rev:2 proj: std

INSTALLATION INSTRUCTION AND

DRAWINGS
FOR JOWA 3-SEP 0,5m3/h
Technical data for JOWA 3Sep OWS 0,5m3/h
Type: 3Sep OWS-0,5m3/h
Capacity: 0,5 m³/h
Influent: Bilge water
Effluent oil content. < 15 ppm acc. IMO MEPC 107(49)
Ambient temperature: 5 - 55°C
Operation Pressure: Normal 0,5 – 2 Bar, Safety Valve: 4 bar
Volume (total): 225 L
Weight (total): excl. Filter mtrl 225 kg (dry) 450 kg (wet)
& pump
Total power consumption: 1 kW (standard)
Air supply: 4 – 6 Bar dry clean instrument air

Common alarm.
15 ppm alarm.
Alarm outputs:
Long time run alarm. (option)
Transfer alarm (option)

Tank material: AISI 316L

Gaskets: Nitrile
Tank volumes: 3 x 75 L
Filter media: JOWA F200
Filter media quantity: 50 kg
Type Approval: Type approval by U.S.C.G Number 162.050/9057/0
DNV,CCS,RMRS,KR
Bilge Pump
Type: Mono Screw Pump
Flow rate: 0,5 m³/h
Weight: 21 kg
Suction: Max. 4,5 m lift capacity
Voltage: 380 – 480 VAC, other available on request.
Frequency: 50 - 60 Hz
0,25 – 0,30 kW
Power consumption:
1,09 - 1,89 A
R.P.M. 680 - 816
Protection class: IP55
Thermal insulation class: F
Prime water & dry running protection as standard.

Placement of the skid

The 3SEP OWS skid should be placed on a plane surface and welded or bolted
using the pre drilled holes in the skid. When installing the unit it is important to
leave a minimum of 500mm working space in front of the unit (see mechanical
drawings).
Pipe connections

All connection points are collected together for easy “Plug n’ Play” installation:

Piping connections:
Oily bilge water
1” – DN25
inlet:
Oil release
outlet (to 1” – DN25
sludge tank):
Back flush
1” – DN25
water inlet:
Water outlet
1” – DN25
(overboard)
Drain and Re-
circulate water 1” – DN25
(to bilge)
Outlet to
JOWA EBU 1” – DN25
(Optional)

Separator pump

The pump is delivered as a separate unit. To be installed as close to the bilge

water tank as possible and not more than 4,5 meters suction height to avoid
suction problems. Use piping with the same dimension as the pump is designed
for. Refer to the flow diagram chapter and the recommended installation
drawing.

Use pipe connections according to specification below.

1” ( DN 25 )

Electric connections

The electrical equipment of the separator is ready for installation when

delivered. The power supply should be three phase 380-480 VAC 50/60Hz.
Other power supplies on request. See the electrical drawings for further
information.

The mains supply should have a 10A fuse.

Cable for pump, mains supply and 3 pole circuit breaker are not included in the
delivery.

Voltage: 3 phase 380-400-415-440-460-480 VAC 50/60 Hz.

Other power supplies on request.
Air supply pipes and connections

Air supply is connected to the pneumatic solenoid control valves. The solenoid
block is located just below the control cabinet. The counter connector is
supplied for attaching of 8 mm Cu-pipe. The pressure should be 4-6 bar dry
instrument air.

Fig 3.6.1 Air inlet to solenoids.

Filter media JOWA F - 200 C

The filter media, JOWA F – 200 C, for the filter tanks T2 and T3 is delivered
fully prepared in sacks of 25 kilos each. The Separator is always empty by
delivery. Filter media for the first filling is included in the delivery.

NOTE! For guaranteed function we recommend the JOWA F - 200 C filter

media.
Quantity of filter media

Model Tank size quantity (2 Tanks)

0,5m3/h 75l 50kilo

Filling the tanks T2, T3 with filter media

NOTE! Before filling check that the internal strainers are carefully
fastened.

Fill the tanks T2 and T3 through the upper hatches to 60-70 % of the tank
volume, approximately 10-15 centimetres below the upper strainers. When the
tanks are filled with filter media mount the upper hatches and back flush each
filter one by one until clean fresh water is coming through the sample valves
V18 and V19 (See Chapter 6.1 for detailed back flushing instructions). We
recommend back flushing with fresh water at a pressure of no more than 4 bar.
Maintain low water pressure and speed during back flushing to avoid
losing filter media from V30. Throttle V15 and V16 to about 30%open to
control water speed and pressure during back flushing.

Initial start-up checklist

Use the following start-up checklist after installation or service.

Fill tank T2 and T3 with filter media
Make sure the bilge pump is filled with water before start, to prevent
running dry.
Check that the manual valve positions on the 3SEP OWS are correct for
normal operation (See System function chapter 4)
Open all valves between the bilge water tank and the separator.
Open all valves on the separator discharge line.
Back flush filter tanks 2 and 3 for a short while.(See Maintenance
Chapter 6).
Turn the power on at switch S1.
Check rotation of the pump
Now the separator is ready for normal operation.
 6 5 4 3 2 1

JOWA 3Sep OWS - MEPC 107(49)

D Recommended Installation for optimal performance D

Control cabinet 3Sep skid

15ppm
Alarm
Prime water 8.
7.

C C
3.
9.

13.
2.
4.
14.
1. FS
12. Overboard
10.

OBS! LS
6.
Height less than
B B
4,5 m If the unit is more than five meters
above bilge tank top and/or ships
11. overboard outlet JOWA recommends

LS
5. Bilge Tank Sludge Tank to install an orifice in the line for
recirculated water (12) and in
overboard line (13) before ships
overboard valve (14) to avoid bilge
alarm self draining by vaccum.

1. Bilge pump - JOWA supply 7. Manual 3-way valve - Yard supply FILE NAME
24-000-06-01 3Sep Rec install.ipt
SIZE MODEL ID SCALE
Not to scale
A3 24-0000-06-01
-Maximum discharge pressure at the pump is 4 bar. 8. Overboard valve - JOWA supply DRAWN 2006-05-23 A Sandgren
2. Prime water solenoid valve - JOWA supply
3. Pressure gauge station - JOWA supply
9. Recirculated water back to bilge - JOWA supply
10. Strainer - Yard supply
CHECK JOWA AB
A TULEBO 865 A
4. Dry running protection flow switch - JOWA supply 11. Non-return valve - Yard supply APPR.
Göteborg-SWEDEN
-As close after the pump as possible and before manifolds if any 12. Orifice on recirculation line- Yard supply REV #2 091216 DW Teleph. +46 31 726 54 00
5. Low level stop - Yard supply (optional) 13. Orifice on overboard line - Yard supply Recommended installation
6. High level start - Yard supply (optional) 14. Overboard valve - Yard supply JOWA 3Sep ID NO

www.jowa.se 24-0000-06-01
6 5 4 3 2 1
 6 5 4 3 2 1

PRIMEWATER VALVE
2/2-way servoassisted
JOWA art.no. 22304-00503
D D

75

C C
95

½"

12
B 27 B
67 45

A Mount the prime water valve on the suction pipe A

as close to the pump as possible

Mounting position: HORISONTAL ONLY

Max pressure: Max 10 bar water inlet

6 5 4 3 2 1
 6 5 4 3 2 1

FLOW SWITCH DN25 Female thread

For JOWA 3SEP 0,5-2,5m³/h
JOWA art.no. 19070-25256
D Weight:0,4 kg D

C C
86

MOUNTING POSITION
Installation position may
1"

influence switch value.

B B

12

50

A Maximum cable length 50m A

It is possible to use a junction box to extend cable

Mount the flow switch on the pump discharge pipe as

close to the pump as possible and before manifolds if any.
6 5 4 3 2 1
 6 5 4 3 2 1

D D

1395
C C

785
660
535
410
285
160
20
950 385

720

B B
945

FILE NAME SIZE MODEL ID SCALE

24-0005-01-01 3Sep 0.5m3.iam A3 24-0005-01 1:10
DRAWN 2008-02-14 E Sjögren
CHECK JOWA AB
A APPR. TULEBOVÄGEN 104 A
Göteborg-SWEDEN
REV #1 100113 DW Teleph. +46 31 726 54 00

JOWA 3SEP OWS 0.5m3/h ID NO

24-0005-01 -01
6 5 4 3 2 1
 6 5 4 3 2 1

FILTER TANKS
OIL RELEASE
SAMPLE POINT
D D
GRAVITY SEPARATOR TANK
OIL RELEASE SAMPLE POINT

FILTER TANKS

A: OILY WATER INLET,

FROM BILGE TANK
MALE THREAD DN25
OIL REMOVAL TANK
B: OIL RELEASE OUTLET,
TO SLUDGE TANK
C MALE THREAD DN25 C

C:OPTIONAL WATER
OUTLET TO JOWA EBU
FUTHER PROCESSED
TO ACHIEVE <5ppm
MALE THREAD DN 25
D: BACKFLUSH WATER INLET
MALE THREAD DN25
E: WATER OUTLET,
<15ppm FOR
OVERBOARD
DISCHARGE
B MALE THREAD DN 25 B
TANK T1 ANODE F: BACKFLUSH WATER,
RECIRCULATED WATER
> 15PPM AND DRAIN OUTLET
TO BILGE TANK
MALE THREAD DN25

FILE NAME SIZE MODEL ID SCALE

24-0005-01-01 3Sep 0.5m3.iam A3 24-0005-01 1:10
DRAWN 2008-02-14 E Sjögren
INSTRUMENT AIR
COMPRESSION
FILTER TANK CHECK JOWA AB
ANODES TULEBOVÄGEN 104
A COUPLING DN8 APPR.
Göteborg-SWEDEN
A
REV #1 100113 DW Teleph. +46 31 726 54 00
ISO GA, CONNECTION POINTS
JOWA 3SEP OWS 0.5m3/h ID NO

24-0005-01 -02
6 5 4 3 2 1
 6 5 4 3 2 1

13

D 7 D

13
8
NOTES:
1. INTERNAL PIPE SPEC: 28 x 1.2 MTRL: COPPER
2. INTERNAL PLUMBING CONNECTIONS IN BRASS AND
3
COPPER PRESS FITTING SYSTEM WITH OIL RESISTANT SEALS
3. ALL TANKS ANODE PROTECTED
4. SKID FRAME CONSTRUCTED IN S235 STEEL
5. FILTER MATERIAL JOWA F-200, 50kg TOTAL (2x25kg)
9
18 1 Pressure gauge, 0-10 Bar Brass 0.100 kg 10109-00002
C 17 1 PRESSURE GAUGE VALVE Brass 0.062 kg 10107-15156 C

2 16 2 3Sep Drain Strainer 0,5mm u-PVC 0.069 kg 50075 - 21002

18 15 2 F75 Strainer 0,5mm L=210mm u-PVC 0.107 kg 50100 - 21002
6 14 2 F75 Strainer 1,0mm L=210mm u-PVC 0.107 kg 50075 - 22002
17
13 3 BALL VALVE DN15 Brass 0.182 kg 19001-15156
12 1 Oil Sensor CLM-36N 1.078 kg 22311-03600
11 11 1 Flow Restrictor DN25 Brass 0.648 kg
4 12 10 1 Safety Valve Durgo GT 77 4 Bar Brass 0.480 kg 22303-20224
DN20
10
9 6 BALL VALVE DN25 Brass 0.735 kg 19054-25256
8 2 Non-Return Valve DN25 Brass Brass 0.463 kg 95030-00006
7 5 Pneumatic solenoid valve DN25 Brass 1.500 kg 22304-00256
B 14 B
NC
6 1 3-Way Ball valve DN25 Brass Brass 0.860 kg 19059-25256
5 1 JOWA Sea Guard 9 kg 86-0000-01
4 1 Control Cabinet 5 kg 24001-00201
3 1 Gravity Sep tank 75l AISI316L 43.37 kg 24-0010-01
5 2 2 Filter Tank 75l AISI316L 25.360 kg 50075-50101
1 1 3sep Frame 0.5m3 S235 87 kg 24-0005-01
ITE QT DESCRIPTION MATERIAL MASS ID NUMBER
FILE NAME SIZE MODEL ID SCALE
24-0005-01-01 3Sep 0.5m3.iam A3 24-0005-01 1:12
1
DRAWN 2008-02-14 E Sjögren
9 CHECK JOWA AB
A APPR. TULEBOVÄGEN 104 A
16 Göteborg-SWEDEN
7 REV #1 100113 DW Teleph. +46 31 726 54 00
15 ISO GA, PARTS LIST
JOWA 3SEP OWS 0.5m3/h ID NO

24-0005-01 -03
6 5 4 3 2 1