KSB PDF

Submersible Pump in Discharge Tube
Amacan P
50 Hz
Type Series Booklet

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Type Series Booklet Amacan P
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to
a third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft, Frankenthal 23.05.2013

Contents
Contents
Water: Water Transport .................................................................................................................................... 4

Submersible Pump in Discharge Tube ........................................................................................................................... 4
Amacan P ................................................................................................................................................................... 4
Main applications ................................................................................................................................................ 4
Fluids handled ...................................................................................................................................................... 4
Operating data ....................................................................................................................................................4
Designation .......................................................................................................................................................... 4
Design details ....................................................................................................................................................... 4
Materials ..............................................................................................................................................................5
Coating and preservation ...................................................................................................................................5
Product benefits .................................................................................................................................................. 5
Acceptance tests / Warranties ............................................................................................................................. 5
Selection information .......................................................................................................................................... 5
Programme overview / selection tables .............................................................................................................6
Table of fluids handled .................................................................................................................................6
Overview of product features ....................................................................................................................... 8
Related documents .............................................................................................................................................. 9
Data to be indicated in the purchase order ..................................................................................................... 10
Material variants ................................................................................................................................................ 11
Selection chart ...................................................................................................................................................12
Amacan P, n = 415 / 485 / 580 / 725 / 960 / 1450 rpm ................................................................................. 12
Characteristic curves .......................................................................................................................................... 13
n = 1450 rpm ................................................................................................................................................ 13
n = 960 rpm .................................................................................................................................................. 16
n = 725 rpm .................................................................................................................................................. 24
n = 580 rpm .................................................................................................................................................. 28
n = 485 rpm .................................................................................................................................................. 31
n = 415 rpm .................................................................................................................................................. 36
Dimensions ......................................................................................................................................................... 38
UAG/XAG motors (500-270 to 600-350) ...................................................................................................... 38
UTG-/XTG motors (700-470 to 1600-1060) .................................................................................................. 40
Installation types ...............................................................................................................................................43
Scope of supply .................................................................................................................................................. 44
Accessories ......................................................................................................................................................... 45
Flow-straightening vane and intake chamber ........................................................................................... 45
Support rope and turnbuckle in the discharge tube ................................................................................. 47
Discharge tube cover with cable gland ......................................................................................................48
General assembly drawings ..............................................................................................................................50
3
Water: Water Transport
Water: Water Transport Designation

Example: Amacan PA4 800-540 / 120 6UTG1
Key to the designation
Code Description
Amacan Type series
P Impeller type, e.g. P = propeller
Amacan P A Pressure class
A
B
4 Number of vanes
800 Nominal diameter of the discharge tube [mm]
540 Nominal impeller diameter [mm]
120 Motor size
6 Number of motor poles
4 4-pole
6 6-pole
8 8-pole
10 10-pole
12 12-pole
14 14-pole
UT Motor version (⇨ Page 8)
UA Without explosion protection, standard
(sizes 500-270 ... 600-350)
XA Explosion protection to ATEX
(sizes 500-270 ... 600-350)
UT Without explosion protection, standard
(sizes 700-470 ... 1500-1600)
XT Explosion protection to ATEX
(sizes 700-470 ... 1500-1600)
G1 Material variant (⇨ Page 11)
G1 Grey cast iron, standard material variant
G3 Grey cast iron with Zn anodes, shaft made of
Main applications 1.4057 stainless steel
▪ Irrigation and drainage pumping stations
▪ Stormwater pumping stations
Design details
▪ Raw and clean water pumps in waterworks and waste
water treatment plants Design
▪ Cooling water pumps in power stations and in industry ▪ Fully floodable submersible pump in discharge tube
(submersible motor pump)
▪ Industrial water supply
▪ Not self-priming
▪ Water pollution and flood control
▪ Close-coupled design
▪ Aquaculture
▪ Single-stage
▪ Vertical installation
Fluids handled
▪ Waste water Drive
▪ Sludge ▪ Three-phase asynchronous squirrel-cage motor
▪ Surface water Motors integrated in explosion-proof pump sets are supplied in
Ex d IIB type of protection.
▪ Stormwater
▪ Grey water
Shaft seal
▪ Seawater
▪ Two bi-directional mechanical seals in tandem
▪ Brackish water arrangement, with liquid reservoir
▪ Leakage chamber
Operating data
Operating properties Impeller type
Characteristic Value ▪ Axial propeller in ECB design
Flow rate Q Up to 7000 l/s
Head H Up to 12 m Bearings
Motor rating P2 Up to 680 kW ▪ Grease-packed rolling element bearings
Fluid t Up to +40 °C
temperature
Enclosure IP 68 to IEC 60034-5; explosion
protection to ATEX II 2G T3 available
4 Amacan P
Materials Selection information

Overview of materials Information for pump selection
Description Material The guaranteed point of submersible pumps in discharge tubes
Pump bowl EN-GJL-200 (JL 1030) is measured at a head 0.5 m above the motor (DIN 1184). The
Motor housing EN-GJL-250 (JL 1040) documented characteristic curves refer to this data. This must
be taken into account when calculating system losses. The
Shaft 1.4021 / 1.4057
indicated heads and performance data apply to pumped fluids
Impeller 1.4517 (duplex stainless steel) with a density ρ = 1 kg/dm3 and a kinematic viscosity ν of up to
Casing wear ring Stainless steel 20 mm2/s.
Screws, bolts and nuts Stainless steel
The pump input power must be matched to the density of the
fluid handled:
P2req = ρfluid [kg/dm3] x P2docu
Coating and preservation
The operating point with the largest pump input power is
Paint decisive for the operating range of the motor. To compensate
▪ Surface treatment: SA 2 1/2 (SIS 055900) AN 1865 the unavoidable tolerances of the characteristic curves of
system, pump and motor we recommend selecting a motor size
▪ Primer: primer coat on unfinished casting
which provides sufficient power reserves.
▪ Top coat: environmentally-friendly KSB standard coating
Recommended minimum reserves1)
(RAL 5002)
Required pump Motor power reserve
input power
Special coating
[kW] Mains operation With frequency
▪ Available on request (extra charge and a longer delivery inverter
period apply).
< 30 10 % 15 %
> 30 5% 10 %
Product benefits Intake chamber
▪ The pump’s own weight ensures self-centring seating in Determine the minimum water level t1min (diagram in general
the discharge tube, and an O-ring seals it; quick to install arrangement drawing):
or remove. The minimum water level t1min is the water level required in the
▪ The slim motor minimises discharge tube flow losses. pump's suction chamber to ensure:
▪ High reliability thanks to bearing temperature monitoring, ▪ that there is a sufficient liquid cover above the hydraulic
vibration sensor, thermal motor protection, leakage system (propeller) (shown in diagram depending on pump
sensors in the motor and connection space, and leakage size)
monitoring of the mechanical seal system. ▪ that the pump does not draw in air-entraining vortices
▪ Low-vibration hydraulic system; inlet ribs and optimised (shown in diagram depending on flow rate)
bellmouth for vortex-free inflow. ▪ that there is no cavitation in the hydraulic system (check
▪ Absolutely water-tight resin-sealed cable entries prevent against the NPSHrequired value indicated in the technical
any water from entering the motor – even in the event of literature).
a damaged cable. The following conditions must be met:
– NPSHavailable > NPSHrequired + safety allowance
Acceptance tests / Warranties – NPSHavailable = 10.0 + (t1 - t3 - h7/2)
Functional test – Safety allowance:

up to Qopt ⇒ 0.5 m
▪ Every pump undergoes functional testing to KSB standard larger than Qopt ⇒ 1.0 m
ZN 56525.
Head (H)
▪ Operating data is guaranteed to DIN EN ISO 9906 / 2 / 2B.
The total pump head is composed as follows:
H = Hgeo + Δ HV
Acceptance tests
Hgeo (static head)
▪ Acceptance tests to ISO/DIN or comparable standards are
available against a surcharge. ▪ Without discharge elbow – Difference between suction-
side water level and overflow edge
Warranties ▪ With discharge elbow – Difference between suction-side
and discharge-side water level
▪ Quality is assured by means of an audited and certified
quality assurance system to DIN EN ISO 9001. Δ HV (losses in the system)
▪ Starting 0.5 m downstream of the pump: e.g. pipe friction,
elbow, swing check valve, etc.
Losses by inlet, riser and elbow
Losses are caused by the inlet, riser and elbow (or free
discharge).
1) If larger reserves are stipulated by local regulations or are required to compensate for uncertain factors in system
calculations, these larger reserves must be provided.
Amacan P 5
▪ Losses in the riser up to the indicated reference level

(0.5 m above the motor) are taken into account in the
documented characteristic curves.
▪ Inlet and elbow losses are system losses and must be taken
into account for selection.
▪ For information on structural requirements, pump
installation and pump sump design please refer to the KSB
know-how brochure "Planning information: Amacan
submersible pumps in discharge tubes" 0118.55.
Programme overview / selection tables
Table of fluids handled

The table below for your guidance is based on KSB's long-
standing experience. The data are standard values and are not
to be considered as generally binding recommendations. More
detailed advice is available from our specialist department in
Halle. Make use of our laboratory's wealth of experience when
selecting materials.
Selection aid for material variants and fluid temperature per fluid
Comments, further recommendations
Max. permissible
with a groove for flushing3)

Fluid handled2)
temperature
Casing wear ring

fluid
[°C]
Material
variants
Screen4)
Waste water
▪ Industrial, corrosive, non-abrasive, slightly acidic; pH 40 G1 ⃝ ✔ 2-component high solid epoxy finish coat
value ≥ 6 (RAL 5002) 250 µm required
▪ Industrial, corrosive, non-abrasive, with lacquer/paint/ 40 G1 ⃝ - Lacquer/paint/varnish suspension = free of
varnish suspensions solvents
▪ Industrial, corrosive, non-abrasive fluids containing 40 G1 ✔ ✔ -
faeces
▪ Industrial, corrosive, non-abrasive fluids not 40 G1 ⃝ ✔ -
containing faeces
▪ Municipal, treated 40 G1 ⃝ ✔ -
Suspended solids, water/sand mixture 40 G1 ✔ - Up to 200 mg/l
Sludge 40 G1 ✔ - Up to 2 % dry solids content
Water, seawater and brackish water 255) G3 ⃝ - Use of anodes6) and 2-component high
solid epoxy finish coat (RAL 5002) 250 µm
required
Water, cooling water 40 G1 ⃝ - -
Water, surface water
▪ River water 40 G1 ✔ ✔ -
▪ No details specified 40 G1 ✔ ✔ -
▪ Lake water, fresh water 40 G1 ⃝ ✔ -
▪ Lake water, dam water 40 G1 ⃝ - -
Water, stormwater
▪ With strainer 40 G1 ⃝ - -
▪ Without strainer 40 G1 ✔ ✔ -
Water, raw water 40 G1 ⃝ - -
Water, contaminated water
2) Fluids to be pumped which are not listed in this table usually require higher-grade materials. Contact KSB.
3) Using a casing wear ring with a groove for flushing will reduce the efficiency by 2 % to 3 %.
4) See table "Openings of screen bars".
5) For t > 25 °C contact KSB (stainless steel variant).
6) Efficiency reduced by 2 % to 3 %; anode to be checked every 6 to 12 months
6 Amacan P
Comments, further recommendations
Max. permissible
with a groove for flushing3)

Fluid handled2)
temperature
Casing wear ring

fluid
[°C]
Material
variants
Screen4)
▪ Slightly contaminated water 40 G1 ⃝ - -
▪ Mixed water, with strainer 40 G1 ⃝ - -
▪ Mixed water, without strainer 40 G1 ✔ ✔ -
▪ Mixed water containing faeces 40 G1 ✔ ✔ -
▪ Mixed water not containing faeces 40 G1 ✔ ✔ -
Water, clean water 40 G1 ⃝ - -
Key to the symbols

Symbol Description
✔ Required
⃝ Optional
- Not required
Openings of screen bars
Size Required space between screen bars
[mm]
500-270 30
600-350 30
700-470 40
800-540 60
900-540 60
1000-700 80
1200-870 80
1500-1060 80
1600-1060 80
2) Fluids to be pumped which are not listed in this table usually require higher-grade materials. Contact KSB.
3) Using a casing wear ring with a groove for flushing will reduce the efficiency by 2 % to 3 %.
4) See table "Openings of screen bars".
Amacan P 7
Overview of product features

Material variants G1, G3
Feature Motor version
UAG/XAG UTG/XTG
Motor size
4-pole 10 4 … 70 4 – – – – –
6-pole 6 6 … 25 6 47 6 … 120 6 155 6 … 205 6 – – –
8-pole – 30 8 … 100 8 120 8 … 160 8 205 8 … 290 8 – –
10-pole – – 60 10 … 120 10 200 10 … 250 10 310 10 … 470 10 –
12-pole – – – 130 12 … 190 12 250 12 … 410 12 450 12 ... 680 12
14-pole – – – – 210 14 … 340 14 370 14 ... 440 14
Explosion protection
Version U... Not explosion-proof
Version X... ATEX II 2G T3 –
Motor
Starting method DOL DOL or star-delta (690 V only DOL) DOL
Voltage 400 V7) 400 V8)
Cooling Cooled by surrounding fluid
Immersion depth 12 m max.
Power cable
Type See table "Overview of power cables"
Length 10 m9)
Cable entry Absolutely watertight
Sealing elements
Elastomer seals Nitrile butadiene rubber NBR10)
Shaft seal Bellows-type mechanical seal11) Mechanical seal
with covered
spring
Monitoring equipment
Winding temperature PTC thermistor
Bearing temperature Pump end Pump end PT10012) Pump end PT100
PT100 Drive end PT100
Drive end
Pt100
Leakage in the motor Electrode Electrode monitoring the winding and connection space for leakage
space monitoring
the winding
for leakage
Mechanical seal leakage Float switch in leakage area
Vibration sensor - -13)
Casing wear ring Standard design14)
Coating Environmentally-friendly KSB standard coating, colour RAL 500215)
Installation types (⇨ Page 43)
Maximum temperature of fluid handled
Material variant G1 40 °C
Material variant G3 25 °C
Tests/inspections
Hydraulic system KSB standard (ZN 56525)16)
General KSB standard (ZN 56525)16)
7) Optional: 500 V, 690 V

8) Optional: 690 V
9) Optional: up to 50 m
10) Optional: Viton = fluorocarbon rubber FPM
11) On P1500-1060 mechanical seal with covered spring
12) Optional: drive end PT100
13) Optional: internal vibration sensor
14) Optional: casing wear ring with groove for flushing (PA 1500-1060 and PA 1600-1060 are not fitted with a casing wear
ring; as an option they can only be fitted with a casing wear ring with groove for flushing)
15) Optional: 250 µm
16) Optionally to ISO 9906/1/2/A
8 Amacan P
Overview of power cables

Feature S1BN8-F S07RC4N8-F
rubber-sheathed cable rubber-sheathed cable
Type Standard Optional
Rated voltage 1000 V 750 V
EMC screening - ✓
Insulation material EPR17) EPR17)
Max. continuous temperature of insulation 90 °C 90 °C
For permanent immersion in waste water to DIN VDE 0282-16/HD22.16 ✓ ✓
Related documents
▪ General Arrangement Drawings 1580.39
▪ Motor Data Booklet 1580.505
▪ Planning Information 0118.55
17) EPR = ethylene propylene rubber
Amacan P 9
Data to be indicated in the purchase order 1 Suspension arrangement attached to cover (or cross beam
for BU/BG)
▪ Designation of the pump
2 Lifting ring (standard, included in the scope of supply)
▪ Flow rate Q, head Htotal 3 Optional (intermediate) lifting ring(s)
▪ Head Htotal 4 Lower edge of discharge tube = lower edge of pump
▪ Type and temperature of the fluid pumped The support rope is an accessory and can be supplied with
additional lifting rings and a support spacer (⇨ Page 47) as an
▪ Voltage, frequency, starting method, cable length option. The standard design is supplied without intermediate
▪ Quantity and language of operating manuals lifting ring(s).
▪ Required accessories
– For discharge tubes indicate all required elevations
and the type of installation.
– For flow-straightening vanes indicate the type of
installation and whether the design is with or without
suction umbrella.
– For a support rope indicate dimension "L", the
number of additional lifting rings (depending on the
lifting height of the hoisting tackle) as well as the
elevations and type of installation.
Always define dimension "L" when ordering a support rope to

allow the correct length to be determined. The lifting height
of the crane must be taken into account when ordering a
support rope. This determines the number of lifting rings
required for installing the pump in or removing it from the
discharge tube.
1
10 Amacan P
Material variants
Overview of materials
Part No. Description G1 G318)
(seawater variant)
112 Pump bowl EN-GJL-200 (JL 1030)
138 Bellmouth EN-GJL-200 (JL 1030)
230 Impeller 1.4517
350 / Bearing housing / bearing bracket EN-GJL-250 (JL 1040)
330
360 Bearing cover EN-GJL-250 (JL 1040)
412 O-ring NBR19)
(Viton-FPM)20)
433 Mechanical seal SiC /SiC (bellows NBR19),Viton - FPM20))
(pump end)
Mechanical seal SiC /SiC (bellows NBR19), Viton - FPM20))
(drive end)
502 Casing wear ring Stainless steel
571 Bail EN-GJS-400-15 (JS 1030)/S235JRG221)
811 Motor housing EN-GJL-250 (JL 1040)
812 Motor housing cover EN-GJL-250 (JL 1040)22)
818 Shaft (rotor) 1.4021 1.4057
834 Cable gland -
Gland housing EN-GJL-250 (JL 1040)
Various Screws/bolts Stainless steel
99-16 Anode - Zn
Other materials on request.
Notes on material
Duplex stainless steel (1.4517 or technically equivalent
material)
This type of cast steel is resistant to cavitation, has excellent
strength values and is used for high circumferential speeds. An
excellent resistance to pitting corrosion makes ferritic-
austenitic stainless steel a popular choice for pumping acidic
waste water with a high chloride content as well as seawater
and brackish water. Thanks to its good chemical resistance, e.g.
also against waste water containing phosphorous and
sulphuric acid, this material is used in a wide range of
applications in the chemical industry and and process
engineering. Pumps made of duplex stainless steel have a very
long service life, even when handling brines, chemical waste
water (pH 1–12), grey water and landfill leachate.
Comparison of materials
EN ASTM
EN-GJL-200 (JL 1030) A 48 Class 30 B
EN-GJL-250 (JL 1040) A 48 Class 40 B
1.4517 A 890 CD 4 MCu
1.4021 A 276 Type 420
1.4057 A 276 Type 431
NBR NBR
FPM FKM
EN-GJS-400-15 (JS 1030) A 536: 60–40–18
S235JR A 284 B
18) Pump set with cathodic protection (anodes to be checked every 6 to 12 months) and top coat of 250 µm
19) Nitrile rubber (Perbunan)
20) FPM fluorocarbon rubber variant available as an option against a surcharge
21) EN-GJS-400-15 (JS 1030) for motors: 80 6 … 205 6, 55 8 … 160 8, 40 10 … 120 10; all other motors: S235JR
22) For P1600-1060 in S235JR
Amacan P 11
Selection chart
Amacan P, n = 415 / 485 / 580 / 725 / 960 / 1450 rpm

1000 Q [US.gpm] 2000 3000 4000 5000 10000 20000 30000 40000 50000 100000 200000
1000 Q [IM.gpm] 2000 3000 4000 5000 10000 20000 30000 40000 50000 100000
20
50
40
B4 800/900-540
B4 1500/1600-1060
10 B4 600-350 6 pol ① B4 1000-700
8 pol 12 pol
4 pol B4 1200-870
① 10 pol ① ① 30
B4 700-470
A4 1000-700
6 pol
① A4 800/900-540 8 pol A4 1200-870 A4 1500/1600-1060
10 pol 12 pol
6 pol
A4 700-470 ① ①
A4 600-350 6 pol ① ① 20
4 pol
5
① A4 1500/1600-1060
A4 1200-870 14 pol
A4 500-270
12 pol ①
4 pol ① A4 1000-700
① ①
4 10 pol
A4 800-540 ① G3 2200-1480
8 pol
A4 700-470 ① ②
3 10
8 pol
A4 600-350
6 pol ①
①
2 A4 500-270 G3 2200-1480
6 pol
① ②
5
H
[m] H [ft]
1
3
200 300 400 500 Q [m /h] 1000 2000 3000 4000 5000 10000 20000 30000 40000 50000
100 Q [l/s] 200 300 400 500 1000 2000 3000 4000 5000 10000
① Standard range
② Special range on request
12 Amacan P
Characteristic curves
n = 1450 rpm
Amacan PA4 500-270, n = 1450 rpm

Characteristic curves in acc. with ISO 9906 / 2 / 2B. n = speed
2000 3000 Q [US.gpm] 4000 5000
2000 3000 Q [IM.gpm] 4000

6
70 70 Qmin
70 18
70 75 75
70 75
H [m] 70 75 η [%]
70 75 78 78
70 78
75 77.6
78 78.8
75 H [ft]
4 80.1 80.1
79.1 78
75 77.8
76.3 75
75.2
75 78 78 75
78
75 70 10
75
75 75 75 70
70 70
70 70 70
70 60
2 60
60
60 60 60
60 60
23°
9° 11° 13° 17° 19° 21°
15°
2
400 600 Q [m³/h] 800 1000 1200
100 150 Q [l/s] 200 250 300 350
35
10 23°
9° 13° 15° 21°
17° 19°
11° NPSH [ft]
R
NPSH [m]
R
20
5
15 20
P [kW]
P [hp]
10
23°
21°
10
19°
17°
5 15°
13°
9° 11°
400 600 Q [m³/h] 800 1000 1200

K4200358s/2
Free passage Rated power P2 and mass moment of inertia J23)

Angle Free passage [mm] Angle Free passage [mm] Size Rated power P2 Mass moment of
[°] [°] [kW] inertia J
23 70 15 50
UAG XAG [kgm2]
21 65 13 45
19 60 11 40 PA4 500-270 / 10 4 10 10 0,16
17 55 9 35 PA4 500-270 / 16 4 16 13 0,16
PA4 500-270 / 20 4 25 25 0,19
23) These values are valid for a density = 1 kg/dm³ and a kinematic viscosity of up to 20 mm²/s.
Amacan P 13
Amacan PA4 600-350, n = 1450 rpm

4000 6000 Q [US.gpm] 8000 10000 12000
4000 6000 Q [IM.gpm] 8000 10000

10
70
70
70 Qmin 30
70 75 75
70 75
70 75 78 78 η [%]
8 70 75 78 78
80 80
75 78 80 H [ft]
75 82
78 80
82
78 80 80
82.4 82.7
81.8 81.8 80.3 20
6 80 81.3
80.2 82
80 82
H [m] 80 80
80 80
78 78 80 80
78 78 78
4 75 78 78
75 75 75
75 75
75
70 70 10
70 70 70 70
70
9° 11° 21°
13° 15° 17° 19°
1000 1200Q [m³/h]1400 1600 1800 2000 2200 2400 2600 2800
300 400 Q [l/s] 500 600 700

18 9° 11° 13° 15° 17° 19° 21°
50
NPSH [m]
R
10
NPSH [ft]
R
10
2
60 80
P [kW]
60
40
P [hp]
40
20 21°
19°
13° 15° 17° 20
9° 11°
1000 1200Q [m³/h]1400 1600 1800 2000 2200 2400 2600 2800
K4200308s/2

21 80 13 60
UAG XAG [kgm2]
19 75 11 55
17 70 9 50 PA4 600-350 / 20 4 25 25 0,40
15 65 PA4 600-350 / 32 4 32 32 0,44
PA4 600-350 / 40 4 40 40 0,44
PA4 600-350 / 60 4 50 50 0,50
PA4 600-350 / 70 4 57 57 0,51
14 Amacan P
Amacan PB4 600-350, n = 1450 rpm

4000 6000 Q [US.gpm] 8000
4000 6000 Q [IM.gpm] 8000

40
12
Qmin
70 70 η [%]
70 H [ft]
70
70 75
75
10 75
75 80
80
75 30
80
82.9
82.0
80 82.0
8
80.9
79.2
80
H [m] 80 80 80
6 75 20
75 75
75 75
70 70 70
70 70
18°
12° 14° 16°
4 10°
800 1000 Q [m³/h] 1200 1400 1600 1800 2000 2200
200 300 Q [l/s] 400 500 600
18°
10° 14° 16°
12° 40
10
NPSH [ft]
R
NPSH [m]
R
20
5
60 80
P [hp]
50
P [kW] 60
40 18°
16°
14°
30 12° 40
10°
800 1000 Q [m³/h] 1200 1400 1600 1800 2000 2200

K4200362s/2

18 75 12 60
UAG XAG [kgm2]
16 70 10 55
14 65 PB4 600-350 / 32 4 32 32 0,44
PB4 600-350 / 40 4 40 40 0,44
PB4 600-350 / 60 4 50 50 0,50
PB4 600-350 / 70 4 57 57 0,51
Amacan P 15
n = 960 rpm
Amacan PA4 500-270, n = 960 rpm

1000 2000 Q [US.gpm] 3000
1000 1500 Q [IM.gpm] 2000 2500 3000
Qmin
2.5 70 70
70 8
70
70 75 η [%]
75 75
70 75
70
75
70 75.8
2.0 78 76.9
75 78
78.3 75 6
77.2 78.2
75.9 78
74.4 78 75
73.3
1.5 H [ft]
75 75 70
75 75
70
H [m] 4
70 70
70 70
70 70
1.0 60
60
60
60 60 60
60 60
2
0.5
23°
9° 11° 13° 17° 19° 21°
15°
300 400 Q [m³/h] 500 600 700 800
100 150 Q [l/s] 200

18
23°
13° NPSH [ft]
4 9° 15° 17° 21° R
19°
11°
NPSH [m] 10
R
6 8
P [kW]
4
P [hp]
4
23°
21°
2 19°
17°
15° 2
13°
9° 11°
300 400 Q [m³/h] 500 600 700 800

K4200359s/2

23 70 15 50
UAG XAG [kgm2]
21 65 13 45
19 60 11 40 PA4 500-270 / 6 6 7,5 7,5 0,17
17 55 9 35
16 Amacan P
Amacan PA4 600-350, n = 960 rpm

2000 4000 Q [US.gpm] 6000 8000
2000 4000 Q [IM.gpm] 6000

15
70 70
75
Qmin
70 75
70 75
4 70 75 80 η [%]
70 75 80 80
70 80
70 75
75 80
75
80 82.4 10
3 82.1 82.0 81.5
81.9
80
80.4 81.4
79.6
80 80 H [ft]
80
2 80 80 80
80
75
75 75 5
H [m] 75 75 75 70
75 75
70 70
70 70 70 70
70
1
23°
21°
15° 17° 19°
9° 11° 13°
0 0
400 600 Q [m³/h] 800 1000 1200 1400 1600 1800
100 200 Q [l/s] 300 400 500

35
10 9°
11°
13°
15° 17° 19° 21° 23° NPSH [ft]
R
NPSH [m]
R
20
5
20
15 20
P [kW]
P [hp]
10
23° 10
21°
5
19°
15° 17°
9° 11° 13°
400 600 Q [m³/h] 800 1000 1200 1400 1600 1800

K4200309s/1

23 85 15 65
UAG XAG [kgm2]
21 80 13 60
19 75 11 55 PA4 600-350 / 10 6 12 12 0,38
17 70 9 50 PA4 600-350 / 16 6 18 18 0,41
PA4 600-350 / 25 6 28 28 0,47
Amacan P 17
Amacan PA4 700-470, n = 960 rpm

10000 15000 Q [US.gpm] 20000
6000 8000 Q [IM.gpm] 10000 12000 14000 16000

8
70 70
70
70
70
70
70 Qmin η [%]
70 80 80
80 82
82 80 20
6 80 82
80 82
80 82 83.8 79.6
H [m] 84.1
83.2 83.2 81.7
82.7
81.6 H [ft]
82
4 82 82
80 80 82 82
80 80 80
80 80
10
70
70
70 70 70 70
70 70
2
23°
9° 11° 21°
13° 15° 17° 19°
1500 2000 Q [m³/h] 2500 3000 3500 4000 4500
400 600 Q [l/s] 800 1000 1200
9° 11° 40
13° 15° 17° 19° 21° 23°
10
NPSH [ft]
R
NPSH [m]
R
20
5
80
100
60
P [hp]
P [kW]
40
50
23°
21°
20 19°
13° 15° 17°
9° 11°
1500 2000 Q [m³/h] 2500 3000 3500 4000 4500

K4200310s/1

23 120 15 85
UTG XTG [kgm2]
21 110 13 75
19 100 11 68 PA4 700-470 / 47 6 47 47 1,73
17 93 9 60 PA4 700-470 / 60 6 60 60 1,82
PA4 700-470 / 80 6 80 80 1,95
PA4 700-470 / 100 6 100 100 2,08
18 Amacan P
Amacan PA4 800-540, n = 960 rpm

10000 15000 Q [US.gpm] 20000 25000 30000
10000 15000 Q [IM.gpm] 20000 25000

35
70
10 70
η [%]
Qmin 80 80
80 80 H [ft]
80 83
8 83 83
80
83
80
84.4 84.7
83 83.8
83.3 83.8 82.3
6 82.2 83 20
83
83
H [m] 83 83
80 80 80 80 80
80 80
4
70 70
70 70 70 70
70
2
5
9° 11° 21°
13° 15° 17° 19°
2000 3000 Q [m³/h] 4000 5000 6000 7000
600 800 Q [l/s] 1000 1200 1400 1600 1800

70
20 9° 17° 19° 21°
11° 15°
13° NPSH [ft]
R
NPSH [m] 50
R
10
10
150 200
P [kW]
P [hp]
100
100
50 21°
19°
13° 15° 17°
9° 11°
2000 3000 Q [m³/h] 4000 5000 6000 7000

K4200312s/1

21 125 13 90
UTG XTG [kgm2]
19 115 11 80
17 108 9 75 PA4 800-540 / 80 6 80 80 3,25
15 100 PA4 800-540 / 100 6 100 100 3,38
PA4 800-540 / 120 6 115 115 3,52
Amacan P 19
Amacan PA4 900-540, n = 960 rpm

10000 15000 Q [US.gpm] 20000 25000 30000
10000 15000 Q [IM.gpm] 20000 25000

35
70
10 70
75 75
75 Qmin η [%]
75
75 80 80
75 80 81.5 81.5 80 H [ft]
75 80 81.5 83
8 81.5 83 83
80 81.5
81.5 83
80
84.4 84.7
81.5 83 83.8
83.3 83.8 82.3
6 82.2 83 20
83
81.5 83
81.5 83 83 81.5
H [m] 81.5 81.5
80 80 80 80 81.5 81.5 80
80 80
4
75 75
75 75 75 75
70 75
70 70 70 70
70 70
2
5
9° 11° 21°
13° 15° 17° 19°
2000 3000 Q [m³/h] 4000 5000 6000 7000
600 800 Q [l/s] 1000 1200 1400 1600 1800

70
20 9° 17° 19° 21°
11° 15°
13° NPSH [ft]
R
NPSH [m] 50
R
10
10
150 200
P [kW]
P [hp]
100
100
50 21°
19°
13° 15° 17°
9° 11°
2000 3000 Q [m³/h] 4000 5000 6000 7000

K43232s/0

21 125 13 90
UTG XTG [kgm2]
19 115 11 80
17 108 9 75 PA4 900-540 / 155 6 155 155 4,53
15 100 PA4 900-540 / 180 6 180 180 4,80
20 Amacan P
Amacan PB4 700-470, n = 960 rpm

6000 8000 Q [US.gpm] 10000 12000 14000 16000
6000 8000 Q [IM.gpm] 10000 12000 14000

10
65
65 65 30
65 Qmin 70 η [%]
70 70 70
70 70
70 75 75
75 75
8 75
75 80 80 80
80 H [ft]
75
80
H [m] 80 82.7 81.3
84.8
83.9
80 84.0
6 82.8 80 20
81.0
80
80 80
80
80 80
75
75
75 75
75 75 75
4
70 70 22°
18° 20°
12° 14° 16°
10°
10
1500 2000 Q [m³/h] 2500 3000 3500 4000
400 600 Q [l/s] 800 1000
22°
20° 35
18°
10 10° 14° 16°
12°
NPSH [ft]
R
NPSH [m]
R
20
100
80
100
P [kW]
60
22° P [hp]
20°
18°
16°
40 14°
12° 50
10°
1500 2000 Q [m³/h] 2500 3000 3500 4000

K4200364s/1

22 115 14 87
UTG XTG [kgm2]
20 108 12 80
18 100 10 73 PB4 700-470 / 60 6 60 60 1,82
16 94 PB4 700-470 / 80 6 80 80 1,95
PB4 700-470 / 100 6 100 100 2,08
PB4 700-470 / 120 6 115 115 2,22
Amacan P 21
Amacan PB4 800-540, n = 960 rpm

8000 10000 Q [US.gpm] 12000 14000 16000 18000
8000 10000 Q [IM.gpm] 12000 14000 16000
40
12
70
70 η [%]
H [ft]
10 Qmin
80
30
80
83
8 83.2
81.5
83
H [m]
80
80
6 20
70
10° 12°
4
2000 2500 Q [m³/h] 3000 3500 4000
600 800 Q [l/s] 1000 1200

14
10° 12°
NPSH [m] 40
R
10
NPSH [ft]
R
6 20
120 160
P [kW]
140
100
P [hp]
120
80
12°
100
10°
2000 2500 Q [m³/h] 3000 3500 4000

K4200366s/1
Free passage
Angle Free passage [mm] Angle Free passage [mm]
[°] [°]
12 92 10 85
Rated power P2 and mass moment of inertia J32)

Size Rated power P2 Mass moment of
[kW] inertia J
UTG XTG [kgm2]
PB4 800-540 / 120 6 115 115 3,52
22 Amacan P
Amacan PB4 900-540, n = 960 rpm

10000 15000 Q [US.gpm] 20000 25000
10000 15000 Q [IM.gpm] 20000
40
12 Qmin
70 70 70 70
70 70 η [%]
70 75 75
75 75
75 H [ft]
75
81 81
10 75 81 81
81 84 84
83.1 81.7 30
81 85.3
84 84.4
81 84.4 84 81
8 83.2 84 84
81.5 81
H [m] 81 81
81 81
81
75 20
6 75
75
75 75 75
75
70 22°
18° 20°
12° 14° 16°
10°
4
2000 3000 Q [m³/h] 4000 5000 6000
600 800 Q [l/s] 1000 1200 1400 1600

15
22°
20°
18°
10° 14° 16°
NPSH [m] 12°
R 40
10
NPSH [ft]
R
20
200
P [kW]
150 200
22° P [hp]
20°
100 18°
16°
14°
12° 100
10°
2000 3000 Q [m³/h] 4000 5000 6000

K43236s/0

22 130 14 100
UTG XTG [kgm2]
20 123 12 92
18 115 10 85 PB4 900-540 / 155 6 155 155 4,53
16 108 PB4 900-540 / 180 6 180 180 4,80
PB4 900-540 / 205 6 205 205 5,10
Amacan P 23
n = 725 rpm
Amacan PA4 700-470, n = 725 rpm

6000 8000 Q [US.gpm] 10000 12000 14000
4000 6000 Q [IM.gpm] 8000 10000 12000

15
70 70
70
4 70
70
75 75
Qmin
70 75
75 η [%] H [ft]
70 75
70 75 80 80
75 80
75 80 82
82 80
80 82
3 82 82.9
10
83.2 78.6
80 82.2
81.7 82.2 80.8
80.6 82
H [m] 82 82
80 82
80 80
80 80
2 80 80
75
75 75
75 75 75
75 75 70 5
70 70
70 70 70 70
70
1
23°
9° 11° 21°
13° 15° 17° 19°
1000 1500 Q [m³/h] 2000 2500 3000 3500
400 600 Q [l/s] 800 1000
9° 11°
13° 15° 17° 19° 21° 23°
6 20
NPSH [m]
R
4 NPSH [ft]
R
2
5
40
30 40
P [kW]
P [hp]
20
20
23°
21°
10
19°
11° 13° 15° 17°
9°
1000 1500 Q [m³/h] 2000 2500 3000 3500

K4200311s/1

23 120 15 85
UTG XTG [kgm2]
21 110 13 75
19 100 11 68 PA4 700-470 / 30 8 30 30 1,78
17 93 9 60 PA4 700-470 / 40 8 40 40 1,78
24 Amacan P
Amacan PA4 800-540, n = 725 rpm

5000 10000 Q [US.gpm] 15000 20000
5000 10000 Q [IM.gpm] 15000 20000
6 70 70 20
70 70 Qmin
70 80 80
70 80 η [%]
70 80 83 83
70 80 83 83
80 83 H [ft]
80 84.6 84.3 84.3 83.7
4 80 83 84.2
82.6 83.6
81.8 83
83
H [m] 83 83 83 83 10
80 80
80 80
80 80 80
80
2 70
70 70
70 70 70 70
70
23°
21°
15° 17° 19°
9° 11° 13°
0 0
1000 2000 Q [m³/h] 3000 4000 5000
400 600 Q [l/s] 800 1000 1200 1400
9°
17° 23° 40
11° 19°
13° 15° 21°
10
NPSH [ft]
R
NPSH [m]
R
20
5
100
60
P [hp]
P [kW]
40
50
23°
21°
20
19°
15° 17°
9° 11° 13°
1000 2000 Q [m³/h] 3000 4000 5000

K4200313s/1

23 135 15 100
UTG XTG [kgm2]
21 125 13 90
19 115 11 80 PA4 800-540 / 40 8 40 40 3,09
17 108 9 75 PA4 800-540 / 55 8 55 55 3,25
PA4 800-540 / 70 8 70 70 3,25
PA4 800-540 / 100 8 95 95 3,52
Amacan P 25
Amacan PA4 1000-700, n = 725 rpm

20000 30000 Q [US.gpm] 40000
20000 30000 Q [IM.gpm] 40000
10
70 70
Qmin
80 η [%]
80 80 80
8 80 83
80 83 83
83
80 82.5
83 84.0
85.1
85.3
6 85.1 20
84.0 83
80
82.9 83
83 80
83 83
80
4 80 80 80 80 70
70
H [m] 70 H [ft]
70 70 70
70
2
19° 21°
15° 17°
9° 11° 13°
0 0
4000 5000 Q [m³/h] 6000 7000 8000 9000 10000 11000
1000 1500 Q [l/s] 2000 2500 3000

18
9° 11° 13° 15° 17° 19° 21°
50
NPSH [m]
R
10
NPSH [ft]
R
10
2
350
P [hp]
200
P [kW] 200
100 21°
19°
17°
15°
13° 50
9° 11°
4000 5000 Q [m³/h] 6000 7000 8000 9000 10000 11000

K4200314s/2

21 160 13 120
UTG XTG [kgm2]
19 150 11 110
17 140 9 100 PA4 1000-700 / 120 8 120 120 11,0
15 130 PA4 1000-700 / 160 8 160 160 11,6
PA4 1000-700 / 205 8 205 – 16,3
PA4 1000-700 / 250 8 250 – 17,6
PA4 1000-700 / 290 8 290 – 18,9
26 Amacan P
Amacan PB4 1000-700, n = 725 rpm

20000 30000 Q [US.gpm] 40000
15000 20000 Q [IM.gpm] 25000 30000 35000
40
12
Qmin
η [%]
75 75 75
75 H [ft]
75
75 80 80
80
10 75 80
80 83 83
83
80 30
83
84.2 82.8
86.4
80 85.5
83
85.5
8
84.3 83
82.5
83 80
H [m] 83 83
83 80
80 80 80
6 80 80 20
75 75
75 75 75
75 75
22°
18° 20°
12° 14° 16°
10°
4
3000 4000 Q [m³/h] 5000 6000 7000 8000 9000 10000
1000 1500 Q [l/s] 2000 2500

15
22°
20°
18°
NPSH [m] 10° 14° 16°
R
12° 40
10
NPSH [ft]
R
20
5
300 400
P [hp]
250
300
200
P [kW] 22°
20°
18°
150 200
16°
14°
12°
10°
100
3000 4000 Q [m³/h] 5000 6000 7000 8000 9000 10000
K4200368s/1

22 170 14 130
UTG XTG [kgm2]
20 160 12 120
18 150 10 110 PB4 1000-700 / 160 8 160 160 11,6
16 140 PB4 1000-700 / 205 8 205 – 16,3
PB4 1000-700 / 250 8 250 – 17,6
PB4 1000-700 / 290 8 290 – 18,9
Amacan P 27
n = 580 rpm
Amacan PA4 1000-700, n = 580 rpm

15000 20000 Q [US.gpm] 25000 30000 35000
15000 20000 Q [IM.gpm] 25000 30000
70 70
6 Qmin 20
80 80 η [%]
80 80
80
83
80 83
83 83 H [ft]
80 81.9
83.4
83 84.5
4 84.7 83
83.4 84.5
80
82.2 83
83
83 83 80
H [m] 10
80
80 80 80 80
70
70
2 70
70 70 70
70
19° 21°
15° 17°
9° 11° 13°
0 0
3000 4000 Q [m³/h] 5000 6000 7000 8000
1000 1500 Q [l/s] 2000

35
9° 11° 13° 15° 19° 21°
10 17°
NPSH [ft]
R
NPSH [m]
R
20
5
10
180
P [hp]
100
P [kW] 100
50 21°
19°
17°
15°
13°
9° 11°
20
3000 4000 Q [m³/h] 5000 6000 7000 8000

K4200315s/4

21 160 13 120
UTG XTG [kgm2]
19 150 11 110
17 140 9 100 PA4 1000-700 / 60 10 60 60 10,8
15 130 PA4 1000-700 / 90 10 90 90 11,2
PA4 1000-700 / 120 10 120 120 11,5
28 Amacan P
Amacan PA4 1200-870, n = 580 rpm

30000 40000 Q [US.gpm] 50000 60000 70000
20000 30000 Q [IM.gpm] 40000 50000 60000
30
75 75
75
75 80
Qmin
8 75 80 80 η [%]
75 80
75 80 84
H [ft]
84 84
80
80 84
84 86.1 86.5 20
6 85.5 85.5
85.0 84.0
83.8
H [m] 84
84 84
84 84
4 80
80 80 80
80 80 80
75 75
75 75 75 10
75 75
9° 11° 21°
13° 15° 17° 19°
6000 8000 Q [m³/h] 10000 12000 14000 16000
2000 3000 Q [l/s] 4000

16
9° 11° 13° 15° 17° 19° 21°
NPSH [m]
R 40
10
NPSH [ft]
R
20
300 400
P [kW]
P [hp]
200
200
21°
100
19°
13° 15° 17°
9° 11°
6000 8000 Q [m³/h] 10000 12000 14000 16000

K4200316s/2

21 200 13 145
UTG XTG [kgm2]
19 185 11 135
17 175 9 125 PA4 1200-870 / 200 10 200 200 36,9
15 160 PA4 1200-870 / 250 10 250 250 39,1
PA4 1200-870 / 310 10 310 – 45,0
PA4 1200-870 / 365 10 365 – 47,8
PA4 1200-870 / 420 10 420 – 50,5
Amacan P 29
Amacan PB4 1200-870, n = 580 rpm

20000 30000 Q [US.gpm] 40000 50000 60000
20000 30000 Q [IM.gpm] 40000 50000

12
Qmin
75 η [%]
75 75 75
75
10 75 80 80
75 80 80
80 84
84 84 30
80
84 84.7 83.3
80 86.9
86.0
8 84 86.0
84 H [ft]
84.8
83.0
H [m] 84
84 84 84 80
80
6 80 20
80 80
80 80
75 75
75 75 75
75 75
22°
18° 20°
12° 14° 16°
4 10°
4000 6000 Q [m³/h] 8000 10000 12000 14000
2000 3000 Q [l/s] 4000

22°
20°
18°
10° 14° 16° 40
12°
10
NPSH [ft]
R
NPSH [m]
R
20
5
400
P [kW]
300 400
22°
20°
18° P [hp]
200 16°
14°
12°
10° 200
4000 6000 Q [m³/h] 8000 10000 12000 14000

K4200370s/2

22 210 14 160
UTG XTG [kgm2]
20 200 12 145
18 185 10 135 PB4 1200-870 / 250 10 250 250 39,1
16 175 PB4 1200-870 / 310 10 310 – 45,0
PB4 1200-870 / 365 10 365 – 47,8
PB4 1200-870 / 420 10 420 – 50,5
PB4 1200-870 / 470 10 470 – 53,1
30 Amacan P
n = 485 rpm
Amacan PA4 1200-870, n = 485 rpm

20000 30000 Q [US.gpm] 40000 50000 60000
20000 30000 Q [IM.gpm] 40000 50000
6 75 20
75
75 Qmin
75 80
75 80 80 η [%]
75 80
75 80 84
84 84
80
80 84 H [ft]
84 85.6 85.9
4 85.0 85.0 83.5
84.4
83.3
84
84 84
H [m] 84 84 10
80
80 80 80
80 80 80
75 75
2 75 75 75 75
75
9° 11° 21°
13° 15° 17° 19°
0 0
4000 6000 Q [m³/h] 8000 10000 12000 14000
1500 2000 Q [l/s] 2500 3000 3500

9° 11° 13° 15° 17° 19° 21° 35
10
NPSH [ft]
R
NPSH [m]
R
20
5
10
200
150 200
P [kW]
P [hp]
100
100
21°
50 19°
13° 15° 17°
9° 11°
4000 6000 Q [m³/h] 8000 10000 12000 14000

K4200317s/2

21 200 13 145
UTG XTG [kgm2]
19 185 11 135
17 175 9 125 PA4 1200-870 / 130 12 130 130 35,2
15 160 PA4 1200-870 / 190 12 190 190 39,1
PA4 1200-870 / 251 12 250 – 45,0
Amacan P 31
Amacan PA4 1500-1060, n = 485 rpm

40000 60000 Q [US.gpm] 80000 100000
40000 60000 Q [IM.gpm] 80000

10
75
75 30
75
75 Qmin
80 80
75 80 η [%]
75 80
8 75 80 84 84
84 H [ft]
80 84
80 84
84
87.2 87.5
84 86.5
6 86.0 86.5 85.0 20
84.8
H [m] 84
84 84
84 84
84 84
4 80
80 80 80
80 80 80
75 75
75 75 75 75 10
75
9° 11° 21°
13° 15° 17° 19°
8000 10000Q [m³/h]12000 14000 16000 18000 20000 22000 24000 26000
3000 4000 Q [l/s] 5000 6000 7000

70
20 19°
9° 11° 17° 21°
13° 15° NPSH [ft]
R
NPSH [m] 50
R
10
10
600 800
P [kW]
600
400
P [hp]
400
200
21°
19° 200
13° 15° 17°
9° 11°
8000 10000Q [m³/h]12000 14000 16000 18000 20000 22000 24000 26000
K4200318s/2

21 240 13 180
UTG XTG [kgm2]
19 225 11 165
17 210 9 150 PA4 1500-1060 / 250 12 250 250 93,0
15 195 PA4 1500-1060 / 320 12 320 320 95,7
PA4 1500-1060 / 370 12 370 370 98,3
PA4 1500-1060 / 410 12 410 410 101,0
32 Amacan P
Amacan PA4 1600-1060, n = 485 rpm

40000 60000 Q [US.gpm] 80000 100000
40000 60000 Q [IM.gpm] 80000

10
75
75 30
75 Qmin
75 80 80
75 80 η [%]
75 80
8 75 80 84 84
84 H [ft]
80 84
80 84
84
87.2 87.5
84 86.5
6 86.0 86.5 85.0 20
84.8
H [m] 84
84 84
84 84
84 84
4 80
80 80 80
80 80 80
75 75
75 75 75 75 10
75
65 65 65 65 65 65
2 65
9° 11° 21°
13° 15° 17° 19°
8000 10000Q [m³/h]12000 14000 16000 18000 20000 22000 24000 26000
3000 4000 Q [l/s] 5000 6000 7000

70
20 19°
9° 11° 17° 21°
13° 15° NPSH [ft]
R
NPSH [m] 50
R
10
10
600 800
P [kW]
600
400
P [hp]
400
200
21°
19° 200
13° 15° 17°
9° 11°
8000 10000Q [m³/h]12000 14000 16000 18000 20000 22000 24000 26000
K43226s/0

21 240 13 180
UTG XTG [kgm2]
19 225 11 165
17 210 9 150 PA4 1600-1060 / 450 12 450 - 117,8
15 195 PA4 1600-1060 / 500 12 500 - 123,4
PA4 1600-1060 / 560 12 560 - 129,1
PA4 1600-1060 / 620 12 620 - 134,6
Amacan P 33
Amacan PB4 1500-1060, n = 485 rpm

30000 40000 Q [US.gpm] 50000 60000 70000
30000 40000 Q [IM.gpm] 50000 60000

12
Qmin 70 70
70
75 η [%]
75
10 75
80
80
30
84
80
84
8 86.5
85.3 H [ft]
83.5
H [m]
84 84
6 80 20
80 80
75 75 75
10° 12° 14°

4
8000 10000 Q [m³/h] 12000 14000 16000 18000
2000 3000 Q [l/s] 4000 5000
10° 14°
12° 40
10
NPSH [ft]
R
NPSH [m]
R
20
600
400
P [hp]
P [kW]
300 400
14°
12°
10°
8000 10000 Q [m³/h] 12000 14000 16000 18000

K4200372s/2

14 195 10 165
UTG XTG [kgm2]
12 180
PB4 1500-1060 / 370 12 370 370 98,3
PB4 1500-1060 / 410 12 410 410 101,0
34 Amacan P
Amacan PB4 1600-1060, n = 485 rpm

40000 60000 Q [US.gpm] 80000
40000 60000 Q [IM.gpm] 80000

40
12 Qmin
70 70 70
70 70 70
70 η [%]
75 75 75
75
75 H [ft]
75 80 80
10 75 80 80
80 83 83
83 83
80
83 30
80 85.2 83.8
83 87.4
86.5
8 86.5 83
83
85.3
83.5 83
H [m]
83 83 80
83 83
83 80
6 80 80 80 20
80 80
75 75 75
75 75 75 75
22°
18° 20°
12° 14° 16°
4 10°
6000 8000 Q [m³/h]10000 12000 14000 16000 18000 20000 22000
2000 3000 Q [l/s] 4000 5000 6000

15
22°
20°
18°
NPSH [m] 10° 14° 16°
R 12° 40
10
NPSH [ft]
R
20
5
600 800
P [hp]
P [kW]
600
400 22°
20°
18°
16°
400
14°
12°
10°
200
6000 8000 Q [m³/h]10000 12000 14000 16000 18000 20000 22000
K43229s/0

22 255 14 195
UTG XTG [kgm2]
20 240 12 180
18 225 10 165 PB4 1600-1060 / 450 12 450 - 117,8
16 210 PB4 1600-1060 / 500 12 500 - 123,4
PB4 1600-1060 / 560 12 560 - 129,1
PB4 1600-1060 / 620 12 620 - 134,6
PB4 1600-1060 / 680 12 680 - 140,1
Amacan P 35
n = 415 rpm
Amacan PA4 1500-1060, n = 415 rpm

40000 60000 Q [US.gpm] 80000 100000
20000 40000 Q [IM.gpm] 60000 80000
Qmin 75
75
80 80
75 80
75 80 84 84
84
75 80 η [%]
75 84 20
6 80
75 84
80
80 84
87.1 86.8 86.1
86.8
84
86.7
H [ft]
84 85.0
84.2 86.1
4
84
84
84
84
84 84 84
H [m] 84 80 10
80 80
80 80 80 75
80 80
75 75
2 75 75 75 75
75
23°
21°
15° 17° 19°
9° 11° 13°
0 0
6000 8000Q [m³/h]10000 12000 14000 16000 18000 20000 22000
2000 3000 Q [l/s] 4000 5000 6000

16
9° 19°
11° 17° 21° 23°
13° 15°
NPSH [m]
R 40
10
NPSH [ft]
R
20
300 400
P [kW]
P [hp]
200
200
23°
21°
100
19°
15° 17°
9° 11° 13°
6000 8000Q [m³/h]10000 12000 14000 16000 18000 20000 22000

K4200319s/1

23 255 15 195
UTG XTG [kgm2]
21 240 13 180
19 225 11 165 PA4 1500-1060 / 210 14 210 210 95,7
17 210 9 150 PA4 1500-1060 / 270 14 270 270 98,3
PA4 1500-1060 / 340 14 330 330 101,0
36 Amacan P
Amacan PA4 1600-1060, n = 415 rpm

40000 60000 Q [US.gpm] 80000 100000
20000 40000 Q [IM.gpm] 60000 80000
75
75 Qmin
75 82 82
75 82
75 82 85 85 η [%]
85
6 75 82 85 20
75 86.5
82 85 86.5 86.5
82 86.8
85 86.5 87.1 86.1
82 86.8
86.7
86.5 H [ft]
85.0 86.1 86.5 86.5
84.2 86.5
4 85
85
85 85 85 85 82
82 10
H [m] 82 82
82 82 82
82 75
75 75
2 75 75 75 75
75
23°
21°
15° 17° 19°
9° 11° 13°
0 0
6000 8000Q [m³/h]10000 12000 14000 16000 18000 20000 22000
2000 3000 Q [l/s] 4000 5000 6000

16
9° 19°
11° 17° 21° 23°
13° 15°
NPSH [m]
R 40
10
NPSH [ft]
R
20
300 400
P [kW]
P [hp]
200
200
23°
21°
100
19°
15° 17°
9° 11° 13°
6000 8000Q [m³/h]10000 12000 14000 16000 18000 20000 22000

K43227s/0

23 255 15 195
UTG XTG [kgm2]
21 240 13 180
19 225 11 165 PA4 1600-1060 / 370 14 370 - 111,3
17 210 9 150 PA4 1600-1060 / 410 14 410 - 122,8
Amacan P 37
Dimensions
UAG/XAG motors (500-270 to 600-350)

l2
d5
d4
h1
d1
h4
h2
45°
X
l1
h3
d2
d3
Dimensions of the pump set
Dimensions of the pump set [mm]

Pump size Motor Numb d1 d2 d3 d4 d5 h1 h2 h3 h4 l1 l2 [kg]48)
size er of
poles
A 500-270 10 4 470 380 380 280 30 1550 1500 305 1150 500 70 365
A 500-270 16 4 470 380 380 280 30 1550 1500 305 1150 500 70 370
A 500-270 20 4 470 380 380 280 30 1710 1660 305 1310 500 70 410
A 500-270 6 6 470 380 380 280 30 1550 1500 305 1150 500 70 360
A 600-350 20 4 570 485 485 280 30 1825 1775 555 1425 820 70 515
A 600-350 32 4 570 485 485 280 30 1825 1775 555 1425 820 70 555
A 600-350 40 4 570 485 485 280 30 1825 1775 555 1425 820 70 560
A 600-350 60 4 570 485 485 280 30 2010 1960 555 1610 820 70 620
A 600-350 70 4 570 485 485 280 30 2010 1960 555 1610 820 70 650
A 600-350 10 6 570 485 485 280 30 1665 1615 555 1265 820 70 465
A 600-350 16 6 570 485 485 280 30 1665 1615 555 1265 820 70 480
A 600-350 25 6 570 485 485 280 30 1825 1775 555 1425 820 70 530
B 600-350 32 4 570 485 485 280 30 1825 1775 555 1425 820 70 555
B 600-350 40 4 570 485 485 280 30 1825 1775 555 1425 820 70 560
B 600-350 60 4 570 485 485 280 30 2010 1960 555 1610 820 70 620
B 600-350 70 4 570 485 485 280 30 2010 1960 555 1610 820 70 650
48) Pump set with 10-metre power cable (400 V) and 5-metre rope
38 Amacan P
D
s1 45°
h7
d7
d8 A
d9
Dimensions of the discharge tube
A Suction umbrella; option for reducing the minimum water level
Dimensions of the discharge tube [mm]

Pump size Motor size Number of D d7 d8 d9 h7 s1
poles
A 500-270 10 4 508 400 505 650 295 7
A 500-270 16 4 508 400 505 650 295 7
A 500-270 20 4 508 400 505 650 295 7
A 500-270 6 6 508 400 505 650 295 7
A 600-350 20 4 610 500 610 800 540 7
A 600-350 32 4 610 500 610 800 540 7
A 600-350 40 4 610 500 610 800 540 7
A 600-350 60 4 610 500 610 800 540 7
A 600-350 70 4 610 500 610 800 540 7
A 600-350 10 6 610 500 610 800 540 7
A 600-350 16 6 610 500 610 800 540 7
A 600-350 25 6 610 500 610 800 540 7
B 600-350 32 4 610 500 610 800 540 7
B 600-350 40 4 610 500 610 800 540 7
B 600-350 60 4 610 500 610 800 540 7
B 600-350 70 4 610 500 610 800 540 7
Amacan P 39
UTG-/XTG motors (700-470 to 1600-1060)

d5 l2
d4
d1 h1
X
h4
h2
X
45°
l1
h3
d2
d3

Size Motor size Number d1 d2 d3 d4 d5 h1 h2 h3 h4 l1 l2 [kg]49)
of poles
A 700 - 470 47 6 675 585 585 385 40 2190 2150 430 1500 735 80 885
A 700 - 470 60 6 675 585 585 385 40 2190 2150 430 1500 735 80 925
A 700 - 470 80 6 675 585 585 385 40 2390 2350 430 1700 735 80 1015
A 700 - 470 100 6 675 585 585 385 40 2390 2350 430 1700 735 80 1070
A 700 - 470 30 8 675 585 585 385 40 2190 2150 430 1500 735 80 905
A 700 - 470 40 8 675 585 585 385 40 2190 2150 430 1500 735 80 910
B 700 - 470 60 6 675 585 585 385 40 2190 2150 430 1500 735 80 955
B 700 - 470 80 6 675 585 585 385 40 2390 2350 430 1700 735 80 1045
B 700 - 470 100 6 675 585 585 385 40 2390 2350 430 1700 735 80 1100
B 700 - 470 120 6 675 585 585 385 40 2390 2350 430 1700 735 80 1170
A 800 - 540 80 6 770 660 660 385 40 2445 2405 550 1755 945 80 1165
A 800 - 540 100 6 770 660 660 385 40 2445 2405 550 1755 945 80 1220
A 800 - 540 120 6 770 660 660 385 40 2445 2405 550 1755 945 80 1290
A 800 - 540 40 8 770 660 660 385 40 2245 2205 550 1555 945 80 1060
A 800 - 540 55 8 770 660 660 385 40 2445 2405 550 1755 945 80 1165
A 800 - 540 70 8 770 660 660 385 40 2445 2405 550 1755 945 80 1165
A 800 - 540 100 8 770 660 660 385 40 2445 2405 550 1755 945 80 1290
B 800 - 540 120 6 770 660 660 385 40 2445 2405 550 1755 945 80 1315
A 900 - 540 155 6 860 660 660 475 40 2615 2575 570 1925 1045 80 1555
A 900 - 540 180 6 860 660 660 475 40 2615 2575 570 1925 1045 80 1655
B 900 - 540 155 6 860 660 660 475 40 2615 2575 570 1925 1045 80 1580
B 900 - 540 180 6 860 660 660 475 40 2615 2575 570 1925 1045 80 1680
B 900 - 540 205 6 860 660 660 475 40 2615 2575 570 1925 1045 80 1735
A 1000 - 700 120 8 960 860 870 475 40 2820 2780 780 2130 1195 80 1990
A 1000 - 700 160 8 960 860 870 475 40 2820 2780 780 2130 1195 80 2160
A 1000 - 700 205 8 960 860 870 555 50 3230 3170 780 2630 1195 90 2765
A 1000 - 700 250 8 960 860 870 555 50 3230 3170 780 2630 1195 90 2895
A 1000 - 700 290 8 960 860 870 555 50 3230 3170 780 2630 1195 90 3060
A 1000 - 700 60 10 960 860 870 475 40 2820 2780 780 2130 1195 80 1910
A 1000 - 700 90 10 960 860 870 475 40 2820 2780 780 2130 1195 80 2010
A 1000 - 700 120 10 960 860 870 475 40 2820 2780 780 2130 1195 80 2095
B 1000 - 700 160 8 960 860 870 475 40 2820 2780 780 2130 1195 80 2200
40 Amacan P
Size Motor size Number d1 d2 d3 d4 d5 h1 h2 h3 h4 l1 l2 [kg]49)

of poles
B 1000 - 700 205 8 960 860 870 555 50 3230 3170 780 2630 1195 90 2805
B 1000 - 700 250 8 960 860 870 555 50 3230 3170 780 2630 1195 90 2935
B 1000 - 700 290 8 960 860 870 555 50 3230 3170 780 2630 1195 90 3100
A 1200 - 870 200 10 1150 1050 1050 555 50 3290 3230 1015 2690 1405 90 3340
A 1200 - 870 250 10 1150 1050 1050 555 50 3290 3230 1015 2690 1405 90 3590
A 1200 - 870 310 10 1150 1050 1050 650 60 3740 3665 1015 3040 1405 90 4360
A 1200 - 870 365 10 1150 1050 1050 650 60 3965 3890 1015 3265 1405 90 4730
A 1200 - 870 420 10 1150 1050 1050 650 60 3965 3890 1015 3265 1405 90 4990
A 1200 - 870 130 12 1150 1050 1050 555 50 3290 3230 1015 2690 1405 90 3140
A 1200 - 870 190 12 1150 1050 1050 555 50 3290 3230 1015 2690 1405 90 3560
A 1200 - 870 251 12 1150 1050 1050 650 60 3740 3665 1015 3040 1405 90 4360
B 1200 - 870 250 10 1150 1050 1050 555 50 3290 3230 1015 2690 1405 90 3710
B 1200 - 870 310 10 1150 1050 1050 650 60 3740 3665 1015 3040 1405 90 4480
B 1200 - 870 365 10 1150 1050 1050 650 60 3965 3890 1015 3265 1405 90 4850
B 1200 - 870 420 10 1150 1050 1050 650 60 3965 3890 1015 3265 1405 90 5110
B 1200 - 870 470 10 1150 1050 1050 650 60 3965 3890 1015 3265 1405 90 5290
A 1500 - 1060 250 12 1430 1300 1300 650 60 3775 3700 1475 3075 1860 90 5220
A 1500 - 1060 320 12 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 5680
A 1500 - 1060 370 12 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 5840
A 1500 - 1060 410 12 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 6020
A 1500 - 1060 210 14 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 5530
A 1500 - 1060 270 14 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 5730
A 1500 - 1060 340 14 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 5970
B 1500 - 1060 370 12 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 6020
B 1500 - 1060 410 12 1430 1300 1300 650 60 4000 3925 1475 3330 1860 90 6200
A 1600-1060 450 12 1540 1350 1300 760 70 4085 3995 1260 3375 1800 100 7050
A 1600-1060 500 12 1540 1350 1300 760 70 4085 3995 1260 3375 1800 100 7500
A 1600-1060 560 12 1540 1350 1300 775 70 4385 4295 1260 3675 1800 100 7990
A 1600-1060 620 12 1540 1350 1300 775 70 4385 4295 1260 3675 1800 100 8200
B 1600-1060 450 12 1540 1350 1300 760 70 4085 3995 1260 3375 1800 100 7230
B 1600-1060 500 12 1540 1350 1300 760 70 4085 3995 1260 3375 1800 100 7680
B 1600-1060 560 12 1540 1350 1300 775 70 4385 4295 1260 3675 1800 100 8170
B 1600-1060 620 12 1540 1350 1300 775 70 4385 4295 1260 3675 1800 100 8380
B 1600-1060 680 12 1540 1350 1300 775 70 4385 4295 1260 3675 1800 100 8660
A 1600-1060 370 14 1540 1350 1300 760 70 4085 3995 1260 3375 1800 100 7050
A 1600-1060 410 14 1540 1350 1300 760 70 4085 3995 1260 3375 1800 100 7370
D
s1 45°
h7
d7
d8 A
d9
Dimensions of the discharge tube
A Suction umbrella; option for reducing the minimum water level
Dimensions of the discharge tube [mm]

Size Motor size Number of D d7 d8 d9 h7 s1
poles
A 700 - 470 47 6 711 600 710 1100 420 8
A 700 - 470 60 6 711 600 710 1100 420 8
Amacan P 41

poles
A 700 - 470 80 6 711 600 710 1100 420 8
A 700 - 470 100 6 711 600 710 1100 420 8
A 700 - 470 30 8 711 600 710 1100 420 8
A 700 - 470 40 8 711 600 710 1100 420 8
B 700 - 470 60 6 711 600 710 1100 420 8
B 700 - 470 80 6 711 600 710 1100 420 8
B 700 - 470 100 6 711 600 710 1100 420 8
B 700 - 470 120 6 711 600 710 1100 420 8
A 800 - 540 80 6 813 680 810 1250 525 8
A 800 - 540 100 6 813 680 810 1250 525 8
A 800 - 540 120 6 813 680 810 1250 525 8
A 800 - 540 40 8 813 680 810 1250 525 8
A 800 - 540 55 8 813 680 810 1250 525 8
A 800 - 540 70 8 813 680 810 1250 525 8
A 800 - 540 100 8 813 680 810 1250 525 8
B 800 - 540 120 6 813 680 810 1250 525 8
A 900 - 540 155 6 914 700 910 1250 515 8
A 900 - 540 180 6 914 700 910 1250 515 8
B 900 - 540 155 6 914 700 910 1250 515 8
B 900 - 540 180 6 914 700 910 1250 515 8
B 900 - 540 205 6 914 700 910 1250 515 8
A 1000 - 700 120 8 1016 880 1015 1600 765 10
A 1000 - 700 160 8 1016 880 1015 1600 765 10
A 1000 - 700 205 8 1016 880 1015 1600 765 10
A 1000 - 700 250 8 1016 880 1015 1600 765 10
A 1000 - 700 290 8 1016 880 1015 1600 765 10
A 1000 - 700 60 10 1016 880 1015 1600 765 10
A 1000 - 700 90 10 1016 880 1015 1600 765 10
A 1000 - 700 120 10 1016 880 1015 1600 765 10
B 1000 - 700 160 8 1016 880 1015 1600 765 10
B 1000 - 700 205 8 1016 880 1015 1600 765 10
B 1000 - 700 250 8 1016 880 1015 1600 765 10
B 1000 - 700 290 8 1016 880 1015 1600 765 10
A 1200 - 870 200 10 1220 1070 1220 2000 1000 12
A 1200 - 870 250 10 1220 1070 1220 2000 1000 12
A 1200 - 870 310 10 1220 1070 1220 2000 1000 12
A 1200 - 870 365 10 1220 1070 1220 2000 1000 12
A 1200 - 870 420 10 1220 1070 1220 2000 1000 12
A 1200 - 870 130 12 1220 1070 1220 2000 1000 12
A 1200 - 870 190 12 1220 1070 1220 2000 1000 12
A 1200 - 870 251 12 1220 1070 1220 2000 1000 12
B 1200 - 870 250 10 1220 1070 1220 2000 1000 12
B 1200 - 870 310 10 1220 1070 1220 2000 1000 12
B 1200 - 870 365 10 1220 1070 1220 2000 1000 12
B 1200 - 870 420 10 1220 1070 1220 2000 1000 12
B 1200 - 870 470 10 1220 1070 1220 2000 1000 12
A 1500 - 1060 250 12 1525 1330 1520 2450 1460 12
A 1500 - 1060 320 12 1525 1330 1520 2450 1460 12
A 1500 - 1060 370 12 1525 1330 1520 2450 1460 12
A 1500 - 1060 410 12 1525 1330 1520 2450 1460 12
A 1500 - 1060 210 14 1525 1330 1520 2450 1460 12
A 1500 - 1060 270 14 1525 1330 1520 2450 1460 12
A 1500 - 1060 340 14 1525 1330 1520 2450 1460 12
B 1500 - 1060 370 12 1525 1330 1520 2450 1460 12
B 1500 - 1060 410 12 1525 1330 1520 2450 1460 12
A 1600 - 1060 450 12 1625 1420 1620 2450 1230 12
A 1600 - 1060 500 12 1625 1420 1620 2450 1230 12
A 1600 - 1060 560 12 1625 1420 1620 2450 1230 12
A 1600 - 1060 620 12 1625 1420 1620 2450 1230 12
B 1600 - 1060 450 12 1625 1420 1620 2450 1230 12
B 1600 - 1060 500 12 1625 1420 1620 2450 1230 12
B 1600 - 1060 560 12 1625 1420 1620 2450 1230 12
B 1600 - 1060 620 12 1625 1420 1620 2450 1230 12
B 1600 - 1060 680 12 1625 1420 1620 2450 1230 12
42 Amacan P

poles
A 1600 - 1060 370 14 1625 1420 1620 2450 1230 12
A 1600 - 1060 410 14 1625 1420 1620 2450 1230 12
Installation types
Overview of installation types
BG discharge tube
BU discharge tube Overflow design with covered intake chamber
Overflow design with open intake chamber
CU discharge tube CG discharge tube

Underfloor discharge with open intake chamber Underfloor discharge with covered intake chamber
DG discharge tube
DU discharge tube Underfloor discharge with covered intake chamber
Underfloor discharge with open intake chamber
Amacan P 43
Scope of supply
Depending on the model, the following items are included in
the scope of supply:
▪ Pump set complete with 10 m power cable
▪ O-ring
▪ Back-up name plate
Accessories (optional):
▪ Support rope
▪ Accessories for cable support
- Spacer
- Turnbuckle
- Support spacer
- Shackle
- Cable clamps
▪ Cable support sleeves
▪ Flow-straightening vane to prevent floor vortices
▪ Discharge tube in various designs (steel or GFRP)
44 Amacan P
Accessories
Flow-straightening vane and intake chamber

Design of the intake chamber wall surfaces (to prevent
vortex formation)
The flow-straightening vane is indispensable for the inlet
conditions of the pump set. It prevents the development of a
submerged vortex (floor vortex) which could cause a drop in
performance, for example. In addition, the floor and wall
surfaces of the intake chamber should be designed as a rough
concrete surface. Rough surfaces minimise the separation of
boundary layers that may cause wall and floor vortices.
Flow-straightening vane and intake chamber

▪ The anti-vortex vanes in the bellmouth must be aligned
with the flow-straightening vane.
▪ The bail of the pump is oriented in the same direction as
the anti-swirl baffles in the bellmouth.
Installation position of the pump set

1 Bail
2 Anti-vortex vanes
3 Flow-straightening vane
Amacan P 45
Variant 1 Variant 2
Flow-straightening vane cast from concrete Steel section
s2
sR
s1
hR
hR
A
D
(e1) (e1)
lR lR
A Bolted to the floor of the intake chamber

B Flow-straightening vane centred beneath the discharge
tube
C Discharge tube
D Intake chamber
46 Amacan P
Support rope and turnbuckle in the discharge tube

For large installation depths
(with support spacer)
59-8
59-17.2
59-24
720
59-47*
A A
59-7
59-17.1
*= The number of (intermediate) lifting rings depends on the lifting height of the hoisting tackle and on the building structure.
(Intermediate lifting rings are supplied as an option).
List of components
Part No. Description Material
59-8 Turnbuckle Stainless steel
59-17.2 Shackle Stainless steel
59-47 (Intermediate) lifting ring(s) Stainless steel
59-24 Rope, low rotation design Stainless steel
720 Spacer EPDM
59-17.1 Shackle Galvanised steel (stainless
steel optional)
59-7 Support spacer GFRP
Amacan P 47
Cross-section of cable support

A-A
2 6
5 4
OW 380 091-00
List of components
Part No. Description Part No. Description
1 Cable clamp (approximately every 400 mm) 4 Support rope 59-24
2 Control cable 5 Spacer
3 Power cable 6 Clamp cover
Discharge tube cover with cable gland
Design: with welding sleeve

A-A
4 3
A 2 6 5 1 6
OW 380 836-00
48 Amacan P
List of components
Part No. Description
1 Discharge tube cover50)
2 Cover
3 Welding sleeve
4 Threaded bush with cable entry to DIN 22419 with strain relief and protection against kinking and twisting
5 Eyeplate for fastening the cable support (support rope)
6 Gasket, e.g. rubber with fabric reinforcement
Design variant: with transit frame (up to 1 bar)

Detailed view X
X A-A
A -- A
A
A 1 5 6 8 4 7
OW 380 861-00
List of components
1 Discharge tube cover51)
2 Transit frame (cable gland)
3 Packing and insert blocks
4 Cover segment with cable gland
5 Closed-cell profile joint in groove between the two cover parts
6 Sealing arrangement of groove between the two cover parts
7 Support brackets for cover segment with cable glands
8 Gasket (e.g. rubber with fabric reinforcement)
50) Discharge tube cover also available in split design.

51) Discharge tube cover also available in single-piece design.
Amacan P 49
General assembly drawings

Amacan P 500-270
Amacan P 600-350
Motor version: UAG/XAG
571
834
412
412 812
412 350
818
811
(80--1)
360
412
350
112
412
412
230
433
138
502
0W 380 600-00
List of components
112 Pump bowl 502 Casing wear ring
138 Bellmouth 571 Bail
230 Impeller 811 Motor housing
350 Bearing housing 812 Motor housing cover
360 Bearing cover 818 Shaft (rotor)
412 O-ring 834 Cable gland
433 Mechanical seal - -
50 Amacan P
Amacan P 700-470
Amacan P 800-540
Amacan P 900-540
Amacan P 1000-700
Amacan P 1200-870
Amacan P 1500-1600
Amacan P 1600-1060
Motor version: UTG/XTG
V
412
834
571
82-5
812
412 330
818
811
(80--1)
360
412
V
350
112
412
412
230
433
138
502
UG 1132000
List of components
112 Pump bowl 502 Casing wear ring
138 Bellmouth 571 Bail
230 Impeller 811 Motor housing
330 Bearing bracket 812 Motor housing cover
350 Bearing housing 82-5 Adapter
360 Bearing cover 818 Shaft (rotor)
412 O-ring 834 Cable gland
433 Mechanical seal - -
Amacan P 51
23.05.2013
1580.5/12-EN
KSB Aktiengesellschaft
P.O. Box 200743 • 06008 Halle (Saale) • Turmstraße 92 • 06110 Halle (Germany)
Tel. +49 345 4826-0 • Fax +49 345 4826-4699
www.ksb.com
Vertical Turbine Pumps
B-Pump
Type Series Booklet

Type Series Booklet B-Pump
Original Type Series Booklet
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or
processed for any other purpose, nor otherwise transmitted, published or made available to a third party without
the manufacturer's express written consent.
Rev-03: 01.08.16 Subject to technical modification without prior notice.

B-Pump
Contents List
1 General .......................................................................................................................................................... 1-7

1.1 Application.................................................................................................................................................................................................1-7
1.2 Operating data ..........................................................................................................................................................................................1-7
1.3 Design .......................................................................................................................................................................................................1-7
1.4 Designation ...............................................................................................................................................................................................1-7
1.5 Types of Impellers.....................................................................................................................................................................................1-7
1.6 Discharge Head Executions......................................................................................................................................................................1-7
1.7 Drive Types Available ...............................................................................................................................................................................1-7
1.8 Steps for Preparing a DWT Pump Offer....................................................................................................................................................1-8
1.8.1 Operating Data..........................................................................................................................................................................................1-8
1.8.2 Dimensional Details ..................................................................................................................................................................................1-8
1.8.3 Execution Details ......................................................................................................................................................................................1-9
1.8.4 Scope of Supply ........................................................................................................................................................................................1-9
1.9 Selection Chart..........................................................................................................................................................................................1-10
1.9.1 50 Hz.........................................................................................................................................................................................................1-10
1.9.2 60 Hz.........................................................................................................................................................................................................1-11
1.10 Material of Construction ............................................................................................................................................................................1-18
1.10.1 Possible Executions ..................................................................................................................................................................................1-19
1.11 Pump Dimensions .....................................................................................................................................................................................1-20
2 Pump Data ..................................................................................................................................................... 2-21

2.1 Capacity Limitations ..................................................................................................................................................................................2-21
2.1.1 Pump media ..............................................................................................................................................................................................2-21
2.1.2 Capacity ....................................................................................................................................................................................................2-21
2.1.3 Total Head Pressure .................................................................................................................................................................................2-21
2.1.4 Testing Standards .....................................................................................................................................................................................2-22
2.1.5 Maximum Speed .......................................................................................................................................................................................2-22
2.1.6 Shaft Rating/Selection ..............................................................................................................................................................................2-23
2.1.7 Max. Number of Stages ............................................................................................................................................................................2-24
2.1.8 Special Limits ............................................................................................................................................................................................2-25
2.2 Start...........................................................................................................................................................................................................2-28
2.2.1 Starting Torque .........................................................................................................................................................................................2-28
2.2.2 Torque Md .................................................................................................................................................................................................2-28
2.2.3 Moment of inertia/ Gyration.......................................................................................................................................................................2-28
2.3 NPSH of the Pump (HH) & NPSH of the plant (HHA)..................................................................................................................................2-30
2.4 Weights .....................................................................................................................................................................................................2-31
2.4.1 Component Weight ...................................................................................................................................................................................2-31
2.4.2 Weight of complete Bowl assembly ..........................................................................................................................................................2-33
2.4.3 Weight of the Pumped Medium Filling ......................................................................................................................................................2-34
2.5 Pump Filling Volume .................................................................................................................................................................................2-34
2.5.1 Volume of the completely filled pump .......................................................................................................................................................2-34
3 Construction (Design) Description ................................................................................................................. 3-36

3.1 General .....................................................................................................................................................................................................3-36
3.1.1 Type and Design .......................................................................................................................................................................................3-36
3.1.2 Arrangement and Installation ....................................................................................................................................................................3-36
3.2 Pump Casing.............................................................................................................................................................................................3-36
3.2.1 Suction Casing ..........................................................................................................................................................................................3-36
3.2.2 Intermediate Bowls....................................................................................................................................................................................3-36
3.2.3 Discharge Casing......................................................................................................................................................................................3-36
3.3 Impeller .....................................................................................................................................................................................................3-36
3.3.1 Impeller Type ............................................................................................................................................................................................3-36
3.3.2 Casing Wear ring ......................................................................................................................................................................................3-36
3.4 Shafts ........................................................................................................................................................................................................3-37
3.4.1 Pump Shaft and Column Shaft Connection ..............................................................................................................................................3-37
3.4.2 Drive/Top shaft..........................................................................................................................................................................................3-37
3.4.3 Shaft Protection.........................................................................................................................................................................................3-38
3.5 Thrust Balancing .......................................................................................................................................................................................3-38
3.6 Bearings and Lubrication ..........................................................................................................................................................................3-38
3.6.1 Bearing......................................................................................................................................................................................................3-38
3.6.2 Thrust Bearing Arrangement.....................................................................................................................................................................3-42
3.7 Shaft Sealing.............................................................................................................................................................................................3-42
3.7.1 Stuffing Box Packing .................................................................................................................................................................................3-42
3.8 Drive..........................................................................................................................................................................................................3-44
3.8.1 Types of drive............................................................................................................................................................................................3-44
3.8.2 Couplings ..................................................................................................................................................................................................3-44
3.8.3 Motor Stool and Discharge Head ..............................................................................................................................................................3-45
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3.8.4 Safety against Reverse Rotation. ...........................................................................................................................................................3-45
3.8.5 Rising Main .............................................................................................................................................................................................3-46
3.9 Scope of Supply ......................................................................................................................................................................................3-57
3.9.1 Standard equipment................................................................................................................................................................................3-57
3.9.2 Normal Accessories ................................................................................................................................................................................3-57
3.9.3 Special Accessories ................................................................................................................................................................................3-57
3.10 Inlet .........................................................................................................................................................................................................3-57
3.10.1 Inlet Strainer............................................................................................................................................................................................3-57
3.10.2 Suction Strainer with Foot Valve .............................................................................................................................................................3-58
3.10.3 3.12.3 Suction Pipes ...............................................................................................................................................................................3-58
3.10.4 3.12.4 Suction Elbow ..............................................................................................................................................................................3-58
3.10.5 Inlet Design of Pump Chamber ...............................................................................................................................................................3-59
3.11 Protection of the Upper Surface..............................................................................................................................................................3-60
4 Illustrations................................................................................................................................................... 4-62
4.1 Sectional Views and List of the Individual Parts .....................................................................................................................................4-62
4.1.1 Pump Body..............................................................................................................................................................................................4-62
4.1.2 Column Pipe............................................................................................................................................................................................4-64
4.1.3 Discharge Head ......................................................................................................................................................................................4-66
5 Spare Parts .................................................................................................................................................. 5-71
6 Sample Sectional Drawing with Parts List ................................................................................................... 6-72
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List of Tables & Illustrations
Illustration 1: Family Curves - B Type Impeller at 2900 RPM ..................................................................................................................................................................................................... 1-10

Illustration 2: Family Curves - D Type Impeller at 2900 RPM ..................................................................................................................................................................................................... 1-11
Illustration 3: Family Curves - B Type Impeller at 1450 RPM ..................................................................................................................................................................................................... 1-12
Illustration 4: Family Curves - D Type Impeller at 1450 RPM ..................................................................................................................................................................................................... 1-13
Illustration 5: Family Curves - F Type Impeller for 1450 RPM..................................................................................................................................................................................................... 1-14
Illustration 6: Family Curves - B Type Impeller for 980 RPM ...................................................................................................................................................................................................... 1-15
Illustration 7: Family Curves - B Type Impeller for 3480 & 1740 RPM......................................................................................................................................................................................1-16
Illustration 8: Family Curves - D & F Type Impeller for 3480 & 1740 RPM...............................................................................................................................................................................1-17
Table 1: Material Possibilities for the Bowl Assembly (B6-B16).................................................................................................................................................................................................. 1-18
Table 2: Material Possibilities for the Bowl Assembly (B18-B24)................................................................................................................................................................................................ 1-18
Table 3: Material Possibilities for the Column Assembly............................................................................................................................................................................................................. 1-19
Table 4: Material Possibilities for the Discharge Assembly......................................................................................................................................................................................................... 1-19
Table 5: Possible Executions of the Pump .................................................................................................................................................................................................................................. 1-19
Table 6: Various Dimensions of the pump................................................................................................................................................................................................................................... 1-20
Table 7: Minimum and Maximum capacity .................................................................................................................................................................................................................................. 2-21
Table 8: Pressure & Temperature Limitations............................................................................................................................................................................................................................. 2-21
Table 9: Maximum rotational speed of pump in RPM ................................................................................................................................................................................................................. 2-22
Table 10: Selection of column length according to pump operational speed in RPM................................................................................................................................................................. 2-22
Table 11: Bearing size according to pump operational speed in RPM. ......................................................................................................................................................................................2-22
Table 12: P/n maximum for the pump shaft................................................................................................................................................................................................................................. 2-23
Table 13: P/n max for intermediate shaft and maximum axial stress of the intermediate coupling............................................................................................................................................ 2-23
Table 14: Material conversion factors.......................................................................................................................................................................................................................................... 2-23
Table 15: P/n max for flexible coupling, Type of construction according to HS 173, Material GG ............................................................................................................................................. 2-24
Table 16: Maximum Number of Stages ....................................................................................................................................................................................................................................... 2-24
Table 17: Cross section of the Column pipe in cm2..................................................................................................................................................................................................................... 2-25
Table 18: Cross-section of shaft in cm2. ...................................................................................................................................................................................................................................... 2-25
Table 19: Co-efficient of elasticity of the shaft material............................................................................................................................................................................................................... 2-25
Table 20: Permissible difference in extension............................................................................................................................................................................................................................. 2-26
Figure 2: Extension difference between shaft and column pipe..................................................................................................................................................................................................2-26
Table 21: Admissible contamination ............................................................................................................................................................................................................................................ 2-26
Figure 3: Change of Q/H characteristic curve as well as efficiency curve by enlarging running clearances.............................................................................................................................. 2-27
Table 22: Correction Factor f ....................................................................................................................................................................................................................................................... 2-27
Table 23: Impeller Neck Diameters (mm).................................................................................................................................................................................................................................... 2-27
Figure 4: Starting Torque Curve .................................................................................................................................................................................................................................................. 2-28
Table 24: Pump Moment of Inertia GD2 in kgm2.......................................................................................................................................................................................................................... 2-29
Table 25: Moment of inertia GD2 in kgm2 of intermediate and drive shaft. ................................................................................................................................................................................. 2-29
Table 26: Moment of inertia GD2 for flexible coupling, according to HS 173. ...........................................................................................................................................................................2-30
Table 27: Measurement B = minimum water level over the bottom edge of the suction casing / Min. submergence. ............................................................................................................2-30
Table 28: Weight of the pump bowl assemblies in kg. ..............................................................................................................................................................................................................2-31
Table 29: Weights of the column sets in kg. VN. model / design / type. ...................................................................................................................................................................................2-33
Table 30: Weight of the Discharge Head (VN type) in kg..........................................................................................................................................................................................................2-33
Table 31: Weight of Pump Rotor in kg.......................................................................................................................................................................................................................................2-33
Figure 5: Weight of Column Shaft in kg, according to Column length L e ..................................................................................................................................................................................2-34
Table 32: Weight of the pump side of the coupling half, according to HS 173 .........................................................................................................................................................................2-34
Table 33: Content of the complete pumping unit in (dm3/m), depending on the column line –NW ..........................................................................................................................................2-34
Table 34: Impeller entry cross section in cm2.............................................................................................................................................................................................................................. 3-37
Table 35: Possible column shaft connection on pump shaft in mm. ...........................................................................................................................................................................................3-37
Table 36: Drive shaft and key on coupling seat in mm on the pump side...................................................................................................................................................................................3-37
Figure 6: Hydraulic axial thrust Pax in kg dependent on the total head at operating point for Impeller type B............................................................................................................................ 3-39
Figure 7: Hydraulic axial thrust Pax in kg dependent on the head at operating point for Impeller type D and F.........................................................................................................................3-39
Table 37: BUA – Bearing permissible axial thrust kN for single and double bearing installations............................................................................................................................................. 3-40
Table 38: Possible bearings for different pump size ................................................................................................................................................................................................................... 3-40
Table 39: Clearance of pump bearing in mm .............................................................................................................................................................................................................................. 3-41
Table 40: Clearance of the intermediate shaft bearing in mm (Rising main without shaft enclosing tube) ................................................................................................................................ 3-41
Table 41: Clearance of the intermediate shaft bearing in mm (rising main with shaft enclosing tube) ...................................................................................................................................... 3-41
Table 42: Required Grease Quantity in grams ............................................................................................................................................................................................................................ 3-42
Table 43: Packing materials......................................................................................................................................................................................................................................................... 3-43
Figure 9: Friction performance depending on the stuffing box pressure at 1450 rpm. ............................................................................................................................................................... 3-43
Figure 10: Type of Drives............................................................................................................................................................................................................................................................. 3-44
Table 44: Coupling Types for various Intermediate shaft diameters...........................................................................................................................................................................................3-44
Figure 11: Discharge Head Losses ...........................................................................................................................................................................................................................................3-45
Table 45: Bearing type, lubrication and shaft protection. ..........................................................................................................................................................................................................3-46
Figure 12: Friction losses in kW/100 m shaft length..................................................................................................................................................................................................................3-47
Table 46: Connection between column pipe diameter and possible shaft diameter of the intermediate shaft. .......................................................................................................................3-48
Table 47: Possible Column Pipe connection with Pump Bowl Assembly .................................................................................................................................................................................3-48
Table 48: VN type maximum installation depth in m depending on the diameter of the intermediate shaft in mm..................................................................................................................3-49
Table 49: VU- type maximum Installation depth in m depending on the diameter of the intermediate shaft in mm. ...............................................................................................................3-49
Table 50: set length of normal rising pipe, dependent from intermediate shaft diameter, coupling & lubrication type and max admissible speed ................................................................3-49
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Table 51: Top Pipes (Measurements in mm) ............................................................................................................................................................................................................................3-49
Figure 13: Discharge tee pipe....................................................................................................................................................................................................................................................3-49
Table 52: Discharge Tee Pipe Dimensions ...............................................................................................................................................................................................................................3-50
Figure 14: Column Pipe Friction Losses without Shaft Enclosing Tube (1200, 1600, 2100)....................................................................................................................................................3-51
Figure 15: Column Pipe Friction Losses without Shaft Enclosing Tube (1200, 1600, 2100) Higher Q. ...................................................................................................................................3-52
Figure 16: Column Pipe Friction Losses without Shaft Enclosing Tube (3050 mm).................................................................................................................................................................3-53
Figure 17: Column Pipe Friction Losses without Shaft Enclosing Tube (3050 mm) Higher Q .................................................................................................................................................3-54
Figure 18: Column Pipe Friction Losses with Shaft Enclosing Tube (2100, 3050)...................................................................................................................................................................3-55
Figure 19: Column Pipe Friction Losses with Shaft Enclosing Tube (2100, 3050) Higher Q ...................................................................................................................................................3-56
Figure 20: Flow Resistance in suction strainer with foot valve..................................................................................................................................................................................................3-57
Figure 21: Suction Elbow ...........................................................................................................................................................................................................................................................3-58
Table 53: Upper surface protection with the help of painting materials. ...................................................................................................................................................................................3-60
Figure 29: Lubrication Arrangement for Shaft Enclosing Tube .................................................................................................................................................................................................4-66
Figure 30: Motor Stool with Thrust Bearing Arrangement.........................................................................................................................................................................................................4-66
Figure 31; Discharge Piece for Shaft Enclosing Tube...............................................................................................................................................................................................................4-66
Figure 32: Stuffing Box Housing ................................................................................................................................................................................................................................................4-67
Figure 33: Motor Stool with Double Bearing Arrangement........................................................................................................................................................................................................4-67
Figure 34: Motor Stool & Discharge Head.................................................................................................................................................................................................................................4-67
Table 56: Discharge Head Dimensions .....................................................................................................................................................................................................................................4-68
Figure 39: Sectional Drawing with Parts List .............................................................................................................................................................................................................................6-72
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1 General
1.1 Application
Deep Well Turbine (DWT) B Pumps are suitable for water supply schemes, irrigation
schemes, lowering of ground water level and dewatering of mines, quarries,construction
sites and sea water applications. These are particularly suitable for narrow bore holes.
Minimum bore hole sizes required ranges from 150mm to 600mm.
1.2 Operating data

Capacity up to 2600 m3/hr DEEP WELL TURBINE PUMP B
Total head up to 160 m
Speed up to 3500 RPM
Temperature up to 105°C
Suspended Depth up to 120 m
1.3 Design
Main pump parts are the Pump Bowl Assembly, Column Pipe Assembly, and Discharge
Head Assembly. Bowl Assembly consists of single or multistage radially split,
interchangeable intermediate bowls. Column Pipe Assembly consists of
interchangeable lengths of the column pipes and variable setting depth. Discharge
head assembly consists of discharge head with packed stuffing zone/mechanical seal
and thrust bearing arrangement (in case of solid shaft drive only).
1.4 Designation
B 10 B/7
Pump Series
Minimum bore-hole, size (inches)
Impeller Type, Series
Number of Stages
1.5 Types of Impellers

Specific Speed for Impeller Type B, nq ≈ 54
Specific Speed for Impeller Type D, nq ≈ 74
Specific Speed for Impeller Type F, nq ≈ 82
1.6 Discharge Head Executions

VN = Above Floor Discharge
VU = Below Floor Discharge
1.7 Drive Types Available

V1 = Electric motor Type V1 (Flanged Mounted)
ET = Vertical Hollow Shaft Motor (VHS)
KT = Hollow Shaft Gear Head
EK = Hollow Shaft Motor with Hollow Shaft Gear Head (Combination Drive)
RT = Belt Head Drive – Diesel Engine via flat belt
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1.8 Steps for Preparing a DWT Pump Offer

1.8.1 Operating Data
Considering Capacity, Dynamic Head & rpm given by the customer check for the required pump by consulting the family
1
curve at the given speed (See 1.9 Selection Chart)
2 Select the pump with maximum efficiency.
Check the max. number of stages of the selected pump.
3
Reduce the efficiency if required as per the pump curve. On the basis of number of stages.
Calculate the approximate pump input by using the formulae (Q*H*density*g/(1000*Eff. From curve/100)) for kW
4 (Q*H/(367*Eff. From curve/100)) for kW or [Q*H/(273*Eff. From curve/100)] for hP; can be used if the density of the medium
is 1000 kg/m3
A- Determine the head loss (m) in column pipe (see 3.8.5.4.7, Figure 14 and 3.8.5.4.9, Figure 16). In case of Shaft
5
Enclosing Tube Arrangement see 3.8.5.4.11, Figure 18.
6 B- For Friction Losses in Discharge Head, see 3.8.3.3, Figure 11
7 C- Calculate the head loss (m) due to suction strainer &/or foot valve from 3.10.2.1, Figure 20
8 Adding A, B & C in the pump head will give the bowl assembly head
9 Calculate the Pump efficiency using the relation (pump head / bowl head) * Bowl Efficiency
10 Calculate the bowl power input from the above mentioned formulae but using bowl assembly head
Calc. the drive rating after adding the following factors into pump input
up to 7.5 kW (10hp) Approx. 20%
11
from 7.5 KW to 40 Kw (53hp) Approx. 15%
from 40 kW onwards Approx. 10%
12 Note the NPSH required from the graph of the required pump
If the required speed of customer is not that of the pump curve then use the following relations to calculate the new values
of Q, H, Power & NPSH required
Q2 = (N2 / N1) * Q1
13
H2 = (N2 / N1)^2 * H1
P2 = (N2 / N1)^3 * P1
NPSH2 = (N2 / N1)^2 * NPSH1
14 Material combination as per type series booklet of DWT pump
15 Coating for Sea water use Special Epoxy coating 450 microns
1.8.2 Dimensional Details
Installation Depth/Pump Length/Setting Depth

16
or Sump Depth / Pit Depth as given by customer
17 Minimum clearance between suction strainer / foot valve & pit/sump floor = dia of the suction strainer.
18 Dia / Length of Suction Strainer as per product Introduction booklet

19 Dia / Length of Bowl Assembly as per product Introduction booklet
20 Dia of column Pipe as per product Introduction booklet
(Pump Length - Foot Valve length - Suction Strainer Length - Bowl Assy. Length)
21 Length of Column Pip =
(Sump Depth - Clearance - Foot Valve length - Suction Strainer Length - Bowl Assy. Length)
22 Dia of Discharge Head Nozzle = Dia of column pipe
23 Dia of Column Shaft is calculated on the basis of Pump input, rpm & material of shaft
24 Note the Minimum Submergence of center line of first stage impeller from the product introduction booklet of DWT pump
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1.8.3 Execution Details
25 Pump Execution Flanged / Threaded

26 Performance Testing ISO 9906
27 Material / Pressure Test EN 10204 ( 2.1 / 2.2 ),..
28 Delivery Flange Standard BSTable10,EN1092ASME
29 Discharge Above / Below Floor
1.8.4 Scope of Supply
01 No. B…. Pump comprising of:

Flanged/Threaded Bowl Assembly B…...
30 Flanged/Threaded Column Assembly
Dis. Head Assy (V1/ET/KT/EK/RT, as per Product Introduction Booklet)
Motor Stool & Thrust bearing Arrangement (only for V1 Design)
31 01 No. Suction Strainer
32 01 No. Foot Valve
33 01 Set of Erection Clamps (04 halves)
34 01 No. Mechanical Seal
35 01 No. Shaft Enclosing Tube Arrangement
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1.9 Selection Chart

1.9.1 50 Hz
1.9.1.1 2900 RPM
Illustration 1: Family Curves - B Type Impeller at 2900 RPM
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Illustration 2: Family Curves - D Type Impeller at 2900 RPM
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1.9.1.2 1450 RPM
Illustration 3: Family Curves - B Type Impeller at 1450 RPM
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Illustration 4: Family Curves - D Type Impeller at 1450 RPM
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Illustration 5: Family Curves - F Type Impeller for 1450 RPM
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Illustration 5: Family Curves - F Type Impeller for 1450 RPM
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1.9.2 60 Hz
1.9.2.1 3480, 1740 RPM
Illustration 7: Family Curves - B Type Impeller for 3480 & 1740 RPM
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Illustration 8: Family Curves - D & F Type Impeller for 3480 & 1740 RPM
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1.10 Material of Construction
Part # Part designation Cast iron Tin Bronze GGG-NiCr Nb 202 Duplex
Bowl Assembly (B6-B16) GG BZ D2-01 D2-02 1.4517

106 Suction Piece/Casing
107 Discharge Piece/Casing GGG-NiCr Nb 20 2 (Ni Resist D2) 1.4517

GG-25 G Cusn-10
112 Intermediate Bowl/Pump Bowl

GG-25 Pb Sn BZ-15
502 Wear Ring / Casing Wear Ring Casing wear Ring NA
Impeller G Cu Sn-10
230 & 503 1.4408 1.4517
545.1 & .3 Bearing Sleeve / Brg. Bush

Pb Sn BZ-15
(Suc & Dis piece)
1.4462
Pump Shaft 1.4021 1.4571 / AISI 316
211 1.4462
Rubber Bearing
545.2 Steel / Rubber Lined Bronze/Rub. Lined SS / Rub. Lined Non Metallic Bearing
(Thordon)
1.4021 1.4571 / AISI 316
Pump Shaft Coupling (Screwed/Threaded) 1.4462
Fasteners A2/ 6.8 * A4 1.4462
Table 1: Material Possibilities for the Bowl Assembly (B6-B16)

*On demand or as per requirement
Part # Part designation Cast iron Tin Bronze D2 Duplex
Bowl Assembly (B18-B24) GG BZ-01 BZ-02 D2-03 1.4517

106 Suction Piece/Casing
G Cu Sn-10 GGG-NiCrNb20 2 1.4517
GG-25 (Ni Resist D2)
107 Discharge Piece/Casing
112 Intermediate Bowl/Pump Bowl
502 Wear Ring / Casing Wear Ring GG-25 Pb Sn BZ-15
230 & 503 Impeller & Wear Ring G CuSn-10 1.4408 1.4517
545.1 & .3 Bearing Sleeve / Brg. Bush Pb Sn BZ-15

(Suc & Dis piece)
211 Pump Shaft 1.4021 1.4571 / AISI 316 1.4462
Non Metallic Bearing

Rubber Bearing
545.2 Steel/Rub.Lined Bronze/Rub.Lined SS/Rubber (Thordon)
852 Pump Shaft Coupling (Screwed/Threaded) 1.4021 1.4401 / AISI 316 1.4571 1.4462
Fasteners A4 1.4462
Table 2: Material Possibilities for the Bowl Assembly (B18-B24)
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1. D2-03 is offered for sea water only upon approval but with max temperature 25C, above 25C -35C we offer Duplex
Part # Part designation C45N 1.4021 1.4571 1.4401 1) 1.4462
Column Assembly
711 Column /Riser Pipes & Top Pipes ASTM A 53 1.4401/AISI 316 1.4462
212 & 213 Column /Intermediate Shaft & Top Shaft

C45 N 1.4021 1.4571/AISI 316 1.4462
851 Threaded /Cone Coupling
383 Bearing Spider GG-25 G-CuSn10 1.4517
545.4 Medium Steel /Rubber Lined Bronze Rubber AISI 316/Rubber

Rubber Bearing/ Lubricated Thordon
Bearing Bush
Oil Lubricated PbSn Bz15
529 Shaft Protecting Medium 1.4301 1.4571/AISI 316 1.4462

Sleeve/Bearing Sleeve Lubricated
Oil Lubricated 1.4301

-
382 Bearing Socket/Carrier 2) GG-25 1.4462
Fasteners 6.8/6/A2 A2 A4 1.4462
Table 3: Material Possibilities for the Column Assembly
1. 1.4401 Combination is offered after consultation with KSB Pakistan (Only up to B12)
2. Only for threaded column execution
Part # Part /Component VHS Design (ET,KT,EK) 1) V1 Design 2)
Discharge Head Assembly
144 Discharge Head Elbow GG-25 GG-25/RSt 37-2 3)
451 Stuffing Box Housing GG-25 GG-25
Fasteners 6.8/A4 6.8/A4

-
341 Motor Stool (For V1 only) Steel
-
350 Bearing Housing( for V1 only) GG-25
Table 4: Material Possibilities for the Discharge Assembly
1. For Vertical Hollow Shaft Motor

2. For Vertical Solid Shaft Motor
3. For B18B to B24B Pumps only
1.10.1 Possible Executions

Execution Bowl Assembly Column assembly Discharge Head Assembly Medium Temperature
01 (C45N) Clean Water,Well 80 C Up to 105 C

(GG) Water, Drinking
02 (1.4021) Water,Cooling Water
03 (1.4571) 0(VHS)
1(V1)
04 (BZ) 01 & 02 (1.4021) River Water,Raw
Water,Slightly Brackish
05 (1.4571) Water
06 (D2) 01,02 &03 (1.4571) Highly Brackish Water, 25 C

Condensate, Sea
07 (1.4401) Water
08 Duplex 1.4462,1.4517 Sea Water 35 C,PREN
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1.11 Pump Dimensions

Impeller Type B B B D B D F B D F B D D B B B B
Size 6 7 8 8 10 10 10 12 12 12 14 14 16 18 20 22 24
Length of one
Stage for
380 445 480 535 630 580 745 610 * 690 890 955 1050 1050
Flanged
Execution
Length of one
Stage for
435 500 535 590 675 625 745 655 735 NA NA NA NA
Threaded
Execution
Bowl Assembly
Length of each
100 120 140 165 250 200 300 235 270 300 335 400 410
Additional Stage
Max no. of
Stages at 1450 25 21 18 15 9 12 8 10 8 7 6 5 3
rpm
Max length -
flanged 2780 2845 2860 2845 2630 2780 2845 2725 2580 2690 2630 2650 2700
execution
Max length -
Threaded 2825 2890 2905 2890 2675 2825 2845 2770 NA NA NA NA NA
Execution
Diameter 140 165 190 240 290 338 390 430 472 560 600
Suction Threaded 190 230 260 295 340 355 --- 722
Strainer 540
Flanged 235 275 315 310 390 470 650 730
Length
Column Pipe Dia (inch) 4” 8”,
6”, 7”, 8”, 10”,12 12”,14 14”,16 16”,18 18”,20
3”,4” ,5 5”, 6” 7” 10” 10” 10”
7” 8” 10” ” ” ” ” ”
”
Minimum Submergence
300 350 400 450 500
of 1st Impeller
Suction Strainer Dia
4” 5” 6” 7” 8” 10” 12” 14” 16”
(inch)
Length of Foot Valve 135 165 185 270 365 410 490 560 630
Min. Clearance B/w
100 125 150 175 200 250 300 350 400
Suction strainer & Floor
Table 6: Various Dimensions of the pump

All dimensions in mm.
*) For B14 length of single stage in case of shaft enclosing tube arrangement is (220+235+230) = 685 mm
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2 Pump Data
2.1 Capacity Limitations

2.1.1 Pump media
Clean Contaminated Viscous/combustible

Well water river water oils
Drinking water brackish
Cooling water leach
Condensate
Sea water
Salty water
2.1.2 Capacity
Qopt Capacity at best efficiency point
Qmin 0.55 Qopt(B6-B16),0.65 Qopt(B18-B24)
Qmax 1.35 Qopt
Table 7: Minimum and Maximum capacity
2.1.3 Total Head Pressure

Pump Head H = Ht + HD
Ht = Head under ground level
HD = Head above ground level
Ht = Hgeo1 + Hw1
HD = Hgeo2 + Hw2 + 10 x (P2 – P1)/γ
Hgeo1 = Geodetic head (Static Head) from water level to pump ground
Hgeo2 = Geodetic head from pump ground to the center of delivery nozzle
Hw1 = Frictional Losses in (an estimation can be 5% of Ht):
• Suction Strainer
• Suction pipe
• Rising Main
• Discharge Head
Hw2 = Friction losses in Delivery Line
P2 = Pressure on the water level from delivery side
P1 = Pressure on water level from the suction side
γ = Specific gravity in kg/dm3
As estimation pumping H w1 can be assumed 5% from Ht
2.1.3.1 Maximum pump pressure at outlet nozzle Figure 1: Schematic Diagram

In all pump types and material variants the pump pressure Pe maximum at Q=0 should not exceed the value of 16
bar. In case of pumped media with specific gravity γ less than 1 Kg/dm3, the final pressure during hydraulic trial run with water should not exceed maximum
admissible test pressure. If the values in Table 8 are exceeded, then the pump can be tested only with reduced speed.
Part Max Test Pressure Max Inlet Pressure Temperature
Suction Casing
Guide Vane Casing 6” & 7” = 19.6 bar / 20 kg/cm2
Stuffing Box Casing

10 bar 0oC to 105oC
Discharge Casing 8” to 24” = 24.5 bar / 25 kg/cm2
Column Pipe
Cool Water Chamber 10 kg/cm2
Table 8: Pressure & Temperature Limitations
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2.1.3.2 Test Pressure with Water

The test pressure is normally 1.5 times that of the operational pressure. The pressure test is done with cold water.
2.1.4 Testing Standards

Testing can be performed as per following standard: ISO 9906 Class L
Note: ISO 9906 Class L has replaced the following Standards

1.ANSI – Hydraulic Institute Standard 2.BS 5316 Part 1 & 2
3.ISO 3555 Class B 4. ISO 2548 Class C
5. DIN 1944 / III, II, I (with negative tolerance)
2.1.5 Maximum Speed

The following speed limits must be considered:
1. Pump Size (Table 9)
2. Length of the column pipe set, categorized according to the diameter of the shaft (Table 10)
3. Angular Contact Ball Bearing (Table 11)
The lowest of the above mentioned speeds is then valid for the complete pump.
2.1.5.1 Determination of Pump Size

Pump size 6 7 8 10 12 14 16 18 20 22 24
B+D 3600 3000 1800 1500

Impeller Type
F 1800
Table 9: Maximum rotational speed of pump in RPM
2.1.5.2 Length of Column Set

Column Set Length in mm Diameter of Shaft
20 25 30 35 45 60 70
Top Column 300*

Pipe
400**
600 3600 3000 1800
900
1200
Intermediate 3050 2200 1800

Column Pipe 1525 1800
1800 1800
2000 3600 3000
Table 10: Selection of column length according to pump operational speed in RPM.
* below DN 350, ** above DN 350
Note: For shaft diameter greater than 70, consult design office.
2.1.5.3 Angular Contact Ball Bearing (V1 arrangement)
Brg. BUA Type 7306 7307 7308 7309 7310 7311 7312 7313 7314 7315 7316
N Max. RPM 8000 7500 6700 6000 5300 4800 4500 4300 3800 3600 3400
Brg. BUA Type 7317 7318 7319 7320 7322 7324 7326 7328 7330 7332 7338
N Max. RPM 3200 3000 2800 2600 2200 1900 1800 1700 1600 1600 1200
Table 11: Bearing size according to pump operational speed in RPM.
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An example for conversion from Standard Material is:

Normal Material of Intermediate Shaft = St 50 SH
Shaft Diameter = 35 mm
Cone Coupling P/nmax = 0.033
New Material of intermediate shaft = 1.4507
Conversion Factor =2.18
2.1.6.3 Selection of Flexible Coupling

Type S0 S1 S1A 2BN 3BN 4BN 5BN
P/n max 0.0012 0.0052 0.009 0.024 0.05 0.127 0.224
n max 8350 5550 4450 4500 3500 2900 2200
Table 15: P/n max for flexible coupling, Type of construction according to HS 173, Material GG
P = Prime Mover rating (kW)
n = revolution (RPM)
In case of gear drive, of more than 5 – 20 switching in an hour the determined P/n value is to be increased by 20%. However in case of gear drive, up to 40
switching in an hour the determined P/n value is to be increased by 30%.
2.1.7 Max. Number of Stages

Pump Size RPM 6 7 8 10 12 14 16 18 20 22 24
Type B B B D B D F B D F B D D B B B B
1450 25 21 18 15 9 12 8 10 8 7 6 5
2900 16 10 8 12 5 7
1750 25 21 18 15 9 12 8 10 8 7 6 5
3500 12 9 6 10
Table 16: Maximum Number of Stages
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2
DIN Terminology Material WSZ # Coefficient of Elasticity kg/cm Ew
6
M St 60-2 1.0542.6 0361 2.1x10
6
X22 Cr Ni 17 1.4057 1364 2.1x10
6
X20 Cr 13 V 1.4021.05 1220 2.1x10
6
X10 Cr Ni Mo Ti 1810 1.4571 1300 2.3x10
6
X2Cr Ni Mo N 225 1.4462 1647 2.03x10
Table 19:Coefficient of elasticity of Shaft Material
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The axial play of the pump determines the maximal permissible extension difference (Table 20) and maximum installation depth of the pump. The measurement of
the depth with reference to the axial play is required to be carried out in case of column pipe and shaft of steel at more than a certain length Lo (Table 20). In case
of material of shaft with a different co-efficient of elasticity (e.g. bronze, E = 2.1x106 kg/cm 2) a recalculation is always required
Pump Size 6 7 8 10 12 14 1) 16 18 20 22 24
2)
∆ Permissible length(mm) 5 7 6 10 16
Lo (M) 30 40 50
Table 20: Permissible difference in extension

1) B14D: ∆ permissible length = 5 mm
2) In case of switched off rotor the ∆ permissible length can be greater (any questions may be directed to the design office).
Figure 2: Extension difference between shaft and column pipe.

(valid only for materials with a co-efficient of elasticity less than 2.1x106 kg/cm2)
2.1.8.2 Maximum Solid Contents

If the flow medium contains sand or other solids, the pump parts as well as column shaft and shaft bearings are subjected to premature wear and tear depending
upon the content type and grain size of the solids. In Table 21 the impurities are divided into three groups. According to the level of the impurities/suspensions the
column bearing design is to be fixed, as well as the guarantee for specific parts of the pumps is to be limited or even refused. In the choice of the material, special
consideration is to be given to the stability against wear and tear. Whenever there is contamination, the smallest revolution should be chosen.
Group Degree of Solid Contents Bearing 1) Guarantee Limitations
impurity 2)
Ppm Volume Weight % Grain Rising Suction Discharge
% Main Casing Casing
I Slight 25 <0.001 <0.002 Unprotected No (exception natural wear and tear)
II Moderate 25-250 0.001 to 0.0025 to Max 0.5 Protected Unprotected Liquid lubricated bearing, casing
0.01 0.025 mm wear ring inter stage bush
III Considerable > 250 >0.01 >0.025 Protected Unprotected Complete pump body
Table 21: Admissible contamination
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1). Outside lubrication see 3.6.2.1, Page 3-7
2). Sharp edged Quartz (Silica) is more dangerous than rounded or soft minerals. Similarly those solids which are smaller than the bearing play or throttle gap are
more detrimental to the life span of the bearings than those which are larger and cannot enter the gaps because of their size.
2.1.8.3 Tolerance – Impeller / Casing Wear Ring

The gap between impeller skirt and the casing wear ring are dependent on the operational temperature and the pumping media. With the increase in the gap the
head (H) and efficiency (η) are changed (see Figure 3).
Casing Wear Rings are provided only on Suction Side. A tolerance of 0.3mm is taken in the impeller diameter while plotting the efficiency and head given in the
selection charts.
Index 1 = Operating data with enlarged running clearance (tolerance)

Index 2 = Operating data without enlarged running clearance (tolerance) =
Design data for index 1
Figure 3: Change of Q/H characteristic curve as well as efficiency curve by enlarging running clearances.
2.1.8.4 Drop of efficiency (η) and the Head (H) by Increased Tolerance
If the operational condition demands increased play, then the resulting efficiency drops and the associated head (H) drop should be taken into account during
designing the pump. The correction factor for the efficiency drop in the field of optimum efficiency should be used from Table 22. As the pumps have been
provided with a casing wear ring on the suction side, the clearance gap enlargement has a very minor effect. Both the factors listed in the Table 22 can therefore
be used for all practical purposes.
Case Wear Ring Tolerance 0.3<s≤0.5mm
Size 6” – 12” 14” – 24”
Correction Factor f 0.95 0.98
Table 22: Correction Factor f

According to Q-H Curve, the correction factor reaches the value 1.0 against capacity. The 0-point lies in the field between 0-point without clearance gap
enlargement and a point which lie lower than 0.5 x ∆H (see Figure 3).
2.1.8.4.1 Impeller neck Diameter (Inlet)

Various specifications prescribe certain tolerance dependent from impeller neck diameters. In Table 23 the diameters for individuals pump size are given.
6 7 8 10 12 14 16 18 20 22 24
Pump Size
B B B D B D F B D F B D B D B B B B
Impeller Ø 75 90 105 120 135 150 160 160 180 190 180 210 210 240 240 260 320 330
Table 23: Impeller Neck Diameters (mm)
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2.2 Start
2.2.1 Starting Torque
The initial breakaway torque amounts to approximately 15% from rated moment. In Figure 4 the approximate running at start is shown
I. With open gate valve
II. Against closed gate valve – Impeller type “B”
III. Against closed gate valve – Impeller type “D” and “F” shown.
Figure 4: Starting Torque Curve
2.2.2 Torque Md
The torque can be calculated with this formula
Md = 9549 x P/n, where:
P = Power requirement at the shaft (motor rating) in kW
n = Revolutions of the pump rpm
9549 = Constant
The motor suppliers can be provided with sheet 1063.48 for pumps with impeller of high speed ‘B’ and with sheet BT 2752 for pumps with impeller of high speed
‘D’ and ‘F’; which gives detail for the torque curve in practice with sufficient exactness.
2.2.3 Moment of inertia/ Gyration

The total moment of inertia of the complete pump can be calculated in the following manner:
GD2 TOTAL = GD2 PUMP + n x GD2 intermediate shaft + GD2 driving shaft + GD2 coupling
N = number of standard column pipe sets.
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2.2.3.1 Pump Bowl Assembly

Pump filled with water
Pump 6 7 8 10 12 14 16 18 20 22 24
Size
Impeller
Type B B B D B D F B D F B D B D B B B B
Stages 1 0.006 0.012 0.025 0.035 0.072 0.073 0.074 0.17 0.18 0.19 0.34 0.37 0.65 0.68 1.2 1.8 2.9 4.8
2 0.011 0.023 0.045 0.06 0.134 0.136 0.138 0.32 0.34 0.36 0.64 0.69 1.2 1.26 2.2 3.4 5.5 9.3
3 0.016 0.034 0.065 0.085 0.196 0.199 0.202 0.47 0.5 0.53 0.94 1.01 1.75 1.84 3.2 5 8.1 13.8
4 0.021 0.045 0.085 0.11 0.258 0.262 0.266 0.62 0.66 0.7 1.24 1.33 2.3 2.42 4.2 6.6 10.7 18.3
5 0.026 0.056 0.105 0.135 0.32 0.325 0.33 0.77 0.82 0.87 1.54 1.65 2.85 3 5.2 8.2 13.3 22.8
6 0.031 0.067 0.125 0.16 0.382 0.388 0.394 0.92 0.98 1.04 1.84 1.97 3.4 3.58 6.2 9.8
7 0.036 0.078 0.145 0.185 0.444 0.451 0.458 1.07 1.14 1.21 2.14 2.29 3.95 4.16 7.2
8 0.041 0.089 0.165 0.21 0.506 0.514 0.522 1.22 1.3 1.38 2.44 2.61 4.5 4.74
9 0.046 0.1 0.185 0.235 0.568 0.577 0.586 1.37 1.46 2.74 2.93
10 0.051 0.111 0.205 0.26 0.63 0.64 1.52 1.62 3.04 3.25
11 0.056 0.122 0.225 0.285 0.692 0.703 1.67 1.78
12 0.061 0.133 0.245 0.31 0.754 0.766 1.82 1.94
13 0.066 0.144 0.265 0.335 0.816 0.829
14 0.071 0.155 0.285 0.36 0.878 0.892
15 0.076 0.166 0.305 0.385 0.94 0.955
16 0.081 0.177 0.325 0.41
17 0.086 0.188 0.345 0.435
18 0.091 0.199 0.365 0.46
19 0.096 0.21
20 0.101 0.221
21 0.106 0.232
22 0.111
23 0.116
24 0.121
25 0.126
2 2
Table 24: Pump Moment of Inertia GD in kgm .
2.2.3.2 Intermediate and Driving Shaft

Shaft Drive/Top shaft Intermediate Shaft
Length of the pipe ( mm) 300 600 900 1200 1525 2000 3050
20 0.0025 0.0028 0.0032 0.0035 0.0009 0.0011 0.00136
25 0.0028 0.0031 0.0035 0.0038 0.0031 0.0036 0.0049
Shaft – ø (mm)
30 0.0047 0.0054 0.0062 0.0069 0.0057 0.0083 0.094

35 0.0064 0.0079 0.0094 0.0109 0.101 0.0125 0.0164
45 0.0181 0.022 0.0259 0.0298 0.0252 0.0439
60 0.066 0.078 0.090 0.102 0.147
70 0.135 0.157 0.180 0.202 0.303
2 2
Table 25: Moment of inertia GD in kgm of intermediate and drive shaft.
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2.2.3.3 Flexible Coupling

Size S0 S1 S1a 2BN 3BN 4BN 5BN
GD2 (kgm2) 0.0010 0.0033 0.0094 0.0214 0.0428 0.1292 0.3625
2
Table 26: Moment of inertia GD for flexible coupling, according to HS 173.
For other types of coupling, moment of inertia can be taken from the respective manufacturer’s catalogue.
2.3 NPSH of the Pump (HH) & NPSH of the plant (HHA)
Every impeller has its own flow pattern. The Q dependent NPSH (HH) value can be taken from the characteristic curves. This value must be minimum at the exit
from the plant so that vaporization of the pumped fluid (cavitation) in the impeller is avoided.
HHA > HH
The (HH) values on the characteristic curve have been constructed on a 3% head drop and should be applied to the upper edge of the first impeller’s vane. It also
contains a safety margin, which must not be deducted, as it takes into consideration casting inaccuracies and head losses in the pump.
External safety margin should also be considered in addition to this.
The minimum submergence is the minimum water level over the lower edge of the suction casing for starting the pump and is marked through the measurement
“B” in the Table 27.
Pump Size 6 7 8 10 12 14 16 18 20 22 24
Impeller Type B B B D B D F B D F B D B D B B B B
Measurement (B) [mm] 300 350 400 450 500
Table 27: Measurement B = minimum water level over the bottom edge of the suction casing / Min. submergence.
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2.4 Weights
The total unit weight consists of the following components:
1. Pump body
2. Rising main
3. Shaft enclosing Tube
4. Discharge head
5. Motor stool
6. Bearing Assembly
7. Motor (See Motor Catalogue)
2.4.1 Component Weight

2.4.1.1 Pump Bowl Assembly
The weights are approximate and can be taken for all material variants; however, for price calculations these have limited application.
Pump size 6 7 8 10 12 14 16 18 20 22 24
1 22 32 44 72 112 160 220 295 385 530 640
2 28 41 56 96 154 222 305 407 545 785 940
3 34 50 68 120 196 284 390 519 705 1040 1240
4 40 59 80 144 238 346 475 631 865 1295 1540
5 46 68 92 168 280 408 560 743 1025 1550 1840
6 52 77 104 192 322 470 645 855 1185
7 58 86 116 216 364 532 730 967
8 64 95 128 240 406 594 815
9 70 104 140 264 448 686
10 76 113 152 288 490 718
11 82 122 164 312 532
No. of Stages
12 88 131 176 336 574

13 94 140 188 360
14 100 149 200 384
15 106 158 212 408
16 112 167 224
17 118 176 236
18 124 185 248
19 130 194
20 136 203
21 142 212
22 148
23 154
24 160
25 166
Table 28: Weight of the pump bowl assemblies in kg.
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2.4.1.2 Rising main

2.4.1.2.1 Flanged execution
A standard column pipe set includes:
1 column pipe with 2 Flanges
1 Bearing spider with bearing bush / rubber bearing
1 Intermediate shaft with Shaft Protecting Sleeve
1 Shaft coupling
1 set of fasteners + Gaskets/O-Rings
A standard upper column pipe set (top set) consists of:
1 column pipe with 2 Flanges
1 Shaft coupling
1 set of fasteners + Gaskets/O-Rings
2.4.1.2.2 Threaded Execution
A standard column pipe set includes:
1 column pipe with bearing socket
1 Intermediate shaft with Shaft Protecting Sleeve
1 Shaft coupling
A standard upper column pipe set consists of:
1 column pipe line (top set) with 1 Flange + 1 side threaded – maximum length of top set is 1220 mm.
1 Shaft coupling
1 Set of fasteners + Gaskets/O-Rings
Following weights are of flanged column pipes without shaft enclosing tube. For threaded execution the weights can be reduced by 10%.
WEIGHT OF RISING MAIN SET
SHAFT Ø Rising Rising Main Nominal Diameters (NW)

(mm) Main Sets 80 100 125 150 200 250 300 350 400
1525 21.7 26.7 31.8

2000 35.5 33.0 39.3
20
2700 43.0 42.2 50.4
3050 46.8 46.8 55.9
1525 26.7 34.7 58.6 80.1
2000 33.0 42.9 72.5 97.7
25
2700 42.2 54.9 92.9 123.7
3050 46.8 61.0 103.1 136.6
1525 37.1 61.5 83.4 117.6
2000 46.1 76.2 101.9 142.4
30
2700 59.4 97.9 129.1 178.9
3050 66.1 108.7 142.7 197.1
1525 64.1 88.3 115.8 148.6
2000 79.7 107.6 141.4 181.4
35
2700 102.6 136.1 179.1 229.7
3050 114.0 150.3 197.9 253.9
1525 96.9 127.1 157.1
2000 118.6 155.1 192.4
45
2700 150.7 196.4 244.3
3050 166.70 217.05 270.29
60 1525 174.4 231.21 303.3
1800 191.4 251.78 328.9
2700 246.9 319.10 412.75
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3050 268.47 345.28 445.33

1525 183.5 240.31 312.46
2000 212.8 275.84 356.68
70
2700 256.0 328.20 421.85
3050 277.58 354.38 454.44
Table 29: Weights of the column sets in kg. VN. model / design / type.
2.4.1.3 Shaft Enclosing Tube

Consult Design Office
2.4.1.4 Discharge Head (type VN) without Motor stool.

Discharge Head Type VN 1342A VN 1342 VN 1830 VN 2030 VN 2541A VN 2541 VN 3051
Weight 88 84 80 88 165 165 170
Table 30: Weight of the Discharge Head (VN type) in kg
2.4.1.5 Thrust Bearing Assembly

2.4.1.6 Motor Stool

2.4.1.7 Bearings
2.4.2 Weight of complete Bowl assembly

Following weights are required for the calculation of axial thrust or for the installation.
2.4.2.1 Weight of pump Rotor Assembly

The complete weight of bowl assembly of 1st stage pump consists of unit weight of pump shaft, impellers, clamping sleeve and sand guard. Weight of the
intermediate / column shaft is not included (see Figure 5)
Pump Size 6 7 8 10 12 14 16 18 20 22 24
1st Stage 2.4 3.8 5.8 10.3 17.2 29.1 38.5 54 67 80 94
Each Additional Stage 1.2 1.8 2.8 4.9 8.4 15.1 21.7 30.5 41 52 63
Table 31: Weight of Pump Rotor in kg
2.4.2.2 Weight of the Intermediate Shaft

The weight of the intermediate shaft is required only for the thrust bearing load. For the calculation of the total pump weight it is already included in the rising main.
For pump rotor weight, see Table 31, in which the weight of the drive shaft is included.
Refer to Figure 5 which gives weights of the shaft in kg (depending on the length Le)
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Figure 5: Weight of Column Shaft in kg, according to Column length L e
2.4.2.3 Weight of the Pump Side (Flexible Coupling)

Size S0 S1 S1A 2BN 3BN 4BN 5BN
Weight (kg) 2 3 6 9.5 15 30 58
Table 32: Weight of the pump side of the coupling half, according to HS 173
2.4.3 Weight of the Pumped Medium Filling

For static calculation of the base plate, the total aggregate weight of the pump with the filling medium is required.
For simplification, to measure the maximum possible weights from the drop down level to the suction strainer, generally the total volume of the medium filling the
pumping unit is taken as a base. The submerged weight and the water thrust on the shafts are not considered.
The weight of the medium GFg is calculated as follows:
I (dm3) content of the complete pump aggregate (2.5.1)
3
γ (kg/dm ) density of the pumping medium
2.5 Pump Filling Volume

2.5.1 Volume of the completely filled pump
The volume of the complete pumping unit consists of the total installation depth (including suction strainer) and the Nominal Diameter (NW) of the rising main.
Pump assembly and the Discharge Head (VN) should be considered in addition to the Rising Main length. For the Discharge Head, 1 m column pipe length can be
assumed. In Table 33 the content per running meter of the column line is given depending on NW.
NW 80 100 125 150 175 200
I (dm3/m) 5.2 7.8 12.2 17.6 25.4 32.5
NW 250 300 350 400 500
I (dm3/m) 50.9 72.2 97.1 126 195
3
Table 33: Content of the complete pumping unit in (dm /m), depending on the column line –NW
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Example:
1. Bowl assembly
Pump without Suction Strainer
Discharge head Type VN
Rising Main NW 200
Installation depth = 10m (bottom of the suction casing)
I = (10+1) m x 32.5 dm3/m = ~ 360dm3
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3 Construction (Design) Description

3.1 General
3.1.1 Type and Design
Complete pumping unit consists of pump, rising main, discharge head, suction pipe and/or suction strainer, foot valve. The axial thrust on Rotor and
Intermediate shaft is taken care by provision of angular contact ball bearings (Thrust Bearings) provided in Discharge Head Assembly for V1 design while in ET
(VHS) Design, the thrust bearings are provided in the VHS Motor. Each rising main set consists of Column Pipe, Bearing Spider with Rubber or Metal Bearing,
Coupling (Threaded or Cone type) and intermediate shaft with shaft protecting sleeve.
3.1.1.1 Rotational Direction

Looking from the drive-end towards the pump, the rotational direction is counter-clock wise.
3.1.2 Arrangement and Installation

Installation is exclusively vertical. The pumping unit has been designed to suit outdoor Installation. The thrust bearings are sealed against the penetration of
dust, sand, spray water etc through radial seal ring (bottom end and bearing cover at the top end) in thrust Bearing Assembly.
Discharge nozzle orientation is parallel to the axis of the shaft and is of:
VN Design: Discharge nozzle above ground on discharge head.
VU Design: Discharge nozzle below ground on the rising main (discharge tee pipe)
Irrespective of the discharge nozzle orientation (mentioned above) installation can be of following two types
Wet Installation
The pump stands completely or partially installed in the pumping medium up to the level of 1 st stage impeller. The minimum submergence of the impeller of 1st
stage should correspond to the measurement “B” (minimum submergence). In case there is a Suction Pipe attached with Suction Strainer then the water level
can fall below the level of 1st Stage impeller. In this case care should be taken that the cavitation does not take place. For this the minimum medium level
should be 1.0 x NWsuction casing over the upper edge of the suction strainer.
Dry Installation
Dry pit installation is also possible for DWT under special condition. The supply line is connected with the suction casing through special foot elbow .A typical
unit in dry installation is also called dry pit pump. For the minimum submergence, the same applies as in case of wet installation. Complete details can be
provided on a case to case basis by the design department.
3.2 Pump Casing

Casing parts (suction casing, discharge casing and intermediate bowls) are vertically split with respect to the shaft. The individual casing parts are tightened
together through Stud/Nut arrangement.
3.2.1 Suction Casing

The suction casing has a threaded connection for suction Pipe or suction strainer up to the sizes B16D. Flanged connections can also be provided on request.
From sizes B18 and above, the suction casing is available with flanged connection only. In suction casing bearings are also provided.
3.2.2 Intermediate Bowls

The number of Intermediate bowls is equal to the number of stages of the pump. The Intermediate bowls have hydraulic shrouds, to guide the flow from impeller
to the outlet.
Each Intermediate bowl has a Rubber Bearing and a bowl sleeve.
3.2.3 Discharge Casing

Discharge casing has threaded as well as flanged connections depending upon the column set assembly. The internal hub takes up the pump bearing from the
discharge side as well as the lowest shaft enclosing tube in certain cases.
3.3 Impeller
3.3.1 Impeller Type
Impellers are single suction, mixed flow (radial & axial). Up to size 16, impellers are fixed by providing a clamping sleeve and from size 18 and above impellers
are fixed by providing a key, stage sleeve and nut on the pump shaft.
3.3.2 Casing Wear ring

Suction Piece and intermediate bowls are fitted with interchangeable casing wearing rings.
The material of the wearing ring has a difference of approx. 50 HBN less than the rotating part and therefore it tends to erode (for example stainless steel),
hence it is required to increase the play of casing wear ring see 2.1.8.3.
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3.3.2.1 Impeller – Entry Cross Sections

Pump Size 6 7 8 10 12 14 16 18 20 22 24
Impeller Type B B B D B D F B D F B D B D B B B B
Impeller cross section 26 38 50 76 83 115 148 118 176 210 160 263 210 327 286 429 527 536
2
Table 34: Impeller entry cross section in cm .
3.4 Shafts
Pump Shaft is always subjected to pump medium.
Intermediate Shaft: In standard design, Shaft Protecting Sleeve protects the shaft in the bearing area. In oil lubricated design, it is protected by shaft enclosing
tube in which case oil acts as a lubricant.
There is no protection in the stuffing box region.
As special design the drive shaft is protected through a warm drawn up shaft-protecting sleeve in area of stuffing box packing.
3.4.1 Pump Shaft and Column Shaft Connection

Pump Size 6 7 8 10 12 , 14 & 16 18, 20. 22 24
Coupling
Threaded 20 20, 25 25, 30 25, 30, 35 25, 30, 35, 45 35, 45
Cone 30 30, 35 30, 35, 45 45, 60, 70
Table 35: Possible column shaft connection on pump shaft in mm.

If the required diameter in design calculations for intermediate shaft is greater than the one given in Table 35, then there are two possibilities as far as the pump
shaft is concerned.
Select complete shaft (including Top shaft) in better material. The smallest diameter to be fixed according to Table 13 and Table 14 (page 2-3)
Special design. Fix intermediate shaft diameter according to Table 13, Table 46 and Table 47 (page 3-13); and use reduced lower intermediate shaft diameter
according to Table 35 in a better material (Examine according to Table 14)
3.4.2 Drive/Top shaft

In V1 design the top shaft passes through thrust bearing arrangement above the discharge head for taking up necessary axial thrust and in ET design (VHS
drive) it passes through the motor’s hollow-shaft and is coupled with the motor coupling.
BUA Bearing 7309 7311 7312 7313 7314 7315 7316
Shaft – Ø 25 33 33 33 38 43 38
Key 1) b*h (mm) 8x 7 10 x 8 10 x 8 10 x 8 10 x 8 12 x 8 10 x 8
BUA Bearing 7317 7318 7319 7320 7322 7324 7326

Shaft – Ø 53 38 48 48 63 53 63
1)
Key b*h (mm) 16 x 10 10 x 8 14 x 9 14 x 9 18 x 11 16 x 10 18 x 11
Table 36: Drive shaft and key on coupling seat in mm on the pump side.
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1) Measurement according to DIN 6885
b = width of fitting key, h = height of fitting key
3.4.3 Shaft Protection

The intermediate and drive shafts are not protected against the medium. By the use of shaft enclosing tube only those shafts can be protected which lie above
the maximum medium level. An adequate corrosion protection is possible only through selection of shaft material, which is resistant to medium.
3.5 Thrust Balancing

The impeller does not take up any hydraulic axial thrust. The hydraulic axial thrust and the complete rotor and intermediate shaft weight is taken up through a
thrust bearing. The hydraulic axial thrust is internal thrust of the pump and does not limit the installation work.
3.6 Bearings and Lubrication

3.6.1 Bearing
There are 3 types of bearings which can be offered with DWT Pumps:
• Grease lubricated anti-friction bearing
• Medium lubricated guide bearings in pump and in the rising main.
• External water / oil lubricated plain bearing in the rising main.
3.6.1.1 Thrust Bearing Arrangement

The thrust bearing takes up the axial thrust directed towards suction side as well as the radial thrust. The thrust bearing with Angular Contact Bearings can also
take up the additional axial force directed towards discharge side.
3.6.1.1.1 Axial Bearing Load
Thrust bearing shall be loaded through following components.
Pax ↓ directed towards suction side
Weight of the intermediate / column shaft. Figure 5
Weight of the pump rotor. Table 31
Weight of the drive shaft.
Weight of the pump-side coupling half.Table 32
Hydraulic axial thrust of the pump (Figure 6 & Figure 7)
Pax ↑ directed towards delivery side

Pax ↑ = Pz x Fws (max intake pressure x shaft cross section)
Fws = dws2 x π/4 (cm2)
Pax = Pax ↑– Pax ↓(kg)
Pz (kg/cm2) intake pressure
dws (cm) effective diameter in the shaft sealing
Hydraulic axial thrust can be seen by looking the pump head from operating point in meters against pump size.
As a rule the hydraulic axial thrust is directed towards the suction side of the pump. If the pump stands under intake pressure, which is higher than the
atmospheric pressure the axial thrust directed toward suction side shall be relieved.
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Figure 6: Hydraulic axial thrust Pax in kg dependent on the total head at operating point for Impeller type B.
Figure 7: Hydraulic axial thrust Pax in kg dependent on the head at operating point for Impeller type D and F
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The diagrams are independent from the speed and size of impeller.
3.6.1.1.2 Selection of Bearing Stool
Consider speed limitations according to Table 9 & Table 10 Page 2-2.
a. Bearing according Table 11 for P/N limitation.
b. Check the admissible axial thrust of the bearing in O arrangement as well in tandem arrangement according to Table 37.
Discharge head size 8 (Exception: size 8 with 45 and 60 BUA) and larger (from 75 BUA)
a. Bearing according to Table 11
b. Checking of admissible axial thrust of bearing in O-arrangement as well in Tandem arrangement according to illustration 52.
Bearing Type (BUA) Single Arrangement
RPM 7309 7311 7312 7313 7314 7315 7316 7317 7318 7319 7320 7322 7324 7326
1450 7.686 10.833 12.149 13.736 15.124 16.909 18.182 19.454 20.992 22.645 25.802 28.612 30.264 31.917
Permissible
1740 7.240 10.205 11.445 12.939 14.247 15.928 17.128 18.327 19.775 21.332 24.306 26.953 28.51 30.067
Pax
2900 6.244 8.802 9.870 11.16 12.288 13.738 14.773 15.807 17.056 18.399 20.964 23.247 24.59 25.933
Bearing Type (BUA) Double (O & X) Arrangement

RPM 7309 7311 7312 7313 7314 7315 7316 7317 7318 7319 7320 7322 7324 7326
1450 12.397 17.546 19.835 22.123 24.793 26.954 29.116 32.913 34.329 36.363 41.322 46.280 49.587 51.239
Permissible
1740 11.678 16.528 18.685 20.841 23.356 25.392 27.428 30.063 32.339 34.256 38.926 43.598 46.712 48.269
Pax
2900 10.072 14.256 16.116 17.975 20.144 21.900 23.657 25.230 27.892 29.545 33.574 37.603 40.289 41.632
Table 37: BUA – Bearing permissible axial thrust kN for single and double bearing installations.
3.6.1.1.3 Area of Usage

Bearing Type Pump Size
7309 6, 7, 8, 10, 12
7311 6, 7, 8, 10, 12
7312 6, 7, 8, 10, 12
7313 6, 7, 8, 10, 12, 14
7314 6, 7, 8, 10, 12, 14
7315 6, 7, 8, 10, 12, 14,16
7316 6, 7, 8, 10, 12,14, 16, 18
7317 6, 7, 8, 10, 12,14, 16, 18
7318 6, 7, 8, 10, 12,14, 16, 18
7319 6, 7, 8, 10, 12,14, 16, 18
7320 14, 16,18,20,22,24
7322 14, 16, 18,20,22,24
7324 14,16, 18, 20,22,24
7326 16, 18,20, 22,24
Table 38: Possible bearings for different pump size
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3.6.1.1.4 Bearings Temperature

The permissible bearing temperatures amount to the following by a temperature of the liquid t ≤ 105oC and a surrounding temperature of 20oC:
Bearing:
7309-7315 60oC1) 7316-7326 70oC1)
1) Measured at the outer wall of the bearing cover
In case the operating conditions demand higher temperatures then the bearing temperatures can be increased by 10oC Maximum.
3.6.1.2 Pump Bearing

Bearings provided in the pump are guide bearings (plain bearings). They can not take up the axial forces. Bearing of the suction side is provided in suction
casing and is medium lubricated.
The bearing of the delivery side is fitted in the discharge piece, with the exception of B20, B22 with intermediate shaft > 60 and B24 with intermediate shaft >
80. In those case, a bearing spider is fitted in the discharge piece.
3.6.1.3 Bearing Clearance

The bearing clearances given in the following section refer to the diameters of the bearings and shafts and are for new components.
3.6.1.3.1 Pumps
Pump size 6–8 10 – 12 14 – 16 18 20 22 – 24
Min. 0.065 0.080 0.105 0.130 0.130 0.130

Suction casing M
Max. 0.228 0.279 0.290 0.350 0.350 0.280
Clearance
Min. 0.200 0.200 0.340 0.350 0.370 0.336

Pump bowl G
Max 0.383 0.389 0.730 0.740 0.790 0.571
Delivery casing Min. 0.065 0.080 0.130 0.130 0.1301) 0.1302)
M
Max. 0.228 0.279 0.234 0.234 0.234 0.280
Table 39: Clearance of pump bearing in mm

M = metal, G = rubber
1) for intermediate shaft > 60 Ø Bearing
Bearing play according to intermediate shaft
2) for intermediate shaft > 80 Ø
3.6.1.3.2 Rising Main

a. Standard design (medium lubricated) - without shaft enclosing tube
Intermediate shaft – Ø 20 25 30 35 45 60 70
Min. 0.31 0.32 0.33 0.34 0.35

Rubber bearing
Clearance
Max 0.59 0.63 0.64 0.73 0.74

Min. 0.080 0.100 0.120
Metal bearing
Max 0.146 0.178 0.212
Table 40: Clearance of the intermediate shaft bearing in mm (Rising main without shaft enclosing tube)
b. Special Design (External Lubrication) – with Shaft enclosing tube

Intermediate shaft – Ø 20 25 30 35 45 60 70
1)
Metal bearing Min. 0.065 0.080 0.100
Clearance
Oil lubrication Max 0.150 0.181 0.220

Rubber bearing 2) Min 0.31 0.32 0.33 0.34 0.35
External water lubrication Max 0.59 0.63 0.64 0.73 0.74
Table 41: Clearance of the intermediate shaft bearing in mm (rising main with shaft enclosing tube)
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1) Shaft without shaft protecting sleeve
2) Shaft with shaft protecting sleeve
3.6.1.3.3 Bearing
Angular Contact Bearing
Bearing with the suffix “UA” is for coupled arrangement through Tandem arrangement and the load distribution is even. In O-arrangement a bearing is coupled
without clearance.
3.6.1.4 Friction Losses

Friction losses in thrust bearings and radial bearings in the pump can be ignored. For losses in column pipe, refer to 3.8.5.4.6
3.6.2 Thrust Bearing Arrangement

3.6.2.1 Lubrication
Selection of suitable lubricant depends on the operating conditions i.e.; speed, ambient temperature and operating temperature.
For the selection, the bearing manufacturer’s manual shall be consulted. For special cases, the information can also be taken from lubricant manufacturers.
3.6.2.1.1 BUA- Bearing Arrangement
For lubrication of the bearing, grease that has metal soaps as thickener and mineral oils as base are used.
Lithium soap greases are suitable which are remarkable for resistance to temperature and are slightly water sensitive. For higher temperatures and water entry
these greases are preferred.
They should have the following characteristics.
Drop point not under 160°C
Worked penetration by 25°C 265 to 295mm/10mm
3.6.2.1.2 Re lubricating and Lubricating Time
BUA- Bearing Bracket
Re-greasing depends on the bearing size and lubricating time
a. 1st Lubrication after 24 operating hours with three-fold grease quantity from the Table 42.
b. 2nd Re-lubrication after further 24 operating hours with three-fold grease quantity from the Table 42
c. Regular re-lubrication after 800 operating hours with the normal grease quantity.
Bearing
7309 7311 7312 7313 7314 7315 7316 7317 7318 7319 7320 7322 7324 7326 7330
Arrangement
O 260 260 390 390 390 900 900 900 900 900 900 900 900 900 900
Initial Fill (grams)
T 300 300 450 450 450 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Re-Lubrication O 35 35 50 50 50 80 80 80 80 80 80 80 80 80 80
(grams) T 50 50 70 70 70 100 100 100 100 100 100 100 100 100 100
Table 42: Required Grease Quantity in grams

O = O arrangement, T = Tandem arrangement
3.7 Shaft Sealing

Figure 8: Stuffing
3.7.1 Stuffing Box Packing Box Arrangement
Stuffing box packing is fitted in the discharge head.

Stuffing box pressure reduces with increase in installation depth, height of
the rising main and the head loss because of the frictional losses in the rising
main.
VSM-Stuffing box
Application of lantern ring is recommended only when it is required to
prevent air from entering in the stuffing box zone during stand still of the
pump.
Sealing water quantity can be adjusted according to packing condition and lie
between 30 and 200 dm3/h with a water pressure of 1-3 kg/cm2. In the
sealing water pipeline non-return valve should be installed so that during
operation of the pump stuffing box pressure variant/ change does not let the
packing ring run dry.
N version
VSM version
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3.7.1.1 3.7.1.2 Packing Material

Material of the packing ring must be selected according to the pump media and its temperature. Use only specified gland-packing material/make. In the
following table few packing types are mentioned.
Designation Manufacturer Operating Temp.
Buraflon/5846 Burgmann
Araflon/6426 Burgmann
Water t ≤ 105°C
Isaraflon/3435 Burgmann
Thermoflon/6230 Burgmann
Table 43: Packing materials
3.7.1.2 Friction Losses

The frictional losses in Stuffing Box Zone can be calculated according to
figure 7. Friction Performance PR given corresponds to 1450 RPM. For
other speeds, it must be converted accordingly.
Example:
n = 2900 rpm; 45 BUA, Stuffing Box pressure 10 kg/cm2
PR = 2900/1450*0.8 = 1.6 kW
Frictional Loss PR [kW]
Stuffing Box Pressure p[kg/cm2]

Figure 9: Friction performance depending on the stuffing box pressure at 1450 rpm.
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3.7.1.3 Leakage Water

There is a leakage of medium in the Stuffing Box Zone. Its quantity depends on the stuffing box pressure, type of packing, packing material, pump speed,
situation of the packing (wear) as well as the pump medium. Specification of a leakage quantity is therefore not possible. Leakage should however be at least 6
dm3/h.
3.8 Drive
3.8.1 Types of drive
1. V1 Electric motor, V1
2. Hollow shaft motor, ET
3. Hollow shaft bevel gear drive, KT
4. Hollow shaft motor with hollow shaft bevel drive, EK (combination drives)
5. Diesel Engine via flat belt – Belt Head Drive (RT)
Figure 10: Type of Drives

In hollow shaft drive the axial thrust of the pump (see 2.4.2) is taken up by the motor bearing. Gear drive arrangement can be adopted for driving the vertical
turbine pumps through electric motors and diesel engines or as combination drives.
For diesel engine installations it is to be ensured that pump and the engine should be installed on separate foundations. The minimum distance of both the shaft
extensions should not be less than 1 meter. Universal joint Cardon Shafts can be used for coupling.
3.8.1.1 Driver Power Requirement / Reserve

Power requirement shall be determined from the operating point of the pump, friction losses through shaft sealing (illustration 66) are still to be added. The
minimum power rating of the drive shall conform to the following limitations of performance.
For smooth performance requirement
Up to 25 kW min. 20%
From 25-75 kW min. 15%
Over 75 kW min 10%
3.8.2 Couplings
3.8.2.1 Fixed Coupling – Intermediate Shaft
Shaft Diameter 20 25 30 35 45 60 70
Cone Coupling
Threaded Coupling
Table 44: Coupling Types for various Intermediate shaft diameters
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3.8.2.1.1 Switching Frequency

Maximum Power transfer of the cone coupling (see 2.1.6.2 ) is measured for constant operation of the pump. The transferable efficiency diminishes to:
• 0.8 times from the given values by 2-10 switching /day
• 0.5 times from the given values by 10-50 switching /day
Higher switching number should be avoided.
No restriction exists for threaded couplings.
3.8.2.1.2 Reverse Safety

For Threaded coupling designs, a Non Reverse arrangement (Back Stop Unit) is provided so that the threaded couplings do not loosen by reverse rotation.
Hollow shaft motor and hollow shaft bevel drive have built-in non-reverse ratchets, V1 Design Motors do not have this arrangement. Before coupling the motor
the direction of rotation shall be observed.
3.8.2.2 Flexible Coupling

Coupling types according to HS 173 for Elastic Couplings shall be used. The pump side shaft diameter for the coupling to be considered according to
illustration: 49. Other coupling types are also possible.
Switching frequency according to manufacturer’s specification.
3.8.3 Motor Stool and Discharge Head

3.8.3.1 Motor Stool for V1 motors
Motor Stools can be categorized according to the following:
VN = Discharge nozzle above ground
VU = Discharge nozzle below ground
Motor Stool for V1 motor are steel fabricated with bearing casing including thrust bearing to take up the axial thrust and weight of the rotating parts.
Motor Stool sizes are classified according to IEC-Frame reference of motors (DIN 42 676/77). For motors other than IEC-Frames, special design motor stool are
fabricated. Shaft seal is provided in discharge head.
The base plate is quadratic for VN type discharge head and motor stool. Discharge Head and Motor Stool are separate basically and are fastened together
through stud/nut arrangement. For standard type the design pressure of discharge head is 24.5 bar. The discharge flange is generally according to BS 10 Table
‘D’. Discharge Flange can also be provided as per following standards:
• ANSI B 16.5
• DIN 2533 ND 16
3.8.3.2 Discharge Head for Hollow shaft motors and

gear units
Discharge head for hollow shaft motor is made of grey cast iron GG-25. In
VN type, the motor is directly mounted on the Discharge head. The
discharge pressure is 16 kg/cm2. The discharge flange is according to BS
10 Table ‘D’. Discharge Flange can also be provided as per following
standards:
• ANSI B 16.5
• DIN 2533 ND 16
Discharge head selection and measurements according to 4.1.3.6.1, Table
56, Figure 36, Figure 37, Figure 35, Figure 38
3.8.3.3 Discharge Head Losses

The losses in the discharge head can be calculated from following figure:
Figure 11: Discharge Head Losses
3.8.4 Safety against Reverse Rotation.

Hollow shaft motors and drives are always provided with non-reverse
ratchet. It protects the pump from reverse rotation (Turbine operation) as a
result of the back flow of the water filling present in the rising main.
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3.8.5 Rising Main

The price of rising main is a major part of the total price of the pumping unit of DWT. Therefore the selection of the rising main must be done very carefully.
Following points have to be considered while selecting the rising main.
• Discharge Flow of the pump
• NW (nominal diameter) of the discharge casing (compare Table 47)
• Intermediate shaft diameter (compare Table 13, Table 42 and Table 50)
3.8.5.1 Design Types of Rising Main

There are following design types
FG MG
FGS MGS
FMS MMS
It means
1. F = Flange
2. M = Socket
3. G = Rubber bearing
4. M = Metal bearing
5. S = Shaft protecting sleeve
FG and MG are standard types, all the other are special types.
3.8.5.2 Bearing Spider- Bearing in Rising Main

Numbers of bearing spiders in all sizes are equal to the number of intermediate column pipes.
Exceptions:
In B20 and higher, where shaft diameter is greater than 60mm the number of bearing spider is equal to the number of intermediate columns pipes plus one. The
top column pipe is not counted in the total number of columns.
3.8.5.2.1 Bearing Types / Lubrication / Shaft Protection

Bearing Lubrication Shaft Protection
Rubber With pumped media (Standard) Shaft protecting sleeve in 1.4301

Metal Oil: with shaft enclosing tube Shaft protecting sleeve in 1.4301
Water: with shaft enclosing tube Shaft protecting sleeve in 1.4301
Table 45: Bearing type, lubrication and shaft protection.
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Rubber bearing containing the support shell, the shaft-protecting sleeve shall is shrink-fitted by heating, on the shaft.
3.8.5.2.2 Bearing Lubrication
1. Pumped fluid
Rubber bearings are lubricated by the pumping medium. Rubber bearings have no dry running protection. It is therefore necessary to lubricate the rubber
bearings before starting of the pump through pre-lubrication arrangement provided in the pump. After a long non-operational time, pre-lubrication of the bearing
is necessary. For that a container measuring 50 dm3 is provided at the height of motor stool.
2. Outside / External Lubrication.
Rubber bearings in shaft enclosing tube are lubricated through outside water. If outside water is not available, a filtered pumping medium can be used instead
for lubrication of the bearing.
3. Oil
The metal bearing in the shaft enclosing tube are lubricated by oil from the oil tank with a solenoid valve to control the flow of the oil.
3.8.5.2.3 Friction Losses
According to Figure 12, Friction Performance PRSt in kW/100 meters shaft length. Values given are for 3050 mm shaft length. For others, multiply the values in
relation to the selected set length (see example)
Example:
Shaft 30 φ mm, setting length 1600 mm, speed 1500 RPM
PRSt = 1.55 x 3050 / 1600 = 2.95 (kW/100m)
Double the value in types with shaft enclosing tube.
Figure 12: Friction losses in kW/100 m shaft length.
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3.8.5.3 Intermediate Shaft

3.8.5.3.1 Determination of Diameter
For intermediate shaft diameter carried out according to Table 13. The motor rated output is taken 1.3 times that of pump output.
Through material selection the performance can be influenced very strongly (see Table 14). For selection of cone coupling consider the admissible switch
frequency (3.8.2.1.1)
3.8.5.3.2 Possibilities of Installation
Column pipe Column pipe
mm inch 20 25 30 35 45 60 70
80 3 ○● ○● ○ ○
100 4 ○● ○● ○● ○
125 5 ○● ○● ○● ○● ○
150 6 ○● ○● ○● ○● ○●
175 7 ● ○● ○● ○● ○
200 8 ● ○ ○● ○● ○●
250 10 ○ ○● ○● ○● ○●
300 12 ○● ○● ○● ○●
400 16 ○● ○●
500 20 ○
Table 46: Connection between column pipe diameter and possible shaft diameter of the intermediate shaft.
o- open shaft ●- shaft inclosing tube
3.8.5.4 Installation depth

3.8.5.4.1 Possible Column Pipe Connection
Type Thread Execution (in inches) Flanged Execution (in mm)
Size
3 4 5 6 7 8 10 12 14 80 100 125 150 175 200 250 300 350 400 500
B6B
B7B
B8B
B8D
B10B
B10D
B10F
B12B
B12D
B12F
B14B
B14D
B16D
B18B
B20B
B22B
B24B
Table 47: Possible Column Pipe connection with Pump Bowl Assembly
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3.8.5.4.2 Maximum Installation Depth

Diameter of shaft (mm) 20 25 30 35 45 60 70
Max. installation depth (m) 75 85 100 120 120 120 120

Max. Installation depth (ft) 250 275 325 395 395 395 395
Table 48: VN type maximum installation depth in m depending on the diameter of the intermediate shaft in mm.
With rotations of 2 pole electric motors the maximum installation depth is 50 m.
Column pipe Dia (mm) Up to 100 125-200 > 200
Max. installation depth (m) 35 30 25
Table 49: VU- type maximum Installation depth in m depending on the diameter of the intermediate shaft in mm.
3.8.5.4.3 Set Length of the Normal – Rising Pipe

Length of the set Diameter of Intermediate Shaft in mm
20 25 30 35 45 60 70
Coupling G K, G K, G
1525 Lubrication E
Max. rotation RPM 1800
Coupling G K, G
2000 Lubrication E, F
Max. rotation RPM 3600 1) 30001)
Coupling G K, G K, G K
3050 Lubrication E, F E
Max. rotation RPM 2200 1800
Table 50: set length of normal rising pipe, dependent from intermediate shaft diameter, coupling & lubrication type and max admissible speed
K = Cone Coupling E= Own Lubrication = without Shaft enclosing tube = 1 Bearing / Column Pipe Set
G = Thread coupling F= Outer Lubrication = with Shaft enclosing tube = 2 Bearing / Column Pipe Set
1) from 2200 rpm
3.8.5.4.4 Set length of Upper Rising Pipe

For different installation depths following lengths for top column pipe sets are available.
Length 300 600 900 1200
Table 51: Top Pipes (Measurements in mm)

Speed limitation can be seen from the Table 10. For the coupling selection refer to
2.1.6.3. Lengths smaller than 300 mm as well as larger than 1200 mm are not
possible. Lengths other than standard sizes come under special design production
program and must therefore be avoided. If there is a requirement of exact setting depth
then the addition of suction pipe is recommended for obtaining exact setting depth.
3.8.5.4.5 Discharge Tee Pipe (VU-type)
Discharge tee pipes are used in between the setting of normal and upper rising pipe
set lengths. Because of the welded sockets, certain minimum dimensions are to be
observed.
Figure 13 specifies minimum dimensions for the distance between center line (vertical)
of the pump and the discharge tee pipe flange as well as overhang of the discharge
support. Table 52 gives the dimensions of the discharge tee pipe for DWT pumps.
If customer’s requirements are not available, then for standard discharge pipe of
1200mm length, the standard value for dimension ‘b’ is 500mm.
Figure 13: Discharge tee pipe

The discharge tee pipe is always positioned as the last/upper-most column pipe (below
top pipe) in the rising main. If the discharge position requirement is deeper, then
column can be added in between the top pipe and the discharge pipe. In this case it
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must be noted that pump assembly is not pushed out of the position due to discharge piping force and heat expansion otherwise it can even lead to break down
of the pump. In addition to this, for deeper discharge setting, it should be made sure that the bearings above the discharge pipe are properly lubricated and
protected against dry running, especially in free-delivery systems.
Nominal Diameter (mm)

80 100 125 150 175 200 250 300 350 400 500
270 300 370 410 470 530 550 630 630 a
170 190 210 220 250 260 290 290 310 Contact Contact b
Design Design
210 250 280 320 370 440 510 590 460 Dept. Dept. A
220 240 250 290 310 370 410 440 410 A’
Table 52: Discharge Tee Pipe Dimensions
3.8.5.4.6 Column Pipe Friction Losses

For shafts without shaft enclosing tube, and length of rising pipe 1200, 1600 and 2100 mm see Figure 14. For shaft without shaft enclosing tube and rising pipe
length of 3050 and 2000 mm Figure 15. For shaft with shaft enclosing tube and length rising pipe 3050, 2100, and 2000 mm see Figure 18.
The column pipe line losses should be maintained between 1 and 10 meter per 100 meters column pipe length. The upper limits are only allowable when setting
depths are 10 meters or more.
The column pipe connection combinations can be seen from the dimension tables.
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3.8.5.4.7 5 ft long column friction losses (Open Line Shaft Design)
Figure 14: Column Pipe Friction Losses without Shaft Enclosing Tube (1200, 1600, 2100)
The values are applicable for set lengths of 1200 mm (shafts ø 30 to 110 mm). Table values are to be multiplied by 1.2, for set lengths of 1600 mm with shafts
of ø 20, 25, 30, 35, and 45 mm and for set lengths of 2100 mm with shafts ø 60, 70mm.
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3.8.5.4.8 5 ft long column friction losses (Open Line Shaft Design)
Figure 15: Column Pipe Friction Losses without Shaft Enclosing Tube (1200, 1600, 2100) Higher Q.
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3.8.5.4.9 10 ft long column friction losses (Open line shaft version)
Figure 16: Column Pipe Friction Losses without Shaft Enclosing Tube (3050 mm)
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3.8.5.4.10 10 ft long column friction losses (Open line shaft version)
Figure 17: Column Pipe Friction Losses without Shaft Enclosing Tube (3050 mm) Higher Q
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3.8.5.4.11 10 ft long column friction losses (With Shaft enclosing tube)
Figure 18: Column Pipe Friction Losses with Shaft Enclosing Tube (2100, 3050)
The values are valid for set lengths of 3050 mm, 2100 mm with screwed coupling; in case of cone coupling the values in the table are to be multiplied with 1.2.
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3.8.5.4.12 10 ft long column friction losses (Shaft enclosing tube)
Figure 19: Column Pipe Friction Losses with Shaft Enclosing Tube (2100, 3050) Higher Q
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3.9 Scope of Supply
3.9.1 Standard equipment

Scope of supply of DWT unit consists of the following items:
Type I:
1. Complete bowl assembly
2. Rising main with rubber bearing for lubrication through pumping media
3. Discharge head assembly
4. Flexible coupling (for V1 design)
5. Priming Funnel or Tank
6. Erection & Mounting Clamps for rising main
6. Motor (if ordered)
Type II
Scope of supply according to I, with addition of Shaft Enclosing tube and oil lubrication arrangement for line shaft rubber bearings.
Type III
Scope of supply according to I, with addition of Shaft Enclosing tube and oil lubrication arrangement (oil tank) and solenoid valve, if ordered, for line shaft
bronze bearings.
3.9.2 Normal Accessories

The following items are not included in the standard scope of supply but they should be recommended to the customer.
Drawing tool for cone coupling, impeller pulling and opening device: for tightening of clamping sleeve of impeller (up to B 16), suction strainer with foot valve (for
medium lubricated design) as well as inlet strainer (for rising main with shaft enclosing tube)
3.9.3 Special Accessories

• Oil level indicator,
• Flow meter,
• Thermometer (PT100 for thrust bearing),
• Pressure controller,
• Pressure/ vacuum gauge,
• Foundation base frame,
• Foot elbow,
• Non-return valve,
• Switch and control equipment.
3.10 Inlet
3.10.1 Inlet Strainer
Coarse contamination is kept out of the pump through inlet strainer. If the strainer gets
clogged or blocked, possibility exists that the pump runs dry and mechanical failure may
occur. First indication of clogging is the reduction in capacity and head.
Resistance of inlet strainer is approx. 1/3 of the suction strainer with foot valve (see
Figure 20)
(3.2.1 to be consulted, socket connection is possible only up to pump size B16D)
Figure 20: Flow Resistance in suction strainer with foot valve
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3.10.2 Suction Strainer with Foot Valve

Regarding contamination the same applies as for inlet strainer. In foot valves danger exists that cone of the valve is not properly closed due to fine deposits.
For long pressure lines it is recommended to install non-return valve in addition to foot valve. Through the provision of N.R.V, pressure on the pump is avoided.
It should be ensured that the non-return valve reacts quickly and gets closed before the foot valve.
If it is not certain, it is better to dispense with the foot valve and a pre-lubrication of the rising main. In this situation the first impeller should stand under water
during the operation. If the application of foot valve due to water level cannot be avoided, then pressure impact safety must be installed with the non-return
valve.
Refer to (3.2.1, socket-connection is possible only to the pump size 16D)
3.10.2.1 Flow Resistance in Suction Strainer with Foot Valve

If the difference between NPSH required and NPSH available is less, resistance in the suction line is to be considered while frictional losses in suction pipe can
be neglected. If NPSH available is less than NPSH required, cavitation occurs in the pump.
See Figure 20
3.10.3 3.12.3 Suction Pipes

Standard pipes lengths are of 1500 and 3000 mm. However, for adjustment in the exact installation depths, shorter lengths can also be supplied. The diameter
of the suction pipes is designed according to the connection diameter of the pump suction.
The lower end of the suction pipe must be at least 1.0 NW of suction pipe under the lowest water level Ht.
3.10.4 3.12.4 Suction Elbow

For dry installation pumps, special suction elbows according to Figure 21 are available. These shall be mounted axially in the ground plate of the foundation,
which prevents radial shifting of the pump.
To use the suction elbow a pipe length of a least 20D must be provided before the suction elbow, a straight pipe length be tried between the suction elbow and
pump suction. The NPSH available values can be reduced up to 0.5 to 1.0 meters according to design of the intake.
Figure 21: Suction Elbow
Revision 03; 08-2016 58

B-Pump
3.10.5 Inlet Design of Pump Chamber

The correct design of inlet chamber can improve the performance of the pump considerably. In the Figure 22 few advantageous installation possibilities are
presented. Dirt, sand, etc. must be separated / filtered out before intake of the pump.
Figure 22: Inlet Designs of Pump Chamber
59 Revision 03; 08-2016

B-Pump
3.11 Protection of the Upper Surface

All steels and casting material, with the exception of non rusting materials, have, if not mentioned specifically, a color coating (paint) according to the material
norms ZN 35.
For mediums which have significant corrosive properties for iron, it is not always possible to use special materials which are corrosion resistant to the pumped
medium due to high costs of the material and manufacturing. The quality of the painting must be specified.
Table 53, Table 54 & Table 55 give general idea of the paints/coating materials.
Bowl Assembly (Standard) Inside Outside
Pre-Treatment Shot Blasting, De Rusting St 2 DIN 12944
Primer 1 Component Alkyd primer Red Oxide, 0.05mm
Top Coat Black Bitumen 0.08mm
Column Assembly (Standard) Inside Outside
Pre-tnemtaert Rust Propected
Primer
Top Coat Black Bitumen 0.08mm
Discharge Head Assembly (Standard) Inside Outside
Pre-Treatment Shot Blasting, De Rusting St 2 DIN 12944
Top Coat I component Alkyd based synthetic
enamel, RAL 5002 (KSB Blue), 0.04mm
Table 53: Upper surface protection with the help of painting materials.
Bowl Assembly (Standard Epoxy) Inside Outside

Pre-Treatment Shot Blasting SA 2-1/2, DIN 12944
Primer
Top Coat 2 component epoxy resin based coat, BLACK Interseal 670HS EGA 247 Thickness 0.25 mm
Column Assembly (Standard Epoxy) Inside Outside
Primer
Discharge Head Assembly (Standard Epoxy) Inside Outside
(In contact with medium) (Not in Contact with medium)
Pre-Treatment Shot Blasting SA 2-1/2, DIN 12944 Shot Blasting, De Rusting St 2 DIN 12944
Primer 1 Component Alkyd primer Red Oxide,
0.05mm
Top Coat 2 component epoxy resin based coat, I component Alkyd based synthetic enamel,
BLACK Interseal 670HS EGA 247 RAL 5002 (KSB Blue), 0.04mm
Thickness 0.25 mm
Revision 03; 08-2016 60

B-Pump
Bowl Assembly (Special Epoxy) Inside Outside

Primer
Column Assembly (Special Epoxy) Inside Outside
Primer
Discharge Head Assembly (Special Epoxy) Inside Outside
(In contact with medium) (Not in Contact with medium)
Pre-Treatment Shot Blasting SA 2-1/2, DIN 12944 Shot Blasting, De Rusting St 2 DIN 12944
Top Coat 2 component epoxy resin based coat, I component Alkyd based synthetic enamel,
BLACK Interseal 670HS EGA 247 RAL 5002 (KSB Blue), 0.04mm
Thickness 0.45 mm
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B-Pump
4 Illustrations
4.1 Sectional Views and List of the Individual Parts

4.1.1 Pump Body
211 In case of 211

placing an order
270 for spare parts 270
the following
902 must be given 902
920 under all 920
circumstances:
Pump type,
107 order number 107
545 (see the rating 545
901 plate / 901
920 instructions 920
400 plate), the name 400
of the part, parts
112 number, number 112
of pieces,
545 545
number of the
502 sectional view, 502
902 instructions 902
920 about delivery / 920
541 dispatch. 541
320 320
531 531
271 271
545 545
106 106
916 916
400 400
758 758
544 544
13-17 13-17
Figure 23: Bowl Assembly with Flanged Suction Strainer Figure 24: Bowl Assembly with Threaded Suction Strainer
Revision 03; 08-2016 62

Type Series Booklet
B-Pump
107
545
569
112
940
541
320
502
545
106
748
Figure 25: Bowl Assembly for B18-B24
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Type Series Booklet
B-Pump
4.1.2 Column Pipe

4.1.2.1 Column Pipe with Shaft Enclosing Tube
383 711
Figure 26: Shaft Enclosing Tube Design
529 412
901
920
4.1.2.2 Standard Column Pipe Design with Threaded Execution
711
382
545
529
Figure 27: Threaded Column Pipe
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Type Series Booklet
B-Pump
4.1.2.3 Standard Column Pipe Design with Flanged Execution
213
711
545
901
920
383
529
212
711
852
211
Figure 28: Flanged Column Pipe
In case of placing an order for spare parts, the following must be given under all circumstances:
Pump type, order number (see the rating plate / instructions plate on the discharge head), the name of the part, parts number, number of pieces, number of the
sectional view, instructions about delivery / dispatch.
65 Revision 03; 08-2016

Type Series Booklet
B-Pump
4.1.3 Discharge Head

4.1.3.1 Lubrication Arrangement for Shaft Enclosing Tube
OIL
TANK
Figure 29: Lubrication Arrangement for Shaft Enclosing Tube
160
400
412
144
568
4.1.3.2 Motor Stool with Thrust Bearing Arrangement
Figure 30: Motor Stool with Thrust Bearing Arrangement
840
400
320
350
400
4.1.3.3 Discharge Piece for Shaft Enclosing Tube Design
outlet for
lubrication 107 569
medium
714
545
412
Figure 31; Discharge Piece for Shaft Enclosing Tube
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Type Series Booklet
B-Pump
4.1.3.4 Stuffing Box Housing
452 452
461
636
461
451 Figure 32: Stuffing Box Housing
458
451
4.1.3.5 Motor Stool with Double Bearing Arrangement
816
860 341
861
924 422
321 360
636
350
320
213
Figure 33: Motor Stool with Double Bearing Arrangement
4.1.3.6 Discharge Head with Solid Shaft and Stuffing Box Housing
341
861
421
526
160 DETAIL - X
914
452 x
320
902
452 920 350
461 461 451
636 Y 914
451 144 902
920
545
451
DETAIL , Y ,
Figure 34: Motor Stool & Discharge Head
67 Revision 03; 08-2016

Type Series Booklet
B-Pump
In case of placing an order for spare parts the following must be given under all circumstances:
Pump type, order number (see the rating plate / instructions plate on the Discharge head), the name of the part, parts number, number of pieces, number of the
sectional view, instructions about delivery / dispatch.
4.1.3.6.1 Discharge Head Dimensions:
Type a b e f h g NWst ShaftØ NWd d Foundation Bolt Material
VN 1342 A 425 148 210 297 350 75, 100 25, 30, 35 100 M 16 x 250mm Cast Iron
VN 1342 425 148 210 297 350 100, 125 25, 30, 35 125 M 16 x 250mm Cast Iron
As per Flange Standard

VN 1830 425 148 210 297 350 150, 175 25, 30, 35 150 M 16 x 250mm Cast Iron
VN 2030 440 171.5 200 400 370 175, 200 25, 30, 35 200 M 16 x 250mm Cast Iron
VN 2541 A 600 225 290 470 430 200 25, 30, 35, 45 200 M 16 x 300mm Cast Iron
VN 2541 600 225 290 470 430 250 30, 35, 45 250 M 16 x 300mm Cast Iron
VN 3051 700 290 305 570 600 200, 250 30, 35, 45 300 M 20 x 250mm Steel Fabricated
Table 56: Discharge Head Dimensions
Revision 03; 08-2016 68

B-Pump
Figure 36: VN 1830 Figure 35: VN 1342

& VN 2030 & VN 1342A
Figure 37: VN 2541 & VN

2541A
69 Revision 03; 08-2016

B-Pump
Figure 38: VN 3051
Revision 03; 08-2016 70

B-Pump
5 Spare Parts
When ordering spare parts, always please specify the item numbers, designations of the components concerned, and the works number / serial
number of the pump. This will avoid any delays in delivery and possible queries. The works number of the pump is given on the title page of
instruction manuals, and is also stamped on the pump rating plate.
Following is the recommended spare parts list in accordance with VDMA 24296 (recommended spares).
For a more specific spare parts list, please consult the O&M Manual supplied with each order.
Item No. Designation Qty. Remarks

211 Pump Shaft 1
212 Column Shaft Z
213 Top Shaft 1
230 Impeller 1
271.1 Sand guard 1
271.2 Sand guard -
320 Angular contact ball bearing -
321 Deep groove ball bearing -
382.1 Bearing body 1
384 Thrust bearing disc 1
400.1 Flat gasket 1
400.2 Flat gasket S
400.3 Flat gasket 1
400.4 Flat gasket 2
400.5 Flat gasket 1
412.1 O-ring 1
422.1 Felt ring -
422.2 Felt ring -
461 Stuffing box packing (in meters) -
502 Casing wear ring S
521 Stages sleeve S-1 Only from size 14 upwards.
524 Shaft protecting sleeve 1 If fitted.
526 Centering sleeve -
529 Bearing sleeve 1
540 Bush 1
541 Stage bush S-1 Not applicable to sizes 6-7-14 and above.
52-1 Clamping sleeve complete S Upto size 12 inclusive.
544 Threaded bush 1
545.1 Bearing bush 1
545.2 Bearing bush / rubber S
545.3 Bearing bush 1
851 Cone coupling -
852 Screwed coupling Z+1
920.1 Nut with 2 flats - Only from size 14 and upward.
931.1 Tab washer - Only from size 14 and upward.
931.2 Tab washer -
71 Revision 03; 08-2016

B-Pump
6 Sample Sectional Drawing with Parts List

902.7
920.11
(290 Nm)
Figure 39: Sectional Drawing with Parts List 550

591
840
595
894
341 930
75-3.2
901.6 931
866
731.1 904.2
940.2
145.1 (59.9 Nm)
710.2 920.10
902.4
636.1
(148 Nm)
D
920.7
731.2
145.2 (148 Nm)
710.3
636.2 81-92
754
914.2
13-18
554
731.3
731.4
731.5 331
C
710.4 902.6
733.2 920.9
710.1 (290 Nm) 901.9
733.1 920.12
75-3.1 (290 Nm)
400.6
213
411.2
903.2
411.1
903.1
144
901.7 400.4
901.8 902.2
89-4 711.3 920.5
898 (290 Nm)
B
711.2
412.2
901.3
920.4
(290 Nm)
711.1
212
852.1 271
904.1
(7.3 Nm)
412.1
901.2
920.3
(290 Nm) 529.2
400.3 107
901.1
920.2
A
(148 Nm)
112
502
211
230
902.1
920.1
(148 Nm)
106 400.2
529.1
400.1
916
758
544
561
13-17
Revision 03; 08-2016 72

B-Pump
P AR T NO. DE S IG NAT ION P AR T NO. DE S IG NAT ION

106 SUCTION PIECE F (STD EXEC-ø310) 920.7 HE X NUT
412.1 O. R ING 144 DIS C HAR G E HE AD F
545.1 B E AR ING S L E E VE F 901.5 HE X HE AD S C R E W
112 INT E R ME DIAT E B OWL F 550.7 WAS HE R
412.2 O. R ING 550.8 WAS HE R
545.2 B OWL S L E E VE F 458 L ANT E R N R ING F
902.1 S T UD 903 T HR E ADE D P L UG
920.1 HE X NUT 411.2 G AS KE T
107 F L G D. DIS C HAR G E P IE C E F 710 P IP E S .S AIS I 316L
901.1 HE X HE AD S C R E W 901.6 HE X HE AD S C R E W
920.2 HE X NUT 920.8 HE X NUT
231 IMPELLER F (SUCTION STAGE) 461 G L AND P AKING
502 WEAR RING F (CASING) 506 R E T AINING R ING F
211 P UMP S HAF T S A 452 S T UF F ING B OX G L AND
521 S T AG E S L E E VE F 940.2 F IT T ING KE Y
920.3 NUT F 524 S HAF T P R OT . S L E E VE F
931 L OC K WAS HE R 412.5 O. R ING
940.1 F IT T ING KE Y 411.3 V-R ING
271 S AND G UAR D F 902.3 S T UD
748 F L G D.S T R AINE R ADAP T OR F 920.9 HE X NUT
13-17 S T R AINE R 550.9 WAS HE R
901.2 HE X HE AD S C R E W 550.10 WAS HE R
920.4 HE X NUT 341 MOTOR STOOL F 315,200/kw7322;B225
411.1 G AS KE T 901.7 HE X HE AD S C R E W
851 C ONE C OUP L ING S A 550.11 WAS HE R
383/545 B E AR ING S P IDE R S A (W T HOR DON B R G ) 550.12 WAS HE R
383/545 B E AR ING S P IDE R S A (W T HOR DON B R G ) 323 ANG . C ONT . B AL L B R G .
711.1 F L ANG E D C OL UMN P IP E F 636 G R E AS E NIP P L E
212 COLUMN SHAFT SA DWT 360 B E AR ING C OVE R S NW/P NW F
711.2 F L ANG E D T OP C OL UMN P IP E F 901.8 HE X HE AD S C R E W
901.3 HE X HE AD S C R E W 82-5 ADAP T OR
550.1 WAS HE R 213 TOP SHAFT F DWT B22B (CONE CPLG)
550.2 WAS HE R 940.3 F IT T ING KE Y
920.5 HE X NUT 924 ADJ US T ING NUT F
901.4 HE X HE AD S C R E W 914 S OC KE T HE AD S C R E W
550.3 WAS HE R 840.1 F L E NDE R C OUP L ING F
550.4 WAS HE R 901.9 HE X HE AD S C R E W
920.6 HE X NUT 550.13 WAS HE R
412.3 O. R ING 898 F OUNDAT ION B L OC K F
851 C ONE C OUP L ING S A 901.10 HE X HE AD S C R E W
893 BASE PLATE F DWT (W 316L INSERT) 901.11 HE X HE AD S E T S C R E W
412.4 O. R ING 89-4 L E VE L L ING P L AT E F
902.2 S T UD 400 G AS KE T
550.5 WAS HE R 840.2 F L E NDE R C OUP L ING F
550.6 WAS HE R 904 HE X S OC KE T S E T S C R E W
71-12 CONCENTRIC INCREASER/REDUCER F
901.12 HE X HE AD S C R E W
920.10 HE X NUT
Revision 03; 08-2016 73

Rev-03: 01.08.16 Subject to technical modification without prior notice.
Axially Split Volute Casing Pump
Omega / Omega V
Type Series Booklet

Type Series Booklet Omega / Omega V
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 20/04/2020

Contents
Contents
Water Supply..................................................................................................................................................... 4
Axially Split Volute Casing Pump .............................................................................................................................................. 4
Omega / Omega V................................................................................................................................................................ 4
Main applications........................................................................................................................................................... 4
Fluids handled ................................................................................................................................................................ 4
Operating data............................................................................................................................................................... 4
Designation .................................................................................................................................................................... 4
Design details ................................................................................................................................................................. 4
Materials ......................................................................................................................................................................... 6
Coating and preservation .............................................................................................................................................. 8
Product benefits ............................................................................................................................................................. 9
Acceptance inspections/tests ......................................................................................................................................... 9
Selection information .................................................................................................................................................. 10
Overview of product features / selection tables ........................................................................................................ 11
Related documents ...................................................................................................................................................... 16
Specifications required for enquiries/orders ............................................................................................................. 17
Selection charts ............................................................................................................................................................ 18
Types of installation..................................................................................................................................................... 20
Scope of supply ............................................................................................................................................................ 23
General assembly drawing with list of components.................................................................................................. 24
3
Water Supply
Water Supply Operating data

Operating properties
Characteristic Value
Size DN [mm] 80-350
Omega / Omega V DN [″] 3-14

Flow rate1) Q [m3/h] ≤ 2880
Q [US.gpm] ≤ 12680
Head2) H [m] ≤ 210
H [ft] ≤ 689
Operating pressure2) p [bar] ≤ 25
p [psi] ≤ 363
Fluid temperature3) T [°C] 0 to 140
T [°F] 32 to 284
Designation
Example: Omega V 150 - 460 A GB P M

Designation key
Code Description
Omega Type series
V Design
4)
Horizontal installation
V Vertical installation
150 Nominal discharge nozzle diameter [mm]
Main applications
460 Nominal impeller diameter [mm]
▪ Waterworks
A Impeller type
▪ Desalination plants GB Material variant (⇨ Page 6)
▪ Pressure boosting
GB Grey cast iron / bronze
▪ Water transport GC Grey cast iron / chrome steel
▪ Service water and cooling water for power stations and SB Nodular cast iron / bronze
industry SC Nodular cast iron / chrome steel
▪ Irrigation pumping stations DD35 Duplex stainless steel / duplex stainless
▪ Drainage pumping stations steel
P Shaft seal
▪ Fire-fighting systems
P Gland packing
▪ Shipbuilding G Mechanical seal
▪ District heating systems and district cooling systems M Bearing lubrication
F Grease
M Fluid handled
Fluids handled
OMEGA / OMEGA V pumps are designed for pumping water
and other fluids with a low solids content. The pumps are very Design details
versatile and can be used for the following fluids, for example:
▪ Brackish water
Design
▪ River water, lake and groundwater ▪ Volute casing pump
▪ Stormwater ▪ Horizontal installation / vertical installation
▪ Service water ▪ Single-stage
▪ Fire-fighting water ▪ Nominal diameter of the discharge nozzles: 80 mm -
▪ Cooling water 350 mm
1384.5/12-EN
▪ Condensate
▪ Heating water
▪ Drinking water
1) For larger flow rates see type series RDLO / RDLOV

2) Depending on the material and size
3) Standard design up to max. 80 °C [176 °F]
4) Blank
4 Omega / Omega V
Water Supply
Pump casing
▪ Axially split volute casing
▪ Volute casing with integrally cast pump feet
▪ Replaceable casing wear rings
▪ Mating dimensions to EN or ASME
Impeller type
5)
▪ Double-entry radial impeller
Pump shaft
▪ Completely dry shaft
▪ Shaft protecting sleeves in the seal area
Shaft seal
▪ Gland packing
▪ Mechanical seal
Bearings
For horizontal installation:
▪ Grease-packed rolling element bearings sealed for life
For vertical installation:
▪ Product-lubricated plain bearing at the bottom / rolling
element bearings, greased for life, on top
1384.5/12-EN
5) Optionally with impeller wear rings
Omega / Omega V 5
Water Supply
Materials
Overview of available materials (standard design)6)
Part Part description Material variant

No. GB GC SB SC DD35 7)
All pump sets
102 Volute casing Grey cast iron Grey cast iron Nodular cast iron Nodular cast iron Duplex stainless
steel
211 Pump shaft Stainless steel Stainless steel Stainless steel Stainless steel Duplex stainless
steel
234 Impeller Bronze Stainless steel Bronze Stainless steel Duplex stainless
steel
350.1 Bearing housing Grey cast iron Grey cast iron Grey cast iron Grey cast iron Grey cast iron
360 Bearing cover Grey cast iron Grey cast iron Grey cast iron Grey cast iron Grey cast iron
441 Shaft seal housing Grey cast iron Grey cast iron Nodular cast iron Nodular cast iron Duplex stainless
steel
502 Casing wear ring Bronze Bronze Bronze Bronze Duplex stainless
steel
503 Impeller wear ring Bronze Stainless steel Bronze Stainless steel Duplex stainless
(optional) steel
524.1 Shaft protecting sleeve Stainless steel Stainless steel Stainless steel Stainless steel Duplex stainless
steel
For pump sets with product-lubricated plain bearing only
160 Cover Grey cast iron Grey cast iron Nodular cast iron Nodular cast iron Duplex stainless
steel
350.2 Bearing housing Grey cast iron Grey cast iron Nodular cast iron Nodular cast iron Duplex stainless
steel
545 Bearing bush Silicon carbide Silicon carbide Silicon carbide Silicon carbide Silicon carbide
524.2 Shaft protecting sleeve Silicon carbide Silicon carbide Silicon carbide Silicon carbide Silicon carbide
550.3 Disc Stainless steel Stainless steel Stainless steel Stainless steel Duplex stainless
steel
525.1 Spacer sleeve Stainless steel Stainless steel Stainless steel Stainless steel Duplex stainless
steel
For pump sets with gland packing only
452 Gland follower Unalloyed steel Unalloyed steel Unalloyed steel Unalloyed steel -
455 Stuffing box insert Bronze Bronze Bronze Bronze -
457 Neck ring Bronze Bronze Bronze Bronze -
458 Lantern ring Bronze/ Bronze/ Bronze/ Bronze/ -
thermosetting thermosetting thermosetting thermosetting
plastics8) plastics8) plastics8) plastics8)
461 Packing ring Ramie fibre Ramie fibre Ramie fibre Ramie fibre -
PTFE- PTFE- PTFE- PTFE-
impregnated impregnated impregnated impregnated
For pump sets with mechanical seal only
433 Balanced mechanical seal Carbon/ Carbon/ Carbon/ Carbon/ Carbon/
silicon carbide silicon carbide silicon carbide silicon carbide silicon carbide
433 Unbalanced Silicon carbide / Silicon carbide / Silicon carbide / Silicon carbide / Silicon carbide /
mechanical seal silicon carbide silicon carbide silicon carbide silicon carbide silicon carbide
457.2 Neck ring Bronze Bronze Bronze Bronze Duplex stainless
steel
471 Seal cover Grey cast iron Grey cast iron Grey cast iron Grey cast iron Duplex stainless
steel
525.2 Spacer sleeve9) Stainless steel Stainless steel Stainless steel Stainless steel Duplex stainless
steel
1384.5/12-EN
6) Max. fluid temperatures ≤ 80 °C [176 °F]

7) For duplex stainless steel with special PREN values contact the manufacturer.
8) For OMEGA only: 80-210 / 80-270 / 80-370 / 100-250 / 100-310 / 100-375
9) Not for versions with KSB mechanical seal 4OM
10) Only permissible for fluid temperatures ≤ 120 °C [248 °F]
6 Omega / Omega V
Water Supply
Overview of available materials (hot water variant)
Part Part description Material variant

No. 10)
GB GC SB SC11) DD35
All pump sets
102 Volute casing - Grey cast iron - Nodular cast iron -
211 Pump shaft - Stainless steel - Stainless steel -
234 Impeller - Stainless steel - Stainless steel -
350.1 Bearing housing - Grey cast iron - Grey cast iron -
360 Bearing cover - Grey cast iron - Grey cast iron -
441 Shaft seal housing - Grey cast iron - Nodular cast iron -
502 Casing wear ring - Stainless steel - Stainless steel -
503 Impeller wear ring - - - - -
(optional)
524.1 Shaft protecting sleeve - Stainless steel - Stainless steel -
For pump sets with product-lubricated plain bearing only
160 Cover - - - - -
350.2 Bearing housing - - - - -
545 Bearing bush - - - - -
524.2 Shaft protecting sleeve - - - - -
550.3 Disc - - - - -
525.1 Spacer sleeve - - - - -
For pump sets with gland packing only
452 Gland follower - - - - -
455 Stuffing box insert - - - - -
457 Neck ring - - - - -
458 Lantern ring - - - - -
461 Packing ring - - - - -
For pump sets with mechanical seal only
433 Balanced mechanical - Silicon carbide / - Silicon carbide / -
seal10) carbon carbon
433 Unbalanced mechanical - - - - -
seal10)
457.2 Neck ring - Stainless steel - Stainless steel -
471 Seal cover - Grey cast iron - Grey cast iron -
525.2 Spacer sleeve9) - Stainless steel - Stainless steel -
1384.5/12-EN
Omega / Omega V 7
Water Supply
Coating and preservation

Coating for indoor installation
Coating
Material variant Casing Base frame

type
GB GC SB SC DD35 Exterior Interior Bearing housing
A112) ✘ ✘ ✘ ✘ – Epoxy resin base Epoxy resin base Epoxy resin base Epoxy resin base
paint, primer, paint,colour RAL paint,colour RAL
colour RAL 5002 colour at our 5002 (ultramarine 5002 (ultramarine
(ultramarine blue)13) discretion blue)13) blue)13)
A1- ✘ ✘ ✘ ✘ – Epoxy resin base Epoxy resin base Epoxy resin base Epoxy resin base
E12)14) paint, paint, paint, paint,colour RAL
colour RAL 5002 colour RAL 5015 (sky colour RAL 5002 5002 (ultramarine
(ultramarine blue)13) blue)15) (ultramarine blue)13) blue)13)
B1-E12) – – – – ✘ Epoxy resin base None; sand-blasted Epoxy resin base Epoxy resin base
paint, SA 2 ½ paint, paint,colour RAL
colour RAL 5002 colour RAL 5002 5002 (ultramarine
(ultramarine blue)13) (ultramarine blue)13) blue)13)
Coating for outdoor installation

Coating
Material variant Casing Base frame

type
GB GC SB SC DD35 Exterior Interior Bearing housing
A2 ✘ ✘ ✘ ✘ – Polyurethane base Epoxy resin base Polyurethane base Polyurethane base

paint, primer, paint, paint,
colour RAL 5002 colour at our colour RAL 5002 colour RAL 5002
(ultramarine blue)16) discretion (ultramarine blue)16) (ultramarine blue)16)
A2- ✘ ✘ ✘ ✘ – Polyurethane base Epoxy resin base Polyurethane base Polyurethane base
E12)14) paint, paint, paint, paint,
colour RAL 5002 colour RAL 5015 (sky colour RAL 5002 colour RAL 5002
(ultramarine blue)16) blue)15) (ultramarine blue)16) (ultramarine blue)16)
B2-E12) – – – – ✘ Polyurethane base None; sand-blasted Polyurethane base Polyurethane base
paint, SA 2 ½ paint, paint,
colour RAL 5002 colour RAL 5002 colour RAL 5002
(ultramarine blue)16) (ultramarine blue)16) (ultramarine blue)16)
1384.5/12-EN

13) For indoor use in industry and in a marine atmosphere; other colours only in coating variants A2, B2 and on request.
14) Extra charge
15) Approved for drinking water (KTW, DVGW, ACS). The impeller and rotor components are not coated. No other colours
available. Max. permissible temperature for drinking water approved coating 60 °C [140 °F]. Only approved for drinking
water up to 25 °C [77 °F] max.
16) For indoor use and outdoor use in industry and in a marine atmosphere; other colours are available on request.
8 Omega / Omega V
Water Supply
Product benefits
▪ Low maintenance costs:
– Fast and easy to install thanks to self-centring
components (upper casing part, rotor, casing cover)
– Materials resistant to corrosion and abrasion
– Smooth operation with low vibration levels
– Replacement and spare parts fit several pump sizes
▪ Long service life:
– Sealed and dry shaft
– Short bearing distances and a short shaft
– Optional impeller wear rings
– Replaceable shaft protecting sleeve
▪ High operating reliability:
– Rigid shaft without threads between the bearings
– Generously sized bearings (Lh10 = 100,000 hours)
– Reliable sealing thanks to solid casing split flange
– Double-entry impeller for axial thrust balancing
– Double volute design
▪ High flexibility:
– Drive can be positioned to the left or right of the
pump
– Shaft sealed by gland packing or mechanical seals
– Various horizontal and vertical installation options
– Flanges to DIN or ASME
▪ Excellent efficiencies and NPSH values:
– Computer-optimised impellers
– Large impeller inlet diameters for optimum suction
behaviour
– Cost-effective replacing of casing and impeller wear
rings
– Vortex-free intake elbow with low energy losses
– Impeller trimmed to match the specified duty point
– Several hydraulic systems per pump size
Acceptance inspections/tests
▪ Functional and acceptance tests
– For information on acceptance tests and inspections
refer to the QCPs (see KSB Standard ZN56555-1A /
ZN56555-1B / ZN56555-1C)
▪ Quality assurance system
– DIN ISO 9001 / EN 29001
1384.5/12-EN
Omega / Omega V 9
Water Supply
Selection information
Solids content
Solids content by shaft seal and material variant in [ppm] or [mg/l]
Shaft seal Material variant

Max. permissible solids content for variants with Max. permissible solids content for variants with
barrier and flushing water line without cyclone barrier and flushing water line with cyclone
separator separator17)
Grey cast iron Nodular cast Cast steel (DD35) Grey cast iron Nodular cast Cast steel (DD35)
(GB/GC) iron (SB/SC) (GB/GC) iron (SB/SC)
Gland packing 50 50 50 100 100 100
Unbalanced mechanical 50 50 50 100 100 100
seal
Balanced mechanical seal 50 50 50 100 100 100
Directions of rotation and flow

Directions of rotation and flow
Horizontal installation Vertical installation

Direction of rotation when Direction of rotation when Direction of rotation when Direction of rotation when
looking at the shaft stub looking at the shaft stub looking at the shaft stub looking at the shaft stub
"left"= anti-clockwise "right"= clockwise "left"= anti-clockwise "right"= clockwise
The pumps are designed symmetrically, which means that the designs for clockwise and anti-clockwise rotation are identical. The
direction of rotation can be reversed at a later stage without retrofitting or modifying components.
1384.5/12-EN
17) Higher solids contents on request
10 Omega / Omega V
Water Supply
Overview of product features / selection tables
Standard design
Overview of product features of the standard design18)

Features Material variant Installation type
Omega Omega V
DD35
DB/DK
GB
GC
SB
SC
Fig.0
DP
3E
DJ
Acceptance inspections/tests19)
Hydraulic acceptance test to KSB standard DIN ISO 9906 - Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
2B (equivalent to ANSI HI 14.6-2011/2B) Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydraulic acceptance test to DIN ISO 9906 - 1B (equivalent Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
to ANSI HI 14.6-2011/1B) Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydraulic acceptance test to DIN ISO 9906 - 1U (equivalent Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
to ANSI HI 14.6-2011/1U or Hydraulic Institute A) Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
NPSH test (to DIN ISO 9906 or Hydraulic Institute) Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Sound measurement Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Vibration test Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Bearing temperature measurement Non-witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Visual inspection after test run (strip test) Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Hydrostatic test Non-witnessed ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Impeller balancing test Non-witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Coating inspection Non-witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Dimensional inspection Non-witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Witnessed ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Coating
Coating for indoor installation (KSB blue / RAL 5002) ● ● ● ● ● ● ● ● ● ●
Coating for outdoor installation (KSB blue / RAL 5002) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drinking water approved coating (can be selected for fluid ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
temperatures ≤ 60 °C)
Coating for outdoor installation (special colour) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Special coating (customised coating system / coating composition) □ □ □ □ □ □ □ □ □ □
Installation parts
Without installation parts ● ● ● ● ● ● - - - -
Base frame for pump and motor, including chemical anchors20) ● ● ● ● ● - ● - - -
Special base frame for pump and motor, including chemical anchors ○ ○ ○ ○ ○ - ○ - - -
Pump foundation (foot) including foundation blocks and drive lantern ● ● ● ● ● - - ● ● -
Special design of pump foundation (foot) including foundation blocks and □ □ □ □ □ - - □ □ -
motor pedestal
Pump foundation (foot) including foundation blocks ● ● ● ● ● - - - - ●
Pump foundation (foot) including foundation blocks and motor support □ □ □ □ □ - - - - □
frame with foundation rails and foundation bolts
Direction of rotation
1384.5/12-EN
"Right": clockwise ● ● ● ● ● ● ● ● ● ●
“Left”: anti-clockwise ● ● ● ● ● ● ● ● ● ●
Replacement parts and spare parts
Replacement parts and spare parts for 2 years of operation ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
18) Applies to max. fluid temperature ≤ 80 °C [176 °F]

19) For more detailed information see ZN56555/1A, ZN56555/1B, ZN56555/1C.
20) Only supplied assembled as a pump set up to motor size ≤ IEC 280M or NEMA 444/5T or max. total weight ≤ 1500 kg
[3307 lb].
Omega / Omega V 11
Water Supply

Omega Omega V
DD35
DB/DK
GB
GC
SB
SC
Fig.0
DP
3E
DJ
Flange
Drilled to DIN EN 1092 – flat face (type A) ● ● ● ● ● ● ● ● ● ●
Drilled to DIN EN 1092 – raised face (type B) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Drilled to ASME B16 – flat face (type FF) ● ● ● ● ● ● ● ● ● ●
Drilled to ASME B16 – raised face (type RF) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Special flange □ □ □ □ □ □ □ □ □ □
Coupling
Without coupling and coupling guard ● ● ● ● ● ● - - - ●
○ ○ ○ ○ ○ - ○ - - -
Torsionally flexible 3-piece jaw coupling (coupling guard not tread-proof) ○ ○ ○ ○ ○ ○ - - - -
● ● ● ● ● - ● ● ● -
Torsionally flexible 3-piece jaw coupling (coupling guard tread-proof) ○ ○ ○ ○ ○ - ○ - - -
Torsion-resistant flexible disc coupling with spacer (coupling guard not tread- ○ ○ ○ ○ ○ ○ ○ - - -
proof) □ □ □ □ □ - - □ □ -
Torsion-resistant flexible disc coupling with spacer (coupling guard tread- ○ ○ ○ ○ ○ - ○ - - -
proof)
Cardan shaft / coupling with spacer (with/without intermediate bearing) □ □ □ □ □ - - - - □
Bearings
Grease-lubricated rolling element bearing at the drive end (sealed for life) ● ● ● ● ● ● ● ● ● ●
Grease-lubricated rolling element bearing at the non-drive end (sealed for ● ● ● ● ● ● ● - - -
life) □ □ □ □ □ - - □ □ □
Product-lubricated plain bearing at the non-drive end ● ● ● ● - - - ● ● ●
Oil-lubricated rolling element bearings at both ends - - - - - - - - - -
Motor
Without motor ● ● ● ● ● ● ● ● ● ●
Low-voltage motor to IEC or NEMA standard (make selected by KSB)20)21)22) ○ ○ ○ ○ ○ ○ - - - -
● ● ● ● ● - ● ● ● ●
Low-voltage motor to IEC or NEMA standard (make to KSB standard)20)21)22) ○ ○ ○ ○ ○ ○ - - - -
● ● ● ● ● - ● ● ● ●
Special motor (motor size ≤ IEC 280M or ≤ NEMA 444/5T) to customer ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
requirements (make not documented)20)22)
Special motor (motor size > IEC 280M or > NEMA 444/5T) to customer ○ ○ ○ ○ ○ ○ ○ - - ○
requirements (make not documented)20)21)22)23) □ □ □ □ □ - - □ □ -
Wear rings
Casing with wear rings / impeller without wear rings ● ● ● ● ● ● ● ● ● ●
Casing with wear rings / impeller with wear rings ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Piping
Barrier fluid line / flushing water line made of flexible PTFE (malleable cast ● ● ● ● ● ● ● ● ● ●
iron)
Barrier fluid line / flushing water line made of flexible PTFE (stainless steel) ○ ○ ○ ○ - ○ ○ ○ ○ ○
Barrier fluid line / flushing water line made of flexible PTFE (duplex steel) - - - - ● ● ● ● ● ●
Special piping (to customer requirements) □ □ □ □ □ □ □ □ □ □
Shaft seal
Gland packing ● ● ● ● - ● ● ● ● ●
Single mechanical seal (unbalanced) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Single mechanical seal (balanced) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Special shaft seal (make/design different from KSB specifications) □ □ □ □ □ □ □ □ □ □
Material certificates to EN 10204
1384.5/12-EN
Volute casing (102) Certificate type ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

2.2
Certificate type ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
3.1
21) The motor can be supplied by the customer and mounted at the site of installation. Motors supplied by KSB can also be
mounted by the customer.
22) On request, customer-supplied motors can be mounted by KSB.
23) From motor size > IEC 280M or NEMA 444/5T the motor dimensions depend on the make. KSB uses motors made by
Siemens. When using other makes or designs the base frame / motor pedestal must be adjusted (special base frame).
12 Omega / Omega V
Water Supply

Omega Omega V
DD35
DB/DK
GB
GC
SB
SC
Fig.0
DP
3E
DJ
Pump shafts (211) Certificate type ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
2.2
3.1
Impeller (234) Certificate type ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
2.2
3.1
Casing wear ring (502) Certificate type ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
2.2
3.1
Impeller wear ring (503) Certificate type ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
2.2
3.1
Accessories
Cyclone separator ■ ■ ■ ■ - ■ ■ ■ ■ ■
Manually actuated vent valve (without additional piping)24) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Automatically actuated vent valve (without additional piping)24) □ □ □ □ □ □ □ □ □ □
Manually actuated drain valves (without additional piping)24) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
PumpMeter ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Pt100 temperature sensor24)25) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Limit switch for Pt10024)25) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
24)25)
Transmitter for Pt100 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Measuring nipple (SPM) for manual vibration measurement24)25) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Vibration sensor including vibration monitoring device24)25) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Pressure gauge nominal diameter 100, including valves (without ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
attenuation)24)25)
Pressure gauge nominal diameter 100, including valves (with ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
attenuation)24)25)
Symbols key
Symbol Description
● Standard design
■ Standard design26)
○ Special design26)
□ On request26)
- Selection unavailable
1384.5/12-EN
24) If no valve or measuring equipment is selected as accessory the corresponding connection is closed with a plug.
25) Measuring equipment is supplied with the pump but not fitted. It has to be connected at the time of commissioning of the
pump. This connection is closed with a plug when the pump is supplied.
26) The selection of standard variants or special designs will determine whether surcharges or longer delivery times apply.
Omega / Omega V 13
Water Supply
Hot water variant
Overview of product features of the hot water variant27)

Omega Omega V
GC28)
SC29)
DD35
GB
SB
Fig. 3E DB/ DP DJ
0 DK
Acceptance inspections/tests30)
Hydraulic acceptance test to KSB standard DIN ISO 9906 - Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
2B (equivalent to ANSI HI 14.6-2011/2B) Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Hydraulic acceptance test to DIN ISO 9906 - 1B (equivalent Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
to ANSI HI 14.6-2011/1B) Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Hydraulic acceptance test to DIN ISO 9906 - 1U (equivalent Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
to ANSI HI 14.6-2011/1U or Hydraulic Institute A) Witnessed - ○ - ○ - ○ ○ ○ ○ ○
NPSH test (to DIN ISO 9906 or Hydraulic Institute) Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Sound measurement Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Vibration test Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Bearing temperature measurement Non-witnessed - ○ - ○ - ○ ○ ○ ○ ○
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Visual inspection after test run (strip test) Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Hydrostatic test Non-witnessed - ■ - ■ - ■ ■ ■ ■ ■
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Impeller balancing test to DIN ISO 1940-1 (G6.3) Non-witnessed - ○ - ○ - ○ ○ ○ ○ ○
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Coating inspection Non-witnessed - ○ - ○ - ○ ○ ○ ○ ○
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Dimensional inspection Non-witnessed - ○ - ○ - ○ ○ ○ ○ ○
Witnessed - ○ - ○ - ○ ○ ○ ○ ○
Coating
Coating for indoor installation (KSB blue / RAL 5002) - - - - - - - - - -
Coating for outdoor installation (KSB blue / RAL 5002) - ○ - ○ - ○ ○ ○ ○ ○
Drinking water approved coating (can be selected for fluid - - - - - - - - - -
temperatures ≤ 60 °C)
Coating for outdoor installation (special colour) - ○ - ○ - ○ ○ ○ ○ ○
Special coating (customised coating system / coating composition) - □ - □ - □ □ □ □ □
Installation parts
Without installation parts - ● - ● - ● - - - -
Base frame for pump and motor, including chemical anchors31) - ○ - ○ - - ○ - - -
Special base frame for pump and motor, including chemical anchors - ○ - ○ - - ○ - - -
Pump foundation (foot) including foundation blocks and drive lantern - □ - □ - - - □ □ -
Special design of pump foundation (foot) including foundation blocks and - □ - □ - - - □ □ -
motor pedestal
Pump foundation (foot) including foundation blocks - □ - □ - - - - - □
Pump foundation (foot) including foundation blocks and motor support - □ - □ - - - - - □
frame with foundation rails and foundation bolts
Direction of rotation
"Right": clockwise - ● - ● - ● ● ● ● ●
“Left”: anti-clockwise - ● - ● - ● ● ● ● ●
Replacement parts and spare parts
1384.5/12-EN
Replacement parts and spare parts for 2 years of operation - ■ - ■ - ■ ■ ■ ■ ■

Flange
Drilled to DIN EN 1092 – flat face (type A) - ● - ● - ● ● ● ● ●
27) Applies to max. fluid temperature ≤ 140 °C [284 °F]

28) Max. fluid temperature 120 °C [248 °F]
29) Max. fluid temperature 140 °C [284 °F]
30) For more detailed information see ZN56555/1A, ZN56555/1B, ZN56555/1C.
31) Only supplied assembled as a pump set up to motor size ≤ IEC 280M or NEMA 444/5T or max. total weight ≤ 1500 kg
[3307 lb].
14 Omega / Omega V
Water Supply

Omega Omega V
GC28)
SC29)
DD35
GB
SB
Fig. 3E DB/ DP DJ
0 DK
Drilled to DIN EN 1092 – raised face (type B) - ○ - ○ - ○ ○ ○ ○ ○
Drilled to ASME B16 – flat face (type FF) - ● - ● - ● ● ● ● ●
Drilled to ASME B16 – raised face (type RF) - ○ - ○ - ○ ○ ○ ○ ○
Special flange - □ - □ - □ □ □ □ □
Coupling
Without coupling and coupling guard - ● - ● - ● - - - ●
- ○ - ○ - - ○ - - -
Torsionally flexible 3-piece jaw coupling (coupling guard not tread-proof) - - - - - - - - - -
- - - - - - - - - -
Torsionally flexible 3-piece jaw coupling (coupling guard tread-proof) - - - - - - - - - -
Torsion-resistant flexible disc coupling with spacer (coupling guard not tread- - ○ - ○ - ○ ○ - - -
proof) - □ - □ - - - □ □ -
Torsion-resistant flexible disc coupling with spacer (coupling guard tread- - □ - □ - - □ - - -
proof)
Cardan shaft / coupling with spacer (with/without intermediate bearing) - □ - □ - - - - - □
Bearings
Grease-lubricated rolling element bearing at the drive end (sealed for life) - ● - ● - ● ● ● ● ●
Grease-lubricated rolling element bearing at the non-drive end (sealed for - ● - ● - ● ● - - -
life) - □ - □ - - - □ □ □
Product-lubricated plain bearing at the non-drive end - - - - - - - - - -
Oil-lubricated rolling element bearings at both ends - - - - - - - - - -
Motor
Without motor - ● - ● - ● ● ● ● ●
Low-voltage motor to IEC or NEMA standard (make selected by KSB)31)32)33) - ○ - ○ - ○ - - - -
- ● - ● - - ● ● ● ●
Low-voltage motor to IEC or NEMA standard (make to KSB standard)31) 32)33) - ○ - ○ - ○ - - - -
- ● - ● - - ● ● ● ●
Special motor (motor size ≤ IEC 280M or ≤ NEMA 444/5T) to customer - ○ - ○ - ○ ○ ○ ○ ○
requirements (make not documented)31)33)
Special motor (motor size > IEC 280M or > NEMA 444/5T) to customer - ○ - ○ - ○ ○ - - ○
requirements (make not documented)31)32)33)34) - □ - □ - - - □ □ -
Wear rings
Casing with wear rings / impeller without wear rings - ● - ● - ● ● ● ● ●
Casing with wear rings / impeller with wear rings - ■ - ■ - ■ ■ ■ ■ ■
Piping
Barrier fluid line / flushing water line made of flexible PTFE (malleable cast - ● - ● - ● ● ● ● ●
iron)
Barrier fluid line / flushing water line made of flexible PTFE (stainless steel) - ○ - ○ - ○ ○ ○ ○ ○
Barrier fluid line / flushing water line made of flexible PTFE (duplex steel) - - - - - - - - - -
Special piping (to customer requirements) - □ - □ - □ □ □ □ □
Shaft seal
Gland packing - - - - - - - - - -
Single mechanical seal (unbalanced) - - - - - - - - - -
Single mechanical seal (balanced) - ■ - ■ - ■ ■ ■ ■ ■
Special shaft seal (make/design different from KSB specifications) - □ - □ - □ □ □ □ □
Material certificates to EN 10204
Volute casing (102) Certificate type - ■ - ■ - - ■ - ■ -
2.2
Certificate type - ○ - ○ - - ○ - ○ -
1384.5/12-EN
3.1
Pump shafts (211) Certificate type - ■ - ■ - - ■ - ■ -
2.2
32) The motor can be supplied by the customer and mounted at the site of installation. Motors supplied by KSB can also be
mounted by the customer.
33) On request, customer-supplied motors can be mounted by KSB.
34) From motor size > IEC 280M or NEMA 444/5T the motor dimensions depend on the make. KSB uses motors made by
Siemens. When using other makes or designs the base frame / motor pedestal must be adjusted (special base frame).
Omega / Omega V 15
Water Supply

Omega Omega V
GC28)
SC29)
DD35
GB
SB
Fig. 3E DB/ DP DJ
0 DK
Pump shafts (211) Certificate type - ○ - ○ - - ○ - ○ -
3.1
Impeller (234) Certificate type - ■ - ■ - - ■ - ■ -
2.2
3.1
Casing wear ring (502) Certificate type - ■ - ■ - - ■ - ■ -
2.2
3.1
Impeller wear ring (503) Certificate type - ■ - ■ - - ■ - ■ -
2.2
3.1
Accessories
Cyclone separator - - - - - - - - - -
Manually actuated vent valve (without additional piping)35) - ■ - ■36) - ■36) ■36) ■36) ■36) ■36)
Automatically actuated vent valve (without additional piping)35) - - - - - - - - - -
Manually actuated drain valves (without additional piping)35) - ■ - ■ - ■ ■ ■ ■ ■
PumpMeter - - - - - - - - - -
Pt100 temperature sensor35)37) - ■ - ■ - ■ ■ ■ ■ ■
Limit switch for Pt10035)37) - ■ - ■ - ■ ■ ■ ■ ■
35)37)
Transmitter for Pt100 - ■ - ■ - ■ ■ ■ ■ ■
Measuring nipple (SPM) for manual vibration measurement35)37) - ■ - ■ - ■ ■ ■ ■ ■
Vibration sensor including vibration monitoring device35)37) - ■ - ■ - ■ ■ ■ ■ ■
Pressure gauge nominal diameter 100, including valves (without - ■ - ■ - ■ ■ ■ ■ ■
attenuation)35)37)
Pressure gauge nominal diameter 100, including valves (with - ■ - ■ - ■ ■ ■ ■ ■
attenuation)35)37)
Symbols key
Symbol Description
● Standard design
■ Standard design38)
○ Special design38)
□ On request38)
- Selection unavailable
Related documents
▪ General Arrangement Drawings DIN /IEC motors 1384.3940
▪ General Arrangement Drawings NEMA motors 1384.3946
▪ Characteristic Curves Booklet 50 Hz 1384.450
▪ Characteristic Curves Booklet 60 Hz 1384.460
1384.5/12-EN
35) If no valve or measuring equipment is selected as accessory the corresponding connection is closed with a plug.
36) Only permissible up to 16 bar [227 psi] (operating pressure)
37) Measuring equipment is supplied with the pump but not fitted. It has to be connected at the time of commissioning of the
pump. This connection is closed with a plug when the pump is supplied.
38) The selection of standard variants or special designs will determine whether surcharges or longer delivery times apply.
16 Omega / Omega V
Water Supply
Specifications required for enquiries/orders

Pump:
▪ Pump designation
▪ Maximum and minimum inlet pressure
▪ Flow rate Q, head Htotal
▪ Flange design
▪ Shaft seal
▪ Type of fluid handled and fluid temperature
▪ Solids content
▪ Direction of rotation / motor position
▪ Accessories required
▪ Special inspections and acceptance tests
▪ Quantity and language of operating manuals
Drive (selected by KSB):
▪ Type of construction
▪ Enclosure
▪ Voltage, frequency, starting method
▪ Ambient temperature
▪ Thermal class
▪ Accessories required
Drive (selected by customer):
▪ Binding data sheet with motor dimensions and effective
speed
1384.5/12-EN
Omega / Omega V 17
Water Supply
Selection charts
Omega / Omega V; n = 2900 rpm

50 Q [US.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
40 50 Q [IM.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
300
200
500
+ 400
o
+
100 100-310 o
+ 300
80-270
o 125-290
+
o
100-250
o + 200
+
50
80-210
o 125-230
40
30 100
H [ft]
20
50
40
10
30
H
[m]
20
5
10 Q[m³/h] 20 30 40 50 100 200 300 400 500 1000 2000 3000 3600
3 4 5 Q [l/s] 10 20 30 40 50 100 200 300 400 500 1000
+ = ηopt A impeller / o = ηopt B impeller / ˄ = ηopt C impeller

50 Q [US.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
40 50 Q [IM.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
300
200 +
250-800
① + 500
+
o
200-670 o
300-700 400
① +
+
①
100 o
150-605
+ + 300
o 250-600
① o ① o
+
125-500 o 200-520 300-560 ô +
+ ① + ① 200
350-510
150-460 o
50 o +
o + ^ o+
o 250-480
100-375 +
o 300-435
o +
40 200-420
+ + ^ +
80-370 o 125-365 o o
350-430
+ +
30 o + 250-370 o 100
ô
+ 150-360
100-310 o +
+ 200-320 o 350-360 H [ft]
20 o
125-290
ô +
80-270 +
o 300-300
o + 50
+ 150-290
100-250
1384.5/12-EN
o 40
125-230
80-210
10
30
H
[m]
20
5
10 Q[m³/h] 20 30 40 50 100 200 300 400 500 1000 2000 3000 3600
3 4 5 Q [l/s] 10 20 30 40 50 100 200 300 400 500 1000

①: Pump casing with double volute
18 Omega / Omega V
Water Supply

n = 3500 rpm
50 Q [US.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
40 50 Q [IM.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
300
200
500
100-310 400
o o
80-270
100
+ 300
+
80-210 o o
200
100-250
50
40
30 100
H [ft]
20
50
40
10
30
H
[m]
20
5
10 Q[m³/h] 20 30 40 50 100 200 300 400 500 1000 2000 3000 3600
3 4 5 Q [l/s] 10 20 30 40 50 100 200 300 400 500 1000

n = 1750 rpm
50 Q [US.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
40 50 Q [IM.gpm] 100 200 300 400 500 1000 2000 3000 4000 5000 10000
300
200 o
o 300-700
200-670 ①
o 500
①
o +
150-605 250-600
o 400
+
① ① ①
100 300-560
150-460
+ 200-520
300
o o ①
o + 125-500
100-375 + 250-480
o + 200
o ^
+ 200-420 o
125-365
50 o o + ^ 300-435
80-370 250-370 o +
o + + o
40
150-360 ô +
+ +
100-310 o 350-360
200-320 +
o + o
30
80-270
125-290 ^ o + 100
+ 300-300
o 150-290
o + H [ft]
100-250
20 o +
125-230
80-210
50
40
10
30
H
1384.5/12-EN
[m]
20
5
10 Q[m³/h] 20 30 40 50 100 200 300 400 500 1000 2000 3000 3600
3 4 5 Q [l/s] 10 20 30 40 50 100 200 300 400 500 1000

①: Pump casing with double volute
Omega / Omega V 19
Water Supply
Types of installation Coupling guard options:

▪ Light-duty design, not tread-proof
Fig.0 ▪ Heavy-duty, tread-proof design (on request)

Delivery / transport:
▪ Up to motor size ≤ IEC 280M or NEMA 444/5T or a max.
total weight ≤ 1500 kg [3307 lb] pump and motor supplied
on the base frame
▪ From motor size > IEC 280M or NEMA 444/5T or a max.
total weight > 1500 kg [3307 lb] pump, motor and base
frame are supplied separately.
Fig. 1: Fig.0: Bare shaft pump

Options of installation parts:
▪ None
Coupling options:
▪ Torsionally flexible 3-piece jaw coupling
▪ Torsion-resistant flexible disc coupling (on request)
Coupling guard options:
▪ Pump
3E
Fig. 2: 3E: Pump and motor on a common base frame

▪ Base frame for pump and motor, including chemical
anchors
▪ Special base frame for pump and motor, including
39)
chemical anchors
Coupling options:
1384.5/12-EN

40)
▪ Torsion-resistant flexible disc coupling with spacer
39) On request only; for motors > IEC 280M or NEMA 444/5T and motors outside KSB standard as well as for other customer-
specific versions, special base frame for transporting pump sets with motors > IEC 280M or NEMA 444/5T
40) On request only; special base frame required
20 Omega / Omega V
Water Supply
DB/DK DJ
DB installation DK installation
DB/DK: Motor mounted on the drive lantern
▪ Pump foundation (foot) including foundation blocks and
drive lantern
▪ Pump foundation including foundation blocks and special
41)
drive lantern
Coupling options:
41)
▪ Torsion-resistant flexible disc coupling with spacer Fig. 3: DJ: Pump and motor on separate levels
Coupling guard options: Options of installation parts:
▪ Light-duty design, not tread-proof ▪ Pump foundation (foot) including foundation blocks
Delivery / transport: ▪ Pump foundation (foot) including foundation blocks,
▪ Pump supplied on pump foundation with drive lantern motor support frame, foundation rails and foundation
mounted. The motor is supplied separately. bolts (on request)
Coupling options:
▪ Cardan shaft with/without intermediate bearing (on
request)
▪ Coupling with spacer (on request)
▪ Pump on corresponding pump foot. Motor and motor
support frame are supplied separately.
1384.5/12-EN
41) On request only; for motors > IEC 280M and/or NEMA 444/5T and motors outside KSB standard as well as for other
customer-specific versions, special drive lantern for motors > IEC 280M or NEMA 444/5T
Omega / Omega V 21
Water Supply
DP
Fig. 4: DP: Motor mounted on separate drive lantern

▪ Pump base frame (foot) including foundation bolts, and
drive lantern (including foundation rails and chemical
anchors)
Coupling options:
42)
▪ Torsion-resistant flexible disc coupling with spacer
▪ Pump with pump base frame (foot), motor and drive
lantern supplied as individual units
1384.5/12-EN
42) On request only; for motors > IEC 280M or outside KSB standard as well as for other customer-specific versions, special drive
lantern for motors > IEC 280M
22 Omega / Omega V
Water Supply
Scope of supply
Omega (standard design)

▪ Bare shaft pump (without accessories)
▪ Casing wear rings
▪ Shaft sealed by gland packing
▪ Grease-packed rolling element bearings
▪ Barrier fluid line / flushing water line made of flexible
material, without cyclone separator
▪ KSB standard coating for indoor installation
Omega V (standard design)

▪ Bare shaft pump (without accessories, with pump
foundation)
▪ Casing wear rings
▪ Shaft sealed by gland packing
▪ One grease-lubricated and one product-lubricated bearing
▪ Barrier fluid line / flushing water line made of flexible
material, without cyclone separator
▪ KSB standard coating for indoor installation
▪ Installation/operating manual
Components for completing the pump set

▪ For horizontal installation: baseplate / base frame for
pump and motor (including foundation bolts)
▪ For vertical installation: drive lantern stool and foot
(including support feet and foundation bolts, depending
on the motor size)
▪ Drive
▪ Coupling
Coupling guard
Accessories
▪ Barrier fluid line / flushing water line with cyclone
separator
▪ Vent valves and/or drain valves
▪ Pressure gauges
▪ Temperature sensor for rolling element bearings (Pt100)
▪ Limit switch or transmitter for Pt100
▪ PumpMeter
▪ SPM nipple or vibration monitoring device
Shipment/transport and packaging

After the pump sets are completely assembled at the factory to
be adjusted to the specific requirements, they are partly
dismantled again for shipment. The assembly status a pump set
is supplied in depends on the type of pump set, its dimensions
and its weight. Pump, baseplate and motor are supplied ex
works without packaging. On request, a variety of packaging
1384.5/12-EN
options can be provided against a surcharge. More

information (⇨ Page 20) .
Omega / Omega V 23
Water Supply
General assembly drawing with list of components
Horizontal installation (example)
550.02 903.02 412.03 102 502 524.01 550.01 550.01

950 903.03 441 903.01 234 412.02 421.02* 903.04 932
903.08
920.05
901.07 550.11
920.03 904
421.01**
580
211
940.01 940.03
520 321
360
350.01
901.04
940.02 525.02**** 471 411.01***

457.02 433 901.16 412.01
Fig. 5: General assembly drawing for horizontal installation
* For ATEX version labyrinth ring 423.02
** For ATEX version labyrinth ring 423.01
*** Does not apply to ATEX version
**** Does not apply to version with KSB mechanical seal 4OM
List of components

102 Volute casing 502 Casing wear ring
211 Pump shaft 520 Sleeve
234 Impeller 524.01 Shaft protecting sleeve
321 Radial ball bearing 525.02 Spacer sleeve
350.01 Bearing housing 550.01/.02/.11 Disc
360 Bearing cover 580 Cap
1384.5/12-EN
411.01 Joint ring 901.04/.07/.16 Hexagon head bolt

412.01/.02/.03 O-ring 903.01/.02/.03/.04/.08 Screw plug
421.01/.02 Lip seal 904 Grub screw
433 Mechanical seal 920.03/.05 Nut
441 Shaft seal housing 932 Circlip
457.02 Neck ring 940.01/.02/.03 Key
471 Seal cover 950 Spring
24 Omega / Omega V
Water Supply
Vertical installation (example)
901.15
901.14
920.12
211
940.03 341
904 421.01**
920.05 350.01
903.03 932 901.04
903.04 360
550.01 901.16
550.02
471
321
421.02*
411.01*** 904.02
903.02
524.01 920.08
412.03
903.08
433
903.01
441
412.02 525.02****
940.02
234 457.02
102
502 550.04
412.06
525.01
412.01
524.02
545
182
550.05
898.01
914.01 901.10
950 930.01 412.04 902.02 412.05 901.11
550.03 920.01 160 920.02 350.02 89-4.04
Fig. 6: General assembly drawing for installation type DB
* For ATEX version labyrinth ring 423.02
** For ATEX version labyrinth ring 423.01
*** Does not apply to ATEX version
**** Does not apply to version with KSB mechanical seal 4OM
List of components

102 Volute casing 524.01/.02 Shaft protecting sleeve
160 Cover 525.01/.02 Spacer sleeve
1384.5/12-EN
182 Foot 545 Bearing bush

211 Pump shaft 550.01/.02/.03/.04/.05 Disc
234 Impeller 89-4.04 Shim
321 Radial ball bearing 898.01 Foundation block
341 Drive lantern 901.04/.10/.11/.14/.15/.16 Hexagon head bolt
350.01/.02 Bearing housing 902.02 Stud
360 Bearing cover 903.01/.02/.03/.04/.08 Screw plug
411.01 Joint ring 904.02 Grub screw
412.01/.02/.03/.04/.05/.06 O-ring 914.01 Hexagon socket head cap screw
Omega / Omega V 25
Water Supply

421.01/.02 Lip seal 920.01/.02/.05/.08/.12 Nut
433 Mechanical seal 930.01 Lock washer
441 Shaft seal housing 932 Circlip
457.02 Neck ring 940.02/.03 Key
471 Seal cover 950 Spring
502 Casing wear ring
Standard design: gland packing Standard variant: impeller with impeller wear ring
524 211 452 455 461 458 457 441 234 502 503 904.2
List of components
Part No. Description List of components
211 Pump shaft Part No. Description
441 Shaft seal housing 234 Double-entry impeller
452 Gland follower 502 Casing wear ring
455 Stuffing box insert 503 Impeller wear ring
457 Neck ring 904.2 Grub screw
458 Lantern ring
461 Packing rings
Standard design: product-lubricated bearing (Omega V)
524 Shaft protecting sleeve
545 350
525
Standard variant: mechanical seal (schematic)
211 471 433 525 457 524 441 524
550
950
920
211
160
List of components
List of components 160 Cover
Part No. Description 211 Pump shaft
211 Pump shaft 350 Bearing housing
433 Mechanical seal 524 Shaft protecting sleeve
441 Shaft seal housing 525 Spacer sleeve
457 Neck ring 545 Bearing bush
1384.5/12-EN
471 Seal cover 550 Disc

524 Shaft protecting sleeve 920 Nut
525 Spacer sleeve 950 Disc spring
26 Omega / Omega V
20/04/2020
1384.5/12-EN
KSB SE & Co. KGaA

Turmstraße 92 • 06110 Halle (Germany)
Tel. +49 345 4826-0
www.ksb.com

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Submersible Pump in Discharge Tube

Type Series Booklet

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 23.05.2013

Water: Water Transport .................................................................................................................................... 4

Water: Water Transport Designation

Materials Selection information

Acceptance tests / Warranties – NPSHavailable = 10.0 + (t1 - t3 - h7/2)

Functional test – Safety allowance:

▪ Losses in the riser up to the indicated reference level

Programme overview / selection tables

Table of fluids handled

with a groove for flushing3)

Casing wear ring

Comments, further recommendations

with a groove for flushing3)

Casing wear ring

Key to the symbols

Overview of product features

7) Optional: 500 V, 690 V

Overview of power cables

17) EPR = ethylene propylene rubber

Always define dimension "L" when ordering a support rope to

Amacan P, n = 415 / 485 / 580 / 725 / 960 / 1450 rpm

Amacan PA4 500-270, n = 1450 rpm

2000 3000 Q [US.gpm] 4000 5000

2000 3000 Q [IM.gpm] 4000

100 150 Q [l/s] 200 250 300 350

400 600 Q [m³/h] 800 1000 1200

Free passage Rated power P2 and mass moment of inertia J23)

Amacan PA4 600-350, n = 1450 rpm

4000 6000 Q [US.gpm] 8000 10000 12000

4000 6000 Q [IM.gpm] 8000 10000

300 400 Q [l/s] 500 600 700

Free passage Rated power P2 and mass moment of inertia J24)

Amacan PB4 600-350, n = 1450 rpm

4000 6000 Q [US.gpm] 8000

4000 6000 Q [IM.gpm] 8000

800 1000 Q [m³/h] 1200 1400 1600 1800 2000 2200

200 300 Q [l/s] 400 500 600

800 1000 Q [m³/h] 1200 1400 1600 1800 2000 2200

Free passage Rated power P2 and mass moment of inertia J25)

Amacan PA4 500-270, n = 960 rpm

1000 2000 Q [US.gpm] 3000

1000 1500 Q [IM.gpm] 2000 2500 3000

300 400 Q [m³/h] 500 600 700 800

100 150 Q [l/s] 200

300 400 Q [m³/h] 500 600 700 800

Free passage Rated power P2 and mass moment of inertia J26)

Amacan PA4 600-350, n = 960 rpm

2000 4000 Q [US.gpm] 6000 8000

2000 4000 Q [IM.gpm] 6000

100 200 Q [l/s] 300 400 500

400 600 Q [m³/h] 800 1000 1200 1400 1600 1800

Free passage Rated power P2 and mass moment of inertia J27)

Amacan PA4 700-470, n = 960 rpm

10000 15000 Q [US.gpm] 20000

6000 8000 Q [IM.gpm] 10000 12000 14000 16000