ELECON

PERIPHERALS LTD.
(Elecon Group of Companies)

Electro Hydraulic Thrustor

ELECON PERIPHERALS LTD.

Post Box # 43, Anand-Sojitra Road,
Vallabh Vidyanagar - 388 120.
Gujarat, India.
Phones : +91 (2692) 227960, 227971, 227972
Fax : +91 (2692) 236508
E-mail : info@epl.elecon.com
Introduction:
The “Electro Hydraulic thrustor” is the device which converts input Electrical signal in to linear motion. Hence
it's also called “Linear Actuator”. This system mainly consists of 3 Phase Electric motor, motor operated
impellor, Oil (transformer oil) as a working fluid and a Piston. Hence this system can be divided in mainly two
parts,1) Electric Motor and 2) closed loop hydraulic system. By simply providing electric power, smooth
constant force in linear direction can be produced. This linear and jerk free thrust can be used to operate
several mechanisms i.e. Thrustor operated brakes, door shutters, damping systems etc.
Working Principle:
The impeller of the centrifugal pump driven by the motor generates a hydraulic pressure in the space under
the piston. A hydraulic force is generated by the piston. Amount of force is dependent on Piston area and
the pressure. Hence electrical power is converted in to the linier motion (of piston). Pressure is relived when
motor is switched off (i.e. when there is the power failure). Piston comes at it's lower most position under the
impression of counter weight or springs. (of mechanism on which Thrustor is mounted.)
Application:
One of the most common applications is the Thrustor operated Brake. In this application Thrustor is used to
operate a Mechanical brake. Electrical power is used to rotate the impeller which in turn generates the
hydraulic pressure by working on Oil hence to lift the piston. This smooth and jerk free thrust is either controlled
by a appropriate stiff spring or counter weights of mech. brake. Brake shoes are operated by brake
mechanism, which is operated by thrustor. Here Thrustor operated Brake acts as an important safety device.
Other Applications:
Lever actuation, Machine tools applications, Press machines, conveying equipments, lifting equipments
etc.
Key Features :
Easy to install & maintain Constant and Jerk free thrust
Variable mounting position Less heat generation hence long life for motor
(Up to 10o inclination from vertical is possible) Totally enclosed hydraulic system
Maintenance free Controllable power and return stroke
Long life Meets IP-55 degree of protection
Low power consumption Tested at E.R.D.A., Baroda
Suitable for 415V, 3 phase, 50 Hz Connections
Refer to the below cross section drawing describing major parts of thrustor.

THRUSTOR DURING MOTOR IS SWITCHED OFF THRUSTOR DURING POWER STROKE

Electro Hydraulic Thrustor

Sr. No. TECHNICAL SPECIFICATION EHT127225

01 LIFTING FORCE (Kgs.) 225
02 STROKE (mm) 127
3ph
03 MOTOR TYPE Induction Motor
04 MOTOR RATED POWER (kW) 0.600
05 SUPPLY VOLTAGE (V) 415
06 WINDING CLASS F
Transformer Oil
07 OIL GRADE (viscocity : 17MM2/S)

08 OIL CAPACITY (Ltrs.) 7

09 NET WEIGHT (Kgs.) 63
10 GROSS WEIGHT (Kgs.) 68
11 LUGS HOLE DIA. 26
12 UPPER LUGS THK. 32
13 BOTTOM LUGS THK. 40

Sr. No. TECHNICAL SPECIFICATION EHT075114 Sr. No. TECHNICAL SPECIFICATION EHT075068
01 LIFTING FORCE (Kgs.) 114 01 LIFTING FORCE (Kgs.) 68
02 STROKE (mm) 75 02 STROKE (mm) 75
3ph 3ph
03 MOTOR TYPE Induction Motor 03 MOTOR TYPE Induction Motor
04 MOTOR RATED POWER (kW) 0.375 04 MOTOR RATED POWER (kW) 0.375
05 SUPPLY VOLTAGE (V) 415 05 SUPPLY VOLTAGE (V) 415
06 WINDING CLASS F 06 WINDING CLASS F
Transformer Oil Transformer Oil
07 OIL GRADE (viscocity : 17MM2/S) 07 OIL GRADE (viscocity : 17MM2/S)

08 OIL CAPACITY (Ltrs.) 4.5 08 OIL CAPACITY (Ltrs.) 4.5

09 NET WEIGHT (Kgs.) 45 09 NET WEIGHT (Kgs.) 45
10 GROSS WEIGHT (Kgs.) 47 10 GROSS WEIGHT (Kgs.) 47
11 LUGS HOLE DIA. 22 11 LUGS HOLE DIA. 22
12 UPPER LUGS THK. 25 12 UPPER LUGS THK. 25
13 BOTTOM LUGS THK. 30 13 BOTTOM LUGS THK. 30
Sr. No. TECHNICAL SPECIFICATION EHT050046 Sr. No. TECHNICAL SPECIFICATION EHT050034
01 LIFTING FORCE (Kgs.) 46 01 LIFTING FORCE (Kgs.) 34
02 STROKE (mm) 50 02 STROKE (mm) 50
3ph 3ph
03 MOTOR TYPE Induction Motor 03 MOTOR TYPE Induction Motor
04 MOTOR RATED POWER (kW) 0.250 04 MOTOR RATED POWER (kW) 0.250
05 SUPPLY VOLTAGE (V) 415 05 SUPPLY VOLTAGE (V) 415
06 WINDING CLASS F 06 WINDING CLASS F
Transformer Oil Transformer Oil
07 OIL GRADE (viscocity : 17MM2/S) 07 OIL GRADE (viscocity : 17MM2/S)

08 OIL CAPACITY (Ltrs.) 2.5 08 OIL CAPACITY (Ltrs.) 2.5

09 NET WEIGHT (Kgs.) 27 09 NET WEIGHT (Kgs.) 27
10 GROSS WEIGHT (Kgs.) 28.5 10 GROSS WEIGHT (Kgs.) 28.5
11 LUGS HOLE DIA. 20 11 LUGS HOLE DIA. 20
12 UPPER LUGS THK. 20 12 UPPER LUGS THK. 20
13 BOTTOM LUGS THK. 27 13 BOTTOM LUGS THK. 27

Sr. No. TECHNICAL SPECIFICATION EHT050018

01 LIFTING FORCE (Kgs.) 18
02 STROKE (mm) 50
3ph
03 MOTOR TYPE Induction Motor
04 MOTOR RATED POWER (kW) 0.150
05 SUPPLY VOLTAGE (V) 415
06 WINDING CLASS F
Transformer Oil
07 OIL GRADE (viscocity : 17MM2/S)

08 OIL CAPACITY (Ltrs.) 2

09 NET WEIGHT (Kgs.) 16
10 GROSS WEIGHT (Kgs.) 17.5
11 LUGS HOLE DIA. 20
12 UPPER LUGS THK. 18
13 BOTTOM LUGS THK. 18

Note : For non-standard product, contact

us with technical details.
INSTALLATION AND MAINTENANCE MANUAL

01) MAINTENANCE: “EPL” make Electro Hydraulic Thrustors are almost maintenance free,
however for smooth and quick thrust, guide rods must be properly cleaned time to time.
While connecting thrustor to Mechanical brake, Pin joints must be lubricated enough for
free movement. Further if thrustor is installed under open atmosphere, proper covering of
thrustor is necessary to protect it from rain, dust and humidity.
02) ELECTRICALS: Thrustor motors are totally enclosed but it's necessary to cover motor
portion if thrustor is installed in open atmosphere, to avoid damage from rain water. Motor
winding is of “F” class. Motor is designed for operating under 415 volts, 3 Phase and 50 Hz
Connections. For free and flexible movements, connecting wire must be at least 5 meters
in length. As thrustor function is independent of motor/impellor rotation direction, wires
can be connected in any sequence. How ever thrustor must not be turned ON without
filling oil of proper proportion for safety of motor.
03) OIL FILLING INSTRUCTIONS: Fill the thrustor with good quality transformer grade oil. Fill the
oil through upper oil filling plug until it over flows. For removing air (if any trapped ) , run the
upward and downward strokes manually for several times and if oil level decreases, fill the
oil until oil overflows. Oil once filled will last for long time, however when it's required oil can
be drained through bottom drain plug. While filling oil, thrustor must be held vertically.
Improper amount of oil in thrustor will cause to insufficient pressure head, hence shorter
stroke length. Ensure proper tightening of filling and draining plug after filling oil.
04) MOUNTING: Thrustor are mounted vertically on Mechanical brake, however maximum
tilting of 10 degree is allowed while mounting. Thrustors are mounted on brake by means of
pivot pin. For proper functioning, pin must be lubricated with oil and rust free before using.
05) INSTALLATION: Installing procedure of the thrustor in various systems may vary case to
case, however for actuation of the thrustor only above mentioned electrical connection
is needed.

SPARES AND IMPORTANT PARTS OF THRUSTOR

MOTOR: Motor of “EPL” make thrustor is totally enclosed and built with superior material under
strict stage inspections. “F” class Insulation is used, hence motor can run even in higher
ambient temperature.
BEARINGS: Grease filled bearing is used in driving motor and splash lubricated bearing is used
in hydraulic system.
OILSEAL: Oils seals are provided at the thrust rod. Time to time dust removal is recommended
from thrust rods to avoid wear of oil seal. A separate cover will work best in case of dusty
atmosphere.
IMPELLOR: An aluminum cast centrifugal impellor spins in oil and develops pressure head to lift
the piston, hence thrust of proper amount is generated.
TERMINAL BOX: All thrustors are provided with terminal box. Earthing stud is provided in the
terminal box.

Note:- However “EPL” make thrustors meet IP-55 standard, for long and maintenance free life
it's advisable to follow abovementioned instructions.
 PRODUCT PROFILE

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Akaaish Printing & Stationery

ELECON PERIPHERALS LTD.

(Elecon Group of Companies)
Post Box # 43, Anand-Sojitra Road, Vallabh Vidyanagar - 388 120, Gujarat, India.
Phones: +91 (2692) 227960, 227904, 227941, 227971, 227972
Fax : +91 (2692) 236508, E-mail : info@epl.elecon.com