“INSTRUCTIONAL PNEUMATIC

SYSTEM TRAINER”

A PROJECT PROPOSAL
PRESENTED TO THE FACULTY OF THE
COLLEGE OF ENGINEERING AND AVIATION TECHNOLOGY
WCC AERONAUTICAL AND TECHNOLOGICAL COLLEGE – NORTH MANILA

IN PARTIAL FULFILLMENT
OF THE REQUIREMENTS FOR THE DEGREE
BACHELOR OF SCIENCE IN AIRCRAFT MAINTENANCE TECHNOLOGY

By:

TEOBENGCO, ART JESTHER| MOISES, ANDRE KING ROSS| DELA CRUZ, WAYNE MATHEW S.|
REBANCOS JR, DEMOSTHENES S.| MORANTE, CARL| NUÑEZ, FRANZ LAWRENCE S|
BALDOS, IÑIGO| BUNGAY, DENZEL| CASTRO JOHN ALISON| PANGANIBAN JR, LUISITO|
FLORIDO, JOSHUA MIKAEL| GONZALES, JOHN GLENN A| TIZON, CASTER TROY S.| MARCELO,
ALEXANDER| DE VILLA, VINCE PAOLO U| PEÑAFLOR, JAY VINCENT|
MANZON, MIGUEL ANGELO L| PANGAN, JYRONE KENT R| INOTANTES, GILBERT M|
ESPINO, JOEVANIE A| QUIMBA, JOHN MARVIN| FERANIL, NEIL D| CRUZ, KIM JUSTIN|
IMPAS, ROSSIBELLE| MILLENDEZ, PAULO| LUBRIN, JOHN LLOYD R|
CALINGACION, KARL L.|RIVERO, DENIELLE

2022

Page 1
 AMT 700A
“Educational Pneumatic system trainer”

For instructional and training purposes

BSAMT 4-I

I. PROJECT DESCRIPTION

• Project Title:                 Educational Pneumatic System Trainer

• Type of Project: Answers the needs of AMT Student,

Instructional and Training Purposes

•Project Proponent/s:           BSAMT 4-I

•Number of Beneficiaries:           WCC ATC-NMC CEAT Department:

Instructors and AMT Student

•Project Beneficiaries:         WCC  Aeronautical and Technological

College North Manila Campus

• Location of Beneficiaries:      WCC Aeronautical and Technological

College – North Manila Campus

•Date of Implementation/Duration: January 23/68 Days

•Area of Project Implementation:   World Citi Colleges Building

461 William Shaw St., Grace
Park, Caloocan City, 140

•Budget Requirement: 318,863

•Budget Requested: 318,863

Page 2
II. BACKGROUND / SITUATIONAL ANALYSIS

The Pneumatic System Trainer would serve as an introduction to the students of WCC
Aeronautical and Technological College-North Manila Campus in terms of operating and
servicing a fully functional and portable Pneumatic System of heavy-body aircraft.

Students are constantly encouraged to use a pneumatic system trainer to get hands-on experience
with a fully functional pneumatic system because factors including the guidelines can affect the
student's performance when repairing the aircraft moveable parts. It will be helpful to see
whether the pneumatic system will function properly.

This study focuses on the rationale for designing and building one portable pneumatic trainer to
teach students how to operate basic pneumatic systems. This research will benefit not only the
students of WCC aeronautical & technological college but also the new enrollees who are
aspiring to be an aircraft technician.
III. PROJECT OBJECTIVES

Objectives

1) Project aims to develop teamwork and coordination among the students which is critical
when working in the aviation industry.

2) Project aims to help students explore various fundamentals of pneumatics

3) Project aims to show what the students have learned from their past subjects related to this
project

Strategies

1) Set definite expectations. Students must be made aware of expectations before we can count
on them to work effectively in groups.

2) Ideas are shared within teams.

3) Utilizing effective time management techniques in each task and team.

4) Reports on the team's individual actions. A logical schedule to adhere to is also included.

Page 3
IV. DESIRED IMPACT AND OUTCOME OF THE PROJECT

● What are the long-term effects of the projects? (Economic, social, cultural,
institutional, environmental, technological, etc.)

● The project will allow students and instructors to obtain more expertise while also
providing benefits to the CEAT Department in terms of initial costs, maintenance, and
how it operates. The project will benefit sectors that focus primarily on heavy machinery
to get the operation done efficiently, particularly the aviation industry. This can also be
used as a future reference for students in the basic to intermediate levels who will be
conducting relevant research on the Pneumatic System.

1. What are the specific measures to sustain the project?

● Upon finishing the project and turning it over to the school, a proper and regular
maintenance of the project will make it last for many years. Caring properly for the
project is a must and following the directions given on the manual provided will surely
prolong the life and its proper function.

● What are the linkages with other initiatives or reforms in the sector and other
development or governance concerns?

● The project is done in compliance with the requirement of our subject AMT 700. It will
be both beneficial to students and instructors. It allows students to be educated using an
accurate depiction of a pneumatic system that has a sole purpose of training and further
aid in developing skills of students.

This project will show that the school is innovative and continues to find the best
methods in educating its students. A pneumatic system trainer will allow students to
better visualize and study the system.

V. RISK MANAGEMENT PLAN

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What are the risks and factors that may hamper or hinder the successful implementation of
project activities and achievement of project outputs?
-The project's implementation may be hampered by a lack of accountability, and if there is a
shortage of personnel, the project's completion time may be doubled.

What are the measures that would mitigate the adverse effects resulting from such risks?
-Assigning tasks in advance, keeping tabs on each team working on the project, and holding
regular meetings to discuss the progress and handle any concerns

VI. PROJECT ORGANIZATION AND STAFFING

Office/Staff Responsibilities Contact Person

Designated

Documentation Updating the project Dela Cruz, Wayne

documentation while
maintaining the Moises, Andre King Ross
documents' integrity. Teobengco, Art Jesther
Keeping accurate
information to give the Rebancos Jr, Demosthenes s.
instructor.

Welder utilize a welding Morante, Carl

machine to create, run,
and assemble metal Nunez, Franz
equipment and Baldos, Inigo
structures.
Bungay, Denzel

Canvassing Finding the best Batch 1: Castro, John

Materials materials that suits and
meet the standards and Panganiban, Luisito Jr
satisfies the Florido, Joshua Mikael
performance of the
entire flow of the
system.
Batch 2: Inotantes, Bert

Page 5
 Gonzales, Glenn

Tizon, Troy

Painter polishing the system Marcelo, Alexander

trainer's painted
surfaces. Painting some De Villa, Vice Paolo
components will give Rivero, Denielle
the pneumatic
structures a fresh look. Penaflor, Jay Vincent

Assembler gathering parts, Batch 1: Manzon, Angelo

subassemblies, tools,
and materials while Pangan, Kent
reading the instructions Inotantes, Bert
and parts lists to set up
the work to be done. Espino, Joevanie
uses the appropriate
Batch 2: Quimba, John Marvin
tools, equipment, and
supplies when they are Feranil, Neil
required to complete
the task at hand to Cruz, Kim Justin
conserve resources.
Impas, Rossi Belle

Batch 3: Nunez, Franz

Baldos, Inigo

Millendez, Paulo

Lubrin, John Loyd

Calingacion, Karl Lego

Page 6
LEADERS:

Project Leader: Teobengco, Art Jesther

Documentation: Moises, Andre

Welder: Impas, Rossi belle

Canvassing Materials Batch 1 Team: Quimba, John Marvin

Canvassing Materials Batch 2 Team: Panganiban, Luisito

Assembly Batch 1 Team: Manzon, Angelo

Assembly Batch 2 Team: Lubrin, John Lloyd

Assembly Batch 3 Team: Feranil, Neil

Painter: Cruz, Kim

Page 7
 VII. PROJECT WORK PLAN

PHASES OF PERSON
OUTPUT / INDICAT RESOURCE
THE PROJECT ACTIVITIES IN
TARGET ORS S NEEDED COST
(DATE) CHARGE

Prepare all Fuel

the necessary Canvassing
PHASE 1: To compile all Php
materials that Need papers Materials Food
Materials and the necessary 3,000
will be used to for citation Batch 1 and
Preparations materials Transportatio
craft the 2
project. n

Stainless
Rollers will be Ensures that
steel
PHASE 2: Construct the attached to the rollers Php
Welding -Bolt and
Construct a base of the every edge of are properly
Team Nuts
foundation Frame. the stainless attached for 1,775
-Driller
steel (base). easy use.
(base)

Welding Roller
Attaching the
Rollers are Rollers are -Stainless
roller to the
PHASE 3: Weld welded with welded with steel (base)
stainless steel To stabilize
the roller to the precision to precision to -Welding rod
(base) by the stainless Php
stainless steel avoid avoid -Welding
welding it to steel board.
(base) accidents accidents mask 2,755
every edge of
when in use. when in -Welding
the steel.
use.Team gloves

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 Stainless steel
Joints that board
PHASE 4: Weld Attaching the To establish are - Welding
the stainless stainless the board connected Gloves Php
Welding
steel board on the steel board in where the are welded -
Team
middle of the the middle of components prioritizing Welding Rod 2,600 
frame the frame will attach safety when -
in use.  Welding
mask

PHASE 5: Cutting  Clean and Painting

and Cleaning of precise Php
Materials and
stainless To remove the To make it cutting of grinder
Welding 1,875
steel(base) and dirt and dust look clean and edges to
Team
stainless on the steel. presentable. provide Stripsol
steel board and safety when
frame in use. Copper Brush

Page 9
 Welding
Parts or Rivet
-
Parts are
To provide stable and Welding
PHASE 6: Attach For easy
table and other attached Assembly gloves
the parts to the transporting
equipment to properly and Welding -
base and ensure it and control of
be put on when and no Team PHP
is stable the equipment Welding
in use wobbling
when in use. mask 300
-
Welding rod

Metals are Painting

To make it PHP
covered Materials
look clean and
PHASE 7: Paint Apply prime, with primer -Thinner
it won’t get Painting 2,000
the whole steel thinner, and and paint -
any corrosion Team
board Stripsol for Primer
for long period
longevity -
of time
use. Spray Gun

PHASE 8: Attach Weld/Rivet to To make every Materials in Assembly Shut-off  

the materials connect and part visible all the steel Team valve
needed in the Steel attach every throughout the board are Relief valve
Board part board and how easily Pressure
it works accessed by gauge
its user.  Moisture
-
Air Separator
-
Air Filter
-
Check valve

Page 10
 - PHP
Shuttle valve
- 281,329
Emergency
supply valve
-
Pressure
reducing
valve
-
Pressure
gauge
-
Emergency
air bottle
-
Selector
valve

Wires are
PHASE 9: Attach
connected
necessary cables Wiring, To make every
properly Assembly
all through the tubing, part Electric Wire
and ensure Team
parts to make it as Soldering synchronized PHP 
safety when
one
in use.  60

 Pneumatic  N/A
To make the system is in
PHASE 10: Installation of system working
Connect the Pneumatic functional, order sealed Assembly Pneumatic
Pneumatic system system to the ready for with Team System
into the diagram diagram testing, and precision
presentation. and safety
in mind.

PHASE 11: Check every To have a  Ensuring Assembly Flashlight,

Troubleshooting part’s better that every Team Electric
functionality understanding part is in w/Leaders Tester PHP
how the working
machine reacts order and Volt meter 650 
to the safe.

Page 11
 components

To have
analysis and All team
opinion of leaders of - Laptop or
professional Documentati USB
The project
We will s for further on,
will present to - Powerpoint
PHASE 12: present the upgrades Welding,
the admins of presentation
Presentation of the project and Canvass,
WCC ATC PHP
Project completely knowledge Painting, - Projector
North Manila 2,000
done through the Assembly
Campus
outcome of Team. Food for
the panel
presentation
.

VIII. DETAILED BUDGET REQUIREMENT

Budget Line Item  Description  Materials Amount Proposed

Price per Needed  Source/s 
Piece

Shut-off valve This can be used to PHP PHP ALIBABA

control the flow of 2,528 2,528
gases and liquids at a
high pressure or in
industries that deal
with compressed
atmospheric air.

Relief valve Designed to protect PHP PHP AMAZON

sensitive pneumatic 7,024 7,024
and hydraulic systems
from over
pressurization, relief
valves crack at the
desired pressure, and
reseat at a much
lower, safer system
pressure

Pressure gauge indicates the pressure PHP PHP ALIBABA

of the air in the 1,011 2,022

Page 12
 engine's induction
manifold. 1,011

Moisture separator Its purpose is to PHP PHP GRAINGER

remove any moisture 6,992 6,992 INDUSTRIAL
caused by the SUPPLY
compressor. A
complete moisture
separator consists of a
reservoir, a pressure
switch, a dump valve,
and a check valve

Air filter To remove particles PHP PHP ALIBABA

from the air that 20,554 20,554
passes through them
as it recirculates to the
cabin.

Check valve prevent the backflow PHP PHP AMAZON

of process media in 1,404 1,404
hydraulic, fuel and
pneumatic system

Shuttle valve purpose of the shuttle PHP PHP MONOTARO

valve is to isolate the 2,425 2,425 PHILIPPINES
normal system from
an alternate or
emergency system

Emergency supply Directs trailer PHP PHP GRAINGER

valve reservoir pressure to 8,000 8,000 INDUSTRIAL
the trailer brakes SUPPLY
causing an emergency
application sometimes
referred to as
dynamiting.

Pressure reducing A pressure reducing 24,665 24,655 ALIBABA

valve valve is used for
lowering and
regulating water or air
pressure between the
upstream inlet and
downstream outlet
sides.

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Emergency air Storage Unit Where 93,244 93,244 AEROVAL
bottle Compressed Air, At
Pressure Around 28-
30 Bar Supplies by
Air Compressor Is
Stored.

Selector valve used to direct the flow 106,862 106,862 ALIBABA

of hydraulic fluid to
or from a component
and achieve the
desired operation

Pneumatic actuator convert the energy of 5,619 5,619 AMAZON

compressed air or gas
into a mechanical
motion that regulates
one or more final
control elements.

WELDING ROD This will be used to 100 PHP VC MARIE

weld the metal plate. (3x) 300 HARDWARE
per/Kg

Stripsol This will help us to 90 PHP VC MARIE

remove the paint. (3x) 270 HARDWARE
per bottle

Copper Brush It will use to spread 15 PHP VC MARIE

the stripsol to the (2x) 30 HARDWARE
painted areas.

Gloves This will be use as 25 PHP VC MARIE

protective equipment per pair 250 HARDWARE
for Stripsol. (10x)

Spray gun This will be used to 300 PHP VC MARIE

paint the wing, wing (2x) 600 HARDWARE
strut, and the wing per set
stand (Scaffolding).

Paint This will be give new 160 PHP VC MARIE

look to the wing (per litre) 160 HARDWARE
assembly

Primer increases paint 150 PHP VC MARIE

durability, and (per litre) 150 HARDWARE

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 provides additional
protection for the
material

Thinner This will be mixed to 40 PHP VC MARIE

the paint. (per bottle) 40 HARDWARE

Bolts and nuts for This will be used to 15 PHP VC MARIE

Wheel Caster connect the wheel (per set) 15 HARDWARE
caster to angle bar.

Welding mask This will be used to 300 VC MARIE

protect the face (per piece) PHP HARDWARE
especially the eyes (2x) 600
from light of welding
rods.

Welding Gloves This will be used to 75 PHP VC MARIE

protect the hands (per piece) 150 HARDWARE
against sparks and (2x)
heat.

Steel Brush This will be used to 50 PHP VC MARIE

remove the slag in (per piece) 150 HARDWARE
welded parts. (3)

Hazard Tape This will be used to 900 PHP VC MARIE

give hazard to other 900 HARDWARE
person and for the
safety parameters of
the Project.

Electrical wire This will be used for 15 PHP VC MARIE

the wiring of (per meter) 15 HARDWARE
electronic system.

Paint Brush This will be used for 30 PHP VC MARIE

the wiring of (per piece) 90 HARDWARE
electronic system. (3x)

Page 15
 Stainless steel is an
alloy of iron that is
resistant to rusting
and corrosion. It
contains at least 11%
chromium and may
contain elements such 360 PHP VC MARIE
as carbon, other (per meter) 2880 HARDWARE
Stainless Steel
nonmetals and metals
to obtain other desired
properties.

Electrical Switch switch is an electrical

(SPST) component that can
disconnect or connect
the conducting path in
an electrical circuit, PHP ACE
interrupting 89 89 HARDWARE
the electric current or
diverting it from one
conductor to another.

Socket socket is a device or

point in a wall where
you can connect PHP ACE
electrical equipment 80 80 HARDWARE
to the power supply

Driller Drills are primarily

used for drilling
circular holes in ACE
material, or for PHP HARDWARE
inserting screws and 1,239 1,239
other threaded
fasteners into material

Miscellaneous Budget for gas

allowance, Food and PHP 4I-Section
other expenses 15,000 15,000

Swivel Caster incorporates an

Wheel additional swivel joint
above the fork that
allows the fork to 341 PHP ACE
freely rotate about (Set) 341 HARDWARE
360° allowing the
wheel to roll in any

Page 16
 direction.

IX. OTHER RELEVANT INFORMATION

The pneumatic system trainer is designed to provide hands-on-training on a functional pneumatic

system. we, the students that will initiate the project, chose the Pneumatic System Trainer, to
contribute and provide knowledge to the upcoming students in our school regarding functions of
the pneumatic system. It uses air to perform various functions such as pressurization, cooling, or
actuation as in hydraulic systems. However, the lower pressures in pneumatic systems mean they
are not able to provide nearly as much actuation power as hydraulic systems.

Page 17
X. ATTACHMENTS

Page 18
Checklist:

List of materials to be used:

● Shut-off valve
● Relief valve
● Pressure gauge
● Moisture separator
● Air filter
● Check valve
● Shuttle valve
● Emergency supply valve
● Pressure reducing valve
● Pressure gauge
● Emergency air bottle
● Selector valve
● Pneumatic actuator
● Welding rod
● 100ml Stripsol
● 2x Copper Brush
● 2x Gloves
● 10x Spray gun
● 1 Litre Paint
● 1 Litre Primer
● 100ml Thinner
● 1 (set) Bolts and nuts
● 2x Welding mask
● 2x Welding Gloves
● 3x Steel Brush
● 1 (roll) Hazard Tape
● 1 meter Electrical wire
● 3x Paint Brush
● 9 meters Stainless Steel
● 1 Electrical Switch (SPST)
● 1 Socket
● 1 Driller
● 1(set) Swivel Caster Wheel
● AutoCAD Pneumatic System Training

Page 19