horizontal line scan
High resolution mode (HR)
Section scan, 30°
No ART mode
The camera should be properly aligned to a healthy eye as is indicated by a sharp and evenly
illuminated IR image. The OCT image should appear in the upper third of the OCT screen.
Avoid any folding along the top of the OCT image. Freezing the image makes it easier to assess
the image quallity value especially if you exam your own eye.
As a rough estimate a quality value of > 35 is a sign of optimum OCT performance. Quality
values less than 32 should be evaluated in more detail (compare value to HE data sheet, check
spectrometer performance, section 5.9.4).
Inherent to all spectral domain OCT devices there is a drop in resolution and image quality with
depth. To access the drop in image quality, proceed as is described above but move the
camera further away from the eye in order to position the OCT image within the lower half of the
OCT screen.
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The line which is imaged onto the line sensor will drift vertically during operation due to thermal
effects. The piezo drive of the diffraction grating mount should compensate for this drift
automatically. The actual piezo setting is displayed on the service screen.
During installation or service check the power delivered by the fiber into the spectrometer
should be measured. Moreover the correct alignment of the spectrometer should be verified or
re-established.
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Proceed as follows:
If not already done open the power supply housing.
Unscrew the fiber from the spectrometer, avoid touching the fiber tip!
Mount the fiber into the fiber adapter and closely place it in the objective adapter.
Set the Ophir power meter to the wavelength 880 nm and to the range 3 µW, averaging
is not required.
The measured output power should lie within 1.5 to 3 µW, the individual value is stated in
the data sheet.
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Connector key of
Fiber port FCAPC connector
Threaded nut of
FCAPC connector
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In a proper setting the piezo will stop in the middle range, the detailed value depending on the
initial setting and the temperature of the power supply boy as well. A setting between 0.2 and
0.7 is appropriate. Then, the normalized spectrum will be displayed on the service screen.
In most Spectralis systems thermal effects during operation have to be compensated by an
increased value of the piezo setting. After some hours of operation the optimum piezo setting
will have been run from about 0.300 to a somewhat larger value (0.600 e.g.). If the Piezo has
been run to 1.0 and no spectrum is visible, the signal most probable has been run out of the
adjustable piezo range. Please proceed as is described in chapter Service Procedures.
7200
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Note: The SNR value has now changed into Q value. However, the procedure is the same.
Mount OCT test target horizontal, not tilted. Set reference arm length in IR+OCT mode to get
the OCT image not inverted and as much as possible up to the OCT-Frame. The peaks must
not touch the upper frame. Note the Q-value (upper range), in the example 60,0.
Than increase the length of the reference arm by 8 steps (click to Ref. Arm- Slider, press 8 x -
key). The OCT-image of the reference arm will be displayed in the lower part of the OCT-
Frame. Note the Q-value ( ), in this example it´s 48,6.
8 steps
Upper value:
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Lower value:
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If the camera sinks down after manually releasing it, the brake must be readjusted. See section
8.3.3 on how to adjust the friction of the tilt movement of the camera head.
If the friction is adjusted and there‟s still no improvement, the pneumatic spring has to be
replaced. See section 8.3.2 on how to exchange the pneumatic spring in the Spectralis circular
arc guide.
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Spectralis HRA
”Heidelberg Retina Angiograph 2” in group “Heidelberg Engineering Imaging Devices”
at least one ”OHCI-conforming IEEE 1394 controller” in group “IEEE 1394 bus
controllers”
If the device manager does not show up the entries as listed above, check the 1394
configuration according to the Spectralis Installation Guide.
Note:
The check described above is only valid till Spectralis software version 4.0b.
Since version 4.0c will be installed for every fire wire port a Thesycon driver. See below the
device manager:
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In this example, the version of the Heidelberg Eye Explorer is 1.5.12.0 (see 1), whereas the
version of the Spectralis acquisition module is 3.1.4.0 (see 2) and the version of the Spectralis
viewing module is 3.1.0.0.
Check these versions with the version of the latest Spectralis software release and update the
software if a newer software is released. Newer versions of the software are always downward
compatible to older Spectralis devices. See section 8.8 on how to update the Spectralis
operating software.
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5.14 HRA Firmware Version Check
When using an up to date Spectralis service program CD, you can check, if an HRA firmware
update is required.
5.14.1 Camera, power supply and touch panel controller firmware versions
Start the service program HeScript as described in chapter 6.5.1 and click on the “Startup”
menu. Then select procedure “HRA 2 Startup” and “Firmware-, Flash- and Board Versions”:
Check if any firmware version should be updated (version colour coding see above). See
section 8.9.1 on how to update the firmware.
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Check if any firmware version should be updated (version colour coding see above). See
section 8.10.1 on how to update the firmware.
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6 Diagnostic Tools
6.1 Acquisition Module Service Windows
To open up the service window press the following keys simultaneously: Ctrl & Alt & Shift & D.
The following dialog will appear on the screen:
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The “Service Panel” dialog includes the following parts:
1. Displays the histogram of the live image of pixels in the image, where the laser is on.
2. Displays the histogram of the live image of pixels in the image, where the laser is off
3. The shift between odd and even lines will be displayed in this control and can be
changed manually. If required, it is possible to disable the automatic shift detection and
correction of the acquisition module.
4. The sensitivity of the detector in the camera head can be changed also by using this
control. Changes on the sensitivity wheel on the touch screen panel will change this
value, too. It is also possible to switch between advanced and “classic” sensitivity
adjustment.
5. Z-Module control. If required, the position of the Z-Module can be changed manually.
Please note, that this affects the optical refraction of the system.
6. Displays the results of the measurements of the Y scanner amplitude and Y scanner
offset.
7. Displays the results of the measurements of the X scanner amplitude and X scanner
offset.
8. Enables the so called “Service Mode Live Images”. At the top, left and right side will be
shown an additional part of the live image. On the left and right side is the target which is
used to measure the scanner amplitudes.
9. The gain and offset of the build in digitizer can be changed in this control. Changes on
the sensitivity wheel on the touch screen panel will change this value, too.
10. In case of technical problems, it might be important to switch on the report of HECOM
debug messages. If debugging is switched on (see also 9. and 10.), all debug messages
will be added to this text window. If required, the content of this text window can be
saved to a report file. Click on the “Save” button to save the content to file
“C:\HRA2LOG.TXT”.
11. Allows to set the debug levels. Only messages of the specified level will be appended to
the debug message screen (8). Click on “Start” to start debugging on the specified
debug level.
12. Allows to select the HRA 2 devices which shall be debugged. Only messages from the
specified devices will be appended to the debug message screen (8). Click on “Start” to
start debugging for the specified devices.
13. The button “Reset Memory” allows to remove acquired images from memory BEFORE
saving. All images not saved to disk will be permanently lost!
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1. “service display” en/disables the display of OCT image parameters below the live image.
2. “Piezo”: This slider controls the position of the signal light on the line sensor CCD array.
3. “Ref. Arm”: This slider controls the length of the interferometer reference arm.
4. “Auto Calib.”: Forces a new OCT calibration including piezo optimisation.
5. “live”: Enables the periodic spectrum calibration while the OCT live image is running.
6. “Set Zero”: Stores the currently shown signal for subtraction.
7. “Subtract Zero”: En/disables the subtraction of the signal stored by “Set Zero” from the
current signal.
8. ”Set ref.”: Stores the currently shown signal as references spectrum.
9. ”Normalize”: En/disables the normalization of the current signal by the signal stored by
“Set ref.”.
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######################################################################
Start HRA2/Spectralis AQM Log session 2008 -03-07 11:46:08 (UTC +1)
Logging level: 0x6
In normal operation the power supply LCD shows the following values:
1. +5 V supply voltage
2. -12 V supply voltage Blue Laser Error Bits
3. +12 V supply voltage 0 External interlock
4. Blue laser output power 1 Diode temperature 2
5. Power supply box internal temperatures (rotating): 2 BasePlate temperature 2
a. TB Blue laser base plate temperature 3 Controller temperature 2
b. TC Blue laser controller board temperature 4 Diode current
5 Analog interface
c. TD Blue Laser diode temperature 6 BasePlate temperature 1
d. TP Power supply board temperature 7 Diode temperature 1
6. Laser error state; either “No Error”, “Warmup” or an 8 Warmup
error number. The error number comprises a number of 9 Head EEPROM
10 Controller EEPROM
error bits (see table). 11 EEPOT1
7. If “L” is displayed, the blue laser is supplied with 12 EEPOT2
voltage. Otherwise a “-“ appears. Note that the laser is 13 Laser Ready
deprived of the supply voltage in the case of an safety
interlock.
8. A “C” is displayed if the power supply is connected to the Spectralis camera head via
HECOM digital network. Otherwise a “-“ appears.
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In the case of an safety interlock, the last interlock numbers are displayed. There are three
coarse interlock Types:
1. Scanner Interlock x- or y-scanner malfunction.
2. Laser Interlock Monitor diode in camera detects too much (blue) laser intensity.
3. MCU Interlock The firmware has detected an erroneous or inconsistent internal state.
This Interlock type is only displayed when whether 1) nor 2) applies.
Note that the blue laser supply voltage is switched off (“-” instead of “L”) while the HECOM
connection persists.
The left number is always the power supply internal interlock cause, the right number shows the
last incoming interlock cause number. A complete list of interlock numbers is found in the
appendix.
If the system is in service mode, a warning is shown in a regular time interval (see above).
Do not use the system with patients when this warning appears.
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2.
press
thrice
1.
press
once
Go to freeze mode. Press the bottom left corner once and then the top right corner thrice. A
correct push is acknowledged by a “beep” sound. An incorrect sequence must be started anew.
If the sequence was right, a new screen with a warning appears, press “Continue” to reach the
service screens.
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6.4.2 Overview
The left column (1) always shows values related to the selection in column (2). The values are
updated approximately every 5 seconds; during update the touch screen does not react to input.
Column (3) provides special functions likewise dependent on the selection in column (2).
Values in colum (1) on the “Overwiew” service screen are (from top to bottom):
a. Camera head board temperature
b. Blue laser base plate temperature
c. Blue laser diode temperature
d. Blue laser controller board temperature
e. Power supply board temperature
f. Measured +5 V supply voltage (measured inside power supply unit)
g. Measured +12 V supply voltage (measured inside power supply unit)
h. Measured -12 V supply voltage (measured inside power supply unit)
i. Detected eye side: OD (right eye) or OS (left eye)
j. ID of the currently selected laser mode
k. ID of the currently selected scan angle
This screen shows the serial numbers and firmware/software versions of all connected HECOM
components. Additionally the EEPROM content versions and PLD firmware versions of camera
and power supply and the camera flash content version are displayed.
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The left column shows the touch screen calibration values. These values should be identical to
the ones in hra2.ini once the acquisition module is started.
6.4.5 Camera
Values in column (1) on the “Camera” service screen are (from top to bottom):
Camera head board temperature
Measured +5 V supply voltage (measured inside camera head)
Measured +12 V supply voltage (measured inside camera head)
Measured -12 V supply voltage (measured inside camera head)
Laser monitor (ON) voltage
Laser monitor (ON) safety threshold
Y scanner amplitude voltage
Y scanner amplitude safety threshold
X scanner amplitude voltage. NOTE: Do not use this value if touch panel firmware is
lower than 1.5.2!
X scanner amplitude safety threshold
Displayed values in column (1) on the “PowSup” service screen are (from top to bottom):
a. Blue laser base plate temperature
b. Blue laser diode temperature
c. Blue laser controller board temperature
d. Power supply board temperature
e. Measured +5 V supply voltage (measured inside power supply unit)
f. Measured +12 V supply voltage (measured inside power supply unit)
g. Measured -12 V supply voltage (measured inside power supply unit)
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To start the service tool program insert the Service CD and wait for auto-
run or run HESCRIPT.EXE manually.
Select “hra2.dev” from the list of devices shown in the startup dialog,
check the language setting and click on “OK”.
6.5.2 Z-Module
Start the service program as described above and click on the “Startup” menu.
Line (1) allows to set the blue laser power to 100 resp. 125%. Check the box to update the
current monitor voltages at a regular interval.
Line (2) and (3) show the current thresholds of the internal diode lasers for IR and ICGA. Check
the respective box to update the laser currents at a regular interval.
As soon as you enable the “HRA Service mode” checkmark, the Spectralis system will enter the
service mode and will show up the following behaviour:
1. A detected “Scanner-Interlock” or “Laser-Interlock” will be ignored by the HRA firmware,
but it will not be ignored be the blue laser in the power supply. In this case, the laser light
will go off, but the system does not go to its interlock state.
2. A detected “MCU-Interlock” will be ignored by the HRA firmware. In this case, the blue
laser will not be affected and stays on.
3. Any interlock detected will be shown as warning message only (yellow colour) in the PC
acquisition module status bar.
4. Image acquisition is disabled as long as service mode is on.
5. The background of the acquisition module dialog is shown in pink
6. The LCD display on the Power Supply will periodically show the message “SERVICE
MODE, DO NOT USE THE SYSTEM!”
7. Power supply and camera are periodically sending debug messages (see “Service
Panel” in chapter “PC Acquisition module” for more information on debug messages).
VERY IMPORTANT:
NEVER EXPOSE A PATIENT TO THE LASER BEAM WHILE “SERVICE MODE” IS
ACTIVE BECAUSE OF THE REDUCED SECURITY LEVEL!
The behaviour of the acquisition module differs in the following aspects from its normal
operation:
1. Image acquisition is disabled.
2. Interlocks errors are shown in yellow colour and are shown only temporarily in the
status bar.
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7 Trouble Shooting
7.1 General failures
Open the
Windows device
Manager
No
Is "Heidelberg Retina
Is the 1394a cable Yes
No Angiograph 2" shown in
connected between the
device manager group
PC and the Spectralis
Heidelberg Engineering
Power Supply ?
Imaging Devices" ?
Please contact
HE
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7.1.3 System does not enter FREEZE mode (can’t switch off)
This can have different reasons:
Shortly after first entering a live mode after system start a change back to FREEZE is
not possible for some seconds. This is normal behaviour.
An interlock has occurred. An interlock number is shown in AQM status bar and an the
power supply LCD. The interlock cause must be removed (see section 9.1.1).
The HRA stepper is stuck (see section 7.1.2).
Check this
cable !
7.1.7 System does not enter live mode, even in service mode.
Possible Cause: The camera could not finish initialisation of the power supply because the
scanner interlock line was not active on system start. This may be caused by a faulty controller
board or by a defective x- or y-scanner. Please contact Heidelberg Engineering technical
service.
Possible Cause: The sapphire laser does not react to interlocks; this in turn may have the
following reasons.
a) The DIP-Switches on the sapphire laser board are wrongly set.
b) Jumper 2 (Interlock 29) and/or Jumper 3 (Interlock 30) are set on the Sapphire
interface board (“HRA2 Sapphire Controller”);
c) The blue laser interface board (“HRA2 Sapphire Controller”) is defective;
Further Diagnostics:
a) Check if DIP-switches 2, 3, and 5 on sapphire board are set to ON and
DIP-switches 1, 4, and 6 to OFF.
b) Check J2 and J3 on “HRA2 Sapphire Controller”
Possible Solution:
a) Set DIP-Switches on sapphire board sapphire board to this configuration:
1, 4, 6 OFF; 2, 3, 5 ON
b) Remove J2 and J3 on “HRA2 Sapphire Controller”
c) The Sapphire interface board (“HRA2 Sapphire Controller”) might be defective.
Please contact Heidelberg Engineering technical service.
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Is the logo
"OCT SPECTRALIS" or No
"HRA+OCT SPECTRALIS" shown
in the lower left area of
the acquisition module ?
Yes
Is the 1394b
Is "Spectralis OCT Connect 1394b cable Yes
No controller card
Module" shown in group and retry. properly seated in
"Heidelberg Engineering the PC ?
Imaging Devices" ?
No
Yes
Switch off the Spectralis device.
Open the Spectralis Power Supply
housing. Attach the 1394b cable to
Delete the entry "Heidelberg Reset the board and the copper port of the electronic
Electrically restart the device Engineering SD-OCT" in retry. board called "I-Module-D", which is
and try again. group "Other Devices" and
located on the OCT plane. Switch
Contact HE if the problem restart the Spectralis device.
on the Spectralis device.
still exists. Use the device driver from
the Spectralis CD to install
the correct driver when
Windows asks for it.
No
Check proper seating of the glas optical
fibre at the I-Module-D board and the I-
Gate board. Replace I-Gate and optical
fibre if the problem still exists. Contact HE.
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7.1.15 OCT button is visible on the touch panel, but OCT mode
cannot be activated
Does the No
problem persist
?
Does the
problem persist
?
Is there one
No
IEEE1394 controller
listed as "T1394 bus
OHCI TI" ?
Yes
Yes
7.1.17 Status message “OCT module self-test failed! (Error codes: NNN / MMM)”
The Spectralis OCT module is performing a self-test at power on. If any errors occur during the
self-test procedure, this error message is shown together with a list of error codes (in brackets).
See section 9.1.3 for a complete list of OCT self-test error codes.
When a self-test occurred, the OCT module cannot be used. Any trial will lead to an
“OCT Error (18): Command refused”. Restart the Spectralis device to resolve the problem. If
the self-test error persists, contact technical service.
Error Message:
"FA power too low at
objective"
Yes Within
+/- 0,5mW ?
Problem with FA
Check Camera Objective Laser - Contact HE
8.11.1
and clean it if necessary
Yes
Power still
End too low ?
Yes
Measure 1. Order
(continuous modulation)
and compare to Data
Sheet
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Power 1.
Order OK ?
Yes
Yes
Power 1.
Order OK ? End
Problem:
ICG and / or IR laser power is
too low
Power still
End
too low ?
Yes
5.1
Measure the laser power over 2
hours every 15 min to check the
temperature dependency
Power still
End
too low ?
Yes
Check if not ok
Procedure: 7.2.1
FA laser
FA power too low
power is ok ?
ok
Objective not ok
Clean front lens 8.11.1
OK ?
ok
Check images for
handling errors:
Experienced No - focus,
- even illumination 5.4.5
user ?
(distance camera - eye)
- resonable settings
Yes of detector sensitivity
Contact HE
Send example e2e-
files by email)
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Yes
Yes
Acceptable ? Ok End
8.11.1 Check camera objective and clean if
necessary.
No
Yes
Output power is
No
less then 0,8 of
the value on HE
data sheet ?
Ok End.
Yes
No
Power still too
low ? Ok End.
Yes
Yes
Image quality No
Record E2E of OCT image and screenshot
acceptable ? of spectrum curve and contact HE.
Yes
Ok End.
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No
Substantially lower ?
(<30 or <35 depending
on the initial value)
No
Power > 0,9mW
?
Yes
Yes
End
Yes
No
6.4.4
Check Temperature BP
If T < 25°C wait until T > 25°C.
End.
Yes
8.5.1
Open the power supply housing.
Readjust the piezo settings 8.2.1
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No 5.9.4.
Sensor properly 2
aligned ?
Yes
Go to "Spectrum substantially
7.3.7
lower compared to HE data sheet".
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Maximum of spectrum No
of less then 0,8 of the
Maximum of data
sheet spectrum ?
OK - End
Yes
Piezo settings No
5.9.4. within acceptable Adjust piezo settings.
1 range ?
Yes
Yes
Assess output power of spectrometer Spectrum still too
5.9.2
fiber low ?
No
Output power No
> 0,8 of HE data OK - End
sheet ?
No Yes
Image quality
Difference > 15 OK - End
acceptable ?
No
Yes
0 Readjust focus, then readjust piezo if Record E2E of one OCT image in the upper
necessary and one in the lower half including the
quality value and report to HE
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No Yes
OCT screen
black ?
Check if SLD is on
Go to: "The OCT button is available but 5.8
(Look into the camera - a red line /
the OCT image is black"
circle should be visible)
No
SLD on ?
No
Piezo setting
at 1.0 or 0.0 ?
Yes
Piezo setting within No
the acceptable
5.9.2 Assess output power of
range ?
spectrometer fiber
Yes
Check Temerature BP
No
If T<25°C wait until T>25°C
8 Service Procedures
Detector head
Choice of with HRA 2
Scale
laser to be adaptor
monitored
This TSE sensor is only an adjustment tool but not a powermeter. During installation the
laser powers have to be checked with a calibrated Ophir power meter!
The adjustment is used in the adjustment process after reinsertion of the fiber into the 4 axis
manipulator during the setup of the system. In this case the use of the TSE-02 is advantageous,
as the display is slow enough to average the power fluctuations due to the laser modulation.
Procedure:
Place detector head on the objective
Switch the TSE-02 knob to FA.
Operate the HRA 2 at 30°, HS in either FA or RF mode.
Adjust the Kinematics four axis manipulator according to the short or detailed adjustment
instructions (v.i.) so that the scale reading reaches its maximum. (As a rule of thumb for
a correctly installed fiber the reading should be in between 4.5 and 6 scale units.)
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When the modulation is disabled (e.g. by disconnecting the RF-power from the AOM drive, all
laser power is transmitting the AOM crystal (acousto-optical modulator) without being deflected.
This beam is called 0. order beam.
However, when the modulation is activated, the blue laser beam is split in several beams. The
beam next to the 0. order beam (left side) is the 1. order beam and is coupled into the single
mode fiber.
B1 B2
A1 A2
retaining screw and pin, will
be omitted in future units
Inserting the fiber: Push down spring button E, while inserting the fiber input coupler.
Make sure, that the polarization key E fits into the keyway F of the fiber carrier.
During alignment procedure laser power can either be monitored using adjustment aid
TSE-02 (to be preferred) or by periodic averaging over a 10s time scale (takes much
more time). Attach the sensor to the HRA2 objective lens.
Tilt alignment: Optimise A1 & B1 for optimum fibre output.
Horizontal translation: (only required if previous step does not result in sufficient laser
power). Although the tilt of the input optic is optimised, the alignment still can be
improved by translating the input optic in horizontal or vertical direction. For horizontal
translation adjust the screws A1 and A2 stepwise in the same direction, i.e. adjust A1 a
quarter of a turn counter clockwise. The output power will go down completely. Then
adjust A2 in same direction also about a quarter of a turn and maximize output power. If
the power is higher than in the beginning, repeat the procedure in the same direction. If
the power decreased repeat the procedure in the other direction i.e. clockwise. If the
power does not change significantly, the optimum has been found
Vertical Translation: (only required if previous steps do not result in sufficient laser
power). Repeat the same procedure (horizontal translation) for vertical translation by
manipulating the screws B1 and B2.
Carefully secure all the alignment screws A1….B2 by tightening the locking nuts. The
locking nuts should not be tightened too much, it should be still possible to manipulate
the alignment screws in a small range.
The FA power of the Spectralis is in general less sensitive to temperature changes
inside the housing. Nevertheless we recommend to close the cover and recheck the
laser power after about 30 minutes. If necessary, reopen the housing and optimise A1
and B1 again.
Please note: In case no output power at all can be measured after inserting the fiber coupler,
the optimisation procedure can not be accomplished. In this case a special prealignment tool is
required for the coarse alignment. In doubt, please contact Heidelberg engineering for technical
support.
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This value needs not to be measured during normal installation. However, it may help to locate
the source of error, in case the specified range of FA power can not be reached.
1. General information
Sapphire laser
List this measured value as well and compare it with the value from the original installation
sheet. You can find the value under step 14 of the “Spectralis datasheet and installation
report”.
VERY IMPORTANT: Remove the jumper, otherwise you will get an interlock!
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Pre-stressed bolt from the grating unit: In the very first units
the pre-stressed bolt was not enough pre-stressed in some
cases. In such a case the spectrum dropped down right after
the auto calibration. In such cases we may gave the advise to
tighten the screw a little bit. We have recognized this very
fast and changed our installation process of the grating unit,
and tightened the bolt a bit more. So there is absolute no
need to do this. Even worse, you can damage the piezo by
doing that.
Micrometer
screw
If the piezo setting is at its upper limit (1.0 or near), the micrometer screw has to be turned very
slightly and very slowly clockwise.
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NOTE: One complete turn of the micrometer screw corresponds to a shift of 500 microns. What
is required is a shift of about 10 microns – corresponding to a rotation of only a few degrees!
Check the new piezo setting by pressing Auto Calib
If the system has been run for some hours (temperature BP > 34°C) the slider should be in the
upper range (0.600), for a cold system (temperature BP < 29°C) the maximum signal should be
at a slider position of about 0.300. Don‟t adjust a system if the temperature BP is less than
25°C.
If the piezo setting is too large, turn the micrometer screw clockwise. Correspondingly, if it‟s too
low, turn the micrometer screw counterclockwise.
Adjust and check repeatedly until the slider is within the acceptable range.
If you have lost the signal completely within the whole piezo range (Auto Calib runs to 1.0
without detection of a signal) proceed as follows:
Adjust the piezo slider manually to 0.5
Mark the micrometer screw at it‟s actual position or note down the actual setting (don‟t
skip this point!).
Turn the micrometer screw very slowly clockwise while observing the service screen.
Stop if you have reached 10 units of rotation (corresponding to 100µm or one-fifth turn)
or
stop immediately in case you got a signal.
Press “Auto Calib”
If no signal can be found within the 10 units go back to the original setting (10 units ccw)
Turn the micrometer screw 10 units counterclockwise and proceed as before
Note: It‟s barely conceivable that there is no signal within the specified range ( 10 units).
Before you expand the search range you should assess that the SLD is on (red line/circle is
visible if you look into the camera) the power of the spectrometer fiber and a proper attachment
of the fiber to the spectrometer. Moreover, make sure that there is no communication error: the
service screen has to display a live background signal, i.e. a flat noisy line. If you uncheck
subtract Zero this becomes more evident.
An unacceptable case of sensor tilt is shown below. Only a small portion of the sensor line is
illuminated due to a large tilt between the sensor line and the image line generated by the
focussing lens of the spectrometer.
Save the glass plate and put it later to the sensor of the defective sensor board. Remove the
brass cylinder from the defective sensor board and install it on the new sensor board. Use the
original shipping box for the return shipment.
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Finally replace and adjust the boards as described in the chapter before.
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This is a cumbersome procedure, however it is very important, that the focus is really optimum
adjusted in order to provide optimum quality of the OCT images.
Set screws
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Remove the left of the three hexagon socket screws (wrench size 3.0). Remove only the
left screw!
Remove the two hexagon socket screws (wrench size 2.0) on the left side (patients view).
These screws ensure thermal contact of the final amplifier stages of the scanner drivers to
the housing. Thermal contact is very important to remove the heat from inside the camera,
i.e. the camera housing acts as heat sink for the whole camera.
Remove three hexagon socket screws on the bottom side of the camera.
Then grab the handle of the housing and pull it carefully backwards. After about 3 cm, you
have access to the protective earth wire inside the housing. Remove the protective earth
wire and continue pulling the housing straight backwards.
Don‟t remove the hexagonal socket screw on the backside of the camera.
For remounting the camera housing extreme care has to be taken, that none of the thin
fiber cables is damaged, when the housing is mounted back on the camera.
Newer units have no more a ground cable, but a direct plug and connector instead
When closing the camera housing just proceed the opposite way. Extremely care has to
be taken when remounting the housing on the optic block, to make sure, that no cable,
especially the fibre, is squeezed. Especially the channel (see images) needs to be free of
cable.
The channel between optic block and mounting plate needs to be free of cables, when
remounting the housing cover.
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See below an open camera from 3 directions. Pls. note, due to the different types every
camera may look different. The example is a HRA+OCT with a blue laser diode
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If the camera housing has to be removed for service purpose, please proceed as
follows:
Remove the filter wheel handle. Please note: there are two versions of
filter wheel handle:
Old version: handle clamped on filter wheel axis. Just pull out the
handle!
New version: handle screwed on the filter wheel axis (M2.5). Remove
cover cap and then unscrew the handle.
When closing the camera housing just proceed the opposite way. Extremely care
has to be taken when remounting the housing on the optic block, to make sure,
that no cable is squeezed. Especially the channel (see images) needs to be free
of cable
The channel between optic block and mounting plate needs to be free of cables,
when remounting the housing cover.
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Pneumatic spring
Tip of pneumatic spring
Launch in the new replacement pneumatic spring. Make sure, that the tip of the spring fits
in the corresponding deepening attached to the camera. Push the pneumatic screw in and
tighten the special screw with the tool. Check if the vertical tilt movement runs smoothly.
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8.4.1 Disassembling
These tools are required:
To get access to the black metal plate, you have to put the instrument basis on a flat
surface (a table is most suitable), half over the edge (as shown below).
Attention: Keep hold of instrument basis – tilting danger!
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The 4 hexagon socket screws of the black metal plate have to be removed.
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Now, the instrumentation base has to be placed as shown below; the left side or the right
side respectively half over the edge.
Afterwards the 4 hexagon socket screws of the faceplate of the gear rack have to be
removed.
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Guide plate
The joystick unit has to be overturned carefully and placed on a soft underlay. Use books
as support, if necessary.
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Picture 1
left right
Set pin
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As soon as the set pin sticks out far enough you can pull it out with a gripper.
Spring
Replace the white rocker with the new one and be sure that the spring is in the clearance.
Push the new set pin through the hole.
Press it in with a gripper, if necessary.
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While operating the white rocker, the switching noise must be controlled. You should hear
a click.
If the click wasn‟t audible the function of the microswitch has to be controlled. For this
purpose the microswitch has to be dismounted.
Loosen the screws of the microswitch slightly. Pull out the microswitch in cable direction.
or
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Now the microswitch has to be checked for functionality (operate carefully).
If the switch doesn‟t operate, i.e. there‟s still no click to hear, the switch has to be
replaced.
In this case you have to remove the microswitch and the shrinking hose from the two
cables.
Check if the new microswitch does operate.
Then put new shrinking hoses over the cables and solder the new microswitch on. Notice
the right direction and the cable color.
Shrink the shrinking hose.
Left
Right
1.1.1.1.1.1.1.3 R
i
g
h
shrinking t
hose
Free pin
1.1.1.1.1.1.1.2 F
r
e Free pin
e 1.1.1.1.1.1.1.1 F
r
p e
i e
n
p
Yellow White i
Brown Green n
If the click is audible or the new micro switch is soldered on, the micro switch has to be
clamped in again (notice the direction).
A 2/10 mm shim has to be added under the white rocker. The micro switch has to be
inserted as far as the switch is just about operating.
Attention: While tightening the screws the micro switch might be displaced again!
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Check the proper functionality by operating the white rocker. If the micro switch doesn‟t
operate repeat the previous steps and insert the micro switch a little deeper in the
clamping. Don‟t forget to tighten down the screws to avoid that the micro switch will be
displaced later.
If the micro switch operates, remove the shim and repeat the procedure on the other side
if necessary.
Refit the cover plate again.
After that, proceed with section 8.4.4 Assembling.
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cover gear
wheel
Please look after the right direction of the gear wheel when putting it on.
8.4.4 Assembling
Put the joystick unit back on the basic plate.
Therefore the joystick unit must be lifted at the joystick and the gear wheels must be
placed and rolled forward on the gear rack.
Put down the joystick unit. If it isn‟t possible, displace the guide plate.
Now, as seen above for the disassembling, the black metal plate and the faceplate of the
gear rack have to be tightened again.
Finally test the functionality of the gear wheels and the left/right switch again.
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Remove
protective earth
wire
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8.6 IEEE 1394 (FireWire) Connection
To change the IEEE 1394 connection settings, please refer to the “Spectralis Installation
Guide”, where this issue is described in detail.
1. Make sure that you exit all Windows programs, including Heidelberg Eye Explorer,
before installing the software.
2. Insert the Spectralis installation CD into the computer‟s CD drive. Usually the setup
program on the CD starts automatically. If not, browse into the CD drive with the
Windows Explorer and double-click the file SETUP.EXE.
3. After the setup procedure has begun, you are asked to select the installation language.
Select the appropriate language and click on OK to continue the installation procedure.
4. The setup procedure finds the existing Spectralis software already installed on your
computer, and will prompt with the Software Update message box.
Click on Yes to update the software existing on your computer.
Note: Should none of these prompts occur, but you are certain that an installation of the
Heidelberg Eye Explorer already exists on your computer, cancel the setup procedure
and contact Heidelberg Engineering Technical Support for further instructions.
5. While the installation procedure is in progress, please do not cancel or interrupt it!
6. When the installation has been finished click on Finish in the next dialog box to close
the installation procedure.
1. Make sure that you exit all Windows programs, including Heidelberg Eye Explorer,
before installing the software.
2. Run the program UPDATExxx.EXE on the Spectralis computer.
3. Select the folder of the already installed HEYEX installation (usually C:\HEYEX)
4. Follow the instructions on the screen to finish the software update.
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Check bootloader version (entry “BL Version”) and application version (entry “APP Version”)
and compare with the version provided with the latest HeScript service CD.
The example device contains an invalid bootloader as well as an invalid Application Firmware.
This is indicated by red entries in the corresponding fields.
As required, the IModule bootloader and application firmware must be updated from within the
“IModule configuration” dialog. Click on “Browse…”(1) and a file selection box will be opened:
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Change to folder “firmware-hra2” and select file “IModuleApp-x.y.hfu” for the application
firmware or “IModuleL2Bl-x.y.hfu” for the bootloader firmware (where x.y represents the
firmware file version) and click on “Open”.
Select “Write Firmware:” (2). The following dialog will be shown:
Start the service program as described in section 6.5.1 and click on the “Startup” menu. The
following dialog will appear:
Double-click on the procedure “HRA2 Startup”. The firmware upload script will be loaded
automatically.
Please note, that you must have administrative user privileges on Windows to be able to install
the driver. After the driver installation, the computer must be rebooted.
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Click on the “Start CAM/PWS firmware upload …” button (2). A new dialog will be shown in red
colour:
After the upload procedure has been finished, select procedure “Firmware-, Flash- and Board
Versions” (see section “Collecting Version Information” below) to verify the upload process.
Make sure that “Finishing” is displayed in the dialog box. Power cycling the device in any other
firmware upgrade phase may damage permanently damage the electronics.
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Check bootloader version (entry “BL Version”) and application version (entry “APP Version”)
and compare with the version provided with the latest HeScript service CD.
The example device contains a valid bootloader as well as a valid Application Firmware. In this
case, a firmware update would not be required.
Otherwise, if required, the IModule-D bootloader and application firmware can be updated from
within the “IModule Configuration” dialog.
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Change to folder “firmware-sd-oct” and select file “IModule-D-App-x.y.hfu” for the application
firmware or “IModule-D-L2Bl-x.y.hfu” for the bootloader firmware (where x.y represents the
firmware file version) and click on “Open”.
Select “Write Firmware:” (2). The following dialog will be shown:
Please wait, until the upload process has been finished. Using the button “Print!” (3) it is
possible to print an IModule-D version report to the default printer.
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In the leftmost panel click “Fw. Upload”. A file selection dialog will be shown:
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A list of available firmware files will be displayed. Choose the most recent vme file. This
typically follows the naming convention x-x-x-x_SD-OCT.vme.
Now the default Firmware upload dialogue will pop up. This may not be interrupted while
uploading the firmware file, else it might result in inoperability of the device.
If you encounter an IModule Error during the flash reboot the device close the HeScript
program and try again.
After flashing the firmware, the OCT module will perform a reset and therefore it won‟t be
responsive for a certain time. During the reset you can plug in the HRA (IEEE1394a
connector) again.
Error 915 means: Reference module does not reach home switch.
Possible error: motor defective, spindle too ruff-running, guidance jammed.
Error 914 means: reference Module jammed at home switch.
Possible error: home switch defect.
Please note: these errors could be also consecutive errors from other faults during the OCT
start-up procedure (e.g. error 313: missing line clock).
Recommended procedure:
1. Open the camera housing as described in section 8.3.1.
2. Move the spindle manually with a small screwdriver. The Reference Module is located at
the backside of the camera covered by a metallic sheet.
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Reference
module
3. In case of error 914: rotate spindle with screw driver some turns counter clockwise in
order to move the home switch pin away from the home switch. Turn on the OCT system
and check if the reset procedure is accomplished properly (no error 914).
4. In case of error 915: rotate spindle with screw driver some turns clockwise in order to
move the home switch pin away from the limit opposite to the home switch. Turn on the
OCT system and check if the reset procedure is accomplished properly (no error 915).
5. Note: These procedures only help to reset the system, if the reference module is stuck
either at the home switch (error 914) or at the opposite end of the travel range (error
915). If the original cause of this problem is not clear, one has to be afraid, that the
problem could reoccur.
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These tools are required: Screwdriver, Hexagon socket key (size 12)
Spare part: 40945 TSP encoder
2. Attention please if you remove the black brightness control cap with pushing a screw
driver through the two holes next to the TSP encoder .
5. Please take care of the correct position of the plug. The TSP encoder needs to be fixed
with your hand if you turn on the screw.
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9 Appendix
9.1 Safety Interlocks and Error Codes
Camera
The current laser mode can‟t be changed any more. In particular it is no longer possible
to switch to freeze mode
The internal fixation target can‟t be changed any more
The fixation targets in all four corners are blinking
All lasers are switched off
Note: If an Interlock occurs during a live mode, the Scanners will not be switched off (the
system state is safer with the scanners moving)!
Power supply
The blue laser supply voltage will be switched off (The “L” on the LCD display changes
to “-”)
One of three interlock types will be displayed:
o LASER INTERLOCK Blue laser power was too high either when the laser was
modulated or modulated off
o SCANNER INTERLOCK One of the scanners does not work properly
o MCU INTERLOCK One micro controller has detected an irregular internal
state. This type is overruled by laser or scanner interlock.
The last internal (left side) and external interlock number will be displayed
Touch Panel
The freeze screen is shown. A red on/off button and a textual warning indicate the
interlock state. The panel is locked.
PC Acquisition Module
A list of interlock numbers is shown. Note that consecutive faults may be included.
Spectralis Service M anual
Art.No. 96 049-006 Page136 of 161
8 CAM 12V scanner supply voltage ≥ CAM 1.6.0.0 Can't turn off +12V Relay in PWS defective; to protect Replace PWS controller
cannot be switched off and/or -12V when the scanner, +/-12 V supply voltage
switched to FREEZE will be turned ON again
9 CAM Measured current of FA laser ≥ CAM 2.0.0.0 Lasercurrent through Laser diode or laser drive or HRA- Return to HE
diode was too high FA-laser diode above controller defective
threshold
10 CAM EEPROM is inconsistent ≥ CAM 2.0.0.0 Saved data of EEPROM Defective microcontroller; problem Return to HE
are inconsistent may be caused due aging process or
radiation effects
11 CAM VIS monitor diode blind ≥ CAM 2.0.2.0 Monitor diode Monitor diode for visible light Return to HE
measurement of visible defective, or the blue diode laser
light clearly lower than provides nowhere near enough power
expected (<50%)
12 CAM NIR monitor diode blind ≥ CAM 2.0.2.0 Monitor diode Monitor diode for infrared light Return to HE
measurement of defective, or the ICGA-laser diode
infrared light clearly provides nowhere near enough power
lower than expected (<50%)
13 CAM Invalid Laser Monitor ≥ CAM 2.0.2.0 Threshold values for the Threshold values have been set Return to HE
Thresholds monitor diodes too high wrong or the CAM-controller board is
(>3,7 V; 4,2 V with defective
board version < 3)
14 CAM Scanner interlock persists after ≥ CAM 2.1.0.0 The scanner interlock Scanner defective or scanner cable Return to HE;
switching on scanners line stays active when removed, or CAM-controller board In case of false alarm: no action
switching from FREEZE defective. required / firmware update to version ≥
to live mode This error may be reported falsely for 2.1.1
camera firmware versions 2.1.0.0 to
2.1.1.0 if the device is tried to be
switched to live directly after being
physically switched on. This false
alarm never occurs together with
interlock 20.
20 PWS After switching on the scanner all After LIVE mode was Scanner defective or scanner cable Update to CAM firmware version ≥ 2.1;
supply voltage the entered and scanner removed, or CAM-controller board else return to HE
scanner interlock line does not has turned on, after a defective.
Spectralis Service M anual
Art.No. 96 049-006 Page138 of 161
get inactive (after a time) waiting time the May occurr sporadically for CAM
interlock line is still controller boards ≥ 3.3 and CAM
active firmware version < 2.1 when
switching from FREEZE to live.
21 PWS Serial communication with all After FREEZE mode Sapphire laser defective or ribbon Replace ribbon cable or SLU or
Sapphire laser not working was entered, the cable to Sapphire laser defective or Sapphire controller board
communication with the Sapphire Interface-Board (HE
Sapphire laser do not "Sapphire Controller") defective
work anymore
22 PWS Sapphire laser reports that it is all After FREEZE mode Sapphire laser defective Replace SLU
still switched on although it was entered the
was switched off Sapphire laser does not
switch off
23 PWS +12 V supply voltage missing all Nominal +12 V voltage Power supply module defective, Check/replace 12V cables in PWS,
is below +10 V or above supply cable(s) broken, voltage replace switch-mode power supply
+14 V adaptor board defective or connector board, replace voltage adaptor board
corroded
24 PWS -12 V supply voltage missing all Nominal -12 V voltage Power supply module defective, Check/replace 12V cables in PWS,
below -10 V or above - supply cable(s) broken, voltage replace switch-mode power supply
14 V adaptor board defective or connector board, replace voltage adaptor board
corroded
25 PWS Negative edge on scanner all Detection of a trailing Consecutive error from scanner Upgrade to PWS firmware version ≥
interlock line detected edge on the scanner interlock or possible loose contact on 1.4.1; else return to HE if not
interlock line interlock line or if PWS Firmware < disappearing after removing possible
1.4.1 erroneous sporadic appearance concurrent interlock cause
26 PWS Scanner interlock line is active all Scanner interlock line is Consecutive error from scanner Return to HE or replace PWS
(low) unexpectedly active interlock or possible defective PWS- controller board if not disappearing
(if not error 25) controller board after removing possible concurrent
interlock cause
27 PWS Negative edge on laser all Detection of a trailing Consecutive error from scanner Return to HE if not disappearing after
interlock line detected edge on the scanner interlock or possible loose contact on removing possible concurrent interlock
interlock line interlock line cause
28 PWS Laser interlock line is active all Scanner interlock line is Consecutive error from scanner Return to HE or replace PWS
(low) unexpectedly active interlock or possible defective PWS- controller board if not disappearing
(if not error 27) controller board after removing possible concurrent
interlock cause
29 PWS Blue laser does not react to ≥ PWS Sapphire laser does not Sapphire laser defective or HE Replace SLU or replace HE sapphire
active scanner interlock (i.e. 1.0.3.14 respond to the scanner "Sapphire controller" defective or controller or remove service jumper
Spectralis Service M anual
Art.No. 96 049-006 Page139 of 161
service jumper on laser interlock service jumper on HE "Sapphire
controller is set). Controller" set. Note: This Error is
detected on startup but reported on
the first attempt to change to LIVE
mode.
30 PWS Blue laser does not react to ≥ PWS Sapphire laser does not Sapphire laser defective or HE Replace SLU or replace HE sapphire
active MCU interlock (i.e. 1.0.3.14 respond to the MCU "Sapphire controller" defective or controller or remove service jumper
service jumper on laser interlock service jumper on HE "Sapphire
controller is set). Controller" set. Note: This Error is
detected on startup but reported on
the first attempt to change to LIVE
mode.
31 PWS Blue Laser is in Error state ≥ PWS After completing the Sapphire laser defective or fan is Replace SLU or clean fan and cool
unexpectedly. Note: This Error 1.0.3.14 interlock tests the blocked and the unit was turned OFF unit down
may be detected on startup Sapphire laser is in a and than ON in warm condition
but reported on the first unexpected error
attempt to change to live. condition
62 CAM Too much NIR light on monitor ≥ CAM 2.0.2.0 To much IR light Modulation does not work properly -> Return to HE
diode when laser is modulated detected in OFF CAM controller board defective or
off condition laser controller board defective
63 CAM Too much NIR light on monitor ≥ CAM 2.0.2.0 To much IR light CAM controller board defective or Return to HE
diode when laser is modulated detected in ON laser controller board defective or
on condition ICGA laser defective
64 CAM An interlock line (Laser or all One interlock line was Reason for error gone before error If other, more specific, interlocks (62,
Scanner) was active for a active for a short time could be diagnosed or CAM controller 63, 64, 65, 66, 72, 80) also occur,
short time but the reason for that board defective. take measures as described there;
could not been detected This error may be shown instead of else Check order of laser to fiber
error 65 on systems with blue laser in coupling in PWS; else return to HE
the PWS (Sapphire laser).
65 CAM Too much VIS light on monitor all To much visible light Modulation does not work properly -> Check order of laser to fiber coupling
diode when laser is modulated detected in OFF CAM controller board defective or in PWS; else return to HE
off condition laser controller board defective;
wrong order coupling from Sapphire
laser
66 CAM Too much VIS light on monitor all To much visible light CAM controller board defective or Return to HE or replace SLU
diode when laser is modulated detected in ON laser controller board defective; FA-
on condition laser defective (Sapphire or diode)
67 CAM Error 65 + 66 (Too much light < CAM 2.0.2.0 error 65 + 66 Combined error, not supported Same actions as for respective single
Spectralis Service M anual
Art.No. 96 049-006 Page140 of 161
ON and OFF) anymore (see below) error numbers
68 CAM PLL is not lock ed in < CAM 2.0.2.1 PLL is not lock ed in Not supported anymore
69 CAM Error 68 + 65 (PLL not lock ed, < CAM 2.0.2.0
error 68 + 65 Combined errors are not supported
too much light OFF)
anymore from the current firmware.
70 CAM Error 68 + 66 (PLL not lock ed, < CAM 2.0.2.0
error 68 + 66 When more error causes are
too much light ON)
detected, several messages with
71 CAM Error 68 + 65 + 66 (PLL not < CAM 2.0.2.0 error 68 + 65 + 66
error number 62, 63, 64, 65, 66, 72
lock ed, too much light ON and
and 80 will be sent
OFF)
72 CAM Amplitude of y-scanners ist too all Y-amplitude too low Y-scanner defective or HRA controller Return to HE
low board defective
73 CAM Error 72 + 65 (low y-ampl., too < CAM 2.0.2.0 error 72 + 65
much light OFF)
74 CAM Error 72 + 66 (low y-ampl., < CAM 2.0.2.0 error 72 + 66
too much light ON)
75 CAM Error 72 + 65 + 66, (low y- < CAM 2.0.2.0 error 72 + 65 + 66
ampl., too much light ON and
OFF) Combined errors are not supported
76 CAM Error 72 + 68 (Low y-ampl., < CAM 2.0.2.0 error 72 + 68 anymore from the current firmware.
PLL not lock ed) When more error causes are Same actions as for respective single
77 CAM Error 76 + 65 (Low y-ampl., < CAM 2.0.2.0 error 76 + 65 detected, several messages with error numbers
PLL not lock ed, too much light error number 62, 63, 64, 65, 66, 72
OFF) and 80 will be sent
78 CAM Error 76 + 66 (Low y-ampl., < CAM 2.0.2.0 error 76 +66
PLL not lock ed, too much light
ON)
79 CAM Error 76 + 65 + 66 (Low y- < CAM 2.0.2.0 error 76 + 65 + 66
ampl., PLL not lock ed, too
much light ON and OFF)
80 CAM Amplitude of x-scanners ist too all X-amplitude too low X-scanner defective or HRA controller Return to HE
low board defective
81 CAM Error 80 + 65 (low x-ampl., too < CAM 2.0.2.0 error 80 + 65 Combined errors are not supported
much light OFF) anymore from the current firmware.
82 CAM Error 80 + 66 (low x-ampl., < CAM 2.0.2.0 error 80 + 66 When more error causes are Same actions as for respective single
too much light ON) detected, several messages with error numbers
83 CAM Error 80 + 65 + 66 (low x- < CAM 2.0.2.0 error 80 + 65 +66 error number 62, 63, 64, 65, 66, 72
ampl., too much light ON and and 80 will be sent
Spectralis Service M anual
Art.No. 96 049-006 Page141 of 161
OFF)
84 CAM Error 80 + 68 (low x-ampl., < CAM 2.0.2.0 error 80 + 68
PLL not lock ed)
85 CAM Error 84 + 65 (low x-ampl., < CAM 2.0.2.0 error 84 + 65
PLL not lock ed, too much light
OFF)
86 CAM Error 84 + 66 (low x-ampl., < CAM 2.0.2.0 error 84 + 66
PLL not lock ed, too much light
ON)
87 CAM Error 84 + 65 + 66 (low x- < CAM 2.0.2.0 error 84 + 65 + 66
ampl., PLL not lock ed, too
much light ON and OFF)
88 CAM Error 80 + 72 (low x-ampl, low < CAM 2.0.2.0 error 80 + 72
y-ampl)
89 CAM Error 88 + 65 (low x-ampl., < CAM 2.0.2.0 error 88 + 65
low y-ampl., PLL not lock ed,
too much light OFF)
90 CAM Error 88 + 66 (low x-ampl., low < CAM 2.0.2.0 error 88 + 66
y-ampl., PLL not lock ed, too
much light ON)
91 CAM Error 88 + 65 + 66 (low x- < CAM 2.0.2.0 error 88 + 65 + 66
ampl., low y-ampl., PLL not
lock ed, too much light ON and
OFF)
92 CAM Error 80 + 72 + 68 (low x- < CAM 2.0.2.0 error 80 + 72 + 68
ampl, low y-ampl, PLL not
lock ed)
93 CAM Error 92 + 65 (low x-ampl, low < CAM 2.0.2.0 error 92 + 65
y-ampl, PLL not lock ed, too
much light OFF)
94 CAM Error 92 + 66 (low x-ampl, low < CAM 2.0.2.0 error 92 + 66
y-ampl, PLL not lock ed, too
much light ON)
95 CAM Error 92 + 65 + 66 (low x- < CAM 2.0.2.0 error 92 + 65 + 66
ampl, low y-ampl, PLL not
lock ed, too much light ON and
OFF)
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Art.No. 96 049-006 Page142 of 161
96 Both Connection to critical system ≥ CAM 1.0.3.0, HECOM-connection Cable harness broken or short circuit; Return to HE; replace touch panel;
component lost ≥ PWS 1.0.4.0 between power supply touch panel not programmed or replace touch panel cable; return to
and camera was crashed; short circuit in touch panel HE; replace PWS-controller; replace
interrupted for more cable or internal connection; CAM- or IModule
than 10 seconds PWS controller defective; IModule
defective
97 Both Program Flash CRC check ≥ CAM 1.3.2, Contents of program do CAM respectively PWS controller Reinstall latest firmware or return to
failed: Firmware corrupted ≥ PWS 1.3.1 not match to the original defective; possibly installation of HE
version firmware will fix the problem
PWS = Power Supply Box, CAM = Camera Head, SLU=Sapphire Laser Unit
2010-07-01; Version 6.0
Spectralis Service M anual
Art.No. 96 049-006 Page143 of 161
Summary of self test errors. The errors of the safety controller are the numbers behind the slash and will
be displayed as full 100s in the acquisition module.
Numb er Error description Possib le reason Action
Test of the micro controller memory
/ 100 CRC error in safety Prob lem with firmware update; Repeat update; return to HE
(101) controller. The firmware is defective micro controller;
damaged. Cosmic radiation / aging process
/ 100 EEPROM content in safety A repeated firmware update may
(116) controller not consistent help
101 CRC error in scanner
controller. The firmware is
damaged.
116 EEPROM content in
scanner controller not
consistent
Test of the service jumpers
/ 200 Service jumper is set Service jumper is set. Remove service jumper
(safety controller) Unit run in service mode only.
202 Service jumper is set
(scanner controller)
Horizontal (X) test scan without light (30° without / 15° with service jumper )
/ 300 X-amplitude measured Amplitude measurement in X Return to HE
(303) b elow shut-off threshold defective; X-shut-off angle much
too high adjusted
/ 300 Y-amplitude ab ove shut-off Amplitude measurement in Y Return to HE
(306) threshold detected, although defective;
there shouldn’t b e scanned Scanner interchanged
in y
/ 300 Line “EINCHECK” at safety Short circuit from “EINCHECK” to Return to HE
(308) controller active 5V
308 Line “EINCHECK” at Short circuit from “EINCHECK” to Return to HE
scanner controller active 5V
310 Monitor diode current Measurement of monitor diode Return to HE
measurement > 3 current does not work
SLD is in fact ON
313 Missing line clock Line camera controller (Carrier Check carrier b oard contacts,
Consecutive error: 512, 915, b oard) defective crimps and lines; return to HE
303, 404, 509 Line for line clock signal defective
Vertical (Y) test scan without light (30° without / 15° with service jumper )
/ 400 Y-amplitude measured Amplitude measurement in Y Return to HE
(404) b elow shut-off threshold defective
Y-shut-off angle much too high
adjusted
/ 400 X-amplitude ab ove shut-off Amplitude m easurement in X Return to HE
(405) threshold detected, although defective
there shouldn’t b e scanned
in x
/ 400 Line “EINCHECK” at safety Short circuit from “EINCHECK” to Return to HE
(408) controller active 5V
408 Line EINCHECK at scanner Short circuit from EINCHECK to Return to HE
controller active 5V
410 Monitor diode current Measurement of monitor diode Return to HE
measurement > 3 current does not work
SLD is in fact ON
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Art.No. 96 049-006 Page144 of 161
Vertical (Y) test scan with light (30° without / 15° with service jumper )
/ 500 Line EINCHECK at safety Short circuit from EINCHECK to Return to HE
controller is not active ground. Short circuit from “EIN”
509 Line EINCHECK at scanner Peltier element defective
controller is not active SLD temperature measurement
unit defective
512 Monitor diode current Measurement of monitor diode Return to HE
measurement < 25, current does not work;
although SLD should b e ON SLD defective;
Security circuit switched the light
OFF, b ecause the laser monitor
threshold was b eyond limit
517 SLD (Imon) shut-off limit is Shut-off threshold not yet Return to HE
around zero adjusted;
Defective micro controller
Dead man´s switch of safety controller not activated anymore
Not testet, if service jumper is set
610 Monitor diode current Dead man´s circuit defective Return to HE
measured > 3 -> Light
wouldn’t b e switched off
Horizontal (X) test scan with light at 12°
/ 700 Measurement of a x-angle X-shut-off-angle too b ig adjusted Scanner calib ration; if prob lem still
(705) ab ove the shut-off-angle Amplitude measurement defective exist, return to HE
700 Line EINCHECK is active, X-shut-off-angle too b ig adjusted;
(708) although a safety shut-off Short circuit from EINCHECK to
should have b e done 5V
Leitung DIG-AUS defekt
707 Despite too small x- X-shut-off-angle too b ig adjusted;
amplitude no shut-off has Circuit “DIG-AUS” defective
b e done (Pause-Scan)
Vertical (Y) test scan with light at 12°
/ 800 Measurement of a y-angle Y-shut-off-angle too b ig adjusted; Scanner calib ration; if prob lem still
(806) ab ove the shut-off-angle Amplitude measurement exist, return to HE
defective.
810 Although the SLD should Y-shut-off-angle too b ig adjusted;
have b een switched off with Circuit EMERGENCY OFF
EMERGENCY OFF, a defective
monitor diode current > 3
was measured
Stepper-Reset
914 Stepper jams at end switch End switch defective (e. g. short See service manual; if prob lem
circuit); still exist, return to HE
Stepper mechanically jammed;
Depending of the prob lem the
stepper move to top and won’t
stop. Due to safety reasons the
unit should b e switched OFF
immediately.
915 Stepper does not reach the Stepper defective/jammed Firmware update; see service
end switch End switch defective. manual; if prob lem still exist,
The prob lem might b e appear return to HE
sporadic if firmware < 1.3.1if the
end switch is b ouncing
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Art.No. 96 049-006 Page145 of 161
This table includes all OCT errors, which will be reported during the runtime (those errors will be
checked by the AQM and displayed in the status line).
Error code Mnemonic Description / Trigger Action
000 NONE No error
004 SLD_LIGHT LEVEL The light level of the SLD exceeds the safety Return to HE
threshold
007 OUT _OF_RANGE A parameter is out of range and the command Firmware and software update; return to
function has been aborted HE
009 SCANNER_AMPLITUDE The scanner amplitude fell below the safety Firmware and software update; OCT
thresholds, or the scanner velocity was too low scanner calibration; return to HE
010 INVALID_NUM_STEPS A ramp with the requested number of A-Scans Firmware and software update; return to
does not exists HE
012 NO_PARAMS A parameter structure was expected but not Firmware and software update; return to
provided HE
016 INVALID_COMMAND An invalid command has been transmitted, the Firmware and software update; return to
firmware might be outdated HE
018 ACCESS_DENIED The access to the requested command function is Consecutive error; firmware and software
prohibited in the current device mode update; return to HE
019 ST EPS_LOST Too many steps (>25) were lost during reference Return to HE
Version >= 1.3.0.0 arm stepper test
[SCN-000533]
032-063 UNEXP_RESET An unexpected Reset has occurred. The reset Check primary voltage and use if required
Version >= 1.3.0.0 cause is coded into the number. For different an universal power supply, particular in
[SCN-000522] reset causes, different numbers are added to 32: country with 110V main voltage
External Reset +2
Brown-out Reset +4
Watchdog Reset +8
JTAG Reset +16
Symptom Action
Error Message in Acquisition Windows: Check Line Clock (LC)
“OCT module self-test error 313”
The OCT self test will not end Check COM lines (Rx/Tx) and line “Co
Prog”
Error Message in Acquisition Windows: Check Sync line 1
“OCT module synchronisation timeout (line 1…”
Delayed reaction of the OCT-scan when a scan
position change is requested.
Error Message in Acquisition Windows: Check Sync line 2
“OCT module synchronisation timeout (line 2…”
Image artefacts visible e.g. strong horizontal lines
Error Message in Acquisition Windows: Check for short circuits between all sync
“Invalid OCT sync line combination detected!” lines (Sync line 1, Sync line 2 and the two
adjacent lines)
Firmware upload fails Check line “Co Prog”, COM lines (Rx/Tx),
Line Clock and Frame Clock
OCT can be enabled but no OCT images are shown Check Frame Clock
Spectralis Service M anual
Art.No. 96 049-006 Page147 of 161
Service procedure to check the OCT data connections. This includes serial communication lines
(Rx / Tx), clock lines (line clock / frame clock) and synchronization lines. The connec tion
scheme between OCT carrier board (OCTCARRI) and OCT controller board is:
1. First check continuity between the lilac circular outlet and the ribbon cable that goes to
OCTCARI.:
JR
JR
Female ODU
Connector
If the connection is broken, carefully remove the spectrometer unit and the blue laser
platform, exchange the ribbon cable and measure again, if it is still broken, exchange
the OCT adapter board.
ST3
Male ODU
Connector
If there is no connection, remove the female connector that is plugged onto the OCT
controller and check if all lines are properly attached. Attach loose lines! Measure
continuity between the unplugged connector and the lilac male ODU connector.
Move the cable harness during this measurement. If there is no connection in any
position, the cable harness must be replaced (send device to HE).
3. If the measurements above show no breakage, one of the printed circuit boards seems
to be defective. In coordination with HE support, exchange OCT carrier board and/or
IModule-D. If this doesn't help, exchange the OCT controller board (advanced technical
training required).
Note: The line color in the diagram is NOT the same like the cable itself
Spectralis Service M anual
Art.No. 96 049-006 Page150 of 161
S200
HRA Control
Galvanic Isolation GOF POF HRA Image Data
(6-pin connector) HEYEX
Power
Supply
Network
Printer
IModule-D IModule
Mains
A/D Foot
Switch
OCT
Image Data
Operator
PWS
Line Scan Camera Controller Touch
Carrier Board Panel
Sensor Board HRA
Image
Blue Laser Data
Spectrometer (Sapphire)
FA
Light
Head Rest
HRA
OCT Controller APD
Controller
Patient
IR Laser Scanner
ICGA Laser Unit
IR
Light
SLD Scanner
Blue Laser
Camera Head
PC Camera
Eye Explorer Micro controller program Gate Array (PLD)
- Firmware version
EEPROM
HRA2 -Serial / #
HECOM
Acquisition Module -PLD firmware version / #
Dinterbus
HECOM
HECOM
3. Objective clean?
7. IR (λ=815 nm) 40 – 80 µW µW
10 Index
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