Professional Documents
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AS 119341 XG-X 3DVision SG A22GB WW GB 2033 2
AS 119341 XG-X 3DVision SG A22GB WW GB 2033 2
AS 119341 XG-X 3DVision SG A22GB WW GB 2033 2
XG-X Series
Setup Manual
(XT Camera Edition)
Read this manual before use.
Keep this manual in a safe place for future reference.
XG-X SM(XT)-GB 1
Introduction
Introduction
This manual describes the setup procedures required for connections and initial installation of the XG-X Series (hereafter
referred to in this manual as "the controller"), as well as related information and product specifications. Read this manual
thoroughly in order to understand how the controller works and to maximize the performance of the controller.
This manual applies to the XG-X Series. However, unless otherwise specified, the description in this manual basically
refers to the XG-X2800/X2802. For differences in specifications depending on the model, refer to the "XG-X Series User's
Manual".
Always keep this manual in a safe place for future reference.
Please ensure that the manual is passed to the end user of the software.
Symbols
The following warning symbols are used to ensure safety and to prevent human injury and/or damage to property when
using the system.
DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE Indicates a situation which, if not avoided, could result in product damage as well as property damage.
Important Indicates cautions and limitations that must be followed during operation.
Trademarks
• Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States
and/or other countries.
• "SD Memory Card" is a registered trademark of the SD Association.
• EtherCAT® is a patented technology and registered trademark licensed by Beckhoff Automation GmbH, Germany.
• Other company names and product names noted in this document are registered trademarks or trademarks of their
respective companies. The ™ mark and ® mark have been omitted in this manual.
2 XG-X SM(XT)-GB
Introduction
Controller
Controller
XG-X VisionEditor
Operation methods of
Reference Manual
tools by XG-X VisionEditor
Controller
Controller
External terminals
PLC-Link XG-X Series
CC-Link
EtherNet/IPTM Communications
External
device Control Manual
ActiveX PROFINET
EtherCAT XG-X ActiveX Control
control FTP
Controller Reference Manual
No protocol
communication
Controller
Safety Precautions
• Do not use this product for the purpose to protect a human body or a part of human body.
• This product is not intended for use as explosion-proof product. Do not use this product in a hazardous
location and/or potentially explosive atmosphere.
DANGER • Do not use this product in an application that may cause death, serious injury or serious property damage
due to a failure with this product should occur, such as nuclear power plants, on aircraft, trains, ships, or
vehicles, used within medical equipment, playground equipment, roller coasters and other rides, etc.
You must perform a sufficient risk assessment for the machine where this product is to be installed prior to
WARNING installing this product. Provide appropriate protective fail-safe measures on the machine independent from this
product in case a failure with this product should occur.
• You must verify that this product is operating correctly in terms of functionality and performance before the
start and the operation of this product.
CAUTION • We recommend that you take substantial safety measures to avoid any damage in the event of an assumed
problem occurring.
• Do not modify this product, or use it in any way other than described in the specification.
• When this product is used in combination with other instruments, functions and performance may be
NOTICE degraded, depending on the operating conditions and surrounding environment.
• Do not subject the controller or connected devices to a sudden change in temperature. There is the risk of
condensation occurring.
• Do not use with any power voltage other than 24 VDC. Doing so may cause fire, electric shock, or product
WARNING malfunction.
• Do not disassemble or modify the unit. Doing so may cause fire or electric shock.
To use the system properly and safely, avoid installing this unit in the following locations. Doing so may cause
fire, electric shock, or product malfunction.
• Locations that contain moisture or dust, or that are poorly ventilated.
• Locations where the system is exposed to direct sunlight or temperature increases.
CAUTION
• Locations where there are flammable or corrosive gases.
• Locations where the unit may be directly subjected to vibration or impact.
• Locations where water, oil or chemicals may splash onto the unit.
• Locations where static electricity is present or electric discharge may occur.
• Keep the unit and cables away from high-tension cables and power lines.
• Bundle cables with the camera cable protector (OP-88208) or protective material like spiral tubing. Direct
NOTICE bundling will concentrate the cable load on the bindings, which can result in cable damage or a short circuit.
• The controller and optional devices are precision components. To maintain performance, do not subject
them to vibration or shock.
In the following cases, turn the power OFF immediately. Using the unit in an abnormal condition may cause fire,
electric shock, or product malfunction. Contact your local Keyence office for repair.
CAUTION • If water or debris enters the system
• If the system is dropped or the case is damaged
• If smoke or a burning smell emits from the unit
4 XG-X SM(XT)-GB
Safety information for XG-X Series
Usage
• Before making any connections/disconnections, be sure to turn off the power of this unit and connected
devices. Failure to do so may result in a malfunction of the controller or connected devices.
• Do not turn the power off while you are programming. Otherwise, all or part of the program settings may be
NOTICE lost.
• Do not block the ventilation holes. Otherwise, the inside temperature may rise and a malfunction may occur.
• Do not allow an excessive amount of sunlight or bright indoor light to enter the camera for a long period of
time. Doing so may cause damage to the CCD inside the camera.
Maintenance
• Do not clean with benzene, thinner, or alcohol. Doing so may cause discoloration or deformation of the unit.
NOTICE • If the unit has any dirt on it, wipe it off with a cloth moistened with a mild detergent, then wipe with a dry cloth.
XG-X SM(XT)-GB 5
Safety information for XG-X Series
FCC Regulations
This product complies with the following regulations specified by the FCC.
• Applicable regulation FCC Part 15 Subpart B Class A
• This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1)This device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
• FCC CAUTION
Changes or modifications not expressly approved by the party responsible for compliance could void the user's
authority to operate the equipment.
사 용 자 안 내 문
이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서
가정용 환경에서 사용하 는 경우 전파간섭의 우려가 있습니다.
Possibly hazardous optical radiation emitted from this product (XT-024). Do not look directly into the light. Eye
WARNING injury may result.
Possibly hazardous optical radiation emitted from this product (XT-060). Do not stare at the light. May be
CAUTION harmful to the eyes.
6 XG-X SM(XT)-GB
Safety information for XG-X Series
(XT-024)
WARNING 警 告
RISK GROUP 3 リスクグループ 3
Possibly hazardous optical radiation emitted from this product.
Do not look directly into the light. Eye injury may result.
目に危害を及ぼす可能性がある放射光が出ます。出射口を覗かないでください。
目を負傷する可能性があります。
(XT-060)
CAUTION 注 意
RISK GROUP 2 リスクグループ 2
Possibly hazardous optical radiation emitted from this product.
Do not stare at the light. May be harmful to the eyes.
目に危害を及ぼす可能性がある放射光が出ます。
放射光を凝視しないでください。目に有害な可能性があります。
Possibly hazardous optical radiation emitted from this product. To provide warnings and precautions regarding the
operating light source, after installation of this product, affix the included warning label shown below (if necessary) on a
location that can be recognized without looking directly at the light source.
(XT-024) (XT-060)
WARNING 警 告 CAUTION 注 意
RISK GROUP 3 リスクグループ 3 RISK GROUP 2 リスクグループ 2
Possibly hazardous optical radiation emitted from this product. Possibly hazardous optical radiation emitted from this product.
Do not look directly into the light. Eye injury may result. Do not stare at the light. May be harmful to the eyes.
目に危害を及ぼす可能性がある放射光が出ます。出射口を覗かないでください。 目に危害を及ぼす可能性がある放射光が出ます。
目を負傷する可能性があります。 放射光を凝視しないでください。目に有害な可能性があります。
XG-X SM(XT)-GB 7
Tips on Correct Use
8 XG-X SM(XT)-GB
Table of Contents
Table of Contents
Tips on Correct Use .................................................... 8 Switching between Run Mode and Setup Mode ... 4-3
XG-X SM(XT)-GB 9
Table of Contents
Connecting to EtherCAT Network .......................... 5-9 Touch Panel LCD Monitor (CA-MP120T)/
EtherCAT Unit (CA-NEC20E: option) ................... 5-10 LCD Monitor (CA-MP120) .............................. 6-23
EtherNet/IP Interface ..............................................5-11
CA-NEP20E EtherNet/IP Specifications ............... 5-11 Chapter 7 Appendix
Connecting to EtherNet/IP Network ..................... 5-11
EtherNet/IP Unit (CA-NEP20E: option) ................ 5-12 Controlling the Handheld Controller (Optional) ....... 7-2
PROFINET Interface ...............................................5-13 The Function for Each Button ................................ 7-2
CA-NPN20E PROFINET Specifications ............... 5-13 Multiple Key Combinations .................................... 7-3
Connecting to PROFINET Network ...................... 5-13 Inserting and Removing an SD Card ....................... 7-4
PROFINET Unit (CA-NPN20E: option) ................. 5-14 Inserting an SD Card ............................................. 7-4
Connector Specifications .................................... 5-16 Connecting and Disconnecting the USB HDD ........ 7-6
Pin Layout: Cable colors when optional Connecting a USB HDD ........................................ 7-6
Terminal Block Interface ........................................5-18 Exporting and Importing Settings ............................ 7-8
Standard Specifications ...................................... 5-18 Exporting Settings ................................................. 7-8
Input/Output Circuit ................................................5-20 Saving Camera Images for Simulation .................. 7-10
Input Connections ............................................... 5-20 INDEX ....................................................................... I-1
Output Connections ............................................. 5-21
10 XG-X SM(XT)-GB
1
Chapter
Before Setting Up
Before Setting Up
By combining various optional (sold separately) products, such as a camera, with the controller, this unit can support
many applications. Typical basic system configurations that use the XT camera are introduced below.
Refer to "Chapter 6 Specifications and Optional Devices" (Page 6-1) for more details about the options which can be
Reference used with this controller.
In order to connect a camera to the controller, you need a camera input unit (CA-E200T) that supports the
Point camera you are going to use.
Reference Devices other than the controller are optional (sold separately).
Proprietary mouse
OP-87506
XT camera input unit
CA-E200T
Controller
XG-X2800/X2802
Touch panel
24V DC
LCD monitor
power supply
CA-MP120T
CA-U4/U5
Camera cable
CA-CD2 (2 m)
Inline 3D Inspection
Camera
XT-060
In order to connect a camera to the controller, you need a camera input unit (CA-E200T) that supports the
Before Setting Up
Point camera you are going to use.
Reference Devices other than the controller are optional (sold separately).
Proprietary mouse
OP-87506
XT camera input unit
CA-E200T
Controller
XG-X2800/X2802
Touch panel
24V DC LCD monitor
power supply CA-MP120T
CA-U4/U5
Camera cable
24V DC
power supply
CA-U4/U5 Power cable
(1)
(1) I/O (parallel I/O) connector
(2) Used for signal input and output (Page 5-16).
(3)
(4) (2) Power supply LED
(5)
(6) Lights up when the power is being fed to the unit.
(7)
(3) CONSOLE/MOUSE (USB) connector
(8) Connects the USB handheld controller (OP-87983, sold
(9) separately), or the proprietary mouse (OP-87506, sold
(10) separately).
(11)
(4) Error LED
(12)
Lights up in conjunction with the error output (%Error0)
ON which is being used.
(13)
(14) (5) USB connector
(15) Used to connect a USB cable (Page 5-4).
(16)
(6) SD2 slot (upper), SD1 slot (lower)
Insert an SD card (Page 7-4).
The included SD card (CA-SD1G: 1GB or OP-87133:
512MB) is inserted as SD card 1 in the lower slot (SD1).
Before Setting Up
communication expansion unit).
(5)
(6) (10) USB HDD connector
(7)
Connect VisionDataStorage (CA-SDB2T: sold
(8) separately) or a USB 3.0/USB 2.0 compatible USB
(9) HDD.
(10)
(11) The unit’s power GND (0V) is shared in
(12) common with the connector shield and
signal GND.
NOTICE If there is a potential difference with the
(13) connection for the USB HDD, this may
(14) result in breakdowns or malfunctions
(15) of the unit and the USB HDD.
(16)
To connect the USB cable for
Point
VisionDataStorage OP-88263, see the
OP-88263 Instruction Manual and the
VisionDataStorage User’s Manual.
XT Camera (XT-024/060)
* Meaning of status LEDs
Before Setting Up
Install the controller to the DIN rail, or use the holes on the bottom of the controller to secure it with screws.
Installing and Connecting the Device
• Do not install the controller in a location with lots of dust or water vapor. The controller does not have a mechanism
to protect it from dust or water. Dust or water entering the controller can cause damage to the controller.
• Turn off the controller when connecting or disconnecting an expansion unit, cable, or terminal block.
NOTICE Connecting or disconnecting a camera expansion unit, cable, or terminal block while connected to a power
source may damage the controller or peripheral devices.
• When an expansion unit is not connected, keep the connector protection cover on the controller. Using the
controller with the connector exposed may cause damage to the controller.
them.
* If spaces of 50 mm or more are ensured of even on the
50mm 50mm 50mm
underside orientations by DIN rail mounting, etc., then
the units can be used at higher than rated
temperatures.
50mm* 50mm*
• Do not block the ventilation openings on the top and bottom of the controller. If the vents are blocked, heat
will accumulate inside the controller and can cause a system failure.
• If the temperature inside the control panel (temperature at the bottom of the controller) exceeds the rating,
use forced air-cooling or increase the free space around the system to improve ventilation until the operating
ambient temperature decreases below the rating.
NOTICE • When the temperature gets high inside the controller unit, the unit may display abnormal heat generation
alerts such as the following. (1) Warning: you are being notified that it is likely that operations may be
terminated due to high temperatures, (2) Operations terminated: as the possibility of thermal runaway and
unit damage occurring due to high temperature is high, operations are terminated as error state.
If these alerts are displayed, quickly implement countermeasures, such as lowering the usage ambient
temperature below the rated temperature, cooling the controller, and so on.
• The controller is factory-equipped with fan units (CA-F100) on its left sides. Although the fan unit can be detached and
replaced for maintenance, the controller cannot be operated with the fan unit detached.
2-2 XG-X SM(XT)-GB
Installing the Controller
• Turn off the controller when connecting or disconnecting an expansion unit. Connecting or disconnecting an
expansion unit while connected to a power source may damage the controller or peripheral devices.
NOTICE • When an expansion unit is not connected, keep the connector protection cover attached. Using the controller
Installing the Camera Input Unit Installing the Communication Expansion Unit
In order to connect a camera that you want to use, you can When using communication via a communication
attach a camera input unit (sold separately) to the controller. expansion unit, one optional communication expansion
Remove the protective cover of the expansion unit connector unit (CC-Link: CA-NCL20E, EtherCAT: CA-NEC20E,
from the right side of the controller, and then install the camera EtherNet/IP: CA-NEP20E, PROFINET: CA-NPN20E) can be
input unit as shown below. attached.
Remove the protective cover from the expansion unit
connector on the right side of the camera input unit
attached to the controller and install the communication
expansion unit as shown below.
Mount the controller in a stable location that is free from vibration. Failure to do so will cause the controller to
NOTICE malfunction.
Installing and Connecting the Device
When mounting the controller on a bottom surface, you have to consider the heat dissipation of the bottom surface.
Reference For more details, see "Be careful in regard to cooling the unit in the installation site" (Page 2-2).
Tab
Pull the tab on the bottom in the direction of the arrow
to mount or dismount the controller. M4 screws
(0.8 or less Nm tightening torque)
Important For precautions related to LED illumination, see "Precautions on Regulations and Standards" (Page 6).
Reference When using a metal plate in a top surface installation, ensure that the plate has a thickness of 20 mm or more.
Measurement range
XT-024 XT-060
(mm)
400
300
200
200 mm 200 mm
100
0
4 mm 24.1 mm 12 mm
24.1 mm 60.2 mm
60.2 mm
The direction of the image captured by the unit is upward in the direction of light receiving unit T. Install the unit
Point so that the image does not become different from the intended direction. An identification plate is affixed to the
arm of the connector of the unit when it is shipped from the factory.
T Top
L R
Left Right
CONTROLLER DC-IN
B Bottom
Connecting Cables
• Do not supply power to the camera body before connecting the cable. Attaching and removing the cable
while power is supplied may cause damage to the camera or peripheral devices.
• Bundle cables with spiral tubing material. Direct bundling will concentrate the cable load on the bindings,
NOTICE which can result in cable damage or short circuit.
• Keep 3 times the outer diameter dimension (5 times or more recommended) unless otherwise specified for
the minimum folding rate (R) of the cable. Also, do not apply repeated bending and twist stress.
Approx. 4mm
3 After the camera cable is inserted, turn it approximately 180 degrees until the connector screw stops and then tighten it
(Proper tightening torque: 0.8 to 1.0 Nm).
• When connecting the connector, insert it so that it does not tilt, and then push in and tighten the
connector securely. Under-tightening can lead to a loose connector due to vibrations, resulting in poor
NOTICE contact.
• Do not bend the base of the camera cable connector repeatedly. It may cause connection failure.
Ground terminal
• A hexagon socket screw (M4 × L8 double sems) is inserted into this unit at the time of factory shipment (proper
Reference tightening torque: 0.75 Nm).
• Prepare a ground wire (AWG14 or less) separately.
Camera 1
To CONSOLE/
MOUSE(USB)
connector
The unit’s power GND (0V) is shared in common with the connector shield and signal GND.
If there is a potential difference with the connection for the external monitor, this may result in breakdowns
NOTICE or malfunctions of the unit and the connected external monitor.
(Recommended monitors: CA-MP82, CA-MP120/CA-MP120T)
• The controller’s monitor output is XGA (1024 × 768 pixels). If a commercial RGB analog monitor other
Point than an XGA monitor is used, the display quality may worsen depending on the monitor’s specifications,
and images may not be displayed properly.
• When connecting the controller via Keyence touch panel VT3 and VT3-VD4, use the special RGB cable
(3 m) OP-66842 or RGB cable (10 m) OP-87055. If a commercial RGB cable is used, the screen may not be
displayed correctly.
• The solderless terminal sizes are noted in the figure on the right. Use a
NOTICE
Installing and Connecting the Device
Connecting to 0V DC
Connecting to 24V DC
Connect ground
wire here
(1) Connect the power cable that you connected to the XT camera to a 24 VDC power supply.
Example) To connect to the compact switching power supply CA-U5
Power cable (not supplied) Terminal block of CA-U5 Compact
(electric wire: AWG16 or equivalent) Switching Power Supply
Core wire
coating color
24 VDC Brown
0V Blue +24 V DC output
+24 V terminal +
0V DC output
0V terminal −
(2) Connect the grounding wire connected to the controller, camera input unit, and XT camera to ground.
A B B
A
A=B A>B
D-type ground (third class ground) D-type ground (third class ground) A<B
(ground resistance 100 Ω) (ground resistance 100 Ω)
I/O Wiring
I/O Wiring
Overview
Trigger 1 Input
This is an example of terminal wiring for inputting a trigger signal from a PLC or a synchronization sensor to the controller.
When you want to capture an image with the camera that trigger 1 is assigned to, turn on F_IN0 (TRG1) externally.
The external terminal that is to be actually wired is terminal No. 1 COMIN1 (COMIN1) and terminal No. 3 F_IN0 (TRG1) of
I/O Wiring
the terminal block interface (IN connector).
OUT F_IN0
(1) COMIN1
(COMIN1)
COM
IN1
PLC
TRG1
Brown F_IN0
Black
Blue
COMIN1
24V DC
Input circuit on controller
F_IN0
COM(+)
COMIN1
24V DC
Input circuit on controller
OUT
PLC (PNP output)
Brown
COMIN1
24V DC
Input circuit on controller
Black
Blue
This is an example of terminal wiring for checking whether trigger 1 can be input. If input to trigger 1 is possible, the
controller turns on terminal No. 22 OUT4 (Trg1Ready) of the parallel I/O interface.
The terminal that is to be actually wired is terminal No. 22 OUT4 (Trg1Ready) and terminal No. 40 COMOUT2 (common for
I/O Wiring
COMOUT2
COM(+)
24V DC
PLC input circuit Output circuit on controller
positive common
COM(-)
24V DC
PLC input circuit Output circuit on controller
negative common
This is an example of terminal wiring for checking the controller's error and run statuses. If an error occurs, the controller
turns on terminal No. 3 F_OUT2 (ERR) of the terminal block interface (OUT connector). If the controller is operating, the
controller turns on terminal No. 4 F_OUT3 (RUN) of the terminal block interface (OUT connector).
I/O Wiring
The actual wiring is for terminal No. 3 F_OUT2 (ERR), terminal No. 4 F_OUT3 (RUN), and terminal No. 9 COMOUT_F
(COMF) of the terminal block interface (OUT connector).
OR
(3) F_OUT2 PLC with a positive common
ERR
(ERR)
RUN
IN
COM
OUT
(4) F_OUT3
FLS1 (RUN) Poly Switch
FLS2
COMOUT_F
COM(+)
24V DC
PLC input circuit Output circuit on controller
positive common
Since the controller utilizes a photo MOSFET
Point in the output elements, any one of the NPN
inputs, or PNP inputs can be connected by If the input device is compatible with the PNP
simply wiring the respective compatible open collector output
inputs. For more details about wiring, see the
connection example. When connecting the output from the controller to a
PLC with a negative common
IN
Poly Switch
F_OUT2
F_OUT3
COMOUT_F
COM(-)
24V DC
PLC input circuit Output circuit on controller
negative common
This is an example of terminal wiring for checking whether the total status of inspection is OK or NG. If the total status is NG, the
controller turns on terminal No. 2 OUT23 (OR) of the terminal block interface (OUT connector). As this total status is output for
STO (strobe) synchronization, terminal No. 1 OUT22 (STO) of the terminal block interface (OUT connector) is also necessary for
I/O Wiring
• For an example of the behavior of total status OR and STO signals, refer to the timing chart (Page 3-7).
Point • To output total status OR, a terminal output unit needs to be added. For details, see the XG-X Series User's
Manual.
COMOUT1
COM(+)
24V DC
PLC input circuit Output circuit on controller
positive common
24V DC
Relay Output circuit on controller
OUT22
OUT23
COMOUT1
COM(-)
24V DC
PLC input circuit Output circuit on controller
negative common
Poly Switch
Load
OUT22
OUT23
COMOUT1
Timing Chart
An example of behavior from trigger input to total status output (when synchronizing with STO)
(1)
ON
I/O Wiring
Trigger Input
(F_IN0 %Trg1) OFF
Permission Output ON
for Trigger 1 Input
(OUT4 %Trg1Ready) OFF
B C
ON
Error Output
(F_OUT2 %Error0) OFF
ON
Run Mode Output
(F_OUT3 %Run) OFF
(2)
ON
Total Status OR Output Flow execution result at the time
of executing the terminal output unit
(OUT23 %JAHold) OFF
D E F
ON
Strobe STO Output
(OUT2 %STO) OFF
(1) A trigger can be input when the permission output for trigger input is ON. When a trigger is input, the camera
starts capturing images.
This is the behavior when Image Capture Buffer is enabled (default setting).
Reference For details, refer to the "XG-X Series Communications Control Manual".
(2) Each time the total status OR switches, the strobe STO output turns on and after the output time has passed
turns off. Total status OR turns off for a pass (OK) and on for a fail (NG) (default setting). A pass/fail can be
determined by getting the AND of the rise of strobe STO output and the total status OR output.
• To output total status OR, a terminal output unit needs to be added (refer to Setting example)
Point the setting example).
For details, see the XG-X Series User's Manual.
• This is the behavior when there is no handshake.
For details about the behavior when there is a handshake, refer to the XG-X
Series User's Manual.
• You can change E: Status change time and F: Output time via the settings.
For information about how to change the times, refer to "Setting the Status
Change Time and Output Time" (Page 3-8).
You can change E: Status change time and F: Output time on the timing chart (Page 3-7) via the settings.
Depending on the PLC scan time, the output from the controller may not be able to be detected with the default
Reference
I/O Wiring
settings. In that case, set the output time (ms) and status change time (ms) to a value higher than the scan time.
This section explains how to adjust the controller from its purchased condition to capture images properly.
Point To adjust the controller, you need an optional USB handheld controller (OP-87983) or a special mouse (OP-87506).
Reference The software may not operate as described below if program settings have already been uploaded.
Checking the Wiring and Adjusting the Camera
3 Click [Close].
3 Select [OK].
The mode switches to Setup mode.
Checking the Input Signal 4 Input a trigger signal from the PLC to the controller and
check that the [F_IN0 (%Trg1:0)] check box is selected.
Input a trigger signal from the PLC or synchronization sensor If the signal is correctly input from the PLC to the
into the controller and check that the trigger is correctly input. controller, the check box will be selected.
Checking the Wiring and Adjusting the Camera
2 Select [Utilities].
In this section, the camera will be adjusted and an image 3 Select [Z Reference], and select [OK] on the
will be shown. confirmation screen.
6 Select [OK] and the setting screen of the capture unit closes.
3 Input a trigger.
The image will be captured.
4 Select [Auto].
Adjusting the Light Intensity of the 4 When the LED intensity adjustment is complete, click
[OK].
Projector (LED Intensity Adjustment)
Since LED elements are used in the projectors of the camera,
measurement results may vary depending on ambient
temperature or reduction in intensity due to age deterioration.
In such cases, adjust the LED light intensity of the projector.
Adjusting the LED intensity will also affect
Important the vision toolset settings. If the LED
Checking the Wiring and Adjusting the Camera
VIEW bar
I/O Interface
• Parallel I/O Interface (Page 5-16)
• Terminal Block Interface (Page 5-18)
PLC-1 PLC-2
HUB or router
Ethernet
PC
RS-232C Interface
switching the communication mode. When the PC has a D-sub 9-pin connector
Connector specifications
The specifications of the RS-232C port on the controller are
as follows:
Ethernet Interface
I/O Interface
server can be specified as the output destination for sending
stored images and archived data. It also has functionality to act (when the CA-NEC20E/NEP20E/NPN20E is connected)
as an FTP server to access the SD card on the controller from an • Jumbo frames are only enabled when a
external FTP client, and functionality to act as a VNC server to Point communication expansion unit (CA-
remotely control the controller from an external PC client. NEC20E/NEP20E/NPN20E) is connected to
the controller.
• To use EtherCAT communication mode, an • To use jumbo frames, all devices on the
Point EtherCAT unit (CA-NEC20E: sold separately) network must support jumbo frames.
is necessary. For details, refer to EtherCAT
Interface (Page 5-9).
• The EtherNet/IP communication mode and Connector Specifications
PROFINET communication mode can be
The specifications of the Ethernet port are as follows:
used with the Ethernet port as well as with
EtherNet/IP units (CA-NEP20E: sold
separately) and PROFINET units (CA- 햹
NPN20E: sold separately). For more details,
see the EtherNet/IP interface (Page 5-11)
and the PROFINET interface (Page 5-13).
USB Interface
I/O Interface
Windows 7 as an example.
CC-Link Interface
• The controller must be turned off before 1, 6 Blue DA Communication wire "DA" for CC-Link.
connecting or disconnecting the CA-NCL20E Connects to the master station or other
slave stations (1 and 6 are shorted).
NOTICE unit.
• Restart the controller and master station 2, 7 White DB Communication wire "DB" for CC-Link.
after changing the CC-Link settings. Connects to the master station or other
slave stations (2 and 7 are shorted).
See "Installing the Communication Expansion
3, 8 Yellow DG Communication wire "DG" for CC-Link.
Reference Unit" (Page 2-3) for more details on connecting
Connects to the master station or other
the CA-NCL20E unit.
slave stations (3 and 8 are shorted).
4, 9 Bare SLD Shield.
wire Connect the shielded wire of the CC-Link
CA-NCL20E CC-Link Specifications Ver. 1.10 compatible cable (OP- 79426,
OP-79427, etc.) (4 and 9 are shorted.).
5, 10 — FG Frame ground "FG" for CC-Link. Ground
Standard specifications using Class D ground* (100 Ω or less) (5
and 10 are shorted).
Item
CC-Link station type Ver.1.10 remote device station * Use a cable with a nominal cross-section area
Point of at least 2 mm2 as the grounding cable.
Ver.2.00 remote device station
Communication speed 156 kbps, 625 kbps, 2.5 Mbps, 5 Mbps,
10 Mbps
Connection cable Ver.1.10 compatible CC-Link cable
FANC-110SBH, FA-CBL200PSBH, CS110
OP-79426, OP-79427
Max. total cable length 156 kbps 1200 m
625 kbps 900 m
2.5 Mbps 400 m
5 Mbps 160 m
10 Mbps 100 m
Count Select 1 station, 2 stations, 3 stations, or 4
stations.
Cyclic settings Select 1x, 2x, 4x, or 8x.
(Ver.2.00 only)
I/O Interface
current source or cable, electrical noise may cause onto terminals 6 and 7.
Terminating resistor
When connecting a CA-NCL20E unit to both ends of the
CC-Link network, install a terminating resistor between
CA-NCL20E terminals DA and DB. Make sure to install the
terminating resistors, as they reduce signal noise and
stabilize communications.
Master station
Terminating Terminating
resistor resistor
CC-Link cable
EtherCAT Interface
The controller can be used as an EtherCAT slave on a Wiring Diagram (IN port/OUT port)
network connection with an EtherCAT master by
connecting the optional CA-NEC20E unit. The EtherCAT
interface supports command execution, input / output of
system variables for control and output of measurement
result data.
The settings in the Global Settings are used to set the
I/O Interface
EtherCAT. For more details, see the XG-X Series
Communications Control Manual.
No. Signal name Function
• The controller must be turned off before
connecting or disconnecting the CA- 1 TX + Transmission data (+)
NOTICE NEC20E unit. 2 TX - Transmission data (-)
• Restart the controller and master after
3 RX + Reception data (+)
changing the EtherCAT settings.
4 - Terminating resistor 75Ω connected
See "Installing the Communication Expansion 5 - Terminating resistor 75Ω connected
Reference Unit" (Page 2-3) for more details on connecting 6 RX - Reception data (-)
the CA-NEC20E unit.
7 - Terminating resistor 75Ω connected
8 - Terminating resistor 75Ω connected
(4) IN port
Refer to "Wiring Diagram" (Page 5-9).
(5) Connector on expansion unit side
This is used when connecting an illumination
expansion unit.
EtherNet/IP Interface
Connecting the CA-NEP20E (sold separately) makes it Wiring Diagram (P1 port/P2 port)
possible to connect this unit as an EtherNet/IP adapter to
an EtherNet/IP scanner over a network.
With the EtherNet/IP interface, not only can measurement
results be output, but the input/output of the control
system variables and commands can also be executed.
The settings in the Global Settings are used to set the
I/O Interface
EtherNet/IP. For more details, see the XG-X Series
Communications Control Manual.
No. Signal name Function
The controller must be turned off before
1 TX + Transmission data (+)
NOTICE connecting or disconnecting the
CA-NEP20E unit. 2 TX - Transmission data (-)
3 RX + Reception data (+)
See "Installing the Communication Expansion
Reference Unit" (Page 2-3) for more details on connecting 4 - Terminating resistor 75Ω connected
the CA-NEP20E unit. 5 - Terminating resistor 75Ω connected
6 RX - Reception data (-)
7 - Terminating resistor 75Ω connected
CA-NEP20E EtherNet/IP 8 - Terminating resistor 75Ω connected
Specifications
Connecting to EtherNet/IP
Standard specifications
Network
Item
Connect the EtherNet/IP network cable to the P1 or P2 port
Complied standard IEEE802.3u (100BASE-TX)
of the RJ connector. If there are any adapters downstream
Communication speed 100 Mbps (100BASE-TX) from this unit, connect the network cable to a port that is
Communication cycle 1 ms at minimum not in use.
Connection cable Category 5e STP cable or above
Distance between 100 m
nodes
Communication ports RJ45 connector x 2 P1 port
(4) P1 port
Refer to "Wiring Diagram" (Page 5-11).
(5) Connector on expansion unit side
This is used when connecting an illumination
expansion unit.
(6) P2 port
Refer to "Wiring Diagram" (Page 5-11).
PROFINET Interface
Connecting the CA-NPN20E (sold separately) makes it Wiring Diagram (P1 port/P2 port)
possible to connect this unit as a PROFINET slave to a
PROFINET master over a network.
With the PROFINET interface, not only can measurement
results be output, but the input/output of the control
system variables and commands can also be executed.
The settings in the Global Settings are used to set the
I/O Interface
PROFINET. For more details, see the XG-X Series
Communications Control Manual.
No. Signal name Function
The controller must be turned off before
1 TX + Transmission data (+)
NOTICE connecting or disconnecting the
CA-NPN20E unit. 2 TX - Transmission data (-)
3 RX + Reception data (+)
See "Installing the Communication Expansion
Reference Unit" (Page 2-3) for more details on connecting 4 - Terminating resistor 75Ω connected
the CA-NPN20E unit. 5 - Terminating resistor 75Ω connected
6 RX - Reception data (-)
7 - Terminating resistor 75Ω connected
CA-NPN20E PROFINET 8 - Terminating resistor 75Ω connected
Specifications
Connecting to PROFINET
Standard specifications
Network
Item
Connect the PROFINET network cable to the P1 or P2 port
Complied standard IEEE802.3u (100BASE-TX)
of the RJ connector. If there is a slave downstream from
Communication speed 100 Mbps (100BASE-TX) this unit, connect the network cable to a port that is not in
Communication cycle 1 ms at minimum use.
Connection cable Category 5e STP cable or above
Distance between 100 m
nodes
Communication ports RJ45 connector x 2 P1 port
(4) P1 port
Refer to "Wiring Diagram" (Page 5-13).
(2) (5) Connector on expansion unit side
(3)
This is used when connecting an illumination
expansion unit.
I/O Interface
Connector Specifications
Use the dedicated parallel connection cable (3
Reference m) OP-51657 (sold separately) to wire devices
(1) (21) to the connector.
I/O Interface
(20) (40)
24 OUT6 General purpose output 6 Out %OutDataA Data output of system 0 N.O C Yellow
25 OUT7 General purpose output 7 Out %OutDataA variable % 1 N.O C Green
OutDataA
26 OUT8 General purpose output 8 Out %OutDataA 2 N.O C Blue
27 OUT9 General purpose output 9 Out %OutDataA 3 N.O C Purple
28 OUT10 General purpose output 10 Out %OutDataA 4 N.O C Gray
29 OUT11 General purpose output 11 Out %OutDataA 5 N.O C White
30 OUT12 General purpose output 12 Out %OutDataA 6 N.O C Black
31 OUT13 General purpose output 13 Out %OutDataA 7 N.O C Brown
I/O Interface
32 OUT14 General purpose output 14 Out %OutDataA 8 N.O C Red
33 OUT15 General purpose output 15 Out %OutDataA 9 N.O C Orange
34 OUT16 General purpose output 16 Out %OutDataA 10 N.O C Yellow
35 OUT17 General purpose output 17 Out %OutDataA 11 N.O C Green
36 OUT18 General purpose output 18 Out %OutDataA 12 N.O C Blue
37 OUT19 General purpose output 19 Out %OutDataA 13 N.O C Purple
38 OUT20 General purpose output 20 Out %OutDataA 14 N.O C Gray
39 OUT21 General purpose output 21 Out %OutDataA 15 N.O C White
40 COMOUT2 Connector output common — — - - - Black
*1 The default assigned state refers to the default system variables assigned to each pin in the Global menu. These assignments may
vary if the Global settings have been changed.
*2 For details about the functions of individual variables, refer to the XG-X Series Communications Control Manual.
Standard Specifications
Terminal block specifications for the controller are as follows.
Point Tightening above the specified torque may cause damage to the terminal block.
I/O Interface
STO
(1)
OR
ERR
RUN
COM
OUT
FLS1
COM
IN1 (1)
PLC
FLS2
TRG1
NC
COM
F (9) TRG2
TEST
EXT (6)
Suitable wiring
Suitable wiring
AWG 16 - 28
AWG 16 - 28
Terminal block screw torque
Terminal block screw torque
0.25 Nm or less
0.25 Nm or less
Pin Layout
OUTPUT connector
1 OUT22 (STO) General purpose output 22 Out %Sto Strobe output for reading 0 N.O C
parallel terminal output
unit data
2 OUT23 (OR) General purpose output 23 Out %JAHold Hold output total status 0 N.O C
I/O Interface
3 F_OUT2 (ERR) High-speed general purpose Out %Error0 Error 0 output 0 N.O C
output 2
4 F_OUT3 (RUN) High-speed general purpose Out %Run Run mode output 0 N.O C
output 3
5 COMOUT1 Common for terminal block — — — - - -
(COMOUT) outputs
6 F_OUT0 (FLS1) High-speed general purpose Out %Flash1 Strobe light output 1 0 N.O C
output 0
7 F_OUT1 (FLS2) High-speed general purpose Out %Flash2 Strobe light output 2 0 N.O C
output 1
8 N.C - - - - - - -
9 COMOUT_F(COMF) Common for high-speed - - - - - -
general purpose output
terminals
*1 The default assigned state refers to the default system variables assigned to each pin in the Global menu. These assignments may
vary if the Global settings have been changed.
*2 For details about the functions of individual variables, refer to the XG-X Series Communications Control Manual.
• Power source 0 V, COMIN1, COMIN2, COMOUT1, COMOUT2 and COMOUT_F are all isolated.
Point • COMOUT1 is the common terminal for output of OUT connectors 1 to 2.
• COMOUT_F is the common terminal for output of OUT connectors 3 to 4 and 6 to 7.
( ) indicates labels printed on terminal blocks at time of shipment
INPUT connector
*1 The default assigned state refers to the default system variables assigned to each pin in the Global menu. These assignments may
vary if the Global settings have been changed.
*2 For details about the functions of individual variables, refer to the XG-X Series Communications Control Manual.
• Power source 0 V, COMIN1, COMIN2, COMOUT1, COMOUT2 and COMOUT_F are all isolated.
Point • COMIN1 is the common terminal for input of IN connectors 2 to 6.
Input/Output Circuit
Input Connections
Circuit A (For F_IN0 to 3 only, EV compatible) When connecting an NPN PLC output to the system input
I/O Interface
7.5kΩ OUT IN
IN
910Ω
COMIN*
COM(-) COMIN*
2.7kΩ
PLC(PNP output)
COMIN*
* The commons which are connected differ according to the IN terminals. The common terminal for IN connectors 2 - 6 is
Point COMIN1, and the common terminal for parallel I/O connectors 2 - 16 is COMIN2.
Output Connections
I/O Interface
COMOUT*
1.0 V or less (20 mA)
Since this unit utilizes a photo MOSFET in the output elements, any one of the NPN inputs, or PNP inputs is
Point connectable.
Example of connections: When connecting the output from the controller with a positive common
Point If the input instrument is compatible with the NPN open collector outputs, then refer to this connection example.
When connecting the output from the controller to a PLC with a positive common
IN
Poly Switch
OUT
COMOUT*
COM(+)
Poly Switch
Load
OUT
COMOUT*
* The commons which are connected differ according to the OUT terminals. The common terminal for OUT connectors 1 - 2
Point is COMOUT1, and the common terminal for OUT connectors 3 - 4/6 - 7 is COMOUT_F, and the common terminal for parallel
I/O connectors 18 - 39 is COMOUT2.
Example of connections: When connecting the output from the controller with a negative common
Point If the input instrument is compatible with the PNP open collector outputs, then refer to this connection example.
When connecting the PNP output from the controller to a PLC with a negative common
IN
Poly Switch
OUT
COMOUT*
I/O Interface
COM(-)
Poly Switch
Load
OUT
COMOUT*
* The commons which are connected differ according to the OUT terminals. The common terminal for OUT connectors 1 - 2
Point is COMOUT1, and the common terminal for OUT connectors 3 - 4/6 - 7 is COMOUT_F, and the common terminal for parallel
I/O connectors 18 - 39 is COMOUT2.
Specifications and
Optional Devices
CA-HS035C/HS035M,
XG-S035C/S035M
CA-H048CX/H048MX, 2(4)*1*7 2(4)*1*7 2(4)*1*7 2(4)*1 (4)*1 × (4)*1 ×
CA-HX048C/HX048M
CA-200C/200M, × 2(4) 2(4) 2(4) (4) × (4) ×
XG-200C/200M,
CA-H200C/H200M,
XG-H200C/H200M,
CA-HS200C/HS200M,
XG-S200C/S200M
CA-H200CX/H200MX, × 2(4)*1*7 2(4)*1*7 2(4)*1 (4)*1 × (4)*1 ×
CA-HX200C/HX200M
CA-H500C/H500M, × × 2(4) 2(4) (4) × (4) ×
XG-H500C/H500M
CA-H500CX/H500MX, × × 2(4)*1*7 2(4)*1 (4)*1 × (4)*1 ×
CA-HX500C/HX500M
CA-H2100C/H2100M × × × 2(4) (4) × (4) ×
XG-H2100C/H2100M
CA-HF2100C/HF2100M CA-E200*4 × × × × (4)*1 × (4)*1 ×
*4*5
CA-HF6400C/HF6400M CA-E200L × × × × × × ×
(4)*1
Line XG-HL02M CA-E100L × × × × (4)*2 × (4)*2 ×
scan XG-HL04M × × × × × ×
(4)*2 (4)*2
camera
XG-HL08M × × × × (4)*2 × (4)*2 ×
CA-HL02MX CA-E200L × × × × (4)*2 × (4)*1*2 ×
CA-HL04MX × × × × (4)*2 × (4)*1*2 ×
CA-HL08MX × × × × (4)*2 × (4)*1*2 ×
XT XT-024/060 CA-E200T × × × × (2)*2 × (2)*2 ×
Camera
XR XR-HT40M/HT15M CA-E100T × × × × (2)*2 × (2)*2 ×
Camera
LJ-V LJ-V7020/7020K/7060/ CA-E100LJ × × × × (4)*2 *3 (4) *3 (4)*2*3 ×
Series 7060K/7080/7200/7300 CA-E110LJ*6 × × × × ×
(4)*2 *3 (4) *3 (4)*2*3
head
CA-E200LJ*8 × × × × × × × (4)*3
LJ-X LJ-X8020/8060/8080/
Series 8200/8400/8900
head
*1 Supports LumiTrax light and MultiSpectrum light. (The CA-HL**MX only supports Line Light for LumiTrax Specular Reflection Mode.
Furthermore, the CA-HF***** only supports LumiTrax light in 21 megapixel mode or less and in 5 megapixel mode when the XG-
X2800 is connected.)
Furthermore, the CA-H****X is also compatible with pattern projection light.
For details about LumiTrax light, MultiSpectrum light, and pattern projection light, see the XG-X Series User’s Manual.
*2 The line scan camera and the LJ-V Series head cannot be connected at the same time as the XR camera or the XT camera.
Additionally, the line scan camera and LJ-V Series head cannot be used at the same time as an area camera for which LumiTrax
light, MultiSpectrum light, or pattern projection light is enabled.
*3 For one camera input unit, up to two LJ-X/LJ-V Series heads (limited to the same model) can be connected. However, the capture
timing and number of capture lines of the LJ-X/LJ-V Series heads connected to the same camera input unit will be the same.
*4 The CA-E100L/E200/E200L can only be connected to XG-X2800/X2802/X2900/X2902.
*5 In addition to the line scan camera, the area camera can also be connected to the CA-E100L/E200L. In that case, the encoder input
can also be used as a trigger signal.
*6 The CA-E110LJ is a camera input unit that also supports luminance output type LJ-V Series Sensor Heads whose model name ends
with the letter B.
*7 The XG-X1000/X1200/X1500 does not support capture modes other than the normal illumination mode.
*8 Along with LJ-X Series Heads, the CA-E200LJ is a camera input unit that also supports luminance output type LJ-V Series Sensor
Heads whose model names end with the letter B.
Main Specifications
The actual number of settings available for all items listed depends on the total amount of available memory in the
Point system.
Controlled output • 28 output (including four high speed outputs designed for FLASH outputting linked to external device)
(compatible with • Photo MOSFET *4 Maximum 50 mA (30 V or less)
arbitrary
assignment)
Encoder input • When connecting CA-E100L/E200L, 2 systems per 1 unit, up to 4 systems via a maximum of 2 units
• When connecting CA-E100LJ/E110LJ, 1 system per 1 unit, up to 2 systems via a maximum of 2 units
• RS-422 line scan output (5 V output supplied: maximum 150 mA, multi-drop compatible in the case of the CA-E100L/
E200L), combined use as open collector output (CA-E100L/E200L is for 24 V compatible components)
Monitor output Analog RGB Output, XGA (1024 x 768, 24 bit color)
Operation LED display for Power ON and ERROR
indicators
RS-232C • Can perform numerical value output, control input/output, and switching the functions of CA series touch panel
interface (Cannot be used with PLC-Links using the RS-232C port)
• Supports a max. baud rate of up to 230400 bps
PLC link • Can output numerical values and perform control input/output using the Ethernet or RS-232C port (Cannot be used in
conjunction with CC-Link, EtherNet/IP, PROFINET, and EtherCAT.)
• The following PLCs are supported via link unit:*5
- KEYENCE: KV-8000/7000/5000/3000/1000/700 Series, KV Nano Series
- Mitsubishi Electric: MELSEC iQ-R/L/Q Series, MELSEC A Series (RS-232C only), MELSEC iQ-F Series, MELSEC FX
Series (RS-232C only)
- OMRON: SYSMAC CJ2/CJ1/CS1/CP1 Series, SYSMAC C Series (RS-232C only)
- YASKAWA Electric Corporation: MP2000 Series, MP900 Series (RS-232C only)
Ethernet • Numerical value output, and control input/output enabled.
• By the connection of KEYENCE PC application software, in addition to the function described above, uploading and
downloading the inspection settings, simulations, data, including image data can be sent or received.
• Supports FTP client, FTP server, and SFTP client functions.
• Supports VNC server function (for clients other than for PC it will be only for the screen display).
• Supports BOOTP function.
• 1000BASE-T/100BASE-TX/10BASE-T
• Supports jumbo frames (when the CA-NEC20E/NEP20E/NPN20E is connected)
USB • By the connection of KEYENCE PC application software, in addition to numerical value output and control input/output,
uploading and downloading the inspection settings, simulations, data, including image data can be sent or received.
• USB2.0
CC-Link • By connecting the optional CC-Link unit CA-NCL20E, numerical value output and control input/output are enabled. (Do
not use to connect to PLC Link, EtherNet/IP, PROFINET, and EtherCAT.)
• Compatible to the Ver.1.10 remote device station, Ver.2.00 remote device station
EtherNet/IP • Can perform numerical value input/output and control input/output using the Ethernet port or optional EtherNet/IP unit
CA-NEP20E. (Cannot be used in conjunction with PLC Link, CC-Link, PROFINET, and EtherCAT)
• Compatible to the cyclic communication (max.1436 byte), and message communication
• Maximum number of connections 32 (ETHERNET)/1: Exclusive Owner, 4: Input Only (CA-NEP20E)
• Compatible with the conformance test Version.CT15 (ETHERNET)/CT16 (CA-NEP20E)
PROFINET • Can perform numerical value input and control input/output using the Ethernet port or optional PROFINET unit CA-
NPN20E. (Cannot be used in conjunction with PLC Link, CC-Link, EtherNet/IP, and EtherCAT)
• Compatible to the cyclic communication (max. 1408 byte (ETHERNET)/max. 1248 byte (CA-NPN20E))
• Compatible to the aperiodic (recorded data) communication
• Compatible with the Conformance Class A (ETHERNET)/C (CA-NPN20E)
EtherCAT • By connecting the optional EtherCAT unit CA-NEC20E, numerical value output and control input/output can be
performed (Cannot be used in conjunction with PLC Link, CC-Link, EtherNet/IP, and PROFINET)
• Compatible to the cyclic communication (process data object communication) (input: max. 536 byte/output: max. 532
byte)
• Compatible to the noncyclic communication (mailbox communication)
• Compatible to CoE
• Explicit Device Identification
• Compliant with the conformance test V2.1.0.2
SNTP By connecting to an SNTP server, the date and time of the controller can be automatically adjusted.
USB Console • By the optional USB Console (OP-87983), various menus can be used
• Compatible to the operation assignment settings to the console button
Mouse Possible to control various menus via an optional dedicated mouse (OP-87506)
Touch Panel • Setting operation from the CA Series touch panel used by the RS-232 port is possible (When RS-232C is used, the
nonprocedural communication and PLC-Links that use the RS-232C port cannot be used.)
• For the dedicated touch menu or the operation button
USB HDD By connecting a HDD (maximum 2 TB) to a proprietary USB port (USB 3.0 and bus powered compatible: rated output
900 mA), various kinds of data including image data can be output
*1 Since the controller unit does not support camera inputs, at least 1 camera input unit (optional) or more is required.
Communication CC-Link station type Ver.1.10 remote device station/Ver.2.00 remote device station
Communication speed 156 kbps, 625 kbps, 2.5 Mbps, 5 Mbps, 10 Mbps
Connection cable Ver.1.10 compatible CC-Link cable
FANC-110SBH, FA-CBL200PSBH, CS110, OP-79426, OP-79427
Max. total cable length 156 kbps:1200 m / 625 kbps:900 m / 2.5 Mbps:400 m / 5 Mbps:160 m / 10 Mbps:100 m
(Max. communication distance)
Power supply Supplied from the controller
Environmental Ambient operating temperature 0 to +45°C (DIN rail mounted)/0 to +40°C (Bottom mounted)
resistance
Ambient operating humidity 85% RH or less (no condensation)
Weight Approx. 500 g
CA-NEC20E
Communication Compliant standard IEEE802.3u (100BASE-TX)
Communication speed 100 Mbps (100BASE-TX)
Communication cycle 500 μs at the shortest
Connection cable STP type cable of category 5e or higher
Distance between nodes 100 m
Communication port RJ-45 x 2
Power supply Supplied from the controller
Environmental Ambient operating temperature 0 to +45°C (DIN rail mounted)/0 to +40°C (Bottom mounted)
resistance Ambient operating humidity 85% RH or less (no condensation)
Weight Approx. 500 g
XT-024 XT-060
24 mm type 60 mm type
Image receiving element Monochrome CMOS image receiving element
Image size (3D)*1 3072 × 3072 (1536 × 1536)
*1
XY data interval 7.85 μm (15.7 μm) 19.6 μm (39.2 μm)
Image size (2D)*1 3072 × 3072 (1536 × 1536)
XY data interval*1 7.85 μm (15.7 μm) 19.6 μm (39.2 μm)
XYZ repeatability (σ)*2 0.5 μm*3 1 μm*3
Measurement accuracy Height difference ±10 μm*4 ±20 μm*4
Width ±10 μm*4 ±20 μm*4
Shutter speed 50 μs to 200 ms
XY field of view Near side
Reference distance 24.1 × 24.1 mm 60.2 × 60.2 mm
Far side
Z range (from the reference distance) ±2 mm ±6 mm
WD (up to the reference surface) 200 mm
Light source LED (red, green, blue), can be set separately to 100 levels
Connection target XG-2800/X2802/X2900/X2902
Display LED display Power supply, operation mode
Ratings Power voltage 24 VDC±10%
Current consumption 3.0 A
Environmental resistance Ambient operating temperature 0°C to +40°C
Ambient operating humidity 85% RH or less (no condensation)
Dimensions 286 × 286 × 286 mm
Weight Approx. 9.7 kg Approx. 10.1 kg
Dimensions
DIN-rail
mounts
Specifications and Optional Devices
168
35.9
139.2
83.3
65.3
6
124.6
M4 M4
Depth:6 Depth:6
12.5
93
M4 M4
Depth:6 Depth:6
94
12.1
111.8
Unit: mm
252.7
225
171.5
19.3 141.6
118 53.5
DIN-rail
mounts
168
139.2
35.9
65.3
6
90 124.6
Unit: mm
With XT camera input unit CA-E200T and CC-Link unit CA-NCL20E installed
231.1
203.4
171.5
118 141.6
DIN-rail
mounts
168
35.9
139.2
83.3
65.3
90 124.6
Unit: mm
With XT camera input unit CA-E200T and a communication expansion unit (CA-NEC20E/NEP20E/
NPN20E) installed
231.1
203.4
171.5
118 141.6
DIN-rail
mounts
168
139.2 35.9
83.3
65.3
90 124.6
Unit: mm
17.1
11.1
81.5
114.9
φ20
Specifications and Optional Devices
4.6
φ4.5
φ10.55 Unit: mm
Cord length 2.8 m
57.9
31.2
φ12.4
φ3.3
39.2
1860.0±85 113.7
Unit: mm
Cameras (XT-024/060)
XT-024
286
76.4
76.4
286
Installation reference surface
4 × M6
effective screw depth: 12 mm Power cable connector
ø124 Ground terminal
A Camera cable connector (M4 effective screw depth: 8 mm)
164
R50 (when secured)
Camera cable
486 (Reference dimension)
(286)
Minimum bending radius:
R30 (when secured)
122
(200±0.2)
24.1
8 × M4
70
2 × M4
25 0
6
17
60
View A
Same shape in four locations
8 × M4
25 0
Unit: mm
XT-060
286
76.4
76.4
286
4 × M6 Installation reference surface
effective screw depth: 12 mm
Power cable connector
ø124 Camera cable connector Ground terminal
A
(M4 effective screw depth: 8 mm)
Power cable
Minimum bending radius:
164
R50 (when secured)
Camera cable
Minimum bending radius:
486 (Reference dimension)
(286)
R30 (when secured)
Specifications and Optional Devices
122
(200±0.2)
60.2
2 × M4
8 × M4 effective screw depth: 8 mm
70
25 70
50
60
View A
Same shape in four locations
8 × M4
effective screw depth: 8 mm
25 70
50
6
1
70
Unit: mm
Camera Cable
16.8
I6.4
13.6
15
38
47.3 L 44
Power Cable
21
46.5 A 30 70
50
.6
ø4
3.9 29.8 4×
M4
4×
24
40
Specifications and Optional Devices
40
Unit: mm
90
.6
ø4
5.4 69.6 4×
4
8 ×M
80
60
40
80
Unit: mm
18.0
12.0 6.0
30.0
30.0 1.0
1.0
Unit: mm
Stand unit
14 × M4,
340 effective screw depth: 8 mm
320
80 80 80
3.5
12
30
.5
8×Ø4
95
144
240
Ø160
293
250
95
0
17
17
0
60 120 60
10×Ø5.5
0
R2
4×
(484)
470
430
400
410
208
A A
195
10
20
95
14
220
280
300
280
M4 25 M4 10×M5
150
40.5
51
66
94
101
151
201
194
222
251
281
146
100 32×M5
11
156
200
Cross-sectional view A-A
Jack
150
150
249.8
Specifications and Optional Devices
Height: 76 to 244
OP-88427
Compatible camera models XT-024/XT-060
Environmental resistance Ambient temperature 0 to +40°C
Ambient operating humidity 85% RH or less (no condensation)
Weight (stand unit/jack): Approx. 11.6 kg/Approx. 1.9 kg
Not including camera or mounting screws
Options
List of Options
Cables
Softwares
Others
43.3
122.5 35.9
170
10
14.3
16.1 85.5 16.5
2.5
59 15
28
132.5
157
t=2
12.5 7 15
5
12.5
t=2 12.5 50
60 75 20.5
150
160 4-φ5
Unit: mm
124.0
35.9
P=10
46.5
16.8
2.0
70.5
140.0 96.0 16.5
78.0 21.5
10.0
Specifications and Optional Devices
120.0
Screw hole for mounting
4xM3 Screw insertion depth 5 max.
Unit: mm
Specifications
*1 During the application for safety standard, the rated input voltage is 100 to 240 VAC and the rated frequency is 50/60 Hz.
*2 To reset the unit, turn off the input power once, wait for 1 minute or more, and then turn on the input power again.
*3 The Applicable standards do not apply for parallel and serial operations.
CA-MP82
241.2
(Outline of mounting bracket)
(Outline of
mounting bracket) 39
191.2 127.8
180 (Effective 106 75
display area) 6
4-ø 24.3 93.5
Specifications and Optional Devices
52.5
76.2 38
31.5
156 6 34 135
* When OP-66842 is connected
170.4
(Effective display
area)
255
205
+1
169.5 0
+1 Unit: mm
219.5 0
Specifications
CA-MP82
Display panel Display element a-Si TFT Active Matrix
Display color 16,777,216 colors
Number of display dots 1024 (W) × 768 (H) dots
Effective display area 170.4 (W) × 127.8 (H) mm
Backlight Life Average life: approx. 100,000 hours (+25°C vertical installation)
Input/Output Input signal Analog RGB signal (0.7 Vp-p, 75Ω) horizontal, vertical period signal
Input signal mode 1024 (W) x 768 (H), vertical frequency 60 Hz, or 800 (W) x 600 (H), vertical frequency 60 Hz
Connector High-density mini D-sub 15-pin, female (3WAY, inch screw)
Rating Power supply voltage 24 V DC ±10%
Current consumption 0.4 A or less
Ambient temperature 0 to +40°C
Relative humidity 85% RH or less (no condensation)
Structure Panel embedded type, dust-proof, drop-proof structure equivalent to IP65f at front only
Weight Approx. 1200 g
CA-MP120T
186
6.5 (Effective
75
display area) 35
255
240
φ10
8.1
28
15 (49.5)
360
55.5
263
(Outline of
mounting 242 +1
0
bracket)
CA-MP120
6.5 186 75
(Effective 35
255
display area) 240
342
15 6 28
360 49.5
55.5
Mounting screws
263
(Outline of +1
242 0
mounting
bracket)
Specifications
Appendix
Appendix
This section explains the common operations and functions of the USB handheld controller (OP-87983).
Functions can be assigned to each button and to key combinations. The accessible operations on the handheld controller
Reference can be changed for different user accounts. The operations described here assume the handheld controller is being used
with the default assignments by a user with administrator privileges. The actual operation may differ for your handheld
controller. For more details about assigning functions to the handheld controller, see the XG-X VisionEditor Reference Manual.
Appendix
Or
No. 7 Back button + No. 4 button (SCREEN)
Change the level of intensity for the dialog menus No. 1 button (FUNCTION) + No. 6 button (MENU)
Or
No. 7 Back button + No. 6 button (MENU)
In addition to the above, there are also key operations which can only be used from the Flow Editor and Screen Editor.
Reference For more details, see the XG-X Series User's Manual.
• The flash memory used as the storage element on the SD card has a read/write lifespan that, when reached, may
result in an eventual loss of data. Data stored on an SD card should be backed up regularly to other media.
NOTICE • SD Card 1 contains the global settings and other data necessary for the controller to operate. Make sure it is
inserted at startup and while the power is ON.
• Data that must be loaded by swapping SD cards should be stored on SD card 2.
• XG-X1000/X1002/X1200/X1202/X2000/X2002/X2200/X2202: OP-87133
• XG-X1500/X1502/X2500/X2502/X2700/X2702/X2800/X2802/X2800LJ: CA-SD1G
• XG-X2900/X2902/X2900LJ: CA-SD4G
• Do not use any SD card other than the models mentioned above. Using those cards may cause data loss or setting
NOTICE data damage.
• For details about file management on SD cards and card formatting, refer to the XG-X Series User's Manual.
Inserting an SD Card
Insert the SD card into the SD1 and SD2 slot such that the triangle inscription is on the top of the card.
SD2 slot
Insert SD card.
SD1 slot
(Do not insert or remove
while power is on.)
• Be sure the card is oriented correctly when inserting it. Inserting the card in the wrong direction may damage
the data and SD card.
• The access drive light illuminates while there is an SD card in the drive.
- Green: An SD card is inserted and accessible.
NOTICE - Red: The SD card is being accessed.
- Not lit: The SD card is not active. (The SD card can be removed from the slot.)
• When inserting the SD card into the SD1 slot, turn off the controller. Keep SD Card 1 inserted at startup and
while the power is ON.
Removing an SD Card 5 Remove the SD card from the SD2 slot on the controller.
Appendix
The Function menu appears.
3 Select [OK].
Users can save the program settings or captured images on a USB HDD.
• The unit’s power GND (0V) is shared in common with the connector shield and signal GND. If there is a potential
difference with the connection for the USB HDD, this may result in breakdowns or malfunctions of the unit and the
NOTICE USB HDD.
• Depending on lifespan, malfunctions, and the like, the saved data on the USB HDD may be lost. Data stored on a
USB HDD should be backed up regularly to other media.
If you think that there are potential difference with the connections, use a USB HDD which supports bus powered drives.
Reference The controller’s bus power feed capacity is 900 mA (USB 3.0 compatible). Check with the USB HDD manufacturer
concerning the bus power drive compatibility of the USB HDD that you are using.
In addition, do not use USB hubs since they may cause the feed capacities and the data transmission speeds to decrease.
• External HDDs that support USB 2.0 and USB 3.0 can be connected to the controller's USB HDD connector. However,
not every external HDD that is compatible with this specification is guaranteed to function on the controller.
NOTICE • The maximum capacity that can be recognized as a disk on the controller is 2 TB. Additionally, if there are multiple
partitions on the USB HDD, the controller will recognize only the first partition that it recognized as a disk.
• The power saving function on some USB HDDs may cause the read speed from the controller to decrease. Keyence
Point recommends that you disable the power saving function in advance.
• To connect the USB cable for VisionDataStorage OP-88263, see the OP-88263 Instruction Manual and the
VisionDataStorage User’s Manual.
Use a USB cable that is compatible with the USB HDD that you are going to connect to the controller. Using a cable
NOTICE that is not compatible may cause the controller and the USB HDD to malfunction. Check with the USB HDD
manufacturer concerning the compatible USB cable.
Make sure to format the connected USB HDD with the controller before using it. The controller may not correctly
Important recognize the USB HDD with its factory settings or if it has been formatted by a computer.
For more details about formatting the USB HDD, see the XG-X Series User's Manual.
Only the blue USB HDD connector on the controller can be used to connect a USB HDD. If you connect a USB
Point HDD to the black CONSOLE/MOUSE (USB) connector or the USB connector, it will not function.
Appendix
The Function menu appears.
3 Select [OK].
1 Insert an SD card into the SD2 slot. 6 Select [Execute] to start exporting the settings.
Appendix
3 Select the Setting No. Display field and then select [New/
Edit/Del Programs].
7 When a confirmation screen appears stating that
exporting of settings is complete, select [Close] to close
the confirmation screen.
9 Select [OK].
When a confirmation screen appears stating that
preparation to eject the card is complete, select
[Close] to close the confirmation screen, and then
remove the SD card.
This section will describe how to import settings data from an 5 For [Program File], select [All].
SD card.
6 In [Load from], select the settings data that you want to
1 Insert an SD card into the SD2 slot. import.
Folders that can be imported are displayed as one of
Make sure to use an SD card that is
supported by the controller. the following icons:
NOTICE For more details, see "Supported SD Card
Models" in "Inserting and Removing an (Not selected)
SD Card" (Page 7-4).
(Selected)
2 Switch to Setup mode.
For more details about how to switch modes, see You can also import only a specific program
"Switching between Run Mode and Setup Mode" Reference number. For [Program File], select [Individual]
(Page 4-3). and then select the program number that you
Appendix
want to import in [Load from].
3 Select the Setting No. Display field and then select [New/
7 Select [Execute] to start importing the settings.
Edit/Del Programs].
A confirmation screen appears stating that the settings
have been imported.
4 Select [Settings].
9 Turn off the controller and remove the SD card from the
SD1 slot.
INDEX
Numerics E
24 V DC power supply .......................................... 2-10 Error LED ................................................................ 1-4
3D View ................................................................. 4-11 Error Message ........................................................ 4-7
3D Viewer .............................................................. 4-12 Error Output ............................................................ 3-5
8-way thumbpad ..................................................... 7-2 ESCAPE button ...................................................... 7-2
EtherCAT Interface ................................................. 5-9
EtherCAT Unit ....................................................... 5-10
B ETHERNET connector ............................................ 1-5
Bottom of the Controller .......................................... 2-4 Ethernet Interface ................................................... 5-3
EtherNet/IP Interface ............................................ 5-11
EtherNet/IP Unit .................................................... 5-12
C
Example of connections ....................5-20, 5-21, 5-22
INDEX
CA-E100T ................................................................ 6-6
Expansion Unit ....................................................... 2-3
CA-E200T ........................................................ 6-8, 6-9
Expansion unit connector ....................................... 1-5
CA-F100 .................................................................. 1-5
Exporting Settings .................................................. 7-8
Calibration Target ................................................. 6-14
Camera ................................................................... 4-6
CAMERA 1 connector ............................................. 1-5 F
Camera Cable ....................................................... 6-13 Fan unit ................................................................... 1-5
Camera Input Unit ........................................... 2-3, 6-2 Fixing ...................................................................... 2-4
CA-MP82 ............................................................... 6-22 FUNCTION button .................................................. 7-2
CA-NCL20E ............................................ 5-6, 6-6, 6-9
CA-NEC20E ............................................ 5-9, 6-6, 6-9
CA-NEP20E ........................................... 5-11, 6-6, 6-9 H
CA-NPN20E .......................................... 5-13, 6-7, 6-9 Height Image ........................................................ 4-11
CA-U4 ................................................................... 6-19 Height Standard ................................................... 6-14
CA-U5 ................................................................... 6-20
CC-Link Interface .................................................... 5-6
CC-Link Unit ............................................................ 5-8
I
Circuit .................................................................... 5-20 I/O (parallel I/O) connector .................................... 1-4
Connector Specifications ........................ 5-2, 5-3, 5-4 Inserting an SD Card .............................................. 7-4
D
M
Dedicated Mouse ................................................. 6-10
Main Specifications ................................................ 6-3
Dimensions ............................................................. 6-8
MENU button .......................................................... 7-2
DIN Rail ................................................................... 2-4
O T
INDEX
R
Removing a USB HDD ............................................ 7-7 X
Removing an SD Card ............................................ 7-5 XG-X2900/X2902/X2800/X2802 ......................6-3, 6-8
Reset Signal ............................................................ 7-3 XR Calibration ........................................................ 4-9
RS-232C Interface .................................................. 5-2 XR-HT15M ............................................................ 6-11
RS-232C port .......................................................... 1-4 XR-HT40M ............................................................ 6-12
Run Mode ............................................................... 4-3 XT Camera ............................................................. 1-6
Run Mode Output ................................................... 3-5 XT Dedicated Stand ............................................. 6-15
RUN/STOP switch ................................................... 7-2
(1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one (1) year from
the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to
illustrate the general type and quality of the Products and not to represent that the Products would necessarily
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including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification,
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E 1101-3
Copyright (c) 2021 KEYENCE CORPORATION. All rights reserved. 197317GB 2033-2 A22GB Printed in Japan