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YDM0061B1 MCAx English User Guide
YDM0061B1 MCAx English User Guide
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User Guide
YDM0061B1
INTRODUCTION
Thank you for purchasing a NIKON METROLOGY product. Before starting any operation
with your new measuring arm, please read these instructions.
This guide describes best practices for installing, configuring, and using your measuring arm.
For any other device or option not described in this manual please refer to other Nikon
manuals (e.g. RDS Data Collector, RDS Service) available on the DVD.
For further information, please contact your local Nikon Metrology agent (see back page).
Important note
All information contained in this document is subject to modification without any notification
and does not represent a contract with Nikon Metrology. The software described in this
manual is supplied under a license agreement and must be used only in conformity with the
terms of this license. No part of this manual may be reproduced or transmitted under any form
or by any way, electronic or mechanical, including photocopy or recording, for any purpose
without Nikon Metrology formal authorisation.
© Nikon Metrology
Disclaimer note
Any unauthorised modification, repair or incorrect use of the MCAx system will automatically
void the original manufacturer's guarantee. The manufacturer is not responsible for damage
to the software or hardware caused by unauthorised handling or use of this material. For
information regarding the warranty, repair, technical assistance, latest updates and current
prices, please contact Nikon Metrology.
Patent notice
Products described in this manual may be covered by one or more of the following U.S. patents
5,829,148; 6,598,306; 7,003,892; 7,568,293; 7,779,548; 7,908,757; D643,319 ; 8.174.682
and other U.S. and foreign patents pending.
WARNING!
WARNING indicates a hazardous situation, which, if not avoided, could result in death or seri-
ous injury.
CAUTION!
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates useful advice about the operation of your Nikon system or its
components. Information contained in a Notice is not safety related. Failing to heed this
advice may result in damage to your system or inaccurate measurements..
Symbol Description
General danger
Electrical risk
Chemical risk
Trapping risk
Laser risk
Responsibilities
Manufacturer of the product
Nikon Metrology, is responsible for supplying the product, including the user manual and
original accessories, in a complete and safe condition.
Manufacturers of other accessories
The manufacturers of other accessories for the product are responsible for developing,
implementing and communicating safety devices for their products, and are also responsible
for the effectiveness of those safety devices in combination with the Nikon product.
Person in charge of the product
The person in charge of the product has the following duties:
- To understand the safety instructions of the product and the instructions in the user
manual.
- To be familiar with local regulations relating to safety and accident prevention.
- To inform Nikon Metrology immediately if the product and the application becomes
unsafe.
- To ensure that the national laws, regulations and conditions for the operation of radio
transmitters are respected.
WARNING!
The person responsible for the product must ensure that it is used in accordance with the
instructions. This person is also accountable for the training and the deployment of personnel
who use the product and for the safety of the equipment in use.
AC power supplies are suitable for use in dry environments only and not under adverse
conditions.
Mechanical safety
CAUTION!
NOTICE!
NOTICE
Arm installation
The base of the MCAx arm is designed to provide a reliable measurement platform when
placed on a level and stable work surface. The Mounting Ring can also be fixed on a custom
fixture by fixing through the holes provided to a rigid support.
Always ensure that the arm is correctly and strongly fixed to the base
Always ensure that the base is correctly and strongly fixed to the support
Battery safety
WARNING!
Battery parts
Risk of injury
Do not attempt to service or open the battery.
Do not short-circuit the battery.
Do not use with any other battery case than the arm feature pack.
CAUTION!
Battery parts
NOTICE!
Battery parts
WARNING!
Power supply parts
WARNING!
Transport
Correct handling
When removing the arm from its case, returning the arm to its case, or moving the case,
always use the correct lifting tecnique
CAUTION!
Non-contact probe : Laser Guide Product Class 2M
Exposure toward the eye can result in eye injury !
Do not look into the laser guide when laser is on.
WARNING!
Mounting Screw handling : sharp threads
Risk of injury !
When handling the base for installation, removing or replacing in the
case, never hold the threaded part
When using or moving the arm, always pay attention to obstacles that may damage the
device.
Do not store the arm case and the computer case in a place where there would be a risk:
• Significant heat or of freezing.
• Significant moisture.
• Magnetic fields or vibration.
Always carefully plug and unplug each connector
A.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A.7 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
B.1 Prerequisities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C Arm installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D Arm connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
G Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
I Troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
J Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
A, C, E and G axes have infinite rotation, which provides ergonomic and comfortable use..
Fig 2 - SI Wrist
The Nikon MCAx Arm is managed by RDS, which is the interface server between the arm and
the final measurement software. RDS allows you to configure the functions of the arm, the
communication protocol, to calibrate the probes, verify the system, and perform many other
tasks.
3-point Option
magnetic
base
Probe case
Dust cover
Qualification
sphere
Verification Option
bar
Fig 4 - Identification
The label on the arm includes important other information such as arm type, size and date of
manufacture.
Fig 8 - Base-back
1. DC power IN
2. Data port for Feature Pack
3. USB connector to computer
4. Guides for Feature Pack
1. Error LED
2. Battery Level LED
3. WiFi On LED
4. External Speaker Plug
5. On-board speaker
6. Temperature sensor
6. On / Off Button
The MCAx Arm is designed to for contact probes, touch trigger probes or optical probing
systems such as laser scanners.
On the handle, two TKJ connectors are available, a male connector for digitizing scanners
or contact probes and female connector for contact probe to be used when the scanner is
attached.
A switch is used to select which TKJ connector is in use.
3 push buttons are provided to take points, start digitizing, validate or cancel.
1. DC power connector
2. External Accessory connector
3. Connector for scanner
4 USB connector to computer
When the counterbalance is unlock (standard operating position), then whatever the position
and the orientation of the wrist is, the elbow of the arm will always be counterbalanced and
follow the imposed movement.
The unlock position is only an operating position and as soon as the arm is left in its rest posi-
tion, the counterbalance should be locked.
When the counterbalance is locked, then the position (= angle) of the counterbalance is fixe
and the arm is secured (it cannot fall down).
This "locked" position can be also used to impose a height to the arm, for example to prevent
any obstacle above the arm.
When the arm is placed in its case, the counterbalance has to be locked, to prevent any
mistake when taking it out.
Any kind of M3 probe tip or (other than standard ones) can be mounted on a
probe base and used, therefore these cannot be certified here.
Picture Item
Installation CD-Rom : containing Software installation and product
documentations.
Calibration sphere
USB cable: standard connection between the arm and the operating
system.
A.7 SYMBOLS
Back panel For Nikon MCAx Arm specific USB cable only
B.1 PREREQUISITIES
RDS can be installed on a computer supplied with a Windows XP® Pro SP2 or
Windows7® 32-bit or 64bit operating system. No specific software dongle is necessary to use
RDS. RDS by default will be installed in C:\Program Files\RDS, and arm data in C:\Arm\ .
Depending on the connection, a USB lead, or a Wi-Fi device is necessary to connect the
computer to the arm.
4. Click on {next}
When updating to a newer version, RDS must first be uninstalled. During the
update installation, click on YES to uninstall the previous version before
proceeding to the new installation. B
C Arm installation
C
C.1 INSTALL MOUNTING BASE
NOTICE!
The arm is designed to be used in a correct up horizontal position. Nikon cannot
guarantee against damage due to incorrect orientation of the arm, and the accuracy of
measurement will be affected.
The arm is positioned onto this base, and is then locked with a main screw at the base of the
arm.
NOTICE!
It is very important that the main screw is fastened securely to ensure stability of the arm.
The operator has to make sure that the 6 screws of the base are well tightened on the
support.
1. Place the plate on the worktable, and clamp it using G-Clamps, screws, etc.
C
1. Place the base on a level and stable magnetic surface
WARNING! C
For all safety related information, please read the complete Vacuum Base manual.
Overview
The Vacuum Base is designed to be placed on a perfectly flat and smooth surface:
Item Description
1 Battery LEDs
Battery discharged – recharge now.
Battery half-charged - please recharge.
Battery fully charged - optimal conditions for use
2 On / Off Powers up the vacuum pump
3 Power supply Connect to power supply to charge the battery
4 Exhaust To release the vacuum under the base
5 Top plate Threaded holes to fix the mounting screw
6 Manometer Make sure that the pressure is constantly -12 psi (0.85 bar) during
operation.
7 Base Including vacuum holes
Quick installation
1. Fix the mounting screw on the vacuum base.
2. Make sure that the work surface is impermeable to air, smooth and clean.
3. Position the base on the work surface
4. Connect to the power supply
5. Switch on the vacuum
6. The base is ready for the arm installation.
For more information, please read the complete Vacuum Base manual.
NOTICE!
- Adjustable stand
NOTICE!
It is very important that the nut is securely tightened to ensure the accuracy and stability of
the arm. It is also important to ensure the 6 screws on the mounting ring are well-tightened.
SE
1. Mount the scanner on the connector and lock with the probe key.
NOTICE!
Do not overtighten.
Make sure that the lock is in a good horizontal position
3. While holding the arm, unscrew the mounting ring nut from the base support. .
4. Hold the arm by the handle and E axis, then slowly lower the arm into the travel case.
C.7.1 Installation
D Arm connection
D
D.1 USB CONNECTION
1. Connect the power supply to the arm.
2. Connect a USB cable from the arm to the PC.
3. Switch the power on by pressing the power button for at least 1 second..
3. Make sure that the blue light on the front of the arm is lit. If not, make sure that the USB-
cable is unplugged.
D
1. Switch on the WiFi sensor of the computer.
2. On the computer, access the advanced settings :
3. Enter "Start Menu" -> "Settings" -> "Network Connections"
7. Use the following IP address and subnet mask: 192.168.0.1 and 255.255.255.0 then "OK"
D
1. Switch on the computer’s WiFi adapter.
2. On the computer, access to advanced settings :
3. Enter "Start Menu" -> type in "ncpa.cpl"
6. Use the following IP address and subnet mask: 192.168.0.1 and 255.255.255.0 then "OK"
NB: The computer Wi-Fi might be managed by specific device software. In this
case, refer to the relevant manual to connect to the Nikon MCAx arm network
and set up the IP address.
NB: If the computer Wi-Fi uses a preferred order for networks, make sure
that "T-UN-FF" network is at the top of the list.
If Windows XP manages the Wi-Fi, in the wireless configuration, select
"change the order of preferred networks"
You can then access the following dialog and select "T-UN-FF" network and
click on "Move up" until it reaches the top of the list.
D
1. Select the RDS Control Panel
2. Select the Connection tab
4. Click on "Modify"
F Start measuring
F
F.1 HOW TO HANDLE THE ARM
The arm should be put in its rest position when not in use. The arm
naturally rests in a vertical position with the elbow bent near- ly 180° :
move the arm up to highest level and the arm will now stay in the rest
position.
If the arm needs to stay for a prolonged period in the rest position, or to
put the arm in its case, lock the counterbalance with the lever : the arm is
now in a safe position and cannot be lowered.
On Nikon MCAx+ arm, the other hand may hold the arm grip (Long Spin Grip or Hand Grip)
The TTP is composed by a TKJ TTP base, on which an M6 TTP sensor can be mounted.
- Is the surface of the part uneven? A large tip diameter will skip over an uneven surface,
but a small tip will integrate surface deformities into the measurement.
- How deep is the feature? An M3 tip extension may be necessary to reach the bottom of a
feature.
Probe orientation
Any contact probe is calibrated to integrate all its deviations, so that no matter how the
orientation of the probe is, the coordinates of the ball probe will remain the same: there is no F
need to pay attention to keep the probe orthogonal to the surface.
- If a probe extension has been added, it advised to reduce the pressure on the stem by
keeping the probe perpendicular to the surface.
- To take a continuous series of points, the probe must slide over the surface, so the
probe must be perpendicular to the surface to avoid friction.
- Depending on the software and the options, the probe has to point toward the surface
side. (see "Probe radius compensation").
In fact, the more points taken, the better the measurement will be. 1000 points will give a
better average calculation than 5 points. Using continuous measurement (keeping BP1
pressed) will allow taking a large number of points, therefore, the user has to take care to
always keep the probe in contact with the part surface.
Most of the time, it is not necessary to take a large number of points (the measurement is
stabilized after a certain number of points), except if the feature has a very bad shape error, or
if it is very small (see following section).
Depending on the functionality and size of the feature, and the expected accuracy, more or
less points may need taking, from 4 to 500 for example.
Special case Explanation
Bad shape error
Small radius
Small arc angle
The location of the points has to follow a uniform distribution, not grouping them in one area.
Probe guidance
Some software has special functionality, to guide the user to take points at the right place.
This may be helpful to probe a very thin circle for example, or to take a specific XYZ point. F
A sound is then emitted and the point is taken as soon as the probe is inside the tolerance
zone.
It may be useful to manually guide the end of the probe (= the tip) with your other hand, to
locate it accurately. The closer your hand is to the tip of the probe, the more stable the
measurement will be, and the more accurate the location will be.
Counterbalance
The Nikon MCAx Arm is counterbalanced, so there is no need to hold the elbow of the arm
when measuring. Let the counterbalance work for you and simply hold the wrist of the arm to
guide the probe to the part and to press the button for capturing points.
It may be necessary in some conditions to hold the elbow of the arm, to avoid the arm
contacting another object, or to use the remote control mouse with the arm in a horizontal
position.
In this case, with an MCAx+ arm, simply hold the grip on the elbow, ensuring you do not
constrain the axes of the arm.
Nikon MCAx Arm Manual 94
Start your measurements
- For a circle, cylinder, sphere, or similar feature, it adds the probe diameter to the feature
diameter.
- For a surface inspection point, it translates the point along the nominal surface vector with
the radius value
- For a simple 3D point, there is no way to calculate the contact point and so no
compensation is possible.
Even if the probe doesn't need to be perpendicular to the surface, a minimum orientation of the
probe is necessary to obtain correct probe radius compensation. The probe has to point
towards the material.
Please refer to your measurement software user manual for more details about probe
compensation.
Measurement Best-fit
Except for individual point features (single points, surface points, etc) each geometric feature is
calculated using a specific method (eg least square, minimum radius). Once the feature is
calculated, each probe point is compared to the resultant feature, to get the shape error
(flatness, circularity, etc). Most software can give the maximum error value after each new
point once the feature is validated. This maximum error value ("best-fit") gives very useful
information to ensure that the feature has been correctly probed.
Overview F
To obtain accurate measurement results, each probe must be calibrated with the MCAx Arm
it is being used on. Each unique set of probe calibration data is stored in the memory on the
arm. The arm checks each time when a probe is changed. If the new probe has not
previously been calibrated with this particular arm, the user will be prompted to proceed with
the probe calibration procedure described below.
If the probe has been already calibrated, when the operator connects the probe, RDS simply
selects the correct probe file.
Principle
Default probe calibration needs the certified calibration sphere (included in the arm case) and
requires 3 steps:
- Measurement of the sphere with a reference probe (15mm Probe #1)
- Measurement of the sphere with the uncalibrated probe
- Calculation and validation
It is possible to use other methods of calibration. In this case, run RDS Data
Collector and choose the appropriate method (simple plane / plane with refer-
ence plane / simple sphere / sphere with reference sphere (default) / seat ).
Refer to the RDS Data Collector manual for full description of all methods.
F
7. Insert probe to calibrate
Buttons
Buttons: by default, the main button (B1) is left click, right button (B0) is middle click and left
button (B2) is right click.
The arm remote mouse settings (buttons and on/off switch) can be
configured. Please refer to the RDS Service manual.
Fig 25 - Buttons
The connection status is shown by a small symbol beside the symbol of the arm.
Low battery
Arm connected
At any time, you can check the status of the arm by holding the mouse over the RDS icon.
Warning messages
They are displayed for a few seconds, to warn the operator about an event
Message Description
Mechanical stop When one axis comes to its mechanical limit (B, D or F), the mouse is
automatically stopped, and a message indicates which axis in at limit
Battery Message when battery level is low
G Accessories
G
G.1 BATTERY
Pull the battery with the strip. Take out the battery.
If a battery change is required, open the cover, and remove the battery. Install the new
battery with the contacts on top and close the cover.
G.2 LEDS
G
Red Green Blue Description
I Troubleshooting
I
Common problems can be solved by going through the following questions :
No connection to the arm
Is the LED on the arm, switched on? Check power is on and all cables connected correctly
Is the USB cable between the arm Use correct cable
and computer in good state?
Is the USB cable correctly plugged
in?
LED is off
Are the cables correctly plugged in ?
Is the arm button switched on?
Software
Software
Version
Connection
Type USB
Wi-Fi
CPU Wi-Fi IP@
RDS Wi-Fi IP @
Accessories
Scanner
Probe
Boards versions
Mother board
Encoders boards
Probe board
Diagnostic informations
Sounds
Other information
J Appendix
J
J.1 TECHNICAL SPECIFICATIONS
Arm dimensions
Weights
Weight (kg) Case
MCAx MCAx+ MCAx Weight (kg) Size (mm)
2.0m 7.9 8.2 8.3 16.5 1320 x 510 x 290
(foam included 3.5
2.5m 8.2 8.5 8.6 kg)
3.0m 8.5 8.8 8.9 18.6 1580 x 510 x 290
3.5m 8.8 9.1 9.2 (foam included 4
kg)
4.0m 9.1 9.4 9.5 22.0 1860 x 510 x 290
4.5m 9.4 9.7 9.8 (foam included 4.5
kg)
Mounting nut
Mounting plate
Raiser H (mm)
Small 237.3
Tall 487.30
Temperature J
Storage temperature: -30°C to 70°C (-20°C to 50°C if battery is installed)
(-22°F - 158°F)
Ambient Temperature for 0°C to 50°C (32°F - 122°F)
measuring operation:
Acceleration
Permissible angular 105rad/s^2
Vibration maximum 55-2000Hz (IEC 68-2-27)
Shock and Impact 6ms (IEC 68-2-27) Safety
Communication
USB Type 2
Auxiliary sensor pass through data bus on selected 7 axis
models (FP1, FP2)
Wifi Build-in antenna
ND2057
Capacity 4.8 Ah
Run / Charging time 4h / 3.5h
Chemistry Lithium Ion
Voltage 7.2 V Nominal
Max discharge Current 2A Continuous
Weight 220g
Communications SMBus compatible
Height/Length/Width 22.9 / 86.4 / 78.7 (mm)
Replace battery with Inspired Energy, model number ND2057 Only.
CE compliant
Electromagnetic Directive 2004/108/EC (as amended by 92/31/EEC) of the European
compatibility Union (EU) J
Applicable norms :
IEC 61000-4-2: 2008 : Electrostatic Discharge Immunity
IEC 61000-4-3: 2006 : Radio Frequency Immunity
IEC 61000-4-4: 2004 : Electrical Fast Transient Immunity
IEC 61000-4-5: 2005 : Power Line Surge Immunity
IEC 61000-4-6: 2008 : R F Conducted Common Mode Immunity
IEC 61000-4-11: 2004 : Voltage Dips and Short Interruptions
Low voltage Compliant with low voltage directive 73/23/EEC, 93/68/EEC
Norm applicable : EN61010-1 (2001)
ROHS Compliant
This product and supplements meet the ROHS guidelines for electronic components and
hardware. This complies with the requirements of the EU directive for banned substances:
- Lead
- Hexavalent Chromium
- Polybrominated Biphenyls
- Pentabromodiphenyl ether (PentaBDE)
- Decabromodiphenyl ether (DecaBDE)
- Mercury
- Cadmium
- Polybrominated Diphenyl Ether
- Octabromodiphenyl ether (OctaBDE)
Class 2 laser The laser built into the product produces a visible red
laser beam which emerges from the bottom of the
product.
The laser product described in this section, is classified
as Class 2
Laser Product in accordance with: IEC 60825-1, Ed 2:
2007-03, "Safety of Laser Products.
It complies with FDA performance standards for laser
products except for deviations pursuant to Laser Notice
No. 50 , Dated June
24, 2007.
Class2 laser products These products are safe for momentary exposure but
can be hazardous if you deliberately stare into the
beam.
Warning From a safety perspective class 2 laser products are
not inherently safe for the eyes.
Precautions Avoid staring into the beam or pointing the beam at
other people
Before any handling of NIKON Scanner for assembly,
disassembly, cleaning etc. check that the laser is
switched off.
It is recommended not to use the NIKON Scanner for
the measurement of reflective surfaces. If necessary,
the use of a matting agent is strongly recommended.
Cleaning / Handling Do not touch the optical window on the camera.
Do not use solvents.
Users of the Nikon laser scanners must be familiar with laser safety and must have read this
manual carefully.
Storage place
Do not store the arm case and the computer case in a place where there would be a risk
of:
- Significant heat or of freezing.
- Significant moisture.
- Electromagnetism or excessive vibration.
- Moreover, during transport by plane, boat, train or vehicle, please pack the products as
delivered, using the foam for protection and with shock detectors.
Checks:
Check the plug where the arm is plugged in with a test meter by a qualified technician (4 points
to check)
Control voltage Touch both contacts 110 V +/- 15 V Voltage spikes,
of tester in the plug 220 V +/- 20 V incorrect voltage,
sockets. Measure power cut.
for 1 full minute.
Check the position Connect a voltmeter If neutral 0 to1V Incorrect phase
of the phase between ground and If phase position
one of the plug 110 V +/- 15 V
sockets. Touch or
contacts between 220 V +/- 20 V
ground and the
second hole
Check connection Touch one probe on Between 0 and 5 Ground not
of the ground and plug ground, and the ohms. (increases connected or
resistance to the other one on a known with the length of incorrectly
ground safe ground the cable) connected.
(ohmmeter).
Check that no Touch one probe on 0 to 1 V Electric current
current is passing plug ground, and the through the ground.
through the ground other one on a known
safe ground
(voltmeter) for 1 full
minute.
Gain 0.6