Detailed Estimate for Construction of Hydraulic Gate (REGULATOR) at the Exit point of Hokarsar Wetland RD 16713m of Flood Spill

Channel (MECHANICAL PART)

Above %age
S No. Particulars Qty. Unit Rate (Rs) Amount (Rs)
(ssr 2020)

Regulating Gates with lifting mechanism and all necessary mechanical and electrical installations (complete job) (Fabrication, manufacturing and installation of Iron Gates with necessary
lifting/operating mechanism both manual and mechanical (motors, reduction gears, main drive gears ropes, rope drums, main roller, guide roller etc ) with M.S plate 8mm nominal thickness which
is to be fixed on specified and designed builtup section channel/beam or similar with cross channel/beam. The assembly has to withstand/sustain worst anticipated loading combination. The gates
should be electrical and manual driven. The gates should be epoxy painted The mechanised operating system of nominal 5 Ton capacity fixed comprising of all gearing , M.S shafts, rope drums ,
1 bearing couplers sleeves / rain water cap and locking arrangements , lubricating oiling greasing & electric motor of 5 HP capasity with necessay eletrical installations so as to required for smooth
operation of gates including two coats of primer with paint of approved brand and manufacture. The gate is to be fixed with rubber seal of standard quality on three sides of gate duly tested and
commissioned including side channels of specified section and sill girders, grooves rubber seals, etc, incl. its painting .The work also includes fibrication, installation, testing and commissioning of
over head 5 ton electroncally operated gantry for repair and maintainance of gate, lifting and dropping of stop log gates with all provison of movement all directions. The also includes construction
of gangway and bridge as per drawings and specification. (complete job). )

Providing and fabrication including erection and launching of steel girders alongwith cross beams (diaphgrams), etc to be fabricared from structural steel built-up sections, channels, I-sections, angles, plates, etc
(Fe 250 Grade )completely welded as per approved drawings and specifications including erection and launching of girders and all necessary arrangments/machinery whatever required as per site requirements
i
and directions of engineer in-charge. and also applying two coats suitable paint of approved shade over an under coat of pellamic priemer all complete including all other necessary fasteners etc for gangway,
operating plateform amd similar works,etc all complete.

GATE STRUCTURAL STEEL DETAILS FOR GANGWAY / GATE FRAMES / GANTRY / BRIDGE ETC

DIRECTION Z-AXIS

Base Plate 25mm Thick

17no x 3no x 0.75m x 0.50m x 0.025m = 0.48cum @ 7850.00 Kg/cum = 3753.28 kgs

Stiffners 12mm Thick

3no x 17no x 14no x 0.125m x 0.20m x 0.012m = 0.21cum @ 7850.00 Kg/cum = 1681.47 kgs

Vertical Member 2ISMC 300 toe to toe

2no x 17no x 2no x 6.00m = 408.00m @ 35.80 Kg/m = 14606.40 kgs

1no x 17no x 2no x 4.30m = 146.20m @ 35.80 Kg/m = 5233.96 kgs

Bracing Plate 12mm Thick

2no x 17no x 8no x 0.38m x 0.25m x 0.01m = 0.16cum @ 7850.00 Kg/cum = 1217.06 kgs

2no x 17no x 16no x 0.38m x 0.15m x 0.01m = 0.37cum @ 7850.00 Kg/cum = 2920.95 kgs

2no x 17no x 3no x 0.41m x 0.25m x 0.01m = 0.06cum @ 7850.00 Kg/cum = 492.43 kgs

3no x 17no x 6no x 0.41m x 0.15m x 0.01m = 0.08cum @ 7850.00 Kg/cum = 590.92 kgs

Main Column Bracing ISMB 300

17no x 2.68m = 45.56m @ 44.20 Kg/m = 2013.75 kgs

Base Plate 12mm Thick

17no x 6no x 0.30m x 0.50m x 0.01m = 0.18cum @ 7850.00 Kg/cum = 1441.26 kgs

Main Top Girder for end frames 2ISMC 250

2no x 2no x 3.00m = 12.00m @ 30.40 Kg/m = 364.80 kgs

Central Bracing for end frames 2ISMC 250

4no x 2.60m = 10.40m @ 22.10 Kg/m = 229.84 kgs

Triangular Seat for Gantry 2ISMC 100

17no x 2no x 1.25m = 42.50m @ 9.70 Kg/m = 412.25 kgs

DIRECTION X-AXIS

Vertical Bracing

ISA 75x75x8

2no x 17no x 4no x 4.70m = 639.20m @ 8.90 Kg/m = 5688.88 kgs

ISA 65x65x6

2no x 17no x 14no x 0.60m = 285.60m @ 5.80 Kg/m = 1656.48 kgs

2no x 17no x 16no x 0.80m = 435.20m @ 5.80 Kg/m = 2524.16 kgs

ISA 50x50x6

721.60m = 721.60m @ 4.50 Kg/m = 3247.20 kgs

Seat Angles 10 kgs for each joint

ISA 50x50x6

2no x 34 Joint = 68.00m @ 10.00 Kg/joint = 680.00 kgs

Stringer ISMB 300

4no x 87.00m = 348.00m @ 44.20 Kg/m = 15381.60 kgs

Motor Seating ISMC 100

34no x 2.00m = 68.00m @ 9.20 Kg/m = 625.60 kgs

Railing Seating ISMB 400

 2no x 87.00m = 174.00m @ 61.60 Kg/m = 10718.40 kgs

Beam Cover Member ISMC 250

2no x 87.00m = 174.00m @ 30.40 Kg/m = 5289.60 kgs

Main Sliding Rails Flat Footed Rail

2no x 87.00m = 174.00m @ 49.92 Kg/m = 8686.08 kgs

Saddle ISMC 250

2no x 4.00m = 8.00m @ 30.40 Kg/m = 243.20 kgs

Saddle ISMC 150

2no x 2no x 1.50m = 6.00m @ 16.40 Kg/m = 98.40 kgs

Chequered Plate 8mm Thick

1no x 87.00m x 2.13m x 0.01m = 1.48cum @ 7850.00 Kg/cum = 11637.47 kgs

16no x 1.00m x 1.50m x 0.01m = 0.19cum @ 7850.00 Kg/cum = 1507.20 kgs

RAILING

Railing @ 1200mm c/c ISMC 125

190no x 4.00m = 760.00m @ 30.40 Kg/m = 23104.00 kgs

Railing Rods 40mm Nominal Bore

5no x 190.00m = 950.00m @ 3.56 Kg/m = 3382.00 kgs

REGULATING GATES

Skin Plate 8mm Thick

16no x 4.20m x 3.30m x 0.01m = 1.77cum @ 7850.00 Kg/cum = 13926.53 kgs

Horizontal Stiffners ISMC 250

16no x 6no x 4.00m = 384.00m @ 30.40 Kg/m = 11673.60 kgs

Verticall Stiffners ISMC 200

16no x 4no x 3.30m = 211.20m @ 22.10 Kg/m = 4667.52 kgs

Sill Beam Embedded in Concrete

ISMC 300

16no x 1no x 5.00m = 80.00m @ 35.80 Kg/m = 2864.00 kgs

Main Rooting Channel ISMC 300

16no x 2no x 10.00m = 320.00m @ 35.80 Kg/m = 11456.00 kgs

Needle Rooting Channel ISMC 200

16no x 2no x 2no x 8.00m = 512.00m @ 22.10 Kg/m = 11315.20 kgs

Lateral Restrainers for the Main Railing Channel ISMC 150

16no x 2no x 14no x 0.35m = 156.80m @ 16.40 Kg/m = 2571.52 kgs

Counter Weight Box

Skin Plate 8mm Thick

16no x 3.00m x 1.50m x 0.01m = 0.58cum @ 7850.00 Kg/cum = 4521.60 kgs

Stiffners ISA 65x65x6

16no x 5no x 1.50m = 120.00m @ 4.93 Kg/m = 591.60 kgs

Needle Gate

Skin Plate 6mm Thick

6no x 4.20m x 1.00m x 0.01m = 0.15cum @ 7850.00 Kg/cum = 1186.92 kgs

Horizontal Stiffners ISMC 200

6no x 2no x 4.20m = 50.40m @ 20.60 Kg/m = 1038.24 kgs

Verticall Stiffners ISMC 100

6no x 5no x 1.00m = 30.00m @ 9.20 Kg/m = 276.00 kgs

Foot Bridge

Main Chord ISMC 150

8no x 15.00m = 120.00m @ 16.40 Kg/m = 1968.00 kgs

Vertical Member ISA 65x65x6

2no x 16no x 2no x 1.50m = 96.00m @ 4.93 Kg/m = 473.28 kgs

Diagonal Member ISA 65x65x6

2no x 15no x 2no x 2.00m = 120.00m @ 4.93 Kg/m = 591.60 kgs

Floor Beams ISMC 150

 32no x 1.50m = 48.00m @ 16.40 Kg/m = 787.20 kgs

Stringers ISMC 100

4no x 16.00m = 64.00m @ 9.20 Kg/m = 588.80 kgs

Gusset Plate 12mm Thick

2no x 2no x 17no x 0.30m x 0.30m x 0.01m = 0.07cum @ 7850.00 Kg/cum = 576.50 kgs

Chequered Plate 8mm Thick

2no x 15.00m x 1.90m x 0.01m = 0.46cum @ 7850.00 Kg/cum = 3579.60 kgs

204082.36 Kgs 92.85 1,89,49,047

ii Providing and fixing end wheels in Gantry.

Gantry
1no x 4no @ 15.00 Kg/No = 60.00 Kgs
60.00 Kgs 120.0LMR 7,200

iii Providing and fixing Ball Bearing for Sluice Gates 250mm wide and 450mm long

Sluice Gates
4no x 16no = 64.00 No
64.00 No 2500.0LMR 1,60,000
iv Providing and fixing 5 Tone Electronically operated Gantry Cost including successful testing and commissioning.

Gantry
1no x 1no = 1.00 No
1.00 No 400000.0LMR 4,00,000
v Providing and fixing Water Seal for gate bottom 200mm wide by counter sunk bolts of required size

Water Seal
1no x 16no x 4.20m = 67.20 mtr
67.20 mtr 1500.0LMR 1,00,800
vi Providing and fixing Rubber Seal for gate on the sides 400mm wide by counter sunk bolts of required size

Water Seal
2no x 16no x 3.30m = 105.60 mtr
105.60 mtr 1000.0LMR 1,05,600
vii Providing and fixing 10mm Dia wire rope 1760 Grade @ 39.30 Kgs/100 meter including necessary clips and testing and commissioning complete job.

10mm Dia wire rope

2no x 16no x 25.00m = 800.00 mtr
800.00 mtr 200.0LMR 1,60,000

viii Providing and fixing 65mm Dia M/S axle for motor including testing, commissioning complete job.

M/S Axle
1no x 1no x 80.00m @ 26.05 Kg/m = 2084.00 Kgs
2084.00 Kgs 100.0LMR 2,08,400
ix Providing and fixing Bearing Block Complete Assembly.

Bearing Block
1no x 16no = 16.00 No
16.00 No 5000.0LMR 80,000
Providing and fixing 5 HP Motor of reputed make (kirlosar/crompton and greeve) with complete anchorage bed and placed in position (3 Standby units included) including rain and snow cover/necessar panel
x
panel board for fixity of necesaary switching arrangement including switches.Tetsing Commisioning and Complete job.

5 HP Motor
1no x 19no = 19.00 No
19.00 No 40000.0LMR 7,60,000

xi Providing and fixing Pully Drum outside dia 300mm including testing commissioning. Complete Job. (3 Standby units included)

Pully Drum
1no x 19no = 19.00 No
19.00 No 6000.0LMR 1,14,000
xii Providing and fixing 32mm Bolt as per details given in drawing.

32mm Bolt
1no x 714no = 714.00 No
714.00 No 600.0LMR 4,28,400
27 Carriage of materials:-

Structural Steel for an average lead 25km

vide item no 22(i) = 204082.36Kgs = 204.08 MT

204.08 MT 358.81 73,227

Total (RS)
2,15,46,674
Add 2% for Operation and Maintenance
4,30,933
Gross Total (RS)
2,19,77,607

SAY Rupees CRORE 2.20