METHOD STATEMENT FOR INSTALLATION OF CURTAIN WALL, LOUVER AND ACP - Compressed PDF

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COMPLIANCE FORM

REF. NO. TO SI ALB-JCP-QCT-GEN-DT-240 DATE: 11/08/2022


PROJECT NAME: RESIDENTIAL TOWER FOR QATAR CHARITY AT MARINA COM 47, LUSAIL
CONTRACT NO: QCTC/2021/04 LOCATION:
CLIENT: QATAR CHARITY DISCIPLINE: ARCHITECTURAL
CONSULTANT: JAMES CUBITT & PARTNERS
CONTRACTOR: AL BALAGH TRADING & CONTRACTING CO. W.L.L

Notes:
This compliance sheet shall be prepared by the contractor to match with the issued comment /
comments from the project consultant. The provide comments or responses shall be clearly
understood and delivered (e.g. specific, refer to sheet number, detail number, date submittal).

CONTRACTOR RESPONSE TO SITE INSTRUCTION

Sl No. Consultant Comments Contractor Response Remarks

Method statement is prepared in


Contractor is requested to follow specification
1 accordance with SECTION 08 44
SECTION 08 44 13 Aluminum curtain wall
13 Aluminum curtain wall.

Quality assurance is added in


Quality assurance to be included as per
section 8.1 of the method statement
2 specification. Clause (1.2), (Qualifications and
in accordance with Clause (1.2),
mockup)
(Qualifications and mockup).

Delivery and storage to be as per specification, Delivery and storage is as per the
3 manufacturer’s recommendation and to be manufacturers’ recommendation
attached in the method statement. and same is attached.

Project condition is mentioned in


Project condition clause (1.5) to be mentioned the method statement in section
4
in the method statement. 7.12 in accordance with clause (1.5)
of the project specification.

All tests to be mentioned with method All test to be conducted in


statement of the test. (Water penetration, air accordance with the projected
5
infiltration, thermal conductance Tests, specification by the main
deflection test. Contractor.

Protection and treatment to be mentioned in Protection is mentioned in in section


6
the submittal. 7.5 of the method statement

Examination will be done by Galfar


who is the installer. Qalex do the
Examination to be mentioned in the submittal
7 extrusion only. Warranty for the
and to be more specified clause (3.1)
installation will be issued by the
installer – Galfar Al Misand
Please refer to section 7.12 of the
8 Preparation to be more detailed. Clause (3.2)
method statement
Please refer to section 7.14 of the
9 Installation to be more detailed (3.3)
method statement
Cleaning to be mentioned with details. Clause Please refer to section 7.7 of the
10
(3.4) method statement

Form No. JCP-SUP-F03 Form Date: 14-Feb-2015 Form Rev. 00 1 of 1


COMPLIANCE FORM

Please refer to section 7.4 of the


11 Sealant Adhesive Test to be mentioned.
method statement

In case of failure for test to be mentioned. Please refer to section 7.4 of the
12
Cause 3.5 (G and H). method statement

13 ITP to be attached.

PREPARED BY: POSITION: DATE:


Enyinnaya C. Uwanuakwa Sr. Engr.

REVIEWED BY: POSITION: DATE:

CONSULTANT COMMENTS:
The remedial action has been taken and the specific Site Inspection are approved

NAME AND SIGNATURE: POSITION: DATE:

Form No. JCP-SUP-F03 Form Date: 14-Feb-2015 Form Rev. 00 2 of 1


Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

CONTRACT No:

QCTC / 2021 /04

DOCUMENT TITLE:

METHOD STATEMENT FOR INSTALLATION OF GLAZED


ALUMINUM CURTAIN WALL, ALUMINUM LOUVER & ALUMINUM
COMPOSITE PANEL
Rev. No. Date Doc. No. Description

01 11/08/2022 ALB-JCP-QCT-GEN-DT-240 Issued for Approval


00 20-04-2022 ALB-JCP-QCT-GEN-DT-240 Issued for Approval

Document Verification and Approval

Action Name Role Company Signature Date


ENYINNAYA. C.
Prepared By SENIOR ENGINEER GALFAR
UWANUAKWA
Reviewed By THIYAGARAJAN CONSTRUCTION MANAGER ALB

Reviewed By RAMAKRISHNAN QA/QC MANAGER ALB

Approved By MUTAZ AMIN B FARAH PROJECT MANAGER ALB

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

Table of Contents
1. SCOPE & OBJECTIVES .....................................................................................................................3

2. REFERENCES .....................................................................................................................................3

3. DEFINITIONS .......................................................................................................................................3

4. RESPONSIBILITIES/ SUPERVISION ..............................................................................................4

5. MANPOWER REQUIREMENT ..........................................................................................................4

6. PLANT & EQUIPMENT REQUIREMENT.........................................................................................5

7. PROCEDURE / METHOD TO BE EMPLOYED: .............................................................................6

8. QUALITY CONTROL & QUALITY ASSURANCE .........................................................................12

9. DELIVERY, STORAGE AND HANDLING ......................................................................................13

10. HOUSE KEEPING .........................................................................................................................13

12. HEALTH & SAFETY HAZARDS ..................................................................................................13

13. ATTACHMENTS.............................................................................................................................15

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

1. SCOPE & OBJECTIVES

 The purpose of this Method Statement is to outline the methodology to be


implemented for Installation of Aluminum Curtain wall, Doors, Windows
for Qatar Charity Residential Building and any miscellaneous works to
ensure that all works are carried out in accordance with QCS regulations,
approved construction drawings and project specification.

2. REFERENCES

 This method statement shall read and refer in conjunction with below
references.
 Project Specifications Section 08 44 13 – Aluminum Curtain Wall
 QCS 2014 Section 25 Part 5 & 6 - Glass and Glazing
 IFC Drawings & Approved Shop Drawing
 Material submittal for glazed aluminum curtain wall, Aluminum Louver &
ACP

3. DEFINITIONS

AEB Arab Engineering Bureau (Consultant/Engineer)


JCP James Cubitt & Partners Engineering Consultancy
Contractor Al Balagh Trading and contracting company
Client Qatar Charity
PBM Permanent Benchmark
PPE Personal Protective Equipment
MS Method Statement
QCP Quality Control Procedures
SD Shop drawing
QA/QC Quality Assurance / Quality Control
ITP Inspection Test Plan

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

RA Risk Assessment
IFC Issued for Construction
4. RESPONSIBILITIES/ SUPERVISION

POSITION RESPONSIBILITY
Project Manager Ensure the work is progressing as per the approved schedule
and contractual requirements
Construction Responsible for planning, organizing and carrying out the
Manager work in accordance with project requirements and monitor
the progress of works.
Project Engineer Responsible for carrying out the work in accordance with
project requirements.
QA/QC Engineer Ensure that the works are carried out as per approved
Method Statement.
HSE Manager Responsible for planning, coordinate and implement issues
and directives within the organization and ensures safe
environmental working conditions for all employees and also
enforces safety procedures in accordance with the approved
HSE Plan.
HSE Officer Ensure the works are carried in a safe manner. Provides
Safety toolbox tasks and monitors are the work force for
working safely.
Supervisor/ To carry out the works as instructed by the Project Engineer
Foreman and monitor the work force.
Workers Carryout the work as advised by the Supervisor/Foreman.

5. MANPOWER REQUIREMENT

Sl. No Manpower

1 Project Manager
3 Project Engineer
4 Land Surveyor

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

5 Safety Officer
6 QA/QC Engineer
7 Foreman
8 Fabricators
9 Installers
10 Skilled helpers
11 Helpers

6. MATERIAL, PLANT & EQUIPMENT REQUIREMENT

Sl. No Machinery Quantity


1 Mobile Crane 2
2 Hand tools 1
3 Tower Crane 2
4 Survey tools 2
5 Aluminum Straight edge 3
6 Total Station 1
7 Portable drilling machine 2
8 Tele handler boom loader 4
9 Wooden & Rubber Mallet As per requirement
MATERIALS
1 Curtain wall Aluminum Profile As per requirement
2 Louver Profile As per requirement
3 Glass As per requirement
4 Aluminum Composite Panel As per requirement
5 Fixing Accessories As per requirement
6 Silicon Sealant As per requirement

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

7. PROCEDURE

7.1 CURTAINWALL
7.11 General Requirements

 All works shall be carried out as per approved drawings, method


statements, material approval and in accordance with Project specification
and QCS 2014
 Permit will be obtained before the commencement of work,
 Before installation starts. Sizes and dimension of the openings will be
checked and the actual measurements will be indicated on the shop
1 drawing
 Prior to installation of glazed curtain wall system, arrange for
representative(s) of manufacturer to examine structure and substrate to
determine that they are properly prepared, and ready to receive glazed
curtain wall work included herein.
 After establishment of lines and grades and prior to system installation
examine supporting structural elements. Verify governing dimensions,
including floor elevations, floor to floor heights, minimum clearances
between curtain wall and structural frames, and other permissible
dimensional tolerances in building frame.
7.12 Preparation

 Take field dimensions and examine condition of substrates, supports, and


other conditions under which work of this section is to be performed to
1 verify that work may properly commence. Do not proceed with installation
until unsatisfactory conditions have been corrected.
 Contact between aluminum and dissimilar metals shall receive a protective
coating of asphaltic paint for prevention of electrolytic action and
corrosion.

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

7.13 Mock Up.

 Prior to installation of curtain wall and aluminum window, mockup will be


1 prepared.
 After completion and approval of test results of job site mockup, as
directed, approved mock-up panel shall be used as minimum standard of
comparison for entire curtain wall system.
7.14 Site Installation.
 Prior to installation, ensure the following-
1. Installation and erection of glazed curtain wall system and all
components shall be in accordance with written directions of curtain
wall manufacturer. Match profiles, sizes, and spacing indicated on
approved shop drawings.
1
2. Establish and permanently mark bench marks for elevations and
building line offsets for alignment at convenient points on each floor
level. Should any error or discrepancy be discovered in location of
marks, stop erection work in that area until discrepancies have been
corrected.
3. Do not proceed with structural silicone work when metal temperature
is below 0 degrees C (32 degrees F).
4. Isolate between aluminum and dissimilar metals with protective coating
or plastic strip to prevent electrolytic corrosion.
5. Install glazed aluminum curtain wall system so as to maintain a virtually
flat face cap, with no visible bowing
 The area shall be finished properly by the main contractor based on the
approved finishes schedule before installation of curtain wall begins
 All fabricated units shall be kept at the respective work location.
 Separators are used in between anchorages & adjacent materials to
prevent corrosion. Dielectric material is used as insulator.
 Site survey and marking/lay-out will be done for first fix/anchoring.
 The wall bracket and shoe bracket will be fixed at the required areas and
fastened with anchor bolt as per the shop drawing.
Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 Mullions with brackets are fixed as per the approved shop drawings.
 Erection Tolerances: Erection Tolerances of 10 – 20mm will be provided
between the structure and frames, which will be covered with sealant.
 Transoms are fixed to the connection brackets of mullion and secures with
screw

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 Glazing support bracket, insulator and inner gaskets are installed as per
manufacturer’s recommendation.
 Ensure the frame is squared prior to start glass installation.
 Install glass using crane and held temporarily with small pieces of pressure
plate.
 The temporary pressure plate is to allow all glass to be installed and aligned
properly.
 Mineral fiber insulation, along with the back pans, shall be installed at all
spandrel areas.

 The glass will be held and controlled using suction pads. At the ground
floor, glass will be installed manually.
 Install the rest of the glass and ensure all are in alignment.
 Fill the gap in-between the installed glasses with backer rod before
applying the sealant.
 Installations are carried out in conformity with installation and approved
shop drawings as per system supplier’s recommendation.
7. 2 Installation of Louver

 Ensure the sizes are as per the approved drawings


 The aluminum louvers units will be stored properly and very close to the
area of installation.

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 The louver units will be assembled on the ground with the brackets before
installing to the respective openings.
 The assembled units will be fix to the opening and screwed to the structure
 Before fastening to the wall, ensure the verticality of the louver.
 The units will be fix at bottom of the units by using screws. Cover cap will
be fixed in to free hole.
7.3 Aluminum Cladding Installation

 Cladding sub) frames, angles runners must be installed with proper


alignment
 Fix aluminum composite panels to the runners ensuring horizontal and
vertical alignment
 Panels shall be installed plumb and true, properly aligned, rigid and secure
 Apply silicon to perimeter, panel joints and terminal joints. Backing rod will
be used if necessary.
 All joints in wall panels shall be air and water tight
7.4 Application of Sealant

 Joint Sealants: Shall be in accordance with requirements of Section 07 92


00, JOINT SEALANTS
 Surfaces to be primed and sealed shall be clean, dry to touch, free from
frost, moisture, grease, oil, wax, lacquer, paint, or other foreign matter.
 Clear joints and surfaces free from grease, dust or other contaminates by
using brush and cloth.
 Clean out grooves to proper depth. Joint dimensions shall conform to
approved detail drawings with a tolerance of plus 3 mm (1/8 inch). Do not
apply compound unless ambient temperature is between 5 and 35
degrees C (40 and 90 degrees F).
 Use masking tape on each side of joint where texture of adjacent material
will be difficult to clean.
 Sealant shall be uniformly smooth and free of wrinkles and shall be tooled
and left sufficiently convex to result in a flush joint when dry.
Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 Edge of sealing material will not be trimmed after the joints are tooled.
 Application of approved silicone sealant will be done with the help of gun.
 Ensure the surface is smooth.
 Remove masking tape immediately after filling joint. Scrape off fresh
compound from adjacent surfaces immediately and rub clean with
approved solvent.
 Upon completion of caulking and sealing, remove remaining smears,
stains, and other soiling, and leave work in clean neat condition.
 Sealant Adhesive test will be performed by main contractor.
 After the completion of the job, tests as mention in the specification
1
(water Penetration, Air Infiltration, thermal conductance and deflection
test) will be conducted by main contractor.
 In case there is failure of test, retesting will be done.
 Should system fail field test, system will be modified or repaired, and
retested.
 Should system fail second field test, system may be additionally modified
or repaired, and retested.
 All modifications and repairs made to tested areas shall be recorded, and
same modifications and repairs made to all system and adjacent
1
construction on project.
 Should second test fail, Contracting Officer may require testing of
additional areas of the curtain wall.
 Failure of any of specimens to meet test requirements of third test shall
be cause for rejection of wall system and adjacent construction on project.
7.5 Protection
 After installation, the aluminum frames will be protect with stickers to
avoid scratches that may result from other parties.
1  The glass area will be protected with hard boards.
7.6 Inspection
 Inspections for the works above will be carried at as stipulated in the ITP.
 Request for Inspection shall be raised for each stage of work as stipulated
in ITP.
7.7 Cleaning

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 Install curtain wall frame and associated metal to avoid soiling or


smudging finish.
1
 Clean metal surfaces promptly after installation, exercising care to avoid
damage to coatings.
 Remove excess glazing and sealant compounds, dirt, and other
substances.
 Follow recommendations of manufacturer in selection of cleaning agents.
Do not use cleaning agents containing ammonia or other compounds that
might damage finished metal surfaces.
 Replace cracked, broken, and defective glass with new glass at no
additional cost to Government. Just prior to final acceptance of curtain
wall system clean glass surfaces on both sides, remove labels, paint spots,
compounds, and other defacements, and clean metal fixed panels.
Remove and replace components that cannot be cleaned successfully.
8.0 QUALITY CONTROL

 All the Inspection Request shall be raised as per approved Inspection &
Test Plan (ITP) for the activity.
 Material will be inspected on site before being used.
8.1 QUALITY ASSURANCE

 Manufacturers Qualifications: Manufacturer with five (5) years continuous


documented experience in design, fabrication and installation of aluminum
1 curtain wall systems of type and size required for that project
 Installer: Manufacturer approved in writing. Continuously installed glazed
aluminum curtain walls systems for previous five (5) years.
 Manufacturer shall provide technical field representation at project site, as
a minimum, at start of project, during middle, towards end of project, and
during field testing of field mockup panel.
 Main Contractors shall engage an accredited commercial testing laboratory
to perform tests specified. Information regarding the testing laboratory
facilities and qualifications of technical personnel to perform testing
specified in this section will be submitted.
Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 Product Options: Information on Drawings and in Specifications establishes


requirements for aesthetic effects and performance characteristics of the
aluminum curtain wall system. Aesthetic effects are indicated by
dimensions, arrangements, alignment, and profiles of components and
assemblies as they relate to sightlines, one another, and adjoining
construction. Performance characteristics are indicated by criteria subject
to verification by one or more methods including preconstruction testing,
field testing, or in-service performance.
 Do not modify intended aesthetic effects. If modifications are proposed,
submit comprehensive explanatory data for review.
 In Case of a conflict between the project documents, the contractor has to
issue to the Engineer in writing. The decision of the Engineer shall be
considered to be final.
9.0 DELIVERY, STORAGE AND HANDLING

 Incoming Material Inspection (MIR) shall be initiated for the material


supplied for permanent works in the project and approval obtained from
the Consultant based on approved Material Approval Request (MAR).

10.0 HOUSE KEEPING

 Housekeeping will be conducted daily, and debris will be removed.


 Workers will be instructed to clean up and keep their places of work clean
and tidy after completion of their day to day works.
 Please see the attached manufacturer recommendation for transportation
and storage

11.0 HEALTH & SAFETY HAZARDS

Appropriate & correct Personnel Protective Equipment (PPE) shall be provided and
always worn. The basic PPE requirement includes Helmets, safety shoes, safety
glass and reflective jackets.

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 Safety induction training shall be provided to all staff, work force, operators
prior to entry to site premises. An induction sticker shall be provided to all
attendees identifying the satisfactory completion of training.
 Toolbox talks shall be carried-out prior to commencing the task to clearly
emphasize the hazards and environmental aspects that might be
encountered, and the mitigating control measures to be undertaken. A
prestart meeting shall be conducted every day prior to start of the activity.
 The Method Statement and risk assessment shall be clearly communicated
to the work personnel prior to start of work. PTW and its recommendations
if any will also be conveyed to the work force.
 To ensure planned activities, and planned start date are coordinated to the
Consultant/Engineer prior to any site mobilization and commencement of
the work.
 Regular coordination with the Client construction and HSE team members
should be maintained.
 Appropriate signage shall be provided within the site premises. Proper
access and egress to working sites shall be established.
 Work/Access areas shall be free from debris and materials to avoid tripping
hazard.
 Scaffolding platform shall be erected as required to execute the works in
safest possible manner. Scaffolding shall be carried out by
qualified/certified scaffolders under the supervision of certified scaffold
supervisor. During erection of scaffolding, the area is barricaded with
provision of safety signs to prevent unauthorized personnel entry.
 In General, all working areas shall be adequately barricaded to prevent
unauthorized personnel/public entry.
 Appropriate permits as required shall be raised and maintained. Lifting
Permits Template is attached for reference.
 Lifting permits along with the valid documents of the lifting crew shall be
maintained at the site during the lifting operations.

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
Client Consultant: Contractor:

Project:

CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR


CHARITY (MARINA 47) AT LUSAIL

 During Lifting Operations care shall be taken that adjoining structures /


properties are not damaged.
 Regular housekeeping shall be always maintained.
 A thorough inspection of tubular steel centering must be carried out before
its installation, and members showing evidence of excessive resting, dents,
kinks, or damaged welds shall be removed.
 The effect of weather conditions shall also be taken into consideration.
 During the pouring of the concrete, the centering shall be continuously
inspected and strengthened.
 Emergency Procedure: - On hearing emergency alarm, all people shall
vacate workplace. Before leaving each person shall ensure that the area is
as safe as possible. All the people shall assemble at the assembly point and
head count is taken to ensure every person is accounted for. No one will be
permitted to return to work site until communication has been received
from consultant HSE team / HSE Manager/ Project Manager.
 ATTACHMENTS
 Risk Assessment
 Drawings
 ITP
 Delivery & Storage manual.

Method Statement for Installation of Glazed Aluminum curtain wall, Aluminum Louver and Aluminum Composite Panel
RISK ASSESSMENT
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

APPENDIX 2 - RISK ASSESSMENT

Work Method Statement for Installation of Glazed Aluminum Curtain Method


Description: Statement ref.
ALB-JCP-QCT-MS-AR-001 Rev. No 01
wall, Aluminum Louver & Aluminum Composite Panel

Probability Reference Table Risk Matrix Risk Ranking

Probability/
Probability Score Min Max Description 1 / VL 2/L 3/M 4/H 5 / VH Probability x Impact
Impact

Very low probability of the risk event


Very Low 1 0% 5% Very Low 1 2 3 4 5 1 ACCEPTABLE
occurring. Most unlikely to materialize.

Low probability of the risk event occurring.


Low 2 6% 25 % Low 2 4 6 8 10 2 to 4 MINOR
Unlikely to materialize.

Moderate probability of the risk event


Medium 3 26 % 50 % Moderate 3 6 9 12 15 5 to 9 MODERATE
occurring. Likely to materialize.

High probability of the risk event occurring.


High 4 51 % 75 % High 4 8 12 16 20 10 to 14 MAJOR
Very likely to materialize.

Very high probability of the risk event


Very High 5 76 % 99 % Very High 5 10 15 20 25 15 to 25 CRITICAL
occurring. Almost certain to materialize.

Prepared by: Reviewed by: Approved By:

Main Al Balagh Trading & Contracting Co


Company: Galfar Al Misnad Company : Contractor WLL

Name: Enyinnya C. Uwanuakwa Name: Mutaz Amin Baker Farah


Name:

Designation: Sr. Engineer Designation: Designation: Project Manager

Signature: Signature : Signature:


Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

Risk Rating Responsible Final Residual Risk Rating


Activities Potential Hazard/Impact Hazards Control
L S R Category Person L S R Category
 Sufficient skills (competency) to complete the
required task. Adequate consultation with relevant
employees. Adequate competent supervision.
Planning for required equipment carried out.
Improvisation using in appropriate equipment.
 Sufficient lighting provided to the work face,
 Task specific injuries especially in basement and other enclosed areas.
due to inexperience, Access ways suitably defined or lighted.
inadequate consultation  Safe work methods for use, storage and disposal
or failure to provide followed. Hazardous substances & dangerous
appropriate equipment. goods stored and labelled correctly. Provide
 Slips, trips and falls; mechanical or other types of ventilation of
walking into objects or extraction where necessary.
projections.  Penetration/s covered and cover secured
Site Engineer
 Illness; breathing  Use low height access steps or other means (Step
Foreman
1.General Planning difficulties – overcome 3 3 9 Medium ladders). 1 3 3 Low
Supervisor
by fumes.  Construction of proper working platforms. Planks
HSE Officer
 Fall through penetration. lapped correctly and of correct length. Remove
 Partial or complete damaged planks which can give way when loaded.
collapse causing a fall  Follow the project traffic management system and
onto the lower level. speed limit must be observed.
 Fall from wheelbarrow or  Parking for contractors’ vehicles and plant is
unstable stacks of limited at project site.
bricks.  Materials must be placed in designated areas.
 Personal injury / fatality  Barricade with appropriate safety
 Check the weather forecast in advance while
planning the operation.
 Appropriate signage and illumination / lighting
where necessary to highlight and warn of hazard
has to be provided.

 Personal injury / fatality  All site employees including visitors need to attend
 Collision with plant safety induction before entering to the project
Site Engineer
equipment and  Always follow the site safety signage within site
Foreman
2.Access & Egress machinery leading to 3 4 12 Medium premises 1 4 4 Low
Supervisor
major injuries, fatalities  Everyone on site should wear high visibility vest
HSE Officer
and or property damage with respect to their trade along with appropriate
 Lack of site awareness PPE all the time.
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

 Slips, trips and falls  Follow site safety rules and regulations
 Uneven floor areas  Follow the project traffic management system and
 Slippery surfaces speed limit must be observed.
 Parking for contractors’ vehicles and plant is
limited at project site.
 Materials must be placed in designated areas.
 Barricade with appropriate safety
 Check the weather forecast in advance while
planning the operation.
 Appropriate signage and illumination / lighting
where necessary to highlight and warn of hazard
has to be provided.

 Watch steps at uneven walkways.


 Pinch points
 Do not take short cut. Use designated
 Slips, trips, and falls.
walkways/access.
 Muscle sprains and
 Correct lifting technique to be follow.
strains.
 Maximum load per person is 25 Kg
 Back injuries, including
 Do not lift any materials without knowing its weight Site Engineer
injuries to muscles and
or too heavy. Foreman
3.Manual handling ligaments. 5 2 10 Medium 2 2 4 Low
 Use trolley for carrying long distance materials. Supervisor
 Soft tissue injuries to
 Designated area to be used on firm and level HSE Officer
nerves, ligaments and
ground. Materials not to be stacked too high.
tendons in the wrists,
 Use mechanical lift if possible
arms, shoulders, neck or
 Safe system of work to be implemented.
legs.
Supervisor to assess the load, where applicable

and avoid manual lifts.
 Trained, Competent and Authorized operatives
can use power tools
 Eye injuries from dust
 Qualified, Competent and Authorized electricians
or other fragments
to test all portable electrical equipment at
 Wrist and hand injuries
recommended regular intervals
due to tool jamming or
 Employee conducts daily inspections of power
binding Site Engineer
tools (including electrical cords) before operation
 Hand/Arm Vibration Foreman
4. Use of Power Tools 4 4 16 High and where faults are identified that require 1 4 4 Low
Syndrome (HAVS) Supervisor
immediate maintenance the tool is put out of
 Electric HSE Officer
service until maintenance is conducted by a
shock/Electrocution
Trained, Competent and Authorised person
 Fire/explosion
 Ensure that the power tool has the correct guard,
 Health hazard
shield, or other attachment that the manufacturer
 Noise
recommends. Ensure all electrical distribution
boards are fitted with ELCB and this is regularly
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

tested to evaluate if it is working safely or not with


immediate rectification of all faults.
 STARRT and/or RAMS discussed to all persons
involved in the task prior to works commencing
 Select power tools with lowest vibration level. A
tool producing high levels of vibration to have
anti-vibration handles to reduce the risks
 Noise Assessment required where deemed
necessary
 Switch off the tools before connecting them to a
power supply.
 If a power cord feels more than comfortably warm
or if a tool is sparking, have it checked by an
electrician or other qualified person.
 Disconnect the power supply before adjusting or
changing accessories.
 Remove any wrenches and adjusting tools before
turning on a tool.
 Use only approved extension cords that have the
proper wire size (gauge) for the length of cord and
power requirements of the electric tool that you
are using. This will prevent the cord from
overheating.
 Suspend power cords over aisles or work areas
to eliminate stumbling or tripping hazards.
 Follow good housekeeping procedures - keep the
work area free of clutter and debris that could be
tripping or slipping hazards.
 Store tools in a dry, secure location when they are
not being used.
 Do not leave a running tool unattended. Do not
leave it until it has been turned off, has stopped
running completely, and has been unplugged.
 Do not expose electric power tools to rain or wet
conditions; wet tools increase the likelihood of
electric shock.
 Stop using an electric power tool if you feel a
tingle in your fingers. This is a warning that the
tool is faulty and needs repair.
 Prevent shocks. Ensure that the tools are
properly grounded using an industrial type three-
prong plug, are double-insulated (and are
labelled as such), or are powered by a low-
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

voltage isolation transformer: this will protect


users from an electrical shock.
 Ensure the power tool has a current
tag otherwise immediately return to store
 Do not surprise or touch anyone who is operating
a tool. Startling a tool operator could end up
causing an accident or injury.
 Use proper hand tools
 Check the tool before commence to the work
 Do not alter or modify any tools
 Improper/Defective
 Do not use damaged / worn out hand tools.
Damaged Hand Tools
 Do not use tools not made for the purposes. Site Engineer
 Personnel injury (Pinch
 Use Hand Gloves / Safety Goggles/ helmet/ Use Foreman
5. Use of Hand Tools points, Trap hand, 3 3 9 Medium 1 3 3 Low
all required PPE’s Supervisor
fingers, feet. Sharp /
 Do not allow unauthorized persons nearby. HSE Officer
Protruding objects)
 Check for sharp corners, edges etc.
 Sharp Edges / corners  Deploy experienced persons on the job.

 Deploy only trained people for erecting all


scaffolds.
 Ensure proper supervision
 Use safety harness with double lanyard effectively.
 Do not stand on ledgers – use suitable number of
planks as temporary platform.
 Tie all planks properly
 Ensure proper ladder access in the scaffolding
during erection and after completion
 Regular tool box meeting with all scaffolders.
 Fall from height Site Engineer
6. Working on  Ensure any scaffolds that are more than 9 Meter
 Falling of objects Foreman
scaffolding 3 3 9 Medium in height above the base must be designed by a 1 3 3 Low
 Collapse of the scaffold Supervisor
competent structural engineer.
HSE Officer
 Ensure scaffolding inspector carry out weekly
inspection and revalidation must be applied prior
to usage.
 Lower and raise the materials carefully – throwing
of material is not allowed.
 Provide toe boards all around.
 Remove the loose materials from the platforms.
 Close all openings in the platform
 Ensure Scaffolders must secure the spanner with
Fall arrester connector to avoid drop Object.
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

 Erect the scaffolding as per the drawing or


standard practice.
 Deploy only trained persons.
 Ensure proper supervision throughout.
 Ground conditions must be verified, if the
scaffolding is going to be erected on sand.
 Provide the ties and supports, if required, during
the process of erection
 Inspect the scaffolding by the foreman during and
after the erection and ensure the stability.
 Use only standard and good materials – never mix
the components of different suppliers.
 Place scaff-tag after inspection.
 Do not remove any structural member from
inspected scaffolding by anybody for any reasons.
 11) All alterations required shall be done by
scaffolders only with the approval from the
foreman.
 Competent scaffolding inspector shall be assigned
to inspect scaffolds and tag the scaffold safe to
use by putting green scaffold tag.
 Incomplete scaffolding working platform shall be
tagged with red (not safe to use) until it is modified
or completely d
 Ensure the scaffolding Inspector to verify design
and load scaffolds in accordance with that design
prior to use.
 Failure / collapse of
equipment/crane and  Obtain the valid work permit & approved lifting plan
tackles due to overload prior to start of the job
 Fall / Slip of Lifted  Conduct Tool Box Talk and explain the hazards
Material due to improper and precautions needed to the workforce
rigging and slinging  Use Right Equipment / Crane for the job. Do not
 Overturning of crane use equipment’s not made for the purpose Site Engineer
7. Lifting, Shifting and
due to poor ground  All the rigging equipment’s should be inspected by Foreman
installation of 4 4 16 High 1 4 4 Low
condition and over load TPI and approved and colour coded as per Lifting Supervisor
curtainwall
 Toppling due to high procedures HSE Officer
Wind and poor visibility  Equipment shall be inspected prior to use.
 Failure due to Improper  Valid inspection certificate for all rigging/lifting
communication between equipment’s. Also marked with SWL (Safe
operator and riggers Working Load)
 Damage to Nearby  Barricade the area and place warning boards
Services and live utilities
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

 Pinch points, Trap hand,  All TPI certificates attested and personals
fingers, feet. Sharp / including Riggers and Lifting Tools, tackles as per
Protruding objects lifting plan shall be used.
 Unauthorized entry due  Crane should be placed on level and stable ground
to lack of barricading  Proper Maintenance and Checklist
 Lack of Information,  Crane should not be placed at near the excavation
instruction and training trench
and supervision  Extend outriggers fully and rest on steel or wooden
 Noise mats
 Fire  Use only approved Crane Operator
 Crane boom angle should not exceed safe angle
 Do not carry out lifting activity during high wind
conditions
 Prohibit anyone walking under suspended loads
 Confirm balance of load prior to lifting off ground
 Do not attempt to lift / shift a load greater than SWL
 Only approved anchor points to be used.
 Competent and approved riggers to rig-up
equipment.
 Secure / remove all loose parts / tools - machine
parts, valve, removed joints, tools, other objects
etc.
 The safety clip on the hook must be correctly
closed
 Use tag lines to control the lifting load
 Correct slinging techniques
 Ground must be inspected prior to the setting and
it shall be firm and stable.
 The stability and load bearing capacity of the
ground must be sufficient to carry the most severe
static and dynamic loads.
 Automatic safe load indicator, load radius indicator
and motion limit switches together with audio-
video warning systems should be in working order
 All the out rigs must be extended fully and equally
on both sides.
 Weight of the load must be known and check with
crane load chart for safe lifting
 Ensure good signalling from rigger to the operator.
 Use standard hand signals, if required.
 Ensure good communication
 Rigger should be worn safety vest for the
identification
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

 Be cautious about the trap points.


 Proper PPE (Use rigger leather gloves for rigging
operations)
 Avoid unnecessary persons and materials at site.
 Close supervision of rigging activity by competent
rigger.
 Maintain good housekeeping
 Provide First aid Box at the site

 Material to be stacked in a separate area in an


appropriate manner at same height
 Fire extinguishers has to be provided at the
Site Engineer
 Collapse cement bags storage area
Foreman
8. Housekeeping  Slips & trips 5 2 10 Medium  Access & walkway should be clear 1 2 2 Low
Supervisor
 Personal Injury  Housekeeping should be done at end of work
HSE Officer
everyday
 Regular disposal of waste has to be maintained in
proper designated skips
 Thermal scanning should be done for all the
employees coming to site at the entrance by a
competent person (Site nurse/ security) with
adequate PPEs.

 Internal training provided to all workforce


regarding “COVID 19 – Preventive measures”
 Spread of COVID 19  Awareness posters should be provided on site
virus. regarding “COVID 19 Preventive measures”
 Ill health.  Social distancing needs to be practiced on site.
 Provision of adequate PPE (mask and hand glove)
9. COVID 19 –
 Poor health conditions 4 3 12 Medium to work force.
Preventive measures.
 Security should check the availability of PPEs
 Increased absenteeism (mask and gloves) with workforce from the
of workforce. entrance itself.
 Security patrolling on site to implement social
distancing on site.
 Floor by Floor TBT conducted by HSEOs
regarding “COVID 19” by maintaining proper social
distancing.
 Medical screening shall be conducted on site -
daily basis.
 Isolation room needs to be provided on site.
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

 Identified person with symptoms need to be


isolated immediately.

 Adequate provision for rest shelter and cool water


in work area.
 Heat Stress  Provision of personal water carrier for all workers.
 Dehydration  Humidex to be monitored at the work activity and
Site Engineer
 Heat Stroke communicated to workers about the work to rest
Foreman
10.Work Environment  Heat exhaustion 4 2 8 Medium ratio rules. 1 2 2 Low
Supervisor
 Heat Cramps  Provide Job rotation where necessary
HSE Officer
 Personal Injury /fatality  Compliance with Qatar summer work regulations.
 Illness & health issues  Provision of air-conditioned rest and eating area.
 Trained first aider on site with adequate first aid
kits
 Educate the work force about the emergency
procedure
 In case of emergency all work will be stopped and
all plant and machineries must be shut down
Site Engineer
 Poor Communication  All to report at the nearest muster point.
11. Emergency Foreman
 Improper access Egress 3 3 9 Medium  All workers shall be aware of muster points and 1 3 3 Low
Procedure/ Response Supervisor
 Personal Injury /fatality emergency procedures.
HSE Officer
 Project emergency procedure to be followed
 Emergency Contact number displayed at site.
 All muster point and emergency access will be
highlighted with sufficient signage.
 Provide enough lightings to roads, pedestrians
and working areas.
 Insufficient lightings
 Traffic route and pedestrians must be separated
and visible road
with hard barricades. Safe crossing points should
signs.
be established and clearly define. Site Engineer
 Incomplete PPE such as
 Deploy banks man at highly trafficable location at Foreman
12.Night works highly visible safety vest 3 4 12 Medium 1 4 4 Low
site. Supervisor
 Physical Injury
 Barricades must equip with flasher/warning lights HSE Officer
associated with
particularly to vehicular roads/routes.
vehicular accident and
 Ensure no obstructions on operators view
poor lighting
 Implement speed limit for vehicles.
 Wear complete PPE such as high visibility vest.
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

Severity of Risk
Severity Description Rating
Minor injury First-aid on site 1
Minor injury Treatment off site 2
Up-to-3 days injury 3
Major injury Reportable 4
Death 5

Al Balagh shall utilize a matrix of severity and likelihood to assist in the evaluation process

S = Severity; L = Likelihood; Rating = S x L

Risk Assessment Matrix 1 2 3 4 5


2 4 6 8 10
3 6 9 12 15
Likelihood of Harm 4 8 12 16 20
5 10 15 20 25

Severity Likelihood Evaluation of risk

Action required urgently to control the risk, further resources may be


16 - 25 High
NO INJURY 1 RARE 1 required, work must stop immediately

MINOR 2 UNLIKELY 2 Action required to control the risk, interim measures may be necessary in
6 – 15 Med
MODERATE 3 OFTEN 3 the short term, able to proceed with work under supervision
MAJOR 4 LIKELY 4
This represents a low risk, although control measures must be
FATALITY 5 EXPECTED 5 1–5 Low
maintained
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

Prepared by: Rizwan Ahmad Reviewed by: Suraj Desai Approved by: Vinish Vasudevan

HSE Construction Project


Manager Manager Manager

Health & Safety Assessment Briefing Register

Risk Assessment on Activity


Risk Assessment No.: Revision No.
Risk Assessment Validation Period:

No. Name (Print) Organisation Position Date Time Signature

10
Construction Of Residential Tower for
Qatar Charity (Marina 47) At Lusail District

No. Name (Print) Organisation Position Date Time Signature

11

12

13

14

15

16

17

18

19

20
ITP
CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR CHARITY (MARINA 47) AT LUSAIL

INSPECTION TEST PLAN - INSTALLATION OF CURTAIN WALL, ALUMINUM DOORS, ALUMINUM COMPOSITE PANEL AND LOUVER
Action
Document Test or Inspection Verification
No. Activity Description Acceptance Criteria Frequency Record
References Method Responsibility
GALFAR ALB JCP Engr

1 Permits to work Relevant permits and licenses shall Project Submittal Approved Permits Prior to start of works Construction
Approved
be acquired Specification / Manager, H H W
Permits/Licenses
Lusail HSS
2 Method Statements & Layout Drawings Method Project Submittal Approved MS and Prior to start of works Construction
statement and layout drawings submitted and Specification Drawings Manager,
approved and Site Layout QA/QC H H H Approved Submittals
Drawings Engineer
3 HSE & QA/QC Equipment certificates valid and Project Valid HSE records Prior to start of works Construction
updated. Confirmed HSE control Specification,PQ certificates and Manager, HSE
implemented. P safety HSS and Records,Equipment
H H H
and HSE Plan induction, tool QA/QC calibration
box Engineer records
talks records
Material
5 Materials Approved Inspection Delivered Material is matching the Construction
1.Handling and Storage of materials-No damage and Material approved Material Submittal, Manager,
compliance with the specification,Rebars tagged by Submittal, Sample profiles, glass type and QA/QC
the manufaturer with certification,Storage properlyApproved color, type of finish & color of Engineer
and protected from wind blow dust,condensation Sample of frames, door and window schedule Delivery Note,
and other harmful materials 2.Material recieving profiles, of the shop drawings. Material Manufacturer's Test
Each section/Delivery H H H
inspection Finishing type & certificate shall be available. Report, Inspection
colors, Request
Approved Shop
Drawings of
Window & Door
Schedule
Curtain Wall, Aluminum door, Aluminum Composite Panel & Louver Installation Process
8 Mockup Method Inspection Material comply as per approved Construction
Statement, samples and colors and schedule. Manager,
Approved Shop Installation complies the fixing Site Engineer,
Drawings, QCS details as shown in the approved Prior to start the work QA/QC H H H Inspection Request
Sec 17 Part 1 drawing. Mock Up approval from Engineer
Client.
9 Site Readiness of openings / Check opening sizes Method Statement Inspection Compliance to Approved Construction
and Approved Drawings.Paint works shall be Manager,
Drawings, QCS completed. Openings shall be Site Engineer,
Sec 17 Part 3 square,level and plumb.Tolerance of QA/QC
5mm is Acceptable and any non- Engineer H H W/S Inspection Request
Prior to start the work
ready opening or site conditions
should be corrected.

ALB-JCP-QCT-MS-ST-016 Rev 01
1 of 3
CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR CHARITY (MARINA 47) AT LUSAIL

INSPECTION TEST PLAN - INSTALLATION OF CURTAIN WALL, ALUMINUM DOORS, ALUMINUM COMPOSITE PANEL AND LOUVER
Action
Document Test or Inspection Verification
No. Activity Description Acceptance Criteria Frequency Record
References Method Responsibility
GALFAR ALB JCP Engr

10 Installation of Aluminum, Window & Curtain Wall Method Inspection 1. Material are assigned to each Construction
Frames Statement and Opening as per Approved Door & Manager,
Approved Window Schedule. 2. Frames and Site Engineer,
Drawings, QCS brackets are to be fixed with QA/QC
Sec 17 Part 3 sufficient fastenings as shown in the Engineer
details of the approved drawings.
Use vendor supplied fasteners only.
3. All units are to be fixed square, During the work H S S Approved drawing
level and plumb without distortion. 4.
Frames shall be protected from
damage/ scratches with protection
tapes. 5. Joints between the frames
and the openings are to be sealed
by approved sealant.

11 Installation of Glass, Hardware & Accessories Method Inspection Type and color of Glass, Doors, Site Engineer,
Statement and hardware and accessories shall QA/QC
Approved comply with approved sample Engineer
Drawings, QCS provided in the material submittal.
Sec 17 Part 3 All installations, sealant and
gasketing shall be as per the detail
shown in the approved drawing. During the work H S S Approved drawing
Installed doors & hardwares should
operate freely and smoothly.
Comply with hardware schedule. No
any damage and sign of
deterioration.

12 Completed Installation of Aluminum Glass & Method Inspection Type and color of Glass, Doors, Site Engineer,
Frames for Windows,and Curtain Wall Statement and hardware and accessories shall QA/QC
Approved comply with approved sample Engineer
Drawings, QCS provided in the material submittal.
Sec 17 Part 3 Glass and frames installation shall
be plumbed and aligned. All
installations, sealant and gasketing
During the work H S S Approved drawing
shall be as per the detail shown in
the approved drawing. Installed
doors & hardwares should be fully
functional & operate freely and
smoothly. Comply with hardware
schedule. No any damage and sign
of deterioration.

ALB-JCP-QCT-MS-ST-016 Rev 01
2 of 3
CONSTRUCTION OF RESIDENTIAL TOWER FOR QATAR CHARITY (MARINA 47) AT LUSAIL

INSPECTION TEST PLAN - INSTALLATION OF CURTAIN WALL, ALUMINUM DOORS, ALUMINUM COMPOSITE PANEL AND LOUVER
Action
Document Test or Inspection Verification
No. Activity Description Acceptance Criteria Frequency Record
References Method Responsibility
GALFAR ALB JCP Engr

13 Protection from damages or deterioration until Method Statement Inspection Suitable protection to be provided to Completion of work Site Engineer,
Final Acceptance of the work and Approved avoid damages and deterioration QA/QC
Drawings, QCS until final works are completed and Engineer S
H S Approved drawing
Sec 17 Part 3 handed over to Client.

Final Inspection Method Statement Inspection Final work is to be equal to any Completion of work Site Engineer,
and Approved sample panel submitted to, and QA/QC
Drawings, QCS approved by, the Engineer Engineer H H H Inspection Request
Sec 17 Part 3

Surveillance ( S ) = random attendance at site, no signature


required on the Inspection Request ( IR ) or its accompanying
documentation.

Inspection ( I ) = attendance at the site is a must, the signature is


always on Inspection Request and Checklist.

Witness (W) = attendance at the site is expected, the signature is


required on check sheet of Inspection Request ( IR ) and
Checklist, but if the signatory is not present to sign at the time,
follow on work may proceed and the document(s) to be signed off
later.
Hold Point (H) = attendance at the site is mandatory and signature
is required on the check sheet of Inspection Request at the time of
the inspection to release the following work.

ALB-JCP-QCT-MS-ST-016 Rev 01
3 of 3
DELIVERY & STORAGE MANUAL
COOL-LITE® SKN(II) / COOL-
LITE® XTREME (II)

Processing Guidelines
Document code Date

SGG-QD-C-GUI-0018-A April/2021

2
Table of Contents
1. General .............................................................................................................................. 5
1.1. Product description ............................................................................................................. 5
1.2. Thickness, dimensions and tolerances ................................................................................ 5
1.2.1. Thickness and dimensions .......................................................................................... 5
1.2.2. Thickness recommendations ....................................................................................... 5
1.3. CE-Marking ........................................................................................................................ 5
1.4. Quality criteria .................................................................................................................... 6
1.4.1. Defect types: definitions ............................................................................................. 6
1.4.2. General observation conditions and acceptance criteria ............................................. 6
1.5. Position of the coating and identification of the coated face .............................................. 7
1.5.1. Position of the coating................................................................................................. 7
1.5.2. Identification of the coated face .................................................................................. 8
2. Transport, acceptance, storage and Handling ............................................................... 9
2.1. Transport ............................................................................................................................. 9
2.2. Receipt of the delivery ........................................................................................................ 9
2.3. Storage .............................................................................................................................. 10
2.3.1. General ...................................................................................................................... 10
2.3.2. Shelf life .................................................................................................................... 11
2.4. Handling ............................................................................................................................ 11
3. Processing of COOL-LITE® SKN (II) / COOL-LITE® Xtreme (II).......................... 12
3.1. Handling on the production lines ...................................................................................... 12
3.2. Glass cutting...................................................................................................................... 12
3.3. Edge deletion .................................................................................................................... 13
3.4. Edge working .................................................................................................................... 13
3.4.1. Manual Edge Working .............................................................................................. 14
3.4.2. Automatic Edge Working ......................................................................................... 14
3.5. Drilling .............................................................................................................................. 14
3.6. Washing ............................................................................................................................ 14
3.7. Tempering / Heat-Strengthening ....................................................................................... 16
3.7.1. General ...................................................................................................................... 16
3.7.2. Prerequisites for tempering / heat-strengthening ...................................................... 16
3.7.3. Toughening instructions............................................................................................ 16
3.8. Heat-Soak testing .............................................................................................................. 16

3
3.9. Bending ............................................................................................................................. 17
3.10. Enamelling ........................................................................................................................ 17
3.11. Handling of heat-treated glass........................................................................................... 17
3.12. Lamination ........................................................................................................................ 17
3.13. Manufacture of Insulating Glass Units ............................................................................. 18
3.14. Processing quality checks ................................................................................................. 18
4. Environment / Waste glass / Health issues ................................................................... 19
5. Glazing instructions ........................................................................................................ 19
6. Protection, cleaning and maintenance of the end products ........................................ 19
6.1. Protection of the glazing during building works ............................................................... 19
6.2. Removal of labels and markings ....................................................................................... 20
6.3. Cleaning and maintenance ................................................................................................ 20
7. Disclaimer ........................................................................................................................ 21

4
1. GENERAL

1.1. Product description

COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) / COOL-LITE® XTN (II) is a solar


control glass family with high selectivity. These family are manufactured by vacuum cathodic
sputtering either on clear PLANICLEAR®, PLANILUX®, Extra-clear DIAMANT® or
PARSOL® body tinted glass. Depending on the kind of coating and substrate used, a very wide
range of products is obtained, varying both aesthetically and in terms of spectrophotometric and
thermal performance.
XTN (II) products are considered as being part of the XTREME (II) family and therefore
distinction will not be done after and only XTREME and XTREME II will be mentioned.
It meets the requirements of Class C products as defined in the European standards EN1096-1
and EN1096-3. It must be used in Insulating Glass Units (IGU). For complete performance data,
please refer to the Glass Guide, our commercial documentations and our website www.saint-
gobain-glass.com.

 COOL-LITE® SKN and XTREME are annealed products. This means that the coated
glasses must not be tempered.

 COOL-LITE® SKN II and XTREME II are “to be tempered” products. This means that the
coated glasses must be tempered to reach their nominal properties (performances and
colour). This range of product is available with the temporary protection EASYPRO®.
Please refer to dedicated processing guideline (SGG-QD-C-GUI-006) in that case.

To improve customer satisfaction, we constantly improve the quality of our coatings. This could
lead to improvement in the processability of our coating, so please make sure you have an up-to-
date version of these guidelines.

1.2. Thickness, dimensions and tolerances

1.2.1. Thickness and dimensions


COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) products are available in standard
thicknesses and sizes. For more details, please refer to the relevant product documentation from
Saint-Gobain Glass or contact your local sales service.

1.2.2. Thickness recommendations

 Calculations and recommendations are the same as those for conventional glass sheets
(annealed, tempered, laminated …) assembled in IGU.
 Relevant national and local regulations should be complied with.

1.3. CE-Marking

COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) products comply with EN 1096-4


harmonised European standard for coated glass. The Declaration of Performances (DoP) of the

5
products are available on the CE-marking section of Saint-Gobain Glass web sites and at
www.saint-gobain-glass.com/ce.

1.4. Quality criteria

1.4.1. Defect types: definitions


Coated glass defect types are listed and defined in EN 1096-1 standard. The following
definitions are extracted from this norm:
 Uniformity defect: slight visible variation in colour, in reflection or in transmission within
a coated glass pane or from pane to pane;
 Stain: defect in the coating larger than punctual defect, often irregularly shaped, partially
of mottled structure;
 Punctual defects: punctual disturbance of the visual transparency looking through the glass
and of the visual reflectance looking at the glass. Spots, pinholes and scratches are types of
punctual defects;
o Spot: defect that commonly looks dark against the surrounding coating, when
viewed in transmission;
o Pinhole: punctual void in the coating with partial or total absence of the coating.
Normally contrasts clear relative to the coating, when viewed in transmission.
o Scratches: variety of linear score marks, whose visibility depend on their length,
depth, width, position and arrangements;
 Cluster: accumulation of very small defects giving the impression of stain.

1.4.2. General observation conditions and acceptance criteria


Without prior agreement between both parties, applicable defect acceptance criteria under
standard observation conditions (Figures 1.a) and 1.b)) are those described in EN 1096-1:

Reflection Transmission

Key:
1. Illumination source
2. Observer position
3. Coated glass sample
Figure 1: Schematics of examination procedures for coated glass (as per EN 1096-1)

“Coated glass may be examined in stock size plates or in cut sizes ready for installation. The
examination may be undertaken in the factory or on site when glazed.
The pane of coated glass being examined is viewed from a minimum distance of 3 m. The actual
distance will be dependent on the defect being considered and on which illumination source is being

6
used. The examination of the coated glass in reflection is performed by the observer looking at the
side which will be the outside of the glazing. The examination of the coated glass in transmission is
performed by the observer looking at the side which will be the inside of the glazing. During the
examination the angle between the normal to the surface of the coated glass and the light beam
proceeding to the eyes of the observer after reflection or transmission by the coated glass shall not
exceed 30°.”

1.5. Position of the coating and identification of the coated face

1.5.1. Position of the coating

» Insulating glass unit (IGU)


COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) products have been designed to be
assembled in IGU with the coating facing the inert gas cavity. The coating must be placed on side
2 and not on side 3. In triple glazing, use of solar control coating in face 2 and a low-E coating in
face 5 is possible, contact your commercial representative for further information.
In any case, for all the product family (annealed or to be tempered):
- the coating must never be placed on the external faces of the IGU.
- the coating must be edge-deleted (see § 3.3). The coating deletion width should be at least
10 mm.

» Laminated glass in IGU


COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) are designed to be placed on the
external side of the laminated glass. For this application, the coating must also be edge deleted
on a minimum of 10 mm width and be in face 2 of the IGU.
For any other configuration or application, contact your local technical support manager.
Indeed, some coatings in this range can be placed inside (against the PVB) but not all and with
restrictions. Moreover, it should be ensured that the chosen position of the coating will remain the
same throughout a same project to ensure colours consistency (face 1’ for instance). The aesthetic
of a coating when placed in contact with the interlayer differ from the aesthetic in standard
configuration (in an IGU). To now the possibilities and restriction applying please refers to the
document SGG-TI-01X
Saint-Gobain Glass, as the coating glass supplier, cannot ensure that the adhesion of the
assembly made by the laminated glass manufacturer will comply with any desired level of safety.
It is thus the laminated glass manufacturer’s sole responsibility to check that the adhesion of the
assembly is compliant with the level required by the final intended use of the product.

7
Figure 2: Possible configurations of use of COOL-LITE® SKN (II) / COOL-LITE® XTREME
(II) In all cases, the coating must be edge deleted.

» Mixing annealed / heat-treated coated glass


For a given product of the range, the tempered and annealed products even though achieving
similar performances, may exhibit shade differences. Contact your sale representative to validate a
mixing configuration.
Even though normally possible, in case mixing annealed and heat treated version of a product
of the range is foreseen, the following should be ensured:

 A real size mock-up, representative of the final configuration (hence mixing annealed and
tempered pieces) must be proposed to the final customer.
 This mock-up should be observed and accepted by the final customer.
 A report of this observation and a signed agreement should be evidenced.
Saint-Gobain Glass cannot be held responsible of colour mismatch due to the mixing of
annealed and tempered glazing on a same façade when such a mock-up validation has not
been properly performed.

1.5.2. Identification of the coated face


The coated side of COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) is generally easy to
identify as it exhibits a recognizable colour shade. Otherwise, coating detectors can be used.
Information is available from your local Technical Support Manager (TSM).

8
2. TRANSPORT, ACCEPTANCE, STORAGE AND
HANDLING
2.1. Transport

 Coated glass sheets are usually transported in 2.8 tonnes packs (jumbo or split sizes).
 Glass sheets must be transported vertically;
 The individual sheets are packed with the coated side towards the inside of the frame unless
otherwise requested by the customer;
 The glass panes never come into direct contact with each other: the glass sheets are always
separated by neutral polymeric powder;
 In each pack, a clear 4 mm float glass pane is placed as the first sheet during loading to
protect the coating of the first coated glass sheet;
 The pack and its contents must be protected from water.
 If the glass is wrapped and sealed, the seal should remain closed until the product is used
in the factory. Wrapping of the pack could depend of pile destination and condition of
transport;
 During transport, violent and repeated shocks should be avoided;
 When handling with a hoisting apparatus, measures must be taken not to damage the pack.

2.2. Receipt of the delivery

Care must be taken concerning the orientation of the coating that has been ordered. Please check
it before starting processing.
 Every pack must be opened with care in order not to damage the glass sheets or the
coating(s) (contacts, scratches, etc.). Handling instructions on the packing must be
respected, particularly the instructions for opening.
 Before processing, glass sheets should be checked in accordance with the specifications
defined above. Any possible defect in the coating must immediately be reported to the
supplier, accompanied by:
 The date of delivery;
 The data mentioned on the identification label;

9
 All deliveries are identified with a label providing the following data:

Product Name

Glass Thickness
Dimensions

Number of sheets
Net weight
Date and time of production
(coating)
Bar code
Batch number

Cover sheet CE marking (Coating)


Traceability

No claim can be accepted for damages caused during and/or after processing due to a lack of
adherence to these guidelines. Therefore, glass processor should ensure that the process is adapted
for coated glass and that the quality control is relevant to detect any quality problem as soon as
possible. In case of claim, samples will be required and a visit from a SGG representative may be
requested.

2.3. Storage

2.3.1. General
All glass products may degrade (become stained or corroded) when stored in humid conditions.
The iridescence may take the appearance of a "rainbow" or milky white haze on the surface of the
glass, or corrosion pitting on the coated side.
COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) glass sheets must be stored, as float
glass, vertically (at 3 to 7 degrees) under the following conditions:
 In a dry, well ventilated warehouse, to prevent any condensation on the surface;
 Away from glass dust;
 Protected from rain and running water (e.g. any roof leakage must be rectified);
 Never outside or in the open air (even when packed);
 Protected from wide changes in temperature and humidity levels (coated glass products
should be stored far from opening doors).
 In case the coated glass is delivered packed (aluminium, PE):
Before breaking the seal, to avoid condensation, one should ensure that the temperature
of the pack has reached the temperature of the environment of the warehouse.

10
2.3.2. Shelf life
If the above (§ 2.3.1) storage conditions are respected, COOL-LITE® SKN (II) / COOL-
LITE® XTREME (II) are guaranteed, from the date of reception at the customer’s premises:
 For two months if the glass is not sealed;
 For six months if the glass is sealed
 For twelve months in case of EasyPro® protection
 Once the seal is broken (removal of the peripheral protection tape), the shelf life is
maximum 2 months (dependent upon the length of time expired since receipt - e.g. if glass
was received 5 months previously, it will only have 1 month shelf life left).
 The remaining shelf life after seal breakage may also be reduced in particularly humid
countries. Contact your local TSM for more details.
 The date of breaking the seal must also be noted on each pack;
 A first in – first out system must be adopted;
 In case the date of reception is lost by the customer, the date of the delivery note will serve
as evidence;
 Once a SGG COOL-LITE SKN(II) / COOL-LITE XTREME (II) coated glass sheet is
removed from the packing, it must be processed in order to be assembled as soon as possible
into a double-glazed unit.

2.4. Handling

 COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) coated glass sheets must be
handled with dry, clean and appropriate safety gloves.
 In case handling operations with vacuum cups on the coated side cannot be avoided, make
sure that the vacuum cups are perfectly clean. Not all solutions are suitable for cleaning
vacuum cups, see manufacturer documentation for details. A sheet of interlayer paper (acid-
free, thin, soft and air-permeable) or suitable suction-cups caps can also be placed on the
coated side, between the vacuum cups and the surface, but care must be exercised as this
may reduce the vacuum level (especially in the case of thick and heavy panes).
 Each coated glass pane must be released from the next pane before being lifted from the
pack. Any relative movement of the coating with the next glass pane must be avoided.
 Automatic unstacking of glass sheets or removal using a glass clamp is possible, but the
gripping area should be kept to a minimum and condemned from the cutting pattern;
 In case of doubt, the position of the coating must be checked (see § 1.5.2). Do not place the
coating in contact with a rough surface or hard objects.
 Do not place the glass sheet in a horizontal position with the coating in contact with the
cutting table or conveying belts, rollers...
 Try to avoid wiping the coating. If necessary, the coating may be gently wiped with a soft
dry cloth and a suitable solution (e.g. isopropyl alcohol (IPA)).

11
3. PROCESSING OF COOL-LITE® SKN (II) / COOL-LITE®
XTREME (II)
3.1. Handling on the production lines

All the recommendations outlined in § 2.4 remain valid.

 Ensure, as much as possible, that the coating does not come in contact with guide rollers on
the line; the coating must be turned towards the operator when facing the line. If it has to
go through, make sure the conveying belts are perfectly clean and free from any abrasive
material / particle;
 Hoisting and handling instruments, tools and vacuum cups must be kept perfectly clean (or
covered with adapted caps) so as not to leave traces on the coating;
 Wear dry and clean safety gloves when lifting the glass sheet manually. Limit area of
contact as much as possible;
 The coating must be protected from any contact with greasy substances;

3.2. Glass cutting

COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) is cut in the same way as any other
ordinary coated glass. However, the following recommendations have to be respected:
 Any irregularity or damage of the edges must be avoided since it is likely to increase the
risk of breakage during the toughening process;
 Use only light vaporising cutting oil (for instance Acecut 5503 or 5250) adapted to coated
glass;
 Do not dilute or mix the cutting oil;
 Avoid all excess of cutting oil: Max width: 1 cm;
 For cutting operation, avoid using natural latex coated gloves as latex tends to dissolve in
cutting oil. This leaves a greasy residue on the coating which may be difficult to wash in
the industrial washing machines. Grade 5 leather or PU palmed gloves as well as NBR
nitrile dipped gloves should be preferred;
 Cutting templates can be used but great care must be taken not to scratch the coating. Glass
particle free protection (soft tissue, felt or cork pad) should be placed underneath the
template;
 Fine glass splinters on the coated surface should not be wiped off by hand, but blown off
by dry and oil-free air;
 When stacking cut sizes prior to further processing, separate the panes by either:
 New cork pads (recommended);
 Paper interlayer (chlorine free);
 Foam pads;
 Corrugated cardboard strips.
This is especially important with glass of different dimensions. Do not put additional separating
powder.

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 The use of so-called “harp carts” to store the cut sizes is not recommended as the contact
of the wires on the coating may damage the latter when the cut sizes are pulled from or
pushed in between the wires
 In case such carts are however used: it must be ensured that the metallic wires are
well protected with plastic sleeves on their whole length. Those protections must
be totally free of glass shards;
 The cut sizes must be inserted in such a way that the coating is never rubbed onto
the wires;
 Such carts must not be used in case the coating is to be tempered.

3.3. Edge deletion

COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) must be edge deleted whatever the
configuration of use. Please refer to EasyPro® processing guideline (SGG-QD-C-GUI-006) to be
guided in case of EasyPro®protection.

 The removal of the coating from the edge of the individual panes is absolutely essential for
all COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) panes processed into double-
glazed units, to achieve secondary seal bond strength.
 The width of the removed coating edge should be adjusted to the depth of the secondary
seal – the aim is to ensure that the deleted strip reaches at least the centre of the butyl bead.
This bead should not be completely on the coating. In any case the edge deletion width
must be at least 10 mm.
 For COOL-LITE® SKN(II) / COOL-LITE® XTREME (II), edge deletion can be done
before or after toughening (or heat strengthening).
 The coating may be removed manually or automatically. The edge deletion can be
performed with suitable grinding machines either on the cutting table, stand alone or as part
of the double-glazed unit line, operating horizontally or vertically, using a normal grinding
wheel.
 For wide edge deletion, manual grinding or several passes with normal edge deletion
equipment can be done. In this case, be aware of the aesthetics of the edge deleted area.
 Take care that grinding dust is sucked away to avoid scratching.
 Any coating trace perpendicular to the glass edge must be totally prevented.
 Check the quality of the edge deletion with a coating tester or visually by placing a sheet
of white paper behind the glass.

3.4. Edge working

It is good practice to edge work the glass directly after cutting. Provided the glass is stored
under above defined conditions, the glass must be edge worked within 24 hours from cutting.
 Wet edge-working: it is essential to keep the glass fully wet during the whole grinding
process and to wash the glass directly afterwards so that the grinding water is not able to
dry on the coated surface.
 Dry edge-working: such processing is generally not recommended as small glass dust
particles may be sprayed on the dry coated surface. In case of use, make sure the suction is
powerful enough to avoid a too important dispersion of dust.

13
3.4.1. Manual Edge Working
Generally carried out using manual cross belts to achieve arrissed edges (100 - 120 grit belts
are recommended);
 The top belt should run downwards to minimise grit deposited on the coated surface;
 Horizontal roller backstops can be fitted to ensure consistent pressure and arriss width;
 The glass should be handled (with glass dust free gloves) at the edges to avoid damaging
the coating.

3.4.2. Automatic Edge Working


It is possible to grind the coated glass on vertical, CNC and double edger machines provided
that the handling instructions are observed and adaptations of the machines are made (if necessary,
contact your local Technical Support Manager). For double-edger and vertical machines,
cleanliness and perfect synchronization of the pressure belts must be checked.

3.5. Drilling

The drilling of coated glass can be performed provided that the handling instructions are
observed and adaptations of the machines are made (if necessary, contact your local Technical
Support Manager - TSM). For special glazing application (e.g. spider glass) the coating may have
to be placed on the conveying rollers. In such a case, it is recommended to protect the coating with
a low tack plastic film.
The coating must be edge deleted on the periphery of the holes.

3.6. Washing

It is recommended to wash the glass immediately after edge working. In case COOL-LITE®
SKN (II) / COOL-LITE® XTREME (II) is submitted to several processing steps (edge working +
drilling +…) each of them followed by washing, it is recommended to pass the cut sizes in the same
direction for each washing phase (to avoid possible generation of multiple crossed scratches).
We recommend the use of the following installation. If the washing installation differs from the
one described here, we recommend that tests be carried out to check the washing quality (traces,
rings, dust, etc.) and to ensure that the installation does not damage the coating. Please contact your
local TSM:
 Pre-washing area:
 Prewash ramp followed by one pair of cylindrical brushes
 Tap water between 30 and 40°C, preferably close to 40°C, without any detergent
 The prewash ramp is particularly important for the removal of the glass dust and
splinters created during the edge-working process
 Washing area:
 2 pairs of cylindrical brushes
 demineralised water
 pH value comprised between 6 and 8;
 Rinsing area:
 Demineralised water at room temperature
 Maximum conductivity 20 μS/cm
 pH value comprised between 6 and 8;

14
 Brushes:
 Flexible (soft) clean polyamide bristles
 Maximum diameter of 0.2 mm, 20 - 40 mm long.
 Take care that all the brushes are perfectly clean and regularly maintained. Any
hard brush must be lifted;
 Compatible rotation speed with soft coatings.
 Drying:
 Use an air-blowing installation equipped with filters
 Clean and regularly maintained filters;
 Water should be sprayed directly onto the glass, not onto the brushes (as per below
drawing);
 The glass sheet does not stop inside the washing machine. The washed panes should not
remain in the washing unit for any length of time, especially not while the brushes are
rotating;

 No water must remain on the coated surface after the drying process;
 It is strongly recommended that the washing machine is regularly cleaned, especially for
the brushes and in areas where demineralised water is used. Clean the filters every day, and
the tanks every week. For the brushes, steam cleaning gives good results, but do not spray
the bristles with high temperature and high pressure water.
 In case dirt / stains are still present on the coating after the washer, cleaning may be
performed using a soft cloth and isopropanol (IPA) or ethanol followed by rapid drying,
provided this is done carefully and immediately after contamination has occurred.
 For interim stacking of washed panes, use cork pads near the edge of the sheets.

As, in a further step, COOL-LITE® SKN II / COOL-LITE® XTREME II will be tempered, it


is of the highest importance that no residues or marks are left on the coating surface after the exit
of the pre-processing washing machine. Pollutions left on the coating may induce hot corrosion
(giving the aspect of pinholes) of the coating in the tempering furnace. Such marks may not be
washable.

15
3.7. Tempering / Heat-Strengthening

3.7.1. General
COOL-LITE® SKN II / COOL-LITE® XTREME II must always be tempered / heat-
strengthened.

3.7.2. Prerequisites for tempering / heat-strengthening


The cleanliness of COOL-LITE® SKN II / COOL-LITE® XTREME II coating before
entering the tempering furnace is important. From the exit of the washer to the entrance of the
tempering furnace, only the use of perfectly clean gloves should be permitted. The coating may be
gently cleaned with isopropanol (IPA) on the furnace entry bed to remove dirt or marks (from
gloves, separators, fingerprints…).
Special care and attention must be taken at every stage of processing, in particular before and
during the toughening process. Please consult your local TSM if necessary.
It is good practice to temper the glass directly after washing. Provided it is stored under
conditions as stated in section 2.3.1, the glass must be tempered within 24 hours after washing.

3.7.3. Toughening instructions


From a general point of view, toughening of COOL-LITE® SKN II / COOL-LITE® XTREME
II can be carried out using appropriately adjusted furnace settings. This will obviously vary
depending upon the type of furnace being used. The sheets should be handled as “cold” as
possible to achieve a flawless coating after toughening and obtain the desired level of stress
(breaking pattern). This means that the temperatures and heating times are set so as just to avoid
breakage in the blower box and to meet the requirements for single-sheet safety glass.
Please refer to EasyPro® processing guideline (SGG-QD-C-GUI-006) to be guided in case of
EasyPro®protection.

 The sheets are always toughened with the coated side upwards, never place the coating
against the furnace rollers
 Radiation furnaces:
 As COOL-LITE® SKN II / COOL-LITE® XTREME II coatings exhibit
Low-E characteristics, it is not recommended to use radiation only furnace
to temper / heat-strengthen these products;
 Convection Furnaces:
 Convection furnaces are recommended for the heat treatment of COOL-
LITE® SKN II / COOL-LITE® XTREME II. Contact your local TSM for
the adjustment of the appropriate settings.
 Note: the high convection furnaces give much faster cycle times as well as
improved optical quality of the end-product.
 Do not use SO2 in the furnace when tempering COOL-LITE® SKN II / COOL-LITE®
XTREME II. Do stop SO2 right in time. SO2 may remain in the furnace for up to 48h.

3.8. Heat-Soak testing

Heat-soaking toughened COOL-LITE® SKN II / COOL-LITE® XTREME II cut sizes must


be carried out in accordance with EN 14179 European standard. Every piece must be individually
separated. The separating blocks may be made out of PTFE (e.g. Teflon) and contact with the

16
coating should be limited to a minimum and located at the edge deleted area so that there will be
no contact of the PTFE with the coating. Gas fired heat-Soak-Test furnaces with direct combustion
in the oven must not be used as hot fumes may damage the coating.

3.9. Bending

COOL-LITE® SKN II / COOL-LITE® XTREME II can be curved annealed (sagging process)


or tempered (in tempering furnaces fitted with a bending cell). Not all curvature radii may be
attainable with convex or concave shape according to the type of process used. The processor is
then asked to check and validate that its bending process is capable to obtain a good quality on a
particular shape before giving a final offer for a project requesting this shape.

3.10. Enamelling

Saint-Gobain Glass cannot commit on the enamelling of any COOL-LITE® SKN II / COOL-
LITE® XTREME II product.
The capability to supply enamelled COOL-LITE® SKN II / COOL-LITE® XTREME II
glazing would be on the processor’s sole responsibility.
Exceptions:
 Normative stamp is possible on the coating
 Enamel on removed coating areas (edge deletion, laser…)

3.11. Handling of heat-treated glass

Following toughening / heat-soaking or heat-strengthening, each pane should be separated with


pads. It is also possible to stack the individual panes with strips of 2 mm thick polyethylene – stretch
– foam film (in that case, particular care should be taken when stacking different glass dimensions).
 Glass panes must be stored vertically (at 3 to 7 degrees) under the following conditions:
 In a dry, well ventilated store, to prevent any condensation on the surface;
 Protected from rain and running water (any roof leaks must be rectified);
 Never outside or in the open air;
 Protected from wide changes in temperature and humidity levels (store coated glass
products far from opening doors).
 Clean, dry and soft gloves must be worn for all handling.
 In case the cut sizes have to be sent to another processing location to be assembled in IGU,
it is recommended to apply on the coating a low-tack polyethylene film directly after
tempering. Please contact your local TSM for details.

3.12. Lamination

 Lamination of COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) can be performed


with the coating placed outside (not in contact with the interlayer)
 To assemble the glass, ensure that the calendaring rollers are in good condition (clean and
free of glass shards or particles). Check that the circumferential speed is regular and
corresponds to that of the conveyor system. Clean off all deposits of PVB in contact with
the coating before placing in the furnace or autoclave. Calendaring rollers must touch the
glass and should be flat to apply regular pressure at any position.

17
 When laminating heat treated COOL-LITE® SKN II / COOL-LITE® XTREME II take
care that the PVB thickness is adapted as to compensate the possible glass deformation
(roller wave, bow, edge lift) created during the heat-treatment process. Optimised heat
treatment recipes are recommended to limit glass deformation and avoid any defect after
the lamination process. Contact your local TSM if necessary.
 In any case, the coating must be edge deleted with a minimum width of 10 mm.

3.13. Manufacture of Insulating Glass Units

It is recommended to assemble the panes in insulating glass units as quickly as possible and
within 24 hours in storage conditions as described in section 2.3.1. When manufacturing double-
glazed units using COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) please follow the
handling, cutting, and washing instructions detailed above.
The coated glass must be washed before making it into insulating glass units. Recommended
washing conditions are described in § 3.6.
 In case the coating has to be placed against the rollers / conveyors, make sure they are all
free of glass particles and free to rotate;
 All types of secondary seal can be used (polyurethane, polysulfide, silicone and hot melt).

3.14. Processing quality checks

It is the responsibility of the processing plant to define and adjust the quality process control to
match the quality standards acceptable for its own market and in respect of relevant national
requirements.
 Reception: Control of delivery document of the coated glass supplier. Visual inspection of
the packs (breakages, condensation…);
 After cutting:
 Visual aspect control (scratches, oxidation/corrosion, splinters etc.);
 Normal control of the cutting quality;
 After grinding / drilling / washing:
 Visual aspect control (scratches, oxidation/corrosion, splinters etc.);
 Visual control (as to whether the pane is completely dry);
 Check for suction cups or cork pad marks etc…;
 Normal control of the grinding / drilling quality;
 Prior to toughening (or heat-strengthening):
 Check for glass splinters (if present, remove them by rewashing);
 Check for marks, dirt… If any remove them by gently wiping the coating with a
soft cloth and IPA;
 After toughening (or heat-strengthening):
 Visual aspect control (burns, cracks, scratches, oxidation/corrosion, haze…);
 Optical quality (distortion, bow etc.);
 Visual detection of roller wave;
 Normal control of the toughening quality (break pattern etc.);
 After heat-soak testing:
 Visual aspect control (scratches, oxidation/corrosion, splinters etc.);
 Check that no damage has been caused by separating blocks;

18
 On the insulating glazing unit line:
 Visual aspect control in conformity with the relevant national quality standard for
double-glazed units.
For plants just starting to use coated glass products, a system of “first off” inspection after each
process can be useful until experience is gained. Operator training and experience in identifying
faults (which are often difficult to see, especially before toughening) is important. In any case, a
visit from your local TSM should be organised.

4. ENVIRONMENT / WASTE GLASS / HEALTH ISSUES


COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) coated glass product can be disposed
of as per clear float glass.
Edge working residues have to be continuously and completely collected during the grinding
process. These residues must be further treated in compliance with national legislation about
industrial wastes. In some legislation, residues from grinding process have to be treated as toxic
wastes.
As for any dust coming from the grinding process, any inhalation or skin contact of these
residues must be avoided.
On request, a Safety Use Instruction Sheet (SUIS) relating to the ECDirective 91/155/EEC can
be supplied.

5. GLAZING INSTRUCTIONS
The selection of a suitable and practical glazing method depends on a variety of factors such as
the size of the glass, the exposure and the type of framing material and system.
Glazing and fixing techniques must comply with the recommendations of the relevant national
standards. Glazing blocks, frame size and maximum frame deflection for double-glazed units are
not specific to COOL-LITE® SKN(II) / COOL-LITE® XTREME (II) glass products.

6. PROTECTION, CLEANING AND MAINTENANCE OF THE


END PRODUCTS
6.1. Protection of the glazing during building works

As for other glass products, it is important with COOL-LITE® SKN (II) / COOL-LITE®
XTREME (II) glass products to respect the following:
 In order to avoid damaging the glass with aggressive contaminants from site-works (e.g.
paint, plaster, mortar…), it is recommended that glazings are installed after all other work

19
on site has been completed. In case this cannot be respected, efficient protection of the
glazing, by means of polyethylene film for instance, must be put in place;
 Minimise, as far as possible, the amount of time that the glass is stored on site prior to
installation;
 Follow the usual recommendations: store in a dry, well ventilated location, protected from
adverse weather conditions and variations in temperature and humidity;
 Avoid splashes of concrete, plaster, mortar residues as much as possible. To prevent a
chemical attack on the glass, such substances must be removed from the glass immediately.
It is recommended that the glass is cleaned as soon as it is installed.
 Glazing and fixing techniques must comply with the recommendations of the relevant
national standards. Glazing blocks, frame size and maximum frame deflection for double-
glazed units are not specific to COOL-LITE® SKN (II) / COOL-LITE® XTREME (II)
glass products glass products.

6.2. Removal of labels and markings

 On cut-sizes, the label is to be found on the face opposite to the coating.


 The identification labels on the glass sheets must be removed before or immediately after
installation. Do not use sharp tools for this purpose. Acetone and alcohol are the approved
solvents.
 To indicate the presence of the glass sheet, do not use materials such as lime, chalk or soap
on the coating. If warning signs must be placed, we suggest fixing a notice or streamer to
the frame, making sure they do not touch the glass.

6.3. Cleaning and maintenance

Alkaline products may be emitted from concrete, plaster, mortar... Such materials or materials
containing fluorine and acids will lead to a staining or matting of the surface. To prevent such an
occurrence, all such substances must be removed from the glass immediately. It is recommended
that the glazing is cleaned as soon as it is installed.
Cleaning means: washing, rinsing and drying the glass. A mild soap or neutral detergent can be
used, and subsequently and immediately rinsing with clear water. Excess water must be removed
quickly. Washing tools and towels must be free of abrasive particles. Never use abrasive cleaning
products or compounds likely to generate fluorine salts or hydrofluoric acid.
Grease, oil and materials used for facilitating the installation must be removed. The materials
recommended for cleaning the coating are isopropanol (IPA) or ethanol. Cleaning with the help of
solvents must be immediately followed by normal washing with water and rinsing.
The owner of the building must ensure the regular and proper maintenance of the glass. This
entails washing the windows, checking and if necessary repairing joints and frames, checking and,
if necessary, unclogging the drain and ventilation holes and detecting any anomaly.

20
7. DISCLAIMER

SAINT-GOBAIN GLASS has taken every reasonable measure to ensure that the information
contained in the present leaflet was exact at the time of its publication.
However, SAINT-GOBAIN GLASS keeps the right to modify or add any information without
previous notice. SAINT-GOBAIN GLASS is not liable for the possible lack of information on
COOL-LITE® SKN (II) / COOL-LITE® XTREME (II) products that would not be contained in
the present document.

21
SAINT GOBAIN
12 Place de l’Iris
92400 Courbevois - France
SGG Cool-Lite ST / STB / STBS

Processing Guidelines
2 March 2019
Table of Contents
1. General .............................................................................................................................. 5
1.1. Product description ............................................................................................................. 5
1.2. Thickness, dimensions and tolerances ................................................................................ 5
1.2.1. Thickness and dimensions .......................................................................................... 5
1.2.2. Thickness recommendations ....................................................................................... 5
1.3. CE-Marking ........................................................................................................................ 5
1.4. Quality criteria .................................................................................................................... 5
1.4.1. Defect types: definitions ............................................................................................. 5
1.4.2. General observation conditions and acceptance criteria ............................................. 6
1.5. Position of the coating and identification of the coated face .............................................. 7
1.5.1. Position of the coating................................................................................................. 7
1.5.2. Identification of the coated face .................................................................................. 8
2. Transport, acceptance, storage and Handling ............................................................... 9
2.1. Transport ............................................................................................................................. 9
2.2. Receipt of the delivery ........................................................................................................ 9
2.3. Storage .............................................................................................................................. 10
2.3.1. General ...................................................................................................................... 10
2.3.2. Shelf life .................................................................................................................... 11
2.4. Handling ............................................................................................................................ 11
3. Processing of SGG Cool-Lite ST/STB/ST Bright Silver ............................................. 12
3.1. Handling on the production lines ...................................................................................... 12
3.2. Glass cutting...................................................................................................................... 12
3.3. Edge deletion .................................................................................................................... 13
3.4. Edge working .................................................................................................................... 13
3.4.1. Manual Edge Working .............................................................................................. 13
3.4.2. Automatic Edge Working ......................................................................................... 13
3.5. Drilling .............................................................................................................................. 13
3.6. Washing ............................................................................................................................ 14
3.7. Tempering / Heat-Strengthening ....................................................................................... 15
3.7.1. General ...................................................................................................................... 15
3.7.2. Prerequisites for tempering / heat-strengthening ...................................................... 15
3.7.3. Toughening instructions ............................................................................................ 15
3.8. Heat-Soak testing .............................................................................................................. 16

3 March 2019
3.9. Bending ............................................................................................................................. 16
3.10. Enamelling ........................................................................................................................ 16
3.11. Handling of heat-treated glass........................................................................................... 17
3.12. Lamination ........................................................................................................................ 18
3.13. Manufacture of Insulating Glass Units ............................................................................. 18
3.14. Processing quality checks ................................................................................................. 18
4. Environment / Waste glass / Health issues ................................................................... 20
5. Glazing instructions ........................................................................................................ 20
6. Protection, cleaning and maintenance of the end products ........................................ 20
6.1. Protection of the glazing during building works ............................................................... 20
6.2. Removal of labels and markings ....................................................................................... 21
6.3. Cleaning and maintenance ................................................................................................ 21
7. Disclaimer ........................................................................................................................ 21

4 March 2019
1. GENERAL
1.1. Product description

COOL-LITE ST / STB / ST Bright Silver (STBS) is a solar control glass family


SGG
manufactured by vacuum cathodic sputtering either on clear SGG PLANICLEAR, PLANILUX,
or SGG PARSOL body tinted glass. Depending on the kind of coating and substrate used, a very
wide range of products is obtained, varying both aesthetically and in terms of spectrophotometric
and thermal performance.
ST / STB / ST Bright Silver can be toughened, heat-strengthened, laminated, curved,
SGG
enameled or screen-printed. It meets the requirements of Class B products as defined in the
European standards EN1096-1 and EN1096-2. It can be used in single or double glazing; the
coating should be located on face 2, never on face 1. Contact your sales representatives for more
information. For complete performance data, please refer to the Glass Guide, our commercial
documentations and our website www.saint-gobain-glass.com.
To improve customer satisfaction, we constantly improve the quality of our coatings. This
could lead to improvement in the processability of our coating, so please make sure you have an
up-to-date version of these guidelines.

1.2. Thickness, dimensions and tolerances

1.2.1. Thickness and dimensions


SGG Cool-Lite
ST / STB / ST Bright Silver are usually available in standard thicknesses and
sizes. For more details, please refer to the relevant product documentation from Saint-Gobain
Glass or contact your local sales service.

1.2.2. Thickness recommendations


 Calculations and recommendations are the same as those for conventional glass sheets
(annealed, tempered, laminated …) assembled in double glazing.
 Relevant national and local regulations should be complied with.

1.3. CE-Marking

Cool-Lite ST / STB / ST Bright Silver comply with EN 1096-4 harmonised European


SGG
standard for coated glass. The Declaration of Performances (DoP) of the products are available on
the CE-marking section of Saint-Gobain Glass web sites and at www.saint-gobain-glass.com/ce.

1.4. Quality criteria

1.4.1. Defect types: definitions


Coated glass defect types are listed and defined in EN 1096-1 standard. The following
definitions are extracted from this norm:
 Uniformity defect: slight visible variation in colour, in reflection or in transmission
within a coated glass pane or from pane to pane;
 Stain: defect in the coating larger than punctual defect, often irregularly shaped, partially
of mottled structure;

5 March 2019
 Punctual defects: punctual disturbance of the visual transparency looking through the
glass and of the visual reflectance looking at the glass. Spots, pinholes and scratches are
types of punctual defects;
o Spot: defect that commonly looks dark against the surrounding coating, when
viewed in transmission;
o Pinhole: punctual void in the coating with partial or total absence of the coating.
Normally contrasts clear relative to the coating, when viewed in transmission.
o Scratches: variety of linear score marks, whose visibility depend on their length,
depth, width, position and arrangements;
 Cluster: accumulation of very small defects giving the impression of stain.

1.4.2. General observation conditions and acceptance criteria


Without prior agreement between both parties, applicable defect acceptance criteria under
standard observation conditions (Figures 1.a) and 1.b)) are those described in EN 1096-1:
“Coated glass may be examined in stock size plates or in cut sizes ready for installation. The
examination may be undertaken in the factory or on site when glazed.
The pane of coated glass being examined is viewed from a minimum distance of 3 m. The
actual distance will be dependent on the defect being considered and on which illumination
source is being used. The examination of the coated glass in reflection is performed by the
observer looking at the side which will be the outside of the glazing. The examination of the
coated glass in transmission is performed by the observer looking at the side which will be the
inside of the glazing. During the examination the angle between the normal to the surface of the
coated glass and the light beam proceeding to the eyes of the observer after reflection or
transmission by the coated glass shall not exceed 30°.”

Reflection Transmission

Key:
1. Illumination source
2. Observer position
3. Coated glass sample
Figure 1: Schematics of examination procedures for coated glass (as per EN 1096-1)

6 March 2019
1.5. Position of the coating and identification of the coated face

1.5.1. Position of the coating


Possible configurations of use of SGG Cool-Lite ST / STB / STBS.
a) Monolithic or in DGU;
b) Laminated: monolithic or integrated in an IGU (for sake of simplification, Triple
Glazing Units configurations are not displayed). The coating can be placed inside the
laminate.

» Monolithic glass
SGG Cool-Lite ST / STB / STBS are class B product (as per EN 1096-1 definition). This
means that the coating must always be placed towards the inside of the building.
In the case of monolithic use in non-opacified spandrels, one has to ensure that an efficient
system of draining or ventilation (in case of prefabricated panels) is foreseen to avoid
accumulation of water or condensation to occur on the coated side. Direct contact of corrosive
materials on the coating, or materials likely to emit corrosive vapours with the action of heat
(acids, ammonia, mortar water, acetic-curing silicones, among others) is prohibited.

» Insulating glass unit (IGU)


Cool-Lite ST / STB / STBS can be assembled in IGU. In that case, the coating should be
SGG
placed on face 2 of the IGU. Placing the coating on face 4 is theoretically possible but is not
recommended for aesthetical reasons. IGU containing SGG Cool-Lite ST / STB / STBS on face 2
can also be fitted with a Low-E coating on face 3.

7 March 2019
» Laminated glass
SGG Cool-Lite ST / STB / STBS can be placed inside (against the PVB) or outside the
laminate. However, the final rendering will not be the same according to the position of the
coating. It should then be ensured that the chosen position of the coating will remain the same
throughout a same project to ensure colour consistency. In any case, the coating must be placed in
face 2 or 4 of the laminate (never in face 3). The list of validated interlayers is given in document
SGG-TI-01 which can be obtained on request from your local sales service.
Important notice for lamination of SGG Cool-Lite ST / STB / STBS against the PVB:
Saint-Gobain Glass, as the coating glass supplier, cannot ensure that the adhesion of the
assembly made by the laminated glass manufacturer will comply with any desired level of safety.
It is thus the laminated glass manufacturer’s sole responsibility to check that the adhesion of the
assembly is compliant with the level required by the final intended use of the product.

» Mixing annealed / heat-treated coated glass


The heat-treatment process of SGG Cool-Lite ST / STB / STBS may slightly modify the
optical characteristics of the product. Even though normally possible, in case mixing annealed and
heat treated version of a product of the range is foreseen on a project, the following should be
ensured:

 A real size mock-up, representative of the final configuration (hence mixing annealed and
tempered pieces) must be proposed to the final customer.
 This mock-up should be observed and accepted by the final customer.
 A report of this observation and a signed agreement should be evidenced.
Saint-Gobain Glass cannot be held responsible of colour mismatch due to the mixing of
annealed and tempered glazing on a same façade when such a mock-up validation has not been
properly performed.

1.5.2. Identification of the coated face


The coated side of a SGG Cool-Lite ST / STB / STBS glass is readily detected by means of the
pencil point test, the coating having a substantial reflection. When proceeding to this, care must
be taken not to scratch the coating.

8 March 2019
2. TRANSPORT, ACCEPTANCE, STORAGE AND
HANDLING
2.1. Transport

 Coated glass sheets are usually transported in 2.8 tonnes packs (jumbo or split sizes).
 Glass sheets must be transported vertically;
 The individual sheets are packed with the coated side towards the inside of the frame
unless otherwise requested by the customer;
 The glass panes never come into direct contact with each other: the glass sheets are
always separated by neutral polymeric powder;
 In each pack, a clear 4 mm float glass pane is placed as the first sheet during loading to
protect the coating of the first coated glass sheet;
 The pack and its contents must be protected from water.
 If the glass is wrapped and sealed, the seal should remain closed until the product is used
in the factory;
 During transport, violent and repeated shocks should be avoided;
 When handling with a hoisting apparatus, measures must be taken not to damage the
pack.

2.2. Receipt of the delivery

Care must be taken concerning the orientation of the coating that has been ordered. Please
check it before starting processing.
 Every pack must be opened with care in order not to damage the glass sheets or the
coating(s) (contacts, scratches, etc.). Handling instructions on the packing must be
respected, particularly the instructions for opening.
 Before processing, glass sheets should be checked in accordance with the specifications
defined above. Any possible defect in the coating must immediately be reported to the
supplier, accompanied by:
 The date of delivery;
 The data mentioned on the identification label;

9 March 2019
 All deliveries are identified with a label providing the following data:

Product Name

Glass Thickness
Dimensions

Number of sheets
Net weight
Date and time of production
(coating)
Bar code
Batch number

CE marking (Coating)
Cover sheet
Traceability

No claim can be accepted for damages caused during and after processing due to a lack of
adherence to these guidelines. Therefore glass processor should ensure that the process is adapted
for coated glass and that the quality control is relevant to detect any quality problem as soon as
possible. In case of claim, samples will be required and a visit from a SGG representative may be
requested.

2.3. Storage

2.3.1. General
All glass products may degrade (become stained or corroded) when stored in humid
conditions. The iridescence may take the appearance of a "rainbow" or milky white haze on the
surface of the glass, or corrosion pitting on the coated side.
Cool-Lite ST / STB / STBS glass sheets must be stored, as float glass, vertically (at 3 to 7
SGG
degrees) under the following conditions:
 In a dry, well ventilated warehouse, to prevent any condensation on the surface;
 Away from glass dust;
 Protected from rain and running water (e.g. any roof leakage must be rectified);
 Never outside or in the open air (even when packed);
 Protected from wide changes in temperature and humidity levels (coated glass products
should be stored far from opening doors).
 In case the coated glass is delivered packed (aluminium, PE):
Before breaking the seal, to avoid condensation, one should ensure that the
temperature of the pack has reached the temperature of the environment of the
warehouse.

10 March 2019
2.3.2. Shelf life
If the above (§ 2.3.1) storage conditions are respected, SGG Cool-Lite ST / STB / STBS
is guaranteed for 2 years from the date of reception at the customer’s premises. In case the
date of reception is lost by the customer, the date of the delivery note will serve as evidence.

2.4. Handling

 SGG Cool-Lite ST / STB / STBS coated glass sheets must be handled with dry, clean and
appropriate safety gloves.
 In case handling operations with vacuum cups on the coated side cannot be avoided, make
sure that the vacuum cups are perfectly clean. Not all solutions are suitable for cleaning
vacuum cups, see manufacturer documentation for details. A sheet of interlayer paper
(acid-free, thin, soft and air-permeable) or suitable suction-cups caps can also be placed
on the coated side, between the vacuum cups and the surface, but care must be exercised
as this may reduce the vacuum level (especially in the case of thick and heavy panes).
 Each coated glass pane must be released from the next pane before being lifted from the
pack. Any relative movement of the coating with the next glass pane must be avoided.
 Automatic unstacking of glass sheets or removal using a glass clamp is possible, but the
gripping area should be kept to a minimum and condemned from the cutting pattern;
 In case of doubt, the position of the coating must be checked (see § 1.5.2). Do not place
the coating in contact with a rough surface or hard objects.
 Try to avoid wiping the coating. If necessary, the coating may be gently wiped with a soft
dry cloth and a suitable solution (e.g. isopropyl alcohol (IPA)).

11 March 2019
3. PROCESSING OF SGG COOL-LITE ST/STB/ST BRIGHT
SILVER
3.1. Handling on the production lines

All the recommendations outlined in § 2.4 remain valid.

 Ensure, as much as possible, that the coating does not come in contact with guide rollers
on the line; the coating must be turned towards the operator when facing the line. If it has
to go through, make sure the conveying belts are perfectly clean and free from any
abrasive material / particle;
 Hoisting and handling instruments, tools and vacuum cups must be kept perfectly clean
(or covered with adapted caps) so as not to leave traces on the coating;
 Wear dry and clean safety gloves when lifting the glass sheet manually. Limit area of
contact as much as possible;
 The coating must be protected from any contact with greasy substances;

3.2. Glass cutting

SGG Cool-Lite ST / STB / STBS is cut in the same way as any other ordinary coated glass.
However, the following recommendations have to be respected:
 Any irregularity or damage of the edges must be avoided since it is likely to increase the
risk of breakage during the toughening process;
 Use only light vaporising cutting oil (for instance Acecut 5503 or 5250) adapted to
coated glass;
 Do not dilute or mix the cutting oil;
 Avoid all excess of cutting oil: Max width : 1 cm;
 For cutting operation, avoid using natural latex coated gloves as latex tends to dissolve in
cutting oil. This leaves a greasy residue on the coating which may be difficult to wash in
the industrial washing machines. Grade 5 leather or PU palmed gloves as well as NBR
nitrile dipped gloves should be preferred;
 Cutting templates can be used but great care must be taken not to scratch the coating. Soft
protection (soft tissue, felt or cork pad) should be placed underneath the template;
 Fine glass splinters on the coated surface should not be wiped off by hand, but blown off
by dry and oil-free air;
 When stacking cut sizes prior to further processing, separate the panes by either:
 New cork pads (recommended);
 Paper interlayer (chlorine free);
 Foam pads;
 Corrugated cardboard strips.
This is especially important with glass of different dimensions. Do not put additional
separating powder.

12 March 2019
 The use of so-called “harp carts” to store the cut sizes is not recommended as the contact
of the wires on the coating may damage the latter when the cut sizes are pulled from or
pushed in between the wires
 In case such carts are however used: it must be ensured that the metallic wires are
well protected with plastic sleeves on their whole length. Those protections must
be totally free of glass shards;
 The cut sizes must be inserted in such a way that the coating is never rubbed onto
the wires;
 Such carts must not be used in case the coating is to be tempered.

3.3. Edge deletion

SGG Cool-Lite ST / STB / STBS do not need to be edge deleted whatever the configuration of
use.

3.4. Edge working

It is good practice to edge work the glass directly after cutting. Provided the glass is stored
under above defined conditions, the glass must be edge worked within 5 days from cutting.
 Wet edge-working: it is essential to keep the glass fully wet during the whole grinding
process and to wash the glass directly afterwards so that the grinding water is not able to
dry on the coated surface.
 Dry edge-working: such processing is generally not recommended as small glass dust
particles may be sprayed on the dry coated surface. In case of use, make sure the suction
is powerful enough to avoid a too important dispersion of dust.

3.4.1. Manual Edge Working


Generally carried out using manual cross belts to achieve arrissed edges (100 - 120 grit belts
are recommended);
 The top belt should run downwards to minimise grit deposited on the coated surface;
 Horizontal roller backstops can be fitted to ensure consistent pressure and arriss width;
 The glass should be handled (with glass dust free gloves) at the edges to avoid damaging
the coating.

3.4.2. Automatic Edge Working


It is possible to grind the coated glass on vertical, CNC and double edger machines provided
that the handling instructions are observed and adaptations of the machines are made (if
necessary, contact your local Technical Support Manager). For double-edger and vertical
machines, cleanliness and perfect synchronization of the pressure belts must be checked.

3.5. Drilling

The drilling of coated glass can be performed provided that the handling instructions are
observed and adaptations of the machines are made (if necessary, contact your local Technical
Support Manager - TSM). For special glazing application (e.g. spider glass) the coating may have
to be placed on the conveying rollers. In such a case, it is recommended to protect the coating
with a low tack plastic film.

13 March 2019
3.6. Washing

It is recommended to wash the glass immediately after edge working. In case SGG Cool-
Lite ST / STB / STBS is submitted to several processing steps (edge working + drilling +…) each
of them followed by washing, it is recommended to pass the cut sizes in the same direction for
each washing phase (to avoid possible generation of multiple crossed scratches).
We recommend the use of the following installation. If the washing installation differs from
the one described here, we recommend that tests be carried out to check the washing quality
(traces, rings, dust, etc.) and to ensure that the installation does not damage the coating. Please
contact your local TSM:
 Pre-washing area:
 Prewash ramp followed by one pair of cylindrical brushes
 Tap water between 30 and 40°C, preferably close to 40°C, without any detergent
 The prewash ramp is particularly important for the removal of the glass dust and
splinters created during the edge-working process
 Washing area:
 2 pairs of cylindrical brushes
 demineralised water
 pH value comprised between 6 and 8;
 Rinsing area:
 Demineralised water at room temperature
 Maximum conductivity 20 μS/cm
 pH value comprised between 6 and 8;
 Brushes:
 Flexible (soft) clean polyamide bristles
 Maximum diameter of 0.2 mm, 20 - 40 mm long.
 Take care that all the brushes are perfectly clean and regularly maintained. Any
hard brushes must be lifted;
 Drying:
 Use an air-blowing installation equipped with filters
 Clean and regularly maintained filters;
 Water should be sprayed directly onto the glass, not onto the brushes (as per below
drawing;
 The glass sheet does not stop inside the washing machine. The washed panes should not
remain in the washing unit for any length of time, especially not while the brushes are
rotating;

 No water must remain on the coated surface after the drying process;

14 March 2019
 It is strongly recommended that the washing machine is regularly cleaned, especially for
the brushes and in areas where demineralised water is used. Clean the filters every day,
and the tanks every week. For the brushes, steam cleaning gives good results, but do not
spray the bristles with high temperature and high pressure water.
 In case dirt / stains are still present on the coating after the washer, cleaning may be
performed using a soft cloth and isopropanol (IPA) or ethanol followed by rapid drying,
provided this is done carefully and immediately after contamination has occurred.
 For interim stacking of washed panes, use cork pads near the edge of the sheets.

In case, in a further step, SGG Cool-Lite ST / STB / STBS will be tempered, it is of the highest
importance that no residues or marks are left on the coating surface after the exit of the pre-
processing washing machine. Pollutions left on the coating may induce hot corrosion (giving the
aspect of pinholes) of the coating in the tempering furnace. Such marks may not be washable.

3.7. Tempering / Heat-Strengthening

3.7.1. General
SGG Cool-Lite ST / STB / STBS can be heat-treated to get a tempered / heat-strengthened
coated glass.

3.7.2. Prerequisites for tempering / heat-strengthening


The cleanliness of SGG Cool-Lite ST / STB / STBS coating before entering the tempering
furnace is important. From the exit of the washer to the entrance of the tempering furnace, only
the use of perfectly clean gloves should be permitted. The coating may be gently cleaned with
isopropanol (IPA) on the furnace entry bed to remove dirt or marks (from gloves, separators,
fingerprints…).
Special care and attention must be taken at every stage of processing, in particular before and
during the toughening process. Please consult your local TSM if necessary. Washed panes should
be toughened maximum 2 days after washing.

3.7.3. Toughening instructions


From a general point of view, toughening of SGG Cool-Lite ST / STB / STBS can be carried
out using appropriately adjusted furnace settings. This will obviously vary depending upon the
type of furnace being used. The sheets should be handled as “cold” as possible to achieve a
flawless coating after toughening and obtain the desired level of stress (breaking pattern). This
means that the temperatures and heating times are set so as just to avoid breakage in the blower
box and to meet the requirements for single-sheet safety glass.

 The sheets are always toughened with the coated side upwards, never place the coating
against the furnace rollers;
 The functional layers giving their properties to SGG ST / STB / ST Bright Silver bring
some low emissive characteristics to the product. Even though not comparable to Low-E
used for energy efficient glazing (e.g. PLT, Cool-Lite), this low-emissivity characteristic
is to be taken into consideration when tempering SGG Cool-Lite ST/STB/STBS. This is
especially true for Cool-Lite ST 108.

15 March 2019
 Radiation furnaces:
 Cool-Lite ST 150, 167 and St Bright Silver can be tempered in such
furnaces without restriction
 ST/STB 120 and 136 showing a low-e characteristics a bit more
pronounced, reaching a good final quality will be obtained to the expense
of cycle time;
 It is not possible to temper Cool-Lite ST 108 in a radiative furnace;
 In any case, your local TSM should be contacted to set-up the appropriate
settings;
 Convection Furnaces:
 Convection furnaces are recommended for the heat treatment of Cool-
Lite ST / STB / STBS. Contact your local TSM for the adjustment of the
appropriate settings.
 Note: the high convection furnaces give much faster cycle times as well
as improved optical quality of the end-product.
 Do not use SO2 in the furnace when tempering SGG Cool-Lite ST / STB / STBS. Do stop
SO2 right in time. SO2 may remain in the furnace for up to 48h.

3.8. Heat-Soak testing

Heat-soaking toughened SGG Cool-Lite ST / STB / STBS cut sizes must be carried out in
accordance with EN 14179 European standard. Every piece must be individually separated; the
separating blocks may be made out of PTFC (e.g. Teflon) and contact with the coating should be
limited to a minimum and located at the extreme edge of the glass. Gas fired heat-Soak-Test
furnaces with direct combustion in the oven must not be used as hot fumes may damage the
coating.

3.9. Bending

Cool-Lite ST / STBS can be curved annealed (sagging process) or tempered (in


SGG
tempering furnaces fitted with a bending cell). Not all curvature radius may be attainable with
convex or concave shape according to the type of process used. The processor is then asked to
check and validate that its bending process is capable to obtain a good quality on a particular
shape before giving a final offer for a project requesting this shape.
SGG Cool-Lite STB cannot be curved

3.10. Enamelling

SGG Cool-Lite ST / STB / STBS may be fully or partially enamelled using different techniques
(roller-coater, spray or screen-printing for instance). Given the variety of enamelling products,
different operations and practical experiences, each processor should carry out tests with its own
equipment. It is recommended that any offer for the possible supply of enameled Cool-Lite
ST/STB/STBS be subject to previous acceptance by the client of samples produced in the
operation concerned.

16 March 2019
 General features:
 Enamel pastes to be used on Cool-Lite ST are from Ferro supplier and only from
the Ferro 140 serie for face 2 applications1
 The viscosity of the paste has to be adjusted according to the printing process
(roller, spray, or screen-printing). For roller-coater, the paste should flow in
between 60 - 120 seconds at working temperature, measured with 6mm cup2;
 The coated Cool-Lite ST glass has to be properly cleaned before enamel printing;
 Wet thickness of the enamel deposited by roller, spray or screen-printing has to
be ≥ 40µm3;
 After firing / tempering the enamel should not be porous, liquid dropped on the
enamel side must not soak through the layer and be visible on glass side4;
 After firing / tempering the enamel has to reach a gloss value ≥ 15 GU5;
 After firing / tempering the enamel has to reach a scratch resistance of 20N6;
 After firing / tempering of different batch of the enamel on the same ST, the
enamelled glass colour has to reach a DeltaE ≤ 1,57.

 Specific cases:
 Cool-Lite ST 108: Fine tuning of the tempering parameters may be needed to
enamel Cool-Lite ST 108. A slight residual haze may however remain even with
the best settings;

 Cool-Lite STB: For full surface opacification (especially with dark enamels), care
must be taken to keep the glass flat during the heating process to avoid cracking
of the coating

 Cool-Lite ST Bright Silver: Cool-Lite STBS may be fully enamelled with clear
colours (white, light grey,…). For darker colours only partial patterned
enamelling is possible. For dark colour, a maximum of 2/3 of the surface
(patterned) may be enamelled. It is highly recommended to perform real size
samples before any order validation.

3.11. Handling of heat-treated glass

Following toughening / heat-soaking or heat-strengthening, each pane should be separated


with pads. It is also possible to stack the individual panes with strips of 2 mm thick polyethylene

1
Ferro Technical Information Flat Glass System 140 – accessed April 2018
2
Viscometer measurement - ISO 3219 / DIN 53018 or Ford cup measurement - ISO 2431:2011 /
ASTM D1200
Ferro Technical Information Flat Glass System 140 - Methods of use & recommendations 4.
Screen-Printing p22/ 5. Roller-coating p23/ 6. Spraying p24– accessed April 2018
3
Roller gauge measurement - ISO 2808:2007 / ASTM D1212
4
Ferro Technical Information Flat Glass System 140 - Methods of use & recommendations
9. p26 – accessed April 2018
5
Gloss measurement - ISO 2813 :2014
6
Scratch resistance measurement - ISO 1518-2 :2011
7
Color measurement based on CIE-L*ab (SCE) colour space - CIE 15.3:2004

17 March 2019
– stretch – foam film (in that case, particular care should be taken when stacking different glass
dimensions).
 Glass panes must be stored vertically (at 3 to 7 degrees) under the following conditions:
 In a dry, well ventilated store, to prevent any condensation on the surface;
 Protected from rain and running water (any roof leaks must be rectified);
 Never outside or in the open air;
 Protected from wide changes in temperature and humidity levels (store coated
glass products far from opening doors).
 Clean, dry and soft gloves must be worn for all handling.
 In case SGG Cool-Lite ST / STB / STBS is assembled into double-glazed units, this should
be performed in 2 days.

3.12. Lamination

 SGG Cool-Lite ST / STB / STBS can be laminated with the coating placed inside (against
the PVB) or outside the laminate. However, the final rendering will not be the same
according to the position of the coating. It should then be ensured that the chosen position
of the coating will remain the same throughout a same project to ensure colour
consistency. In any case, the coating must be placed in face 2 or 4 of the laminate (never
in face 3). The list of validated interlayers is given in document SGG-TI-01 which can be
obtained on request from your local sales service or TSM.
 To assemble the glass, ensure that the calendaring rollers are in good condition (clean and
no particles of glass). Check that the circumferential speed is regular and corresponds to
that of the conveyor system. Clean off all deposits of PVB in contact with the coating
before placing in the furnaces or autoclaves.
 When laminating heat treated SGG Cool-Lite ST / STB / STBS take care that the PVB
thickness is adapted as to compensate the possible glass deformation (roller wave, bow,
edge lift) created during the heat-treatment process. Contact your local TSM if necessary.

3.13. Manufacture of Insulating Glass Units

It is recommended to assemble the panes in insulating glass units as quickly as possible.


When manufacturing double-glazed units using SGG Cool-Lite ST / STB / STBS, please follow the
handling, cutting, and washing instructions detailed above.
The coated glass must be washed before making it into insulating glass units. Recommended
washing conditions are described in § 3.6.
 The coating should always face outwards on the production line to avoid contact with the
guide rollers;
 All types of secondary seal can be used (polyurethane, polysulfide, silicone and hot melt).
Check with the sealant supplier that a particular reference has been validated with
SGG Cool-Lite ST/STB/STBS;

3.14. Processing quality checks

It is the responsibility of the processing plant to define and adjust the quality process control
to match the quality standards acceptable for its own market and in respect of relevant national
requirements.

18 March 2019
 Reception: Control of delivery document of the coated glass supplier. Visual inspection
of the packs (breakages, condensation…);
 After cutting:
 Visual aspect control (scratches, oxidation/corrosion, splinters etc.);
 Normal control of the cutting quality;
 After grinding / drilling / washing:
 Visual aspect control (scratches, oxidation/corrosion, splinters etc.);
 Visual control (as to whether the pane is completely dry);
 Check for suction cups or cork pad marks etc…;
 Normal control of the grinding / drilling quality;
 Prior to toughening (or heat-strengthening):
 Check for glass splinters (if present, remove them by rewashing);
 Check for marks, dirt… If any remove them by gently wiping the coating with a
soft cloth and IPA;
 After toughening (or heat-strengthening):
 Visual aspect control (burns, cracks, scratches, oxidation/corrosion, haze…);
 Optical quality (distortion, bow etc.);
 Visual detection of roller wave;
 Normal control of the toughening quality (break pattern etc.);
 After heat-soak testing:
 Visual aspect control (scratches, oxidation/corrosion, splinters etc.);
 Check that no damage has been caused by separating blocks;
 On the insulating glazing unit line:
 Visual aspect control in conformity with the relevant national quality standard for
double-glazed units.
For plants just starting to use coated glass products, a system of “first off” inspection after
each process can be useful until experience is gained. Operator training and experience in
identifying faults (which are often difficult to see, especially before toughening) is important. In
any case, a visit from your local TSM should be organised.

19 March 2019
4. ENVIRONMENT / WASTE GLASS / HEALTH ISSUES
SGG Cool-Lite ST / STB / STBS coated glass product can be disposed of as per clear float
glass.
Edge working residues have to be continuously and completely collected during the grinding
process. These residues must be further treated in compliance with national legislation about
industrial wastes. In some legislation, residues from grinding process have to be treated as toxic
wastes.
As for any dust coming from the grinding process, any inhalation or skin contact of these
residues must be avoided.
On request, a Safety Use Instruction Sheet (SUIS) relating to the ECDirective 91/155/EEC
can be supplied.

5. GLAZING INSTRUCTIONS
The selection of a suitable and practical glazing method depends on a variety of factors such
as the size of the glass, the exposure and the type of framing material and system.
Glazing and fixing techniques must comply with the recommendations of the relevant
national standards. Glazing blocks, frame size and maximum frame deflection for double-glazed
units are not specific to SGG Cool-Lite ST / STB / STBS glass products.

6. PROTECTION, CLEANING AND MAINTENANCE OF THE


END PRODUCTS
6.1. Protection of the glazing during building works

As for other glass products, it is important with SGG Cool-Lite ST / STB / STBS glass
products to respect the following:
 In order to avoid damaging the glass with aggressive contaminants from site-works (e.g.
paint, plaster, mortar…), it is recommended that glazings are installed after all other work
on site has been completed. In case this cannot be respected, efficient protection of the
glazing, by means of polyethylene film for instance, must be put in place;
 Minimise, as far as possible, the amount of time that the glass is stored on site prior to
installation;
 Follow the usual recommendations: store in a dry, well ventilated location, protected from
adverse weather conditions and variations in temperature and humidity;
 Avoid splashes of concrete, plaster, mortar residues as much as possible. To prevent a
chemical attack on the glass, such substances must be removed from the glass
immediately. It is recommended that the glass is cleaned as soon as it is installed.

20 March 2019
 Glazing and fixing techniques must comply with the recommendations of the relevant
national standards. Glazing blocks, frame size and maximum frame deflection for double-
glazed units are not specific to SGG Cool-Lite ST / STB / STBS glass products glass
products.

6.2. Removal of labels and markings

 On cut-sizes, the label is to be found on the face opposite to the coating.


 The identification labels on the glass sheets must be removed before or immediately after
installation. Do not use sharp tools for this purpose. Acetone and alcohol are the approved
solvents.
 To indicate the presence of the glass sheet, do not use materials such as lime, chalk or
soap on the coating. If warning signs must be placed, we suggest fixing a notice or
streamer to the frame, making sure they do not touch the glass.

6.3. Cleaning and maintenance

Alkaline products may be emitted from concrete, plaster, mortar... Such materials or materials
containing fluorine and acids will lead to a staining or matting of the surface. To prevent such an
occurrence, all such substances must be removed from the glass immediately. It is recommended
that the glazing is cleaned as soon as it is installed.
Cleaning means: washing, rinsing and drying the glass. A mild soap or neutral detergent can
be used, and subsequently and immediately rinsing with clear water. Excess water must be
removed quickly. Washing tools and towels must be free of abrasive particles. Never use abrasive
cleaning products or compounds likely to generate fluorine salts or hydrofluoric acid.
Grease, oil and materials used for facilitating the installation must be removed. The materials
recommended for cleaning the coating are isopropanol (IPA) or ethanol. Cleaning with the help of
solvents must be immediately followed by normal washing with water and rinsing.
The owner of the building must ensure the regular and proper maintenance of the glass. This
entails washing the windows, checking and if necessary repairing joints and frames, checking and,
if necessary, unclogging the drain and ventilation holes and detecting any anomaly.

7. DISCLAIMER

SAINT-GOBAIN GLASS has taken every reasonable measure to ensure that the information
contained in the present leaflet was exact at the time of its publication.
However, SAINT-GOBAIN GLASS keeps the right to modify or add any information
without previous notice. SAINT-GOBAIN GLASS is not liable for the possible lack of
information on SGG Cool-Lite ST / STB / STBS products that would not be contained in the
present document.

21 March 2019
SAINT GOBAIN
Les Miroirs
18, avenue d’Alsace
92096 la Défense Cedex - France
ALUMINUM COMPOSITE PANEL
Delivery, Fabrication,
Handling and Storage

FR
ALUCOPANEL® FR Delivery, Fabrication,
Delivery, HandlingHandling
Fabrication, and Storage
and Storage

Product Description
ALUCOPANEL® FR is composed of two sheets of aluminum alloy 3000 Series with 0.50 mm thickness
Product Description
on Top (Choice of Coating ranging from PVDF 2-coat & 3-coat and HDPE 2-coat & 3-coat which are high
ALUCOPANEL®
quality paint comes inFR is composed
various ofastwo
finishes such sheets
Solid Colorsof aluminum
& Metallic alloy
colors) 3000 Series
& Bottom (primerwith
coated)
that
0.50is mm
sandwiched with on
thickness mineral
Top filled flameof
(Choice retardant
Coatingingredients as core
ranging from material,
PVDF hence
2-coat ALUCOPANEL®
& 3-coat and
FR have achieved “Class A” in accordance to ASTM E84, “Class B-s1, d0” when tested in accordance to
HDPE 2-coat & 3-coat which are high quality paint comes in various finishes such as
EN 13501-1, which are mandatory requirements of relevant internationally acceptable standards and is
Solidsuitable
best Colorsfor&external
Metallicand
colors) & Bottom
internal uses. (primer coated) that is sandwiched with mineral
filled flame retardant ingredients as core material, hence ALUCOPANEL® FR have
Core of the
achieved “ ALUCOPANEL®
Class A” in accFR are mainly
ordance composed
to ASTM E84, “ of mineral which
Class can resist
B-s1, fire, however
d0” when tested in a small
amount of Polyethylene also included. Main ingredient (minerals) does not permit the propagation of flame
accordance to EN 13501-1, which are mandatory requirements of relevant
and restricts development of smoke.
internationally acceptable standards and is best suitable for external and internal uses.
The core material formed in a continuous co-extrusion process with high molecular adhesives. The core
material
Core ofisthe
freeALUCOPANEL®
of voids and air spaces
FR areand does not
mainly contain foamed insulation materials.
composed
of mineral which can resist fire, however a small
THICKNESS WEIGHT:
amount of
4 mm 7.8 to 8.0 Kgs/m²,
6Polyethylene
mm also included.
10.5Main ingredient
to 11.0 Kgs/m²(minerals)
does not permit the propagation of flame and restricts
development of smoke.

The core material formed in a continuous co-extrusion


process with high molecular adhesives. The
corematerial is free of voids and air spaces and does
not contain foamed insulation materials.
THICKNESS: WEIGHT:
4 mm 7.8 to 8.0 Kgs/m²,
6 mm 10.5 to 11.0 Kgs/m²
Delivery, Fabrication, Handling and Storage
The convincing advantages of the routing and folding technique are:

Minimum investment
Fabrication
Simple operating technique
ALUCOPANEL® FR can be shaped by means of a simple processing technique. This
Folding need not be done in the workshop, it can be done on site; this means low transport costs
procedure, the routing and folding technique, enables a production of folded elements in
different
Low-costshapes and sizes.
manufacture of shaped parts like façade elements, frames, fascia claddings and roof edgings,
V-shaped
corner piecesor and
rectangular
many moregrooves are routed on the rear of the ALUCOPANEL® FR using disk or
are possible
end milling cutters, whereby the aluminum cover sheet at the front and part of the FR core are
retained. The small -thickness
Versatile formability of the remaining material then allows folding by hand. A brake
Good economy
press is not required. The shape of the groove determines the edge radius. The grooves can be
Shapes are
produced notarestricted
with saw with by machine
routing dimensions.
device, on a CNC machining centre, Routed / folded elements
with a routing machine or a hand routing machine. The routing and folding technique can be
Tension-free
used folding, therefore
for ALUCOPANEL® noall
FR of buckling in the
standard corner area and thus even elements.
surfaces.

Advantages

The convincing advantages of the routing and folding technique are:


Minimum investment
Simple operating technique
Folding need not be done in the workshop, it can be done on site; this means low
transport costs
Low-cost manufacture of shaped parts like façade elements, frames, fascia claddings
and roof edgings, corner pieces and many more are possible
Versatile formability - Good economy
Shapes are not restricted by machine dimensions.
Tension-free folding, therefore no buckling in the corner area and thus even elements.
Good Lifting Manner Delivery, Fabrication, Handling and Storage

Handling and Storage

Upon arrival of your order, inventory and inspect each ALUCOPANEL® FR and note any
damage to ALUCOPANEL® FR packaging. If there are any signs of damage, note the bill of
lading at the time of delivery. Failure to do so can make it difficult to file a freight claim. Send a
list of damaged materials to Alucopanel Middle East LLC representative for further instructions.
It is crucial that damaged ALUCOPANEL® FR be reported to Alucopanel Middle East LLC as
soon as they are discovered.

ALUCOPANEL® FR should be transported using Alucopanel Middle East LLC standard pallets.
Bailing bands are to be removed upon delivery. Lift ALUCOPANEL® FR from each stacks
individually, taking care not to scratch or damage any adjacent ALUCOPANEL® FR when
removing ALUCOPANEL® FR from the stack.

Bad Lifting Manner FR needs to be stored in an area that is well covered from the elements, cool,
ALUCOPANEL®
ventilated, and dry.

Safety Precautions:
1. Wear proper Personal Protective Equipment (PPE) – Gloves, safety shoes, hard hat and etc.
2. Limit weight you lift to no more than 50 pounds (22.6796kg). When lifting loads heavier than 50 pounds
(22.6796kg). Use two or more people to lift the ACP Sheet.
Handling and Storage
Delivery, Fabrication, Handling and Storage

Upon arrival of your order, inventory and inspect each ALUCOPANEL® FR and note any damage to

ALUCOPANEL®
Pallet FR packaging.
Stacking Standard should If there are any
be follow assigns of damage,
per the notebelow
illustration the bill of lading at the time of delivery.
ALUCOPANEL® FR:make
Failure to do so can Maximum 3 Pallets
it difficult to file aper Stack
freight (2.5tons/pallet)
claim. Send a list of damaged materials to Alucopanel

Middle East LLC representative for further instructions. It is crucial that damaged ALUCOPANEL® FR be

reported to Alucopanel Middle East LLC as soon as they are discovered.

ALUCOPANEL® FR should be transported using Alucopanel Middle East LLC standard pallets. Bailing bands

are to be removed upon delivery. Lift ALUCOPANEL® FR from each stacks individually, taking care not to

scratch or damage any adjacent ALUCOPANEL® FR when removing ALUCOPANEL® FR from the stack.

ALUCOPANEL® FR needs to be stored in an area that is well covered from the elements, cool, ventilated,

and dry.
Pallet Stacking Standard shouldDelivery,
be Delivery,
Fabrication,
follow as Fabrication,
per Handling
Handling
the illustration below andand
Storage
Storage
ALUCOPANEL® FR: Maximum 3 Pallets per Stack (2.5tons/pallet = 4 x 1250 x 4000mm(60sheets)

Pallet
Pallet
Stacking
Stacking
Standard
Standard
should
should
be follow
be follow
as per
as per
the the
illustration
illustration
below
below
ALUCOPANEL®
ALUCOPANEL® FR:FR:
Maximum
Maximum
3 Pallets
3 Pallets
per per
Stack
Stack
(2.5tons/pallet)
(2.5tons/pallet)

NOT GOOD CONDITION


Fabricated ACP Sheet

Alucopanel Middle East LLC recommended to stack the Fabricated ALUCOPANEL® FR in a Vertical manner

specifically during the delivery of the ALUCOPANEL® FR on the construction site in able to reduce the

uncontrollable impact to each and every ALUCOPANEL® FR.

Horizontal stacking storage of fabricated ALUCOPANEL® FR is not advisable, however ALUCOPANEL® FR

can be stacked for about 5 to 6 hours for the application of stiffeners, afterwards it must be stored and

transported vertically.

Adhesive Residue, Sealant and light Dirt Remedies

For Adhesive Residue, such as those caused by Protective film, sealant and caulking compounds, a mild

solvent such as IPA (Isopropyl Alcohol), n-Hexane or Ethanol 46.7% can be used. It is recommended to

start the cleaning from the top of the building, as opposed to the bottom of the building, so as to avoid any

rundown and streaking of the water and cleaning agents on the ALUCOPANEL® FR that have already been

cleaned. After the soil and dirt has been removed, ALUCOPANEL® FR must immediately be rinsed with

clean water and wiped with a soft non-abrasive cloth.


Delivery, Fabrication, Handling and Storage
WARNING:

DoWARNING:
not use any strong organic solvents or cleaning agents under any circumstances, such as MEK (Me-

thylDo
Ethyl
notKetone),
use anyMIBK (Methyl
strong Iso Butyl
organic Ketone),
solvents Triclene, agents
or cleaning Paint Thinner,
under household detergents,such
any circumstances, cleaning
as

MEK strong
agents, (Methylalkali
Ethylor Ketone), MIBK
strong acid (Methyl
based Isoagents
cleaning Butyl Ketone),
containingTriclene, Paint Thinner,
sodium carbonate, household
caustic soda, po-

detergents,
tassium cleaning
hydroxide agents,
or similar, or any strong alkaliabrasive
such strong or strong acid based
and lacquer cleaning
dissolving agents.agents containing
All cleaning agents

sodium
must have acarbonate,
neutral PHcaustic soda,
of 5-10% only.potassium
The use of hydroxide or similar,
abrasive cloths, or damage
pads will any such
thestrong abrasive
surface coating
and lacquer dissolving agents. All cleaning agents must have a neutral PH of 5-10% only. The
of the ALUCOPANEL® FR. While using any cleaning agents, caution should be taken at all times. It should
use of abrasive cloths, pads will damage the surface coating of the ALUCOPANEL® FR. While
be noted that many cleaning agents may be inflammable and dangerous; hence it is important to avoid any
using any cleaning agents, caution should be taken at all times. It should be noted that many
contact with fire or the use of lighters or the permitting of smoking around any cleaning agents. It should
cleaning agents may be inflammable and dangerous; hence it is important to avoid any contact
also be ensured that cleaning site is always adequately ventilated to prevent any
with fire or the use of lighters or the permitting of smoking around any cleaning agents. It should
Explosions and inhalation, as vapors from such cleaning agents can build up in the cleaning site.
also be ensured that cleaning site is always adequately ventilated to prevent any
All cleaning materials must be disposed of properly. The company shall bear no liability whatsoever for non-
Explosions and inhalation, as vapors from such cleaning agents can build up in the cleaning
compliance with the warnings stated above and for the noncompliance with the local work safety laws and
site.
regulations in the respective countries by any parties whatsoever.
All cleaning materials must be disposed of properly. The company shall bear no liability

whatsoever for noncompliance with the warnings stated above and for the noncompliance with
THANK YOU
the local work safety laws and regulations in the respective countries by any parties whatsoever.

THANK YOU
DRAWINGS
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290

M L K J I H G F E D 02 C B A 12 11
MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

ROA

7073
6
D
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

N:2309881168
E:4035300224

N
W E

+17.25
RF FFL.
SITE LOCATION PLAN

+13.65
3rd FFL. GRE
EN

EN
GRE

KEY PLAN

NOTES :

LV-31 LV-32 LV-33 LV-34 LV-35 LV-36


AR-318 AR-318 AR-319 AR-319 AR-320 AR-320
+8.25
2nd FFL.

LV-30 LV-24 LV-25 LV-26 LV-27 LV-28 LV-29 LEGENDS :

+4.65 AR-317 AR-314 AR-315 AR-315 AR-316 AR-316 AR-317


1st FFL.

LV-17 LV-18 LV-19 LV-20 LV-21 LV-22 LV-23


AR-311 AR-311 AR-312 AR-312 AR-313 AR-313 AR-314
+0.45
FFL.

02
ACTION
ACP CLADDING 01 Elevation
01 SCALE 1:100 ACP CLADDING 01 Section A NO OBJECTION
02 SCALE 1:100 NO OBJECTION SUBJECT TO INCORPORATION OF ALL
B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

M L K J I H G F E D C B A

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

DN
SHOPDRAWING REVISIONS:

ACP CLADDING 01 Ground Floor Plan


03 SCALE 1:100

QATAR CHARITY
Tel: 974 - 44667711
L Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

04 ACP CLADDING 01 First Floor Plan


SCALE 1:100
AL-BALAGH TRADING &
CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

L LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47

05 ACP CLADDING 01 Second Floor Plan


SCALE 1:100
QCT AUGUST 21

ACP CLADDING 01
ELEVATION, PLAN & SECTION

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-400

FG GR - 2
12 11 10 9 8 7 6 5 4 3 2 1 A
02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

02
MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224
+17.25 +17.25
N
RF FFL. RF FFL. W E

SITE LOCATION PLAN

+13.65 +13.65 N
3rd FFL. 3rd FFL.

05 05 GRE
EN

EN
GRE

LV-15 LV-16
AR-310 KEY PLAN
AR-310
NOTES :
+8.25 +8.25
2nd FFL. 2nd FFL.

04 04
LV-12 LV-13 LV-14
AR-308 AR-309 AR-309
+4.65 +4.65
1st FFL. 1st FFL.
LEGENDS :

03 03
LV-09 LV-10 LV-11
AR-307 AR-307 AR-308
DOR
+0.45 +0.45
FFL. FFL.

02 02

ACP CLADDING 02 Elevation


01 SCALE 1:100
ACTION

02 ACP CLADDING 02 Section A NO OBJECTION

12 11 10 9 8 7 6 5 4 3 2 1 SCALE 1:100
B NO OBJECTION SUBJECT TO INCORPORATION OF ALL
COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.
DN
Date: Date:

D05
A

SHOP DRAWING
DN
IFC DRAWING REFERENCE NO.:

03 ACP CLADDING 01 Ground Floor Plan


SCALE 1:100

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
04 ACP CLADDING 01 First Floor Plan
SCALE 1:100
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

A LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

05 ACP CLADDING 01 Second Floor Plan


SCALE 1:100
ACP CLADDING 02
ELEVATION, PLAN & SECTION

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-401

FG GR - 2
A B C D E F G H I 02 J K L M MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504

02
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C
1 2 AD
5863
7 E:4035485632

RO

N:2309881168
E:4035300224

N
W E

+17.25 S

RF FFL.

SITE LOCATION PLAN

N
+13.65
3rd FFL.

EN
GRE

EN
GRE

Z:\20223 Qatar Charity Residential Tower- COM47\DWG\AR\200\Qatar-charity.jpg

LV-06 LV-07 LV-08 KEY PLAN


AR-305 AR-306 AR-306
NOTES :

+8.25
2nd FFL.

LV-02 LV-04 LV-05


AR-303 AR-304 AR-305
+4.65
1st FFL.
LEGENDS :

LV-01 LV-03
AR-303 AR-304 D04
D03 D02

+0.45
FFL.

0102ACP CLADDING 03 Elevation


02
SCALE 1:100

ACTION
ACP CLADDING 03 Section
02 SCALE 1:100 A NO OBJECTION

A B C D E F G H I J K L M B NO OBJECTION SUBJECT TO INCORPORATION OF ALL


COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:
DN

CW02

5x17

D02

71x5
5x17
5x17

71x5
5x17
D04

CW03
D06

SHOP DRAWING

D03
IFC DRAWING REFERENCE NO.:

03 ACP CLADDING 03 Ground Floor Plan


SCALE 1:100
SHOPDRAWING REVISIONS:
DN

5x17

QATAR CHARITY
5x17

Tel: 974 - 44667711


Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


ACP CLADDING 03 First Floor Plan
04 SCALE 1:100
CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com
DN

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


5x17

(2B + G + 25 ) MARINA COM 47


5x17

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING 03
ELEVATION, PLAN & SECTION
05 ACP CLADDING 03 Second Floor Plan
SCALE 1:100 AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-402

FG GR - 2
MARINA - MIX 046

N:2310213792

1 3 4 5 6 7 8 9 11
E:4036156698

2 10 12 MARINA - COM 045

5863
7
A

N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

ROA

7073
6
D
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

02 04 W
N
E
N:2309881168
E:4035300224

+17.25
RF FFL. 03
SITE LOCATION PLAN

+13.65
3rd FFL.

EN
GRE

EN
GRE

LV-38 KEY PLAN


AR-321
NOTES :

+8.25
2nd FFL.

LV-39
AR-322
+4.65 LEGENDS :
1st FFL.

+0.45
FFL.

04
03 02
ACP CLADDING 04 Elevation
01 SCALE 1:100
ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


1 2 3 4 5 6 7 8 9 10 11 12 B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.
D01 D01
Date: Date:
D01
CW01

UP

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

05 ACP CLADDING 04 Ground Floor Plan


SCALE 1:100 SHOPDRAWING REVISIONS:

D01 D01
D01
CW01

9861,15

UP QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
06 ACP CLADDING 04 First Floor Plan
SCALE 1:100
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

D01 D01
D01
CW01 Galfar Al Misnad Engg. & Contg. WLL
Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

9861,15

UP LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING 04
ELEVATION, PLAN & SECTION

07 ACP CLADDING 04 Second Floor Plan


SCALE 1:100 AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-403

FG GR - 2
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

ROA

7073
6
D
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

M L L
EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

+13.65
FFL

+12.45
3rd bottom of slab

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

+9.05
ACP TOP

+8.25
2nd FFL.

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

+4.65 SHOPDRAWING REVISIONS:


1st FFL.

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


+0.45 Engineering Consultancy
FFL. TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
ACP CLADDING 04 Section ACP CLADDING 05 Section ACP CLADDING 06 Section
02 SCALE 1:60
03 SCALE 1:60
04 SCALE 1:60
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING 04
ELEVATION, PLAN & SECTION

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-404

FG GR - 2
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

DETAIL - 01 DETAIL - 02

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

DETAIL - 03
DETAIL - 04
Galfar Al Misnad Engg. & Contg. WLL
Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-700

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

DETAIL - 05

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

DETAIL - 02 AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY

DETAIL - 08 LUSAIL MARINA COM 47


QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-701

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA
N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

DETAIL - 12

DETAIL - 09

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


DETAIL - 11 (2B + G + 25 ) MARINA COM 47
DETAIL - 10
QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-702

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

DETAIL - 13 LEGENDS :

DETAIL - 14

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
DETAIL - 15 P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-703

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

DETAIL - 18 NOTES :

LEGENDS :

DETAIL - 17

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733
DETAIL - 19

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


DETAIL - 20 (2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-704

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

DETAIL - 22
DETAIL - 21

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

DETAIL - 26
LUSAIL RESIDENTIAL BUILDING
(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-705

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

DETAIL - 23 Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-706

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

DETAIL - 25

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

DETAIL - 24 SHOP DRAWING


IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

DETAIL - 27 LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-707

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA
N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

DETAIL - 29 SHOPDRAWING REVISIONS:

DETAIL - 28

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-708

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

DETAIL - 16 Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

DETAIL - 16
Galfar Al Misnad Engg. & Contg. WLL
Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-709

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA
N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
DETAIL - 30 Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-710

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA
N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

DETAIL - 31 Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-711

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
DETAIL - 32 IFC DRAWING REFERENCE NO.:

DETAIL - 33

SHOPDRAWING REVISIONS:

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-712

FG GR - 02
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
AD
RO

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EN
GRE

EN
GRE

KEY PLAN

NOTES :

LEGENDS :

ACTION
DETAIL - 35
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

SHOPDRAWING REVISIONS:

DETAIL - 34

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

DETAIL - 36 QATAR CHARITY


LUSAIL MARINA COM 47
QCT AUGUST 21

ACP CLADDING DETAILS

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-713

FG GR - 02
3 4 5 6 7 8
02 MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290

L L
03
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD
+12.45

6
B

3rd bottom of slab C


N:2310437455
7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

06 06
EEN
GR

+8.25 GR
EEN

2nd FFL.

05 KEY PLAN
05 NOTES :

+4.65
1st FFL.

LEGENDS :

GLASS LEGENDS :

04 04
+0.45
FFL.

02 ACTION

01 Curtain wall 01 Elevation


SCALE 1:50
03 02 Curtain wall 01 Section
SCALE 1:50
03 Curtain wall 01 Section
SCALE 1:50
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:
3 4 5 6 7 8 9

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

Curtain wall 01 ground floor plan


04 SCALE 1:50 SHOPDRAWING REVISIONS:

3 4 5 6 7 8 9

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733
5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5

5x17

71x5
James Cubitt & Partners
Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
Curtain wall 01 1st floor plan P.O.Box # 5777, Doha, State of Qatar

05 SCALE 1:50
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

3 4 5 6 7 8 9 Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

L
LUSAIL RESIDENTIAL BUILDING
(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21

CURTAIN WALL 01
ELEVATION, PLAN & SECTION
Curtain wall 01 second plan
06 SCALE 1:50
AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-200

FG GR - 4
MARINA - MIX 046

N:2310213792
E:4036156698

2 2
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

+13.65 C

D
5863
7
N:2310437455
E:4035485632

ROA
3rd FFL N:2309881168
E:4035300224

02 03
N
W E

SITE LOCATION PLAN

EEN
GR

EEN
GR

KEY PLAN

NOTES :

03 03 +8.25
2nd FFL

LEGENDS :

04 04 GLASS LEGENDS :

+4.65
1st FFL

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

05 05
+0.45
FFL.

02 03 SHOP DRAWING
IFC DRAWING REFERENCE NO.:

Curtain Wall 02 Elevation


01 SCALE 1:50
Curtain Wall 02 Section Curtain Wall 02 Section
B C 02 SCALE 1:50
03 SCALE 1:50

SHOPDRAWING REVISIONS:

5x17

2 5x17

03 Curtain Wall 02 Second floor Plan


SCALE 1:50
QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733
B C

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

5x17

AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
2 Curtain Wall 02 First floor Plan Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
04
5x17

Web: www.albalagh.com Email: albalagh@albalagh.com


SCALE 1:50

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
B C P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


5x17
(2B + G + 25 ) MARINA COM 47

2 5x17

QATAR CHARITY
LUSAIL MARINA COM 47
QCT AUGUST 21
Curtain Wall 02 Ground floor Plan
05 SCALE 1:50 CURTAIN WALL 02
ELEVATION, PLAN & SECTION

AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-201

ANG GR - 4
2 MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

MARINA - MIX 048

7073
6
02
MARINA - COM 047

+13.65 4148 m²

RO

7073
3rd FFL

AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

EEN
GR

EEN
GR

KEY PLAN

NOTES :

03 03 +8.25
2nd FFL

LEGENDS :

04 04

GLASS LEGENDS :
+4.65
1st FFL

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B
05 05
COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

+0.45
FFL.

02

SHOP DRAWING
Curtain Wall 03 Elevation
01 SCALE 1:50 IFC DRAWING REFERENCE NO.:
Curtain Wall 03 Section
2 03 SCALE 1:50

SHOPDRAWING REVISIONS:

H Curtain Wall 03 2nd Floor Plan


I 03 SCALE 1:50

QATAR CHARITY
2 Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


1 CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

H Curtain Wall 03 1st Floor Plan


I 04 SCALE 1:50
Galfar Al Misnad Engg. & Contg. WLL
Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47
5x17

71x5

5x17

71x5

QATAR CHARITY
LUSAIL MARINA COM 47

1 QCT AUGUST 21

CURTAIN WALL 03
ELEVATION, PLAN & SECTION
H
I 05 Curtain Wall 03 Ground Floor Plan
SCALE 1:50 AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-202

ANG GR - 3
MARINA - MIX 046

N:2310213792
E:4036156698
MARINA - COM 045
A
7
5863
N:2309657504
E:4035971290
D

+16.69 MARINA - MIX 048

7073
3rd FFL

6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

+13.65 N
3rd FFL

EEN
GR

EEN
GR

KEY PLAN

NOTES :

04
K

LEGENDS :

+8.25
2nd FFL

GLASS LEGENDS :

ACTION
+4.65 A NO OBJECTION
1st FFL NO OBJECTION SUBJECT TO INCORPORATION OF ALL
B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED

Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

+0.45
FFL.

04 SHOPDRAWING REVISIONS:

Curtain Wall 04
01 SCALE 1:50
Curtain Wall 04 Section
02 SCALE 1:50

QATAR CHARITY
Tel: 974 - 44667711
Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
K TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

2 AL-BALAGH TRADING &


CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Curtain wall 04 ground to second floor plan Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040

03 SCALE 1:50
Web: www.albalagh.com Email: albalagh@albalagh.com

Galfar Al Misnad Engg. & Contg. WLL


Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
K QCT AUGUST 21

2 CURTAIN WALL 04
ELEVATION, PLAN & SECTION
Curtain wall 04 third floor plan
04 SCALE 1:50 AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-203

ANG GR - 3
MARINA - MIX 046

N:2310213792

+17.94
E:4036156698
MARINA - COM 045
A

3rd FFL N:2309657504


E:4035971290
5863
7

MARINA - MIX 048

7073
6
MARINA - COM 047
4148 m²

RO

7073
AD

6
B

N:2310437455
C 7 E:4035485632
5863
D
ROA

N:2309881168
E:4035300224

N
W E

SITE LOCATION PLAN

N
H

+13.65
3rd FFL
EEN
GR

EEN
GR

05 KEY PLAN

NOTES :

LEGENDS :

+8.25
2nd FFL GLASS LEGENDS :

ACTION
A NO OBJECTION

NO OBJECTION SUBJECT TO INCORPORATION OF ALL


B COMMENTS AS NOTED.

C REJECTED, TO BE RESUBMITTED
+4.65
1st FFL Eng'r. R.E.

Date: Date:

SHOP DRAWING
IFC DRAWING REFERENCE NO.:

+0.45
FFL.
SHOPDRAWING REVISIONS:

05

Curtain Wall 05
01 SCALE 1:50
Curtain Wall 05 Section
02 SCALE 1:50
QATAR CHARITY
Tel: 974 - 44667711
1 1 Fax: 974 - 44667733

James Cubitt & Partners


Engineering Consultancy
TEL: 4665216 - FAX: 44665250 - P.O.BOX 24436 - DOHA - QATAR

AL-BALAGH TRADING &


H H CONTRACTING CO. W.L.L.
P.O.Box # 5777, Doha, State of Qatar
Tel.: +974 - 44667714 / 15 / 16 Fax: +974 - 44660040
Web: www.albalagh.com Email: albalagh@albalagh.com

05 Curtain Wall 05 Ground Floor Plan


SCALE 1:50 04 Curtain Wall 05 1st Floor Plan
SCALE 1:50
Galfar Al Misnad Engg. & Contg. WLL
Aluminum Facade Division
P.O.BOX 22170 - DOHA - QATAR
TEL.:+974-44332500 - FAX:+974-44332501

LUSAIL RESIDENTIAL BUILDING


(2B + G + 25 ) MARINA COM 47

QATAR CHARITY
LUSAIL MARINA COM 47
H

QCT AUGUST 21

CURTAIN WALL 05
Curtain Wall 05 2nd Floor Plan ELEVATION, PLAN & SECTION
03 SCALE 1:50
AS SHOWN @ A1 - ALB-JCP-QCT-GAEC-SD-AR-204

ANG GR - 2

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