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MAGLEV - Worldwide Status and Technical Review: December 2011
MAGLEV - Worldwide Status and Technical Review: December 2011
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Électrotechnique du Futur
14&15 décembre 2011, Belfort
ABSTRACT – This paper presents technology aspects and choices relative to worldwide MAGLEV projects such as the
German and Chinese Transrapid, the Japanese MLX and HSST, the Korean Tube Train, the USA Inductrack, the Brazilian
Cobra and the Swissmetro. Propulsion, magnetic levitation and guidance, transfer of energy to the vehicle are investigated
KEYWORDS – Inductrack, Linear Motor, Magnetic Guidance, Magnetic Levitation, MAGLEV, MLX, Swissmetro,
Transrapid.
1. Introduction
1.1 Objectives
The objectives of this paper are to present an overview of actual worldwide developments in the field of Maglev and
cover some technical key issues related to them. The actual status of the art is presented. This paper presents a synthesis
of the Maglev technologies and projects. In this paper, it is considered Maglev systems, referring to industrial or
commercial Maglev and Maglev projects, referring to studies, R&D developments, which have not reached, at that
time, an industrial or commercial level.
The content of this paper is the following:
In the next part of this introductory chapter, the main aspects regarding transport requirements are reviewed.
In the second chapter, the state-of-the-art of high-speed railway systems is briefly reviewed as it is the main
reference today in terms of guided ground mass transport systems and technologies with numerous successful
implantations worldwide at low, medium and high-speed.
In the third chapter, some basic differences between railway and maglev systems are reviewed, indicating the
differences and similarities on how both systems materialize the functions required to achieve the movement
and control the forces to maintain the trajectories of the track.
In the fourth chapter, the state-of-the-art of maglev technologies and systems is extensively reviewed, with
detailed presentation of the principles, technologies and equipment used in the different concepts to fulfill the
main functional requirements (vehicle, track, propulsion, levitation, energy transfer, power supply and
operational control).
In the fifth chapter, a comparison is undertaken between maglev and railway system on specific topics, such as
aerodynamics, total cost of ownership and implantation acceptance.
In the sixth chapter, a review of the implantation project for the main existing maglev systems and concepts is
presented.
Inputs of this paper are issued of many publications, keynotes and conferences given in references. Consequently, some
texts, figures and pictures are issued from these references and should not be considered in this paper as here
mentioned authors ’original work’.
1.2 High Speed Ground Transportation
Our modern societies require a growing mobility to sustain their economical, political and societal development. This
exceptional growth in mobility is difficult to predict and was essentially underestimated in the past two decades. There
is therefore a strong need of new infrastructures at the urban, suburban and interurban level, as well as at the
international level to develop exchanges within and between networks of cities and regions. As indicated by Schäfer
(ref. 25), « during the past 50 years, global average per capita income has increased slightly more than threefold, and
world population has more than doubled. This combined growth, by a factor of 7.4, has translated into a nearly
proportional increase in passenger mobility. »
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In the same time, the need to fulfill sustainable objectives necessitates to improve transport in a drastic way with
regards to environmental impacts, societal effects (noise, pollution, congestion) and economical cost (in particular in
terms of beneficial operations and infrastructure amortization, which necessitates the reduction of operational and
maintenance costs). Lopez-Ruiz (ref. 29) indicates that in 2050, France and other industrialized countries should
decrease their CO2 emissions of 75% compared to today’s values. Absorbing increased mobility, reducing
environmental impacts and increasing sustainability of transport are the three challenges of future transport.
This can only be feasible with the invention of new sustainable innovative transport systems and services. Schäfer (ref.
25) indicates a growing mobility that may rise by a factor of two in Western Europe in 2050. The World citizens travel
approximately 48 billion km per year today; by 2050, that figure may grow to over 240 billion km, 5 times more than
today.
The transport was traditionally sorted into three categories of solutions: 1) Ground transportation, essentially rail and
road transportation today, at the surface or underground; 2) Water transportation, essentially maritime or fluvial
transportation today; 3) Air transportation. These classes have emerged from the differences in system engineering for
each category necessitating the gathering and organization of a specific network of technical disciplines to master
different categories of problems. The political organization has followed the same division. However, the speed is a
better metrics to define the categories of systems. The following speed categories are usually defined:
low speed for personal mover or surface public transport : up to 100 km/h;
medium speed for urban or suburban transport: 100-250 km/h on dedicated infrastructure, essentially ground
transportation;
high speed (250-400 km/h) railway, maglev and airplanes;
super speed (400-600 km/h) systems, essentially airplanes and maglev, even though a few railway systems
has demonstrated that they could reach this speed category.
Schäfer (ref. 25) has also shown that high-speed and super-speed systems need to be considered in the same category
than airplanes and that this niche will significantly increase its market share by 2050.
The French AGV (automotrice à grande vitesse, Fig. 1) has reached the official top speed of 574.8 km/h, on April 3,
2007. The top speed was reached at kilometer point 191 near the village of Le Chemin, where the most favorable track
profile exists. The AGV is specified to achieve a commercial speed of 350 km/h for a load of 17 tons per wheel axle.
This technical achievement shows the expertise of the high-speed railway industry, but the main operational problem at
high-speed is to maintain the total cost of ownership sufficiently low to maintain attractiveness to compete with low-
cost airlines. High-speed railway needs an intensive maintenance effort and expensive infrastructure. The maximum
operating velocity of railways may attain 400 km/h, but is limited with rail-wheel contact (and its impact on wear and
track maintenance) and power collection (catenary) for traction, which imposes technical limits to lead to acceptable
operating and maintenance costs with the present technologies.
Figure 1: The French AGV (automotrice à grande vitesse); source AGV Le 21ème siècle à très grande vitesse, Alstom.
West Europe is investing in the creation of a high-speed rail network to improve the competitiveness of high-speed
railway through a network effect. This work is supported by a strong interoperability effort from rail suppliers and
operators.
In Asia, Japan has achieved a highly profitable and dense high-speed rail network. South Korea and Taïwan have
implemented main lines through the country and China is also working to establish high-speed link between their main
cities. The distances in this country are such that the highest possible speed provides significant advantages, but in the
same time, the maintenance costs and the safety are predominant factors that need to be mastered.
In America, the development of cars and airplane has put aside the development of the railway, even though this
country has been a pioneer in the history of rail. A lot of projects have been prepared, but the road to implantation is
fastidious.
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It is in this general context that the maglev technology is trying to find an industrial, societal and political path to its
implantation. Since the second half of the 19th century, researchers and designers focused on ground transportations
without rail and wheel. Different concepts were proposed, as presented in Appendix I.
Today mainly, Magnetic Levitated (MAGLEV) systems are considered as industrial solutions. Both industrial Maglev
for low speed (≤150 km/h) as Urban Maglev and high speed (≥400 km/h) Maglev are seen on the worldwide market.
Various solutions are considered mainly depending on the speed of the transportation system and on the mechanical air
gap between the vehicle and the track. Super-speed maglev systems are limited to two industrial types:
the German and Chinese Transrapid systems:
the superconducting JR type (Japan MLX).
1.3 Ground Level versus Tunnels
New transport capacities are required between fast growing cities and highly populated areas. The combination of
natural obstacles, protected areas, environmental constraints and populated area with a “not in my backyard” attitude
makes the implantation of transport lines on the surface extremely difficult, it possible at all. The curvilinear lengths of
the lines are increased to avoid obstacles and the use of tunnels is more and more necessary and widespread. Even,
stations are placed often outside the cities.
This fact applies to both maglev and railway. From their initial design, Maglev systems working with attraction
levitation principle (such has Transrapid and Linimo) have been designed for open air operations on a viaduct. This
elevated guide way gives a limited advantage in terms of integration compared to railway system. The start of the Japan
urban maglev Linimo line is in a tunnel. The Munich project of Transrapid was planned with tunnels in both ends.
For low-speed underground metro, the use of linear motor with a classical wheel-rail system to guide and support the
coaches, instead of conventional rotary motor associated to a gear and a wheel, allows for a significant reduction of the
frontal area of the vehicle. The corresponding cost saving of the civil engineering infrastructure of tunnels makes the
use of the linear motor attractive. Such metros are currently used in many Japan metro lines. An additional benefit is the
wear reduction on rails and wheels since acceleration and braking are undertaken by electromagnetic force in the linear
motor and not at the rail-wheel interface. Figure 2 shows the gain in tunnel diameter versus conventional solution.
Figure 2: Cross section of linear subway car and conventional subway car; metro linear motor; source: Prof. Koseki.
At high-speed, Transrapid avoids tunnels in which its operational speed needs to be reduced. The Japanese high-speed
Maglev MLX has been designed for tunnel operation: research on aerodynamics in tunnels at high-speed (over 500
km/h) has lead design team to equip the vehicle with long “nose”, small vehicle frontal cross-sections, high cross-
sectional area of the tunnel and special infrastructure at tunnel ends to handle aerodynamic problems such as the sonic
boom. The cost for passing tunnel is high and has a strong impact on the design of the system. Speed, ambient pressure,
vehicle and tunnel sections are strongly related through the aerodynamic matters. For both railways and maglev, the
passing of tunnels has a key impact on the design of the vehicles and the cost of the infrastructure.
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In the open air, the increase in speed increase wear and maintenance in the same time as operating costs as the
aerodynamic resistance increases with approximately the square of the speed. The installed power and the track
requirements are also factors increasing investment costs. The total cost of ownership is increased and must be
compensated by a better attractiveness for airplane or car users to reach profitable operation.
The only approach to decrease the total cost of ownership of a high-speed system is to combine tunnel and reduced
ambient pressure. Though the principle was presented in an article in the “Scientific American” written by an
anonymous author in the very beginning of the 20 th century (ref. 35), several projects have been developed since. The
Swissmetro project is an intensively worked system being developed in the last 40 years by industry, universities and
engineers. The demonstration was made that:
1. The total cost of ownership is decreased by three factors:
a. The reduction of the line length by having the possibility to draw the most direct route between two points
(as long as geology permits it).
b. The industrialization of the tunnel construction.
c. The reduction of operation and maintenance costs, through lower consumption (the power to maintain the
reduced pressure is much less than the gain in aerodynamic resistance), automated control, a higher
stability and stiffness of the infrastructure and, the maglev characteristics.
2. The fully underground solution simplifies the implantation and the social acceptance of the line. It reduces to
zero the noise emission, which is normally associated with high-speed transport. It suppresses any visual
intrusion in landscapes.
3. It also provides a safe and protected environment against theft of copper and terrorist action.
4. Existing state-of-the-art technologies and processes make the project feasible and ready to reach an industrial
integration and a first implantation.
If the cost of a high-speed railway line (250 km/h) can be as low as 10 M€/km in good conditions, it can reach 60-70
M€/km in Switzerland with 64% of the line being in tunnels for new lines on the Swiss Plateau (see Trottet, ref 30).
Figure 3.a shows how the investment cost for the track is increasing with the growing proportion of tunnels along the
line. An underground solution as Swissmetro is shown as more attractive as this proportion reaches 30-35% for a
railway line or 10-15% for a highway. Modern tunnels are now built for higher speed on new lines and therefore, the
track investment costs is even higher as presented in the figure, as presented in the above mentioned example.
a) b)
Figure 3: a) Investment costs relative to tunnel proportion for railway, highway and Swissmetro (Values in CHF 1998, 1 CHF
was 0.75 € at that time); source Swissmetro, EPFL.
b): Relative energy consumption versus partial pressure (Swissmetro).
When considering the operational costs, it can be seen in fig. 3.b, that there is a minimum value depending on different
parameters (tunnel diameter, speed, blockage ratio or ratio of the vehicle cross-sectional area versus tunnel cross-
sectional area). They can be significantly reduced compared to an atmospheric pressure situation. The graph is
presented on a wet tunnel hypothesis, leading to a huge expense as the saturated pressure of water is reached.
Swissmetro has developed a dry tunnel infrastructure that improves the presented figure. To date, the KRRI (Korean
Railway Research Institute) has launched a similar project in South Korea. In Japan, after preliminary research and
analysis, a joint research team has been launched in 2010 between the Japan Society of Civil Engineering, Institute of
Electrical Engineers of Japan and the Japan Society for Mechanical Engineers to investigate an ultra-high speed train
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running in a tunnel with reduced pressure. In USA, ET3 (ref. 31) is based on small vehicles travelling in small and
evacuated tubes that can be on the surface.
Figure 4: Japan E-954 (JR-East) new Shinkansen Operation speed 360 km/h in 2011, Vmax=389km/h at the
test run in 2005; source JR-East.
350 km/h or record speed as mentioned earlier. France has at present 1’872 km of lines, which is the fourth biggest
high-speed network in the world. Figure 5 shows the new AGV.
Germany has developed its High-speed ICE technology step-by-step to reach a fully interoperable train, the ICE-3.
Germany has a network of 1’032 km of line, immediately following France. Germany is also delivering the first high-
speed trains to Russia (Siemens Velaro) operated between Moscow and St-Petersburg.
Italy has developed the ETR high-speed train family operated on the 923 km of Diretissima high-speed lines. Spain,
which started high-speed operation with trains between Sevilla and Madrid in 1992 with the French TGV technology,
has now the second network in the world with 2’665 km of line and its own high-speed Talgo trains. Finally, China has
made the most impressive progress having today the longest high-speed rail network with 8’358 km of network out of
which 2’197 km are capable of speed of 350 km/h. Korea has also started with the French technology and has now its
own high-speed trains KTR.
Over the year, the trains have integrated numerous technologies and improvements to increase passenger comfort and
ride quality, safety and noise emissions. For example, modern trains are now pressurized to avoid aural discomfort to
passenger, which was a major source of complaints for passengers in the 1990s.
2.3 Propulsion
New generations of high-speed trains tend to avoid having the propulsion concentrated at the beginning and at the end
of the train. Thus the propulsion is divided along the train permitting to have smaller motors and a better repartition of
the masses. This approach is implemented in the new French AGV (Fig. 6), but it can be seen also in Korean and Japan
new high-speed trains. Furthermore, BLDC synchronous motor with permanent magnets (Fig. 7) is the modern
solutions for the propulsion. High efficiency (>97%) is achieved for a ratio of less than 1 kg/kW.
Figure 6: The French AGV (automotrice à grande vitesse); source Alstom and Prof. M. Debrune.
Power: 800 kW; Mass: 768 kg; Max. torque: 4200 Nm; Max. speed: 4570 rpm; Max. current: 280 A; Max U phase to phase: 2800 V.
Figure 7: The French AGV: BLDC synchronous motor with PM - bogie; source Alstom and Prof. M. Debrune.
2.4 Track
The tracks have different gauges. Historically, more than 32 gages have been used ranging from 380 mm to 3’000 mm
(even 9’000 mm in Russia for ship transport). Today the “standard” for railway is the 1’435 mm, which corresponds to
the distance between the two rails. To give examples of the magnitude of some exceptions: Spain and Portugal uses
1’668 mm; Brazil, Australia and North Ireland are using 1’600 mm, Russia and the countries issued from USSR are
using 1’520 mm.
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The track is also dimensioned for a given speed: the higher the speed, the higher the requirements and the more
expensive is the track. Track and trains are interacting with each other in a complex way and details play a critical role
in interoperability. The tendency in Europe in the last decade was to separate infrastructure and vehicles for
organizational reasons and to allow companies to operate trains that can freely travel on the European rail network. This
separation has made the optimization between infrastructure and trains highly difficult, in particular with respect to
maintenance (which is significant on high-speed rail network). Maintenance is a major problem which necessity arises
from the dynamics of the train-track interaction. For example in Switzerland, the maintenance has been underestimated
in the process of speeding up the network and requires now compensation by the government. Ballasted track are a
standard since decades. But the use of slab-track (Germany and the Netherlands) or hybrid (slab-track with reduced
concrete volume filled with ballast for cost reasons as can be observed in Italy on the Firenze – Arezzo line) allows
reducing the maintenance requirements. In tunnels, where the maintenance is prohibitive and dangerous, slab-track is
essentially used.
2.5 Energy Transfer
A pantograph collecting current on a catenary by contact is the traditional method to operate the transfer of energy from
the infrastructure to an electric moving train. The complex composition of friction and current transfer at the interface
between the pantograph and the catenary makes the catenary an important wear part of the system as it is submitted to
two important wear mechanism (mechanical abrasion and electrical arching). Recently, the high price of the copper has
motivated robbers to steal it from catenaries along railway lines, provoking additional operational breakdown indirectly
due to the energy transfer system.
Regarding interoperability, the electrification of the railway has led to differences in the voltage and the frequency from
one rail network to another (Fig. 8). The following figure shows the difference in electrification standards in Europe,
where 5 different voltage levels are available. The trains have accommodated this by the use of modern transformers
allowing the operation from one electric network to another.
ETCS (European Train Control System). A train-based computer, the Eurocab, compares the speed of the train
as transmitted by the track with the maximum permitted speed and slows down the train automatically in case
of excess. The implementation is planned in three stages or levels:
o ETCS level 1: The permitted speed is sent through standard beacon (Eurobalises) located along the
track.
o ETCS level 2: The permitted speed is sent through GSM-R and it is no longer necessary to retain
trackside signals. This reduces significantly investments and maintenance. The position of the train is
still located by trackside equipment. The first commercial implantation of ERTMS level 2 occurred in
November 2003 in Switzerland.
o ETCS level 3: The train itself sends its rear end position, allowing to have a better accuracy and
therefore optimize the line capacity and further reduce the trackside equipment.
A third layer related to traffic management is currently entering a demonstration phase along the North-South
corridor of the trans-European network (Rotterdam – Milano) in the framework of the “Europtirail” pilot
project.
It must be noted that ERTMS does not allow “driverless” operation of trains. In this area, only slow-speed urban
railways with a protected infrastructure (typically tunnels or elevated guide ways) are operated in an automated mode
without drivers (wheel on rail or tyre on rail systems).
Propulsion:
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o Railway: a torque is applied to the wheel and is transmitted to the rail through the contact area
between the wheel and the rail. The propulsion force transmission by this mechanism requires a
sliding movement on one part of this area (on the full area when we reached slipping conditions). This
sliding movement generates wear. The force transmission is dependent on the load applied on the
wheel. The propulsion force is generated from the vehicle to the infrastructure, which requires the
transmission of the propulsion power to the vehicle.
o Maglev: the propulsion force is without contact. This is achieved by a linear motor creating an
electromagnetic force creating no mechanical movement and no wear. For low-speed maglev, the
active part of the motor is placed inside the vehicle and the power is picked up by the energy transfer
system. For high-speed maglevs (JR-Maglev and Transrapid), the active part of the motor is placed on
the infrastructure. This simplifies the contactless power transfer to the vehicle.
Transfer of energy to the vehicle:
o Railway: as described earlier, a contact of a train-based pantograph on a catenary supplies the energy
required for the train systems and the propulsion, the latter being the highest share.
o Maglev: for low-speed application (such as HSST), a contact of a slider over a conductive bar pick up
the power required for the vehicle, the levitation and the propulsion. For high-speed system,
contactless systems are preferred and will be fully described below. If this is an area of intensive
research, present industrial solutions are usually available only at a certain speed, which requires, at
low speed, an on board generator (JR-Maglev) or batteries (Transrapid). Some successful tests were
also conducted using inductive energy transfer.
Power supply:
For both systems, the power supply is not a problem as the existing electrical network is sufficiently
developed to integrate both railway and maglev systems.
Communication and operational control:
The differences are essentially in the operational control, which allows the maglev systems to be fully
automated. The communication technology could be “interoperable”, but the information content is
different.
Depending on the technical equipment, the engineering of the vehicle/train can be based on two different approaches:
1. Concentrated load transmission (classical approach): in railway, the coaches are installed on bogies that are
responsible for the trajectory following, in particular of the propulsion, suspension and guidance functions.
The arrangement of the TGV (which was also a part of the numerous innovations of the British APT Advanced
Passenger Train) is particularly efficient with bogie at the junction of two coaches. The same philosophy has
been chosen for JR-Maglev which is based on bogies on which one can find the same functions as present on a
railway bogie (see Fig. 13), the bogie have a metallic colour on the lower side of the vehicle). The forces to
and from the coaches are concentrated at the position of the bogie (essentially one bogie per coach) to be
transmitted to and from the infrastructure.
2. Distributed load transmission: Both Transrapid and HSST are based on a coach on which several bogies are
mechanically connected with degrees of freedom to cope with curves (see fig 12 for the Transrapid and Fig. 19
for the HSST-Linimo).
The concept used on Swissmetro was to suppress bogie as high radius of curvature are easier to define
underground and makes the ride much more comfortable. A specific articulated connection between coaches
has been developed to integrate the required degree of freedom to manage curved trajectories. Coach modules
of 12.5 m in length are defined (see Fig. 14). The concept of the Cobra (as presented on Fig. 18) use the same
concept, but with a further reduction of the coach module length to achieve a lower radius for tighter turns.
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Figure 9: Support and guidance of Maglev Transrapid (10 N/cm2) and high-speed railway system ICE3 (50 to 100 kN/cm2);
source: Thyssen Krupp.
4. Maglev Technologies
4.1 Basic Concepts
Two basically different concepts of magnetic suspension and guidance are considered:
The electromagnetic suspension (EMS) uses electromagnets on the vehicle body, which are attracted to the
iron reactive rails. It is a variable reluctance effect. The vehicle magnets wrap around the iron guide ways and
the attractive upward forces lift the vehicle. The resulting attractive electromagnetic forces are independent
of the speed. Consequently, there are lift forces at zero speed (at standstill of the vehicle). Furthermore, these
forces are unstable requiring an electronic control which one generates damping forces. In order to limit the
usually involved Joule losses, the electromagnetic suspension requires small magnetic air gap (≤25 mm).
Such a technology is usually defined as “classical”. the German and Chinese Transrapid are based on this
technology as most of the urban maglev (Japan HSST and Korean Incheon);
The electrodynamic suspension (EDS) levitates the train by repulsive forces from the induced currents in the
conductive guide ways. The origin of these forces is due to the temporal variation of a magnetic field in a
conductor. The system is stable: there is equilibrium of the repulsive forces and the weight of the vehicle. As a
result, the magnetic air gap is function of the mass of the vehicle. The considered magnetic air gap can be large
(≤80 mm). However, there is no damping forces and no repulsive forces at zero speed. Such a system
requires bogies at low speed (≤100 km/h). In order to match large air gap, actual technology is based on
superconductivity. The Japan JR-Maglev (MLX) is based on such a technology.
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4.2 Superconductivity
Observation of the used technologies for Maglev shows three main technologies, classical ones and superconducting
magnets are considered for some Maglev systems or projects:
Classical technologies working at ambient temperature (propulsion, levitation, guidance);
Low temperature superconductive coils, operating below liquid helium temperature (4,2°K);
High temperature superconducting (HTS) magnets, at liquid nitrogen temperatures (77°K).
4.2.1 Low Temperature Superconductive Coils
Low temperature superconducting coils are used only in the Japan JR-Maglev (MLX). The superconducting coils see a
DC magnet motrice force (MMF) of about 700 kA using cryocooler at 4.2 °K. These coils are the DC excitation of the
synchronous propulsion motor, the flux sources for the levitation, the guidance and the energy transfer to the vehicle.
The magnetic air gap is about 50 mm and the commercial speed up to 505 km/h. The levitation and guidance forces are
repulsive forces.
4.2.2 High Temperature Superconducting (HTS) Magnets
The use of high-temperature superconducting wires (HTS wires) as superconducting magnets for maglev has several
advantages such as improvement in the stability of the superconducting magnet, improvement in reliability through
simplification of the magnet structure, and decrease in the mass of the superconducting magnet and energy consumed
by the on-board cryocooler. Industrial developments of bismuth–strontium–calcium–copper oxide wires (BSCCO
wires) and rare-earth–barium–copper-oxide wires (REBCO wires), with a critical temperature higher than the liquid-
nitrogen temperature of 77°K, can be found on the market (Fig. 10). At 77°K, (RE)BCO operates at several Tesla. The
world's first prototypes of cables and rotating machines have been successfully constructed and tested using
SuperPower® (subsidiary of Royal Philips Electronics N.V.) 2G HTS wire. A high field 2G HTS coil of SuperPower
built in 2007 achieved world-record results:
9.81 Tesla achieved at 4.2°K central field (self-field);
26.8 Tesla achieved at 4.2°K central field (19 Tesla background axial field).
SuperPower is manufacturing long lengths (kilometer-class) of robust 2G HTS wire. HTS superconducting magnets are
currently tested on the JR-Maglev (MLX), figure 11 shows such a magnets.
Figure 11.a: JR-Maglev – HTS Magnet for running test Yamanashi; source: Central Japan Railway Company.
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MMF 700 kA; number of wire strands 4, 500-544 A; number of turns 1380, wire width <4.4mm, wire thickness 0.21 mm
Figure 11.b: JR-Maglev – HTS Magnet for running test Yamanashi; source: Central Japan Railway Company.
4.3 Vehicle
4.3.1 Introduction
Maglev vehicles distinguish themselves per their light vehicle structure closer to airplane structure than high speed
wheel rail trains even compared to the latest French AGV or Japan latest railway developments. Furthermore, a high
level of aerodynamic is achieved, clearly apparent for the JR-Japan Maglev. None Maglev has a double deck approach
for passengers, which could be considered in the future as a handicap in relation with capacity and station length.
4.3.2 German and China Transrapid
Transrapid latest levels are the TR08 (1999, city-airport connector and long distance network), the China TR SHA
(2002) and the TR09 (2007, city-airport connector). Transrapid vehicle is divided in sections. The total length or the
number of sections can be adapted to the required capacity. Transrapid 09 (2007, Fig. 12) is the latest development of
the German consortium. Transrapid 09 has the following main characteristics:
Speed airport connector 402 km/h;
Long distance 500 km/h; acceleration from 0 to 300 km/h within 120 s and 5 km;
Capacity 449 passengers in a 3 section vehicle of 76 m length;
800 passengers in a 8-section vehicle of 200 m length.
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Initial round shape New rectangular cross section Speed profile of two vehicles crossing each other.
Figure 13: JR-Maglev (MLX)- vehicle; source: JR-Railway Technical Research Institute.
4.3.4 Swissmetro Project
Swissmetro project is a high speed Maglev (400-500 km/h). For Swissmetro, travelling in a partial vacuum environment
has a major impact on the concept of the vehicle. A partial vacuum below 10’000 Pa is needed when a blockage ratio of
0.4 to 0.5 is imposed in order to decrease the aerodynamic drag forces. The Swissmetro tunnel structure naturally
imposes to have horizontal vehicle arms supporting the levitation, the guidance inductors and the motor on board parts
(Fig. 14). Simultaneously, the active forces (levitation, guidance, propulsion) act very close to the gravity horizontal
centerline. The mechanical vehicle structure leads to a frame similar to an airplane frame, light and flexible, of 3 m
inside diameter, with a nose, a trail and intermediate cells of 12.5 m length. Furthermore, the small tunnel inside
diameter of 5 m and the total vehicle length of 80 m for 200 passengers, request a deformation in the axial direction in
GROUPE MECANIQUE
17
ARTICULATION DU VEHICULE
order to guarantee the guiding air gap of 20 mm in the curves and a minimum curve radius of 5’000 m. Flexible joints
on the vehicle (Fig. 14) assure this function. The total mass is 80 ton.
Articulation avec une paroi
étanche et/ou coupe-feu
12.5m
Rayon de courbure
min. 5000 m
Figure 15: UAQ 4 Maglev - vehicle; source Engineering Faculty, University of Aquila, Italy.
4.3.6 Inductrack Project
The USA project Inductrack (Fig. 16) is an urban maglev from General Atomics, Based on EDS using Halbach spatial
distribution of permanent magnets for the levitation. It uses only permanent magnets and does not require cryogenically
cooled superconducting coils. The maximum considered speed is 100 km/h.
Figure 17: The Maglev-Cobra – Urban maglev; source: Federal University Rio-Janeiro.
Figure 18: The Maglev-Cobra at the Federal University Rio-Janeiro island Cobra operational line (200 m lenght in 2014).
4.3.8 Japan HSST
The Japan HSST is a EMS urban maglev (Fig. 19). Different vehicles are considered the HSST-100L (long),
HSST100S (short) and the LINIMO which maximum speed is 100 km/h and a gradient of 7%. Small curve radius of 50
m is possible.
HSST-100L: 14.4x2.6x3.2 m, 17ton/car to 25 ton/car, 110 pas/car; HSST-100S: 8.5.x2.6x3.2 m, 17ton/car to 25 ton/car, 67 pas/car;
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HSST-LINIMO
Figure 19: The Japan HSST: Different types of vehicles; source: HSST.
4.3.9 Korean Incheaon Maglev
The Korean Incheon maglev (Fig. 20) is an urban maglev which technology is closed to the HSST technology.
Vehicle size: 12x2.7x3.45 m, no load: 12 ton, 115 passengers, 110 km/h, 4 LIM motors/car, gradient 7%, curve: 50 m, air gap 8 mm
Figure 20: The Korean Incheon Maglev; source: Hyundai-Rotem.
At grade guideway
Typ III
6,19 m
0,4 m
Cross area - tunnel length >150 m
2,75 m
Speed [km/h] 250 400 450
Elevated guideway
Double track tunnel [m2] 70 180 225
Typ II
Simle track tunnel [m2] 36 85 120
2,5 – 10 m
12 m
Elevated guideway
Typ I
< 3,5 m
49,536 m
2m
25 m
Figure 22: Transrapid infrastructure - Holistic hybrid- fully equipped, tt-grade girder; source: Max Bögl Bauunternehmung.
21
Correction: 13.9: inside diameter; 14.5: outside diameter Shangai - On-bridge girder structure
Figure 23: Tunnel, source: Jianwei Wang, Xianlong Jin, Yuan Cao, Shanghai Jiao Tong University and Shanghai Maglev
Transportation Engineering R&D Center.
4.4.2 JR-Maglev (MLX)
Japan Maglev MLX is based on a U concrete shape (Fig. 24, 25), which supports the lateral levitation plus guidance
coils and the propulsion stator windings, offers a compromise for both uses: essentially at ground level and underground
compatibility. New “free-standing reinforced concrete (RC) sidewalls” are investigated. Further improved sidewalls
were developed, made of reinforced powder concrete (RPC), so that the thickness is 7 cm thus 40% lighter than
conventional sidewalls. This lightness contributes not only to the cost reduction of the infrastructure but also to
simplicity of substructure of viaduct. Double track tunnel is side width of 12.6 m and 7.7 m height.
Figure 24: JR-Maglev – bridge and track; source: JR-Railway Technical Research Institute.
Conventional sidewalls Reinforced concrete (RC) sidewalls Powder concrete sidewall (RPC)
Panel model Direct attachment model New method
Figure 25: JR-Maglev - New “free-standing RC sidewalls” and sidewalls with powder concrete (RPC); source:
JR-Railway Technical Research Institute.
22
Swissmetro-under ground station Revolver: changing tuve Air lock – passenger embarquement
Variant A Variant B
A1: transfer of energy to the vehicle, linear transformer B1: transfer of energy to the vehicle, linear transformer
A2: fixed stators with the tunnel, rotor poles on board B2: rotor poles fixed with the tunnel, stators on board
A3: magnetic guidance per attraction B2: magnetic guidance per attraction following the stators
A4: magnetic levitation per attraction B3: inductors, urgency brake
B4: magnetic levitation per attraction
Fig.ure 26: Swissmetro: Vehicle and tunnel cross Section: source: Swissmetro.
4.4.4 Inductrack Project
For the USA Urban Maglev Inductrack project (speed 100 km/h), the infrastructure is a simple rectangular shape of
girder, as shown in Fig. 27. Work has been performed to date related to the use of a steel fiber-reinforced hybrid girder
system. It supports both the long stator windings of the synchronous motor and the reactive conductive ladder track or
laminated conductive track for the levitation.
Figure 27: Inductrack Maglev –Reverse rectangular shape of concrete: source: Lawrence Livermore National Laboratory.
4.4.5 Urban Maglev
Urban maglev infrastructure is usually a concrete platform at ground level or at high levels (Fig. 28, 29). It supports the
different elements and the contact line (usually DC voltage) along the track.
Figure 28: Korean Incheon Maglev - Infrastructure of urban transports; source Hyundai Rotem.
Figure 29: Impact of infrastructure of urban transports; source Korean Institute of Machinery and Materials.
4.5 Propulsion
4.5.1 High Speed Maglev
For high speed (>400 km/h), all worldwide Maglev have synchronous linear motors with long or short stators (Fig. 30).
Short stator (Swissmetro) implies that the lateral guidance, the levitation and the transfer of energy to the vehicle must
be independent electromechanical systems. Short stator implies the use of homopolar linear synchronous motor where
the reactive part is iron only and on board of the vehicle. Both the DC excitation and the stator winding are at the level
of the fixed stator with the track. Short stator has the main advantages that the winding configuration (number of poles
24
and number of slots) can be optimized. With long stator (Transrapid, JR-Maglev), propulsion and levitation are
combined functions and systems. This permits decreasing the Joule losses of the levitation systems and consequently to
decrease heat dissipation at the level of the vehicle. Long stator implies, when iron part (teeth and yoke) is used, a one
coil per slot and consequently, high voltage cable as wire. The magnetic (mechanical) air gap and the pole pitch define
the chosen technology for the propulsion. The choice of the air gap is compared with the technical and qualitative
aspects.
For the passenger comfort, Transrapid 10 mm air gap requires a complementary mechanical suspension in
parallel with the magnetic levitation;
Air gap up to 20 mm should permit lower suspension rigidity;
For air gaps 10<δ<20 mm, the local heat of the components is a key issue. Cooling systems for the guidance
and the levitation inductors are considered;
Air gaps of >80 mm refer mainly to satisfy earthquake specifications and very high speed (>400 km/h). This
large air gap usually requires superconductivity to still obtain acceptable efficiency;
The values of the air gap and the top speed have a direct effect on the vibrations, the resonance frequencies, of
both the vehicle and the track.
Figure 39: Long stator fixed with the track and short stator; source: Swissmetro.
4.5.2 Low Speed Maglev
Low speed Maglev use synchronous or asynchronous linear motors. Linear asynchronous motors permit a simple
conductive reactive rail, usually of aluminum.
4.5.3 Transrapid
As shown in Fig. 31, Transrapid combines the propulsion the levitation and the transfer of energy to the vehicle in the
same electromechanical system. The length of the Transrapid vehicle is variable between two sections with a total of
150 places to ten sections for 1060 passengers. The long stator is composed of lamination with teeth and yoke. The
stator is energized by sectors up to 4 km length. The winding configuration is one coil per slot, the coil opening is three
slots, the coil being a high voltage cable (Fig. 32). On board of the vehicle, the poles of the motor are laminated. Each
pole is surrounding by the DC coils of the excitation. The DC excitation assures the control (motor direct axis) of the
levitation. Furthermore, each pole has four slots containing the wires of the linear generator. The choice of classical
linear motors implies a short pole pitch of 258 mm, corresponding to more than 25 times the air gap (10 mm). This pole
pitch dimension is necessary in order to decrease the motor end winding lengths. The maximum synchronous frequency
is 300 Hz. such a limit frequency corresponds to a synchronous speed of about 500 to 550 km/h. Depending on the
length of the vehicle, the mechanical power has a minimum of 8 MW.
25
Figure 31: Transrapid – Propulsion - guidance - levitation – linear generator; Source: Thyssen-Krupp.
Figure 32: Transrapid - High voltage cable; Source: Thyssen-Krupp and Max Bögl Bauunternehmung.
4.5.4 JR-Maglev (MLX)
The JR-Maglev superconductivity technology permits a higher pole pitch of 1350 mm and a corresponding lower
synchronous frequency, typically 72 Hz for 700 km/h, which is the speed goal of the Japanese engineers. The stator is
energized per sector. The low synchronous frequency permits to have relative long stator sectors. The DC excitation is
26
produced by superconducting coils (Fig. 33). The equivalent MMF is about 700 kA. Such high MMF permits to have
large magnetic air gap of about 50 to 70 mm. The mechanical power is above 8 MW, for a power greater than 13 kVA.
In order to simplify the original double-layered propulsion coils, two types of single-layered propulsion coils were
developed and installed at the Yamanashi Maglev Test Line. One is an integrated type of coil, which has a propulsion
coil and a levitation coil in it. This coil can reduce the number of coils to one third of the conventional types. The other
consists of cable. It is aimed to reduce production cost using power cable whose producing method is already highly
established.
Super conductive coils on board of the vehicle. Original double-layered propulsion coils. – beam model
Figure 34: Long rotor poles and linear homopolar synchronous motor; stator on board of the vehicle; source Swissmetro.
4.5.6 Italian UAQ 4 Project
The propulsion is a linear synchronous motor which excitation is permanent magnets fixed on both sides of a iron U
shape, all along the track (Fig. 35). The short ironless stator is on board of the vehicle. The characteristics of the
propulsion are not published, only schematic is given.
Figure 35: UAQ 4 Maglev - propulsion; source Engineering Faculty, University of Aquila, Italy.
4.5.7 Inductrack Project
For the Urban Maglev Inductrack, the motor is a synchronous linear motor which long stator is fixed with the track
(Fig. 27). On board of the vehicle, the permanent magnets create the necessary excitation. The characteristics of the
propulsion are not published, only schematic is given. Testing with chassis weight up to 10,000 kg, to a speed of 10
m/s, air gaps up to ~30 mm, and acceleration up to 2.8 m/s2 has been achieved (nominal acceleration is 1.6 m/s2).
4.5.8 Cobra Project
The propulsion is a linear synchronous motor with short stator on board of the vehicle (Fig. 36). The excitation is PM
fixed along the track. A consumption power of 90 kW is given for a speed of 70 km/h and 10 MW for 450 km/h.
28
Figure 36: The Maglev-Cobra- Propulsion; source: Federal University of Rio, Brazil,
4.5.9 Japan HSST and Korean Incheon Maglev
For Urban Maglev (<250 km/h), linear asynchronous motors (LIM) can be found for the Japanese HSST (100 km/h)
(Fig. 37, 38) and the Korean Hyundai Rotem (110 km/h). Usually the reactive rail is in aluminum. Both technologies
are very similar. For the Japanese HSST, the module of the linear motor (one side of the vehicle) has a nominal thrust of
3000 N for a three-phase motor having 8 poles. The maximum current is 380 A and the reactive rail is a 4 mm plate of
aluminum. Each vehicle has 10 LIM ea/car. The no load vehicle is 17.3 ton/car for a length of 43.3 m.
Figure 37: Japan HSST – Propulsion bogie – linear induction motor and levitation inductors; source: HSST.
Figure 38: Japan HSST - Propulsion; source: HSST Korean Incheon Maglev; source: Hyundai Rotem.
Figure 39: Transrapid – levitation and lateral guidance; source: Dornier Consulting and Thyssen-Krupp,
Figure 41: levitation and lateral guidance; source: JR-Railway Technical Research Institute and Prof. Gieras and Piech.
30
Figure 42: JR-Maglev (MLX) Levitation and guidance principle; source: JR-Railway Technical Research Institute.
4.6.3 Swissmetro
The levitation and the lateral guidance, per attraction, involves inductors (Fig. 43), on board of the vehicle, which are
positioned all along the vehicle, on the different cells. The air gap is 20 mm and the corresponding dimensions are given
in Fig. 44, 45. A reactive rail laminated is fixed with the track.
Figure 43: Swissmetro - Levitation and guidance principle; source: Swissmetro, EPFL.
The reference solution for the levitation corresponds to the following parameters:
Number of levitation inductors, per vehicle: 28 [-]
Rated force per inductor: 30 [kN]
Total power per vehicle, nominal behavior, copper wire: 125 [kW]
Total power per vehicle, nominal behavior, copper aluminum: 200 [kW]
Inductor mass, copper wire: 130 [kg]
Inductor mass, copper aluminum: 101 [kg]
Linear mass of the reactive rail: 60 [kg/m]
Converter efficiency: 0.97 [-]
The reference solution for the guidance, without deformation of the vehicle, corresponds to the following parameters:
number of levitation inductors, per vehicle: 30 [-]
rated force per inductor: 13 [kN]
31
Superconducting runner Fixed PM on one side of the track Flux without superconducting runner
Coil
Wood
Ferrite "Tile"
32
Figure 47: Inductrack Maglev – Levitation based on single sided Halbach spatial PM distribution; source: Lawrence
Livermore National Laboratory.
Weak Field
Coils
Figure 48: Inductrack Maglev – Levitation based on double sided Halbach spatial PM distribution; source: Lawrence
Livermore National Laboratory.
4.6.6 Cobra Project
The Maglev-Cobra levitation method is based on the flux pinning properties of high temperature superconductors
(HTS) in the presence of magnetic fields provided by Nd-Fe-B permanent magnets. The magnetic rail (Fig. 49) uses
Nd-Fe-B permanent magnets arranged in a flux shaper scheme, with iron parts properly located. The magnetic rail
contains 5x5x10 cm3 Nd-Fe-B magnets arranged in a flux shaper scheme. The size of the iron between the two
permanent magnets is 1.2 cm. As for the Italian UAQ 4, repulsive forces are created, the levitation and the guidance are
assures in a stable state, even at no speed.
Figure 49: The Maglev-Cobra- Levitation – lateral guidance; source: Federal University of Rio, Brazil,
4.6.7 Japan HSST and Korean Incheon Maglev
For the urban maglev magnetic inductors working by attraction with a small air gap of 8 to 10 mm are placed on each
side of the vehicle (Fig. 38). The reactive rail is non-laminated iron. As the inductor and the reactive rail have a U
shape, lateral reluctance effect appears. This passive effect is used to guide laterally the vehicle. Of course this guidance
is possible only for low speed urban maglev (100-110 km/h).
For the Korean Incheon maglev, the levitation assures a force corresponding to 265 kN, for two vehicles of 12 m length
each and 93 persons per vehicle.
4.7 Transfer of Energy to the Vehicle
4.7.1 Introduction
Maglev requires a transfer of energy to the vehicle. For high speed maglev contactless transfer is considered. For low
speed maglev, catenary is usually the chosen technology with a DC voltage of 1500 VDC. Possibilities of contactless
technologies are seen or a combination of them:
linear generator;
transformer action;
inductive power transfer;
gas turbine generator.
4.7.2 Transrapid
At low velocities and standstill, e.g. in and near stations, the Transrapid needs additional energy supply. The
Transrapid 08 uses a conventional system composed of current collectors (catenary) and power rails attached to the
guide way. Transrapid 09 is equipped with a linear transformer (Fig. 50, 51, Inductive Power Supply or IPS®), was
33
developed), only at start part of the motion, near and in the stations. This linear transformer furnishes an active power of
6kW/m. The primary has a mono phase supply at 400 V and 20 kHZ. The coaxial feeder cable has Litz wires. To
compensate for the inductivity of the induction loop, capacitors are connected in series at regular intervals. The capacity
is chosen so that the series resonant circuit, primary cable and compensation capacitors, is tuned to the system operating
frequency of 20 kHz. Thus, it represents a pure resistance load for the supply.
At high speed, it uses the linear generator created by the flux harmonics induced in the wires inserted in each motor
pole (Fig. 31, 4 slots per pole).
Figure 50: Transrapid 09 - Linear transformer – Inductive power supply (IPS) – Cable of the primary; source: Thyssen-
Krupp.
thus a variable flux. Consequently, active power is transferred to the vehicle. Of course, a magnetic drag force appears
too.
1 2
4 3
Figure 54: Transrapid – principle of the power supply; source: Prof. A. Stephan, J. Lieske.
36
Figure 55: Transrapid – Shanghai power supply; source: Prof. A. Stephan, J. Lieske.
37
Figure 56: JR-Maglev – Yamanashi test line - power supply; source: Prof. Gieras and Piech.
4.8.3 Swissmetro
The power supply of the Swissmetro is shown in Fig. 57. The 125 kV, 50 Hz corresponds to the surface grid. The
substation (125 kV/6 kV) is in an underground substation.. After the three level rectifier, a DC bus (-5, 0 , 5 kV)
supplies the different motor stators. The DC bus permits to transfer energy on long distance with low Joule losses.
pantograph and bogie is approx. 25%. The leading parameter remains the cross-sectional area and the length (more than
65% of the drag is associated to this pair of parameters).
The resistance associated with the vehicle-track interaction comes in a second place and has a typical shape as described
in the following figure where the resistance of Transrapid and JR-Maglev are compared for different train length. This
resistance is significantly higher at low speed.
Figure 60: Cross section of Maglev Transrapid and high-speed railway system ICE3; source: Thyssen-Krupp.
Figure 61: Transrapid gradient 10% slope rate – ICE gradient 4% slope rate; source: Thyssen-Krupp.
The integration of the Transrapid guideway can be easier when considering the viaduct structure. Nevertheless, the
integration problems of new lines are huge, particularly in urban area. These difficulties have been shown by the
Munich project, where a link between city center and airport was planned using Transrapid. The straight line, which
could only be considered if a fully underground solution could be proposed, is 28 km. The length of the acceptable line
that was proposed for Transrapid had a length of 37 km and the additional constructions required for environmental
protection, noise reduction contributed to increase the cost of the project.
5.3 Audible Noise
The noise of a high-speed transport vehicle is essentially coming from aerodynamic sources. The noise level grows with
approx. the power 6 of the speed. With the possibility to have a better streamlining of the bogie and the absence of
catenaries, the maglev has a slightly lower noise emission compared to railway systems as shown in Fig. 62.
5.4 Energy consumption
The energy consumption of railway has been continuously improved, for example in Japan. Modern trainset uses 51%
of the energy required by the first generation of Shinkansen at the same speed. For the reasons exposed above (see
§5.1), the energy consumption of a maglev is less than the one of a train and the difference is increasing with the speed.
The consumption can be further reduced by the use of tunnels under reduced pressure. A summary of the energy
consumption of various systems is presented in Fig. 63.
41
Figure 62: Comparison of audible noise; source: Swissmetro (left), Masada (right).
5.5 Emissions
Emissions are following the same trends as energy consumption, essentially for the same reasons.
Figure 64: Comparison of emissions compared also with other transport means; source: Swissmetro.
5.6 Costs
Cost comparison between Transrapid and railway system has been thoroughly studied by Witt et al (ref. 20). The results
can be summarized in Fig. 65, which shows that the initial higher cost of the Transrapid can be amortized thanks to the
reduction of operational and maintenance costs over the years. It can also be seen that further optimization of the system
would decrease life-cycle cost to reach break-even point at 15 years only.
42
Figure 65: Total and cumulated cost curve of the Maglev and the Rail/Wheel (R/W) systems; source: Witt et al (ref. 20).
Naumann et al (ref. 22) have also analyzed the risk on investment for Transrapid and a railway system and has
summarized his analysis by the following figure.
Figure 68: Transrapid 09 - Speed Airport Connector 125 - 250 mph; Long Distance 250 - 310 mph; Acceleration from 0 to
185 mph within 120 sec and 3 miles; Capacity 449 Passengers in a 3 section vehicle (76 m); 800 Passengers in a 8 section
vehicle (200m); Source: Thyssen-Krupp.
Figure 69: Emsland tranrapid test line – 31.5 km, Source: Thyssen-Krupp.
44
Figure 70: Transrapid on the island of Tenerife, Source: Institute of Railway Enginerring, Berlin, Germany.
6.1.4 Switzerland Swissmetro Maglev Project
Swissmetro, a high-speed and high frequency passenger transport system independent of built-up areas and surface
obstructions such as topography, working as a super underground railway, meets the new needs that are arising at the
dawn of the third millennium. It fits in with existing or projected railway networks, provides a credible response to the
foreseeable increase in mobility and contributes actively to the transfer of private/road traffic to public/rail traffic.
Swissmetro is a fully underground network with the following main objectives:
• an entirely underground infrastructure, comprising two tunnels of 5 m interior diameter, driven through the
bedrock at a depth varying between 60 and 300 m according to the topography, as well as stations in the center
of towns connected to the public urban and regional surface transport networks,
• a reduction of the pressure in the tunnels (partial vacuum corresponding to the pressure at about 10000 Pa in
order to save the energy necessary for the propulsion of the pressurized vehicles,
• a propulsion system of the vehicle made of linear electric motors, allowing speeds in the order of 500 km/h.
Estimated costs, full system including: stations, tunnels, and vehicles.
Genève – Lausanne 58.5 km 3'524 MCHF
Lausanne – Berne 81.0 km 4'614 MCHF
Berne – Lucerne 69.2 km 3'930 MCHF
Lucerne – Zurich 48.2 km 3'225 MCHF
Bâle – Zurich 75.0 km 5'383 MCHF
Total 331.9 km 20'676 MCHF (costs determined in 1997)
45
Figure 72: Line map, Source: Korea Institute of Machinery and Materials and Hyundai Rotem.
6.3 China
Shanghai Maglev demonstration line from Pudong airport to downtown Shanghai started its trial operation on a single
track at the beginning of 2003, began shuttle running on the double track in September of 2003 and completed the test
and acceptance at the end of 2003. The year of 2004 witnessed its beginning of commercial operation. The train runs at
the highest speed of 430km/h in the day and 300km/h in the morning and evening. Up to June 2011, the maglev train
has covered a mileage of about 9 million kilometer and carried passengers of about 29 million person times. In the past
years, the maglev system has undergone bad weather such as hurricane, heavy snow, and typhoon. No accidents that
injured people have happened, nor has the operation been interrupted by bad weather. Statistical results of the past years
since 2004 show that average operation punctuality rate reaches 99.72% and 99.88% of the operation schedule is
fulfilled,
47
Figure 73: Shanghai city –Pudong airoport Transrapid-08(license); 3 train sets with 5 sections; Track length 33km;
Operational velocity: 430km/h; Maximum speed 501km/h; Commercial operation since 2004; source: Thyssen Krupp
6.4 Japan
6.4.1 MLX – JR-Maglev
Central Japan Railway Co. has announced to operate the superconducting maglev (JR-Maglev) link between Tokyo and
Nagoya in 2023. Figures 74 & 75 described the extension and foreseen network.
Figure 74: Extension the existing 18.4 km test line to 42.8 km; Introducing 14 new test vehicles; Upgrade the ground coils
and electrical facilities; Start running tests in the end of FY 2013; Project Cost: JPY 355 billion by JR Central; source: JR
Central.
48
Figure 75: The Tokaido Shinkansen Bypass Project (515 km): 1st step: Start commercial operation between Tokyo area and
Nagoya area by 2025; Travel Time: 40-50 minutes (100 minutes by the actual rail Shinkansen); Project Cost: JPY 5.1 trillion
by JR Central; source: JR Central.
6.4.2 HSST
At the Nagoya Tobu Kyuryo line, HSST LINIMO is in use. The double-track elevated route connects Fujigaoka station
of Nagoya city subway and Yakusa station of Aichi Loop Line with 9 stations and 8.9 km service length including 1.3
km tunnel, a minimum curve radius of 75m and maximum slope is 6%. A train consists of 3 cars with total length of
43.3 m, a width of 2.6 m and a height of 3.445 m. The empty weight is 17 tons per car and the maximum design weight
of 28 tons per car. The HSST system has a maximum speed is 100 km/h. The total trip time is approximately 15
minutes, with an average speed of 35.6 km/h. The nominal capacity is 255 passengers per train. The system carries
30000 passengers per day. Construction started in the spring of 2002. The total construction cost is 100 billion Japanese
Yen (90 MUSD/km). Normal operation started in March 2005, with the start of the World Expo 2005 in Nagoya (Fig.
76). The system has carried over 30 M passengers with quite good safety and reliability. During the Expo period, it
carried about 20 M passengers, (from 90000 to 120000 per day).
6.5 USA
6.5.1 Maglev 2000
Maglev 2000 is a large USA project seen as a national maglev network. It is an active project.
6.5.2 MagneMotion
MagneMotion is a urban (160 km/h) and high speed (430 km/h) maglev based on EMS suspension. End of 2001, should
begin test on 75 m track at Old Dominion University, Norfolk, Virginia.
49
Figure 78: Cobra – test line and vehicle view; source: Federal University of Rio de Janeiro, Brazil.
7. Conclusions
7.1.1 High Speed - Industrial Achievement
Transrapid is well established for practical applications.
Airport connection in Shanghai has been successfully operated with Transrapid up to 430km/h.
JR-Maglev has proven reliability and high level feasibility.
JR maglev will be put into practical operation between Tokyo and Nagoya until 2025, at a commercial speed
of 500 km/h..
7.1.2 Urban Maglev- Low Speed - Industrial Achievement
Many industrial solutions exist and have proven their attractiveness in Japan, Korea, China and USA.
7.1.3 Markets
Main market seems to be in Asia, due to the Asian capacities to develop maglev and high mobility demands.
Europa market could be extremely tough to penetrate due to the well-developed network of high speed
railways and future European developments of new lines.
USA has several corridors under studies since more than 20 years, but no real realization is foreseen.
7.1.4 Sustainable development
All maglev operate in a fully automatic control, thus decreasing operational costs and increasing reliability and
safety.
Maglev has proven clear advantages regarding emissions, audible noise and power consumption.
Maglev allows decreasing the total cost of ownership for high-speed operations below railway values.
Associated to the shortening of the journey time, the high-speed perspectives offered by Maglev allow the
constitution of a decentralized metropolis.
All present high-speed maglev and railway systems try to avoid construction of tunnels on their lines.
The combination of maglev technologies into depressurized tunnels offer attractive high speed solutions with
lower total cost of ownership, as demonstrated by Swissmetro.
The use of linear motors in fully underground low-speed metros leads to solutions less expensive than classical
approaches and easier to integrate.
7.1.5 Maglev Accidents
On August 11, 2006, a maglev train compartment on the Transrapid Shanghai airport line caught fire.
51
On September 22, 2006, a Transrapid test train in Emsland, Germany, had 29 people aboard during a test run
when it crashed into a repair car that had been accidentally left on the track. Most passengers were killed in the
first fatal accident involving a maglev train.
52
Figure AI.4 : Otis People Mover – Los Angeles Otis People Mover – Detroit airport
53
Glossary
EDS Electro-dynamic suspension
EMALS Electro-magnetic launching system
EMS Electro-magnetic suspension
ETT Evacuated tube transportation
HTS High temperature superconducting
MAGLEV Magnetic levitated system
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Conferences
International Conference on Magnetically Levitated Systems and Linear Drives : 2000, 2992, 2003, 2006, 2008, 2011.
MAGLEV international conferences: 2000, 2002, 2004, 2006, 2008, 2011.