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Extremely Low-Temperature Systems
Extremely Low-Temperature Systems
Extremely Low-Temperature Systems
Systems
Understanding the nuances of low-temperature engineering is key to safe and
efficient operations
Nancy
Easterbrook,
Tim Boland and
Dave Farese
Air Products
IN BRIEF
APPLICATIONS
OF CRYOGENIC
PROCESSING
SAFETY
CONSIDERATIONS
CHOOSE BETWEEN
CONSUMABLE
AND MECHANICAL
E
REFRIGERATION xtremely low temperatures — below solutions to problems such as how to pul-
SYSTEMS –100°F (–73.3°C) — have many verize an intractable material or recover a
widely diverse commercial uses, from difficult-to-condense volatile compound. Yet
de-flashing of molded rubber parts on extremely low temperatures present tech-
the plant floor to pristine storage of biological nologists with a number of unique risks that
materials in the medical and pharmaceutical must be safely managed.
industries. Understanding the special char- Being aware of safety and process ne-
acteristics of low-temperature fluids and sys- cessities, such as suitable materials of con-
tems, and properly managing the associated struction, appropriate venting, and proper
risks, are important to the safe design and personal protective equipment, will enable
handling of low-temperature processes. engineers to continue to harness the power
Temperatures this cold (Figure 1) rarely of extreme cold to improve their operations
occur naturally, but are commonly found in in a safe and efficient manner.
modern industry and healthcare. Two tech-
nologies are typically used to generate ex- Common cryogenic applications
tremely low temperatures: consumable re- Extremely cold temperatures are routinely en-
frigerant systems, which use products such countered in many products and processes,
as liquid nitrogen or dry ice, and mechanical including the following:
refrigeration systems. While both mechani- • Magnetic resonance imaging (MRI) scan-
cal refrigeration and consumable refrigerant ners, most of which use liquid helium to
systems share common risks of operating at cool superconducting magnets to temper-
extremely low temperatures, they have dif- atures below –441.7°F (–263.2°C)
ferent costs and operational characteristics. • Superconducting magnets, refrigerated
Selecting the right technology to generate with liquid helium, are the heart of the Large
low temperatures depends on a number of Hadron Collider — the machine used to
specific process parameters. discover the Higgs Boson — at the Euro-
Whether the refrigeration is from a me- pean Organization for Nuclear Research
chanical or consumable source, extremely (CERN) facility in Meyrin, Switzerland
low temperatures can provide innovative • Production, distribution and storage of in-
38 CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM AUGUST 2015
dustrial gases, such as oxygen, nitrogen, Degrees Fahrenheit Degrees Celsius FIGURE 1. This temperature
argon, hydrogen, and helium; for example, scale from 212°F to absolute
many plants store nitrogen as a cryogenic zero shows the boiling points
100.0 of nitrogen, oxygen, and
liquid at –320°F (–196°C) 212.0 Water boils helium
• Natural gas liquefaction, which reduces
the cost of transporting natural gas by liq- 21.1
70.0 Normal room
uefying it at temperatures below –250°F 32.0 temperature
0
(–157°C) 0.0 Water freezes
• Polymerization of isobutylene, to make –78.5
products such as butyl rubber, at tem- –109.3 CO2 sublimation
Grinding mill