Parameter, Setting

And Other Information 2020

Date: January 19, 2020

Customer: FATIMAFERT Limited 28KM Lahore Sheikhupura Road
(Plant)

Location: BAGGING BF 301 B

Engineer: Muhamad Purwanto
Reference: SP1905016-01-C
Note: Commissioning

OPERATION CONDITION

Supplied Voltage : 390 VAC, 3 PHASE

SA IQ Supply Voltage : 24 VDC
DC Output : 24.44 VDC
Control Panel Location : Bagging Area
Operating Air Pressure : 5.0 Bar

Machine specification:
E55B+SAIQ

Program version:
Device ID: V415.30
Serial NO: 1904012
User Program: V2.3.4 (Back Up)
SA IQ Model IT800ET.dc
Voltage: 12-30 V DC
Current: 2.2 – 0.6 A
IP Address: 192.168.100.88

MECHANICAL SETTING

Stream depth
adjustment

Stream Depth position (running with pellet product)

1. Open 155 mm
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 Parameter, Setting
And Other Information 2020

2. Close 50 mm
3. Belt Speed m/minute

CAPACITY, CALIBRATION DATA & PARAMETER SETTING

BAGGING 1
CAPACITY
Capacity is set at 60.00kg, e = 0.02kg
Motion Window = 0.5D, Motion Counter = 20 , Filter Size = 11, Auto Zero Range = 0.5D
PbZero (%)+ = 2 , Pb Zero (%) - = 2 , PowerUp Zero +/- 10% = OFF ,Overload = 9
Incline Switch = OFF, NTEP approval = N, Underload 20d = Y
With Taring = Y, Onscreen type plate, Update Rate = 625 Hz

CORNER CHECKED
Result (Kg)
Point 1 3
1 4.98
2 5.00 2 4
3 4.98
4 5.00

PARAMETER SETTING

Machine Configuration

Software : Speedac IQ Net Weigher V2.3.4

B.F. Blanking Time : 1,0s Feeder type : B
D.F. Blanking Time : 0,7s Number of scale : 1
Low Level Debouncing : 0.00s Config. Bag Holder : S4
Hopper Refilling Time : 0.00s Language #1 English
Number of W.P : Prod report port : ethernet
Scale Type : Language #1 : English
Number of Weigh prog. 10 Language #2 : Danish
OIML application No Language #3 Spanish
Com2 None Disch. on Door Sens No
USB None dribble out in bulk off
Auto Save Correction : No Plant Line name BF 301 B
Disch. Req. debouncing 0.00s Serial number SP1905016-01-C
Ethernet None Customer Name Fatiamafert Pakistan
Printer IP 192.168.25.66 Customer Location Feed
Operator password : 100 Operator logout del 60 m
Supervisor password 200 Supervisor logout del. 60 m
PT password Locked PT logout del. 30000m
Support Phone number --- Parts phone No ----
Support fax number --- Parts fax No ----
Support e-mail --- Parts email ----

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 Parameter, Setting
And Other Information 2020

Machine Parameters

Sample Frequency : 10 Disch. Door Max. Time : 10.0s

Sample Size : 2 Slow Cycle T : 600s
Zero frequency 1 Catch Gate Max. Time : 3.00s
zero limit 1,9% Out of tol. Time 0.00s
Disable auto zero off Bag detection time 0,75s
screen saver time 0m Stab. Time Limit : 3.00s

Correction on average OFF Slow Filter Size 11

Cutoff.correction limit: 0.00 % Fast filter size : 7
Bulk cutof corection: 0.0% Flash filter size : 3
Cut of corection : 0.00% Standard fiter size 4
smart stab windows 0,5
Flexible T1 0,00s Flexible SP1 0,00Kg
flexible T2 0,00s Flexible SP2 0,00Kg
Flexible counter 2#

Weigh Programs
W.Program Name : 50Kg
Nom. Weight : 50.00 kg Underweight : 49.95 kg
Overfill : 0.000 kg Overweight : 50.100 kg
Drible cut off 49.40 kg interm cut off 00.00 kg
Bulk cut off 36,58 kg Discharge weight 50,00 kg
Dribble Feed Time : 0.00s
Bulk feed time 0,00s falling time 0,85s
Drible feed time 2,00s Discharge time 0,80s
Min feeding 80,00% Weighmen/unit 1
Max feeding 100% feed delay time 0,50s
Reg min feeding 0,00% Vibratory disch. door Off
Reg max feeding 100% Zeroing config door closed
stream reg config Auto slow cycle end hold cycle
Actuator position 0,00% enable scale 1
top up off time 0,00s weigh unit Kg
top up on time 0,00s Feed algo type IQ-Smart
Knocking Time 1,00s Smart feed adjustment ++Accuracy
bag inflation time 0,00s Tune IQ feed ON
Kicker centering time 0,00s Standard Bulk mode by weight
Kicker activation time 0,00s Catch Gate Delay : 0.00s
Flexible T1 20,00s Flexible SP1 50,00kg
Flexible T2 40,00s Flexible SP2 10kg
Flexible counter 5

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 Parameter, Setting
And Other Information 2020

**********************************************************************************************
I/O configuration
Input
Emergency Stop 8 Pressure Switch
Discharge Request 0 Empty Bag Ready 1
Discharge Door Close 11 Motor Failure
Catch Gate Open 12 Low Level sensor 10
High Level sensor Start
Stop Man. Discharge
Input Free Clear Fault

Output
Fault Stream Regulator 9
Catch Gate 2 Discharge Door 3
Vibratory Disch. Door Bulk Feed 0
Intermediate Feed Dribble Feed 1
Cycle in progress Hopper Fill. Request
Discharge 8 Discharge Ready
Bag Holder 11 External Bag Counter 12
Bag Release Knock Hammer 10

OUTPUT
BAGGING 1
Bulk feed (second): +/- 2,07S
Dribble feed (second): +/- 1,82
Weighment/min (second): +/- 5,39
Bag output (bags/minute): 10 - 11 (10 bpm to test)
Accuracy: +/- 50gr at 2 Sigma
Condition:
- Consistent flow (material is above the low level, no caking/stone, no jam/sticky, etc)
- The output is depending on operator speed in putting bag to spout.
- Speed sewing conveyor exceeds speed of the weigher.