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COPYRIGHT

Nikon Metrology UK Ltd. retain ownership rights to the Camio software program and sub-programs
(herein referred to as the ‘software’) and its associated documentation. The software source code
is a confidential trade secret of Nikon Metrology UK Ltd. You may not attempt to decipher
or decompile the software or develop source code for the software, or knowingly allow others to do so.
Information necessary to allow operation of the software with other programs may be available from
Nikon Metrology UK Ltd upon request.
Nikon Metrology UK Ltd software and associated documentation may not be sub-licensed and may not be
transferred to another party without the prior written consent of Nikon Metrology UK Ltd.
Only you and your employees and consultants who have agreed to the above restrictions may use the
software, and only on the authorised equipment.
Your right to copy this software and associated documentation is limited by copyright law. Making copies,
adaptations, or compilation works (except a single copy of the software for archival purposes or as an
essential step in the utilisation of the software in conjunction with the supplied equipment), without prior
written authorisation of Nikon Metrology UK Ltd prohibited by law and constitutes a punishable violation of the
law.
Nikon Metrology UK Ltd provides this publication ‘AS IS’ without warranty of any kind, either expressed or implied,
including but not limited to the implied warranties or conditions of merchantability or fitness for a particular
purpose. In no event shall Nikon Metrology UK Ltd. or any of their associates be liable for
any loss of profits, loss of business, loss of use or data, interruption of business, or for indirect, special,
incidental, or consequential damages of any kind, even if Nikon Metrology UK Ltd has been advised of the
possibility of such damages arising from any defect or error in this publication.
Nikon Metrology UK Ltd may revise this publication from time to time without notice.
Copyright © 2003-2010, Nikon Metrology UK Ltd. All rights reserved.
Page 4 of 67
Contents

1 Copyright Information 3

2 Introduction 7
2.1 Handling 7
2.2 Manufacturer's Guarantee 7

3 Technical Features 8
3.1 Specifications 8
3.2 Identification Plate 8

4 General Safety and Maintenance 9

4.1 Important Advice 9
4.2 Maintenance and Safety Information 10
4.3 Transportation 11
4.4 Setting Up the MCA 12

5 General Description 14
5.1 Moveable Joints 14
5.2 Control Buttons 15
5.3 Manual Brake 16
5.4 Electromagnetic Brake 17
5.5 Quick-mount Probe Connector 18
5.6 Auto Probe Recognition 19
5.7 Probing Equipment 19
5.7.1 Using the Floating Probe 21
5.7.2 Using the Hard Probe 22
5.8 Bases 23
5.9 Battery Pack 24

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6 Using the Arm 26
6.1 MCA Utilities Software 26
6.1.1 USB Installation 28
6.1.2 MCA Utilities Settings 30
6.1.3 MCA Connection 31
6.1.4 Initialisation of Encoders 31
6.1.5 Probe Calibration 32
6.1.6 Select Active Parameters Configuration 37
6.1.7 Import Parameters 38
6.1.8 Materials Settings 39
6.1.9 Select Material 39
6.1.10 Reset Axis 39
6.2 WiFi Connection 40
6.3 Using a Laser Scanner with a 7-axis Arm 41
6.4 Setting up Focus Handheld software 43
6.5 Setting up CMM-Manager software 47
6.6 Sensor Alignment 50
6.7 Calibration and Repeatability Tests 53

7 Extra Options 54
7.1 Tripod 54
7.2 Magnetic Base 55

8 Troubleshooting 57
8.1 CPR Manager 60

9 Index 65

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2 Introduction
This manual is intended for operators, to provide advice, information and
instruction for the correct use of the portable measuring arm and
accessories.

2.1 Handling
You have purchased a manual measuring arm that is a portable CMM. As
with any precision measuring device, it must be used carefully, in order to
avoid damaging the calibration and accuracy of the instrument.
Because it is portable, the arm is subject to jolting and vibration during
normal use and transportation. For this reason, we advise you to requalify
the probe at intervals (determined by the degree of use) and to check the
functionality and accuracy. If the results of the tests are not acceptable, you
should request from Metris, or your local agents, a complete calibration of
the measuring arm.

2.2 Manufacturer's Guarantee

After taking delivery of a new measuring arm, it is necessary to inspect the
arm and ancillary equipment to ensure that no damage has occurred during
transportation.
We recommend that you check the functionality and accuracy of the arm
immediately after delivery, and if the results of the tests are not as
expected, you should contact Metris or their agent without delay.
Any potential complaints must be filed within 8 days of the delivery date.
The purchaser will be able to assert their warranty rights only if they have
followed the conditions and guarantee terms contained in the purchase
agreement, and the advice and instructions specified in this manual.
In addition to the conditions in the purchase agreement, the manufacturer’s
guarantee expires if:
1. The arm or its accessories are damaged through incorrect use, or
neglect of the instructions and advice contained in this manual.
2. The arm or its accessories are damaged due to insufficient
maintenance.
3. The arm or its accessories are modified or repaired by a non-Metris
person or without written authorisation by Metris.

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3 Technical Features
Operating temperature range: +5 °C to 40 °C
Humidity: 95% non-condensing
Power supply: 100 - 240 VAC 50/60 Hz (auto-ranging)
Accuracy certified according to ISO 10360-2 or ASME B89.4.22 standard
FCC compliance: Part 15 Class A Report using EN 55022 Class A test data
CE compliance: EN55022 Class B, EN6100-3-2, EN61000-3-3, EN61000-
4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6, EN61000-4-
8, EN61000-4-11, EN61010-1
Compatible with 3rd party metrology application software. Please contact
Metris or your preferred metrology software vendor (if not Metris) for more
details regarding compatible software and capabilities

3.1 Specifications
Please refer to the Metris Product Data Sheet for your model of arm for the
current specifications.
If there is any cause for concern over accuracy, follow the troubleshooting
procedures (Troubleshooting on page 57) first. If the problem is not
resolved, contact the Metris Helpdesk or local Metris agency for advice.

3.2 Identification Plate

Each measurement arm is provided with an identification plate that
contains Metris's name and logo, company web address, model of arm and
serial number, weight in kg, year of manufacture and CE logo.
The information on the plate should always be quoted during requests for
support or spare parts.

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4 General Safety and Maintenance
The best performance and accuracy of the measuring arm depends
following the advice and instructions provided in this manual
This manual is an integral part of the product and must be kept with the
arm and consulted regularly during its working life.
Trouble-free operation and a long service life are dependent on following
the procedures described in this manual.
Metris deny liability for any damage caused to or by the MCA when this is
due to negligence or to non-compliance with the instructions.

4.1 Important Advice

Risk of trapping Do not adjust

Risk of trapping

Risk of trapping

Please read the following section for more information.

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4.2 Maintenance and Safety Information
1. Never allow untrained staff to operate the MCA. Only trained staff,
following the instructions provided in this manual, must perform the
maintenance operations.
2. Only use the arm for the purpose of inspecting and measuring as
described in this manual.
3. Before using the arm, always check that it is properly mounted
following the instructions in this manual. The arm must be mounted
vertically on a flat, horizontal surface, or using one of the standard
accessories supplied by Metris. Ensure that it is securely fixed using
the correct fittings.
4. Move the arm carefully in order to avoid knocking it against other
objects. If a collision occurs, it is advisable to check the accuracy of the
arm.
5. Be aware of the risk of trapping from potential pinch points around the
joints, and keep hands and other objects away from these areas.
6. During measurement operations, do not force any part of the probe or
the arm structure, and avoid extreme angles. Do not work with an angle
between the two sections greater than 150 degrees, otherwise the arm
could show an error (for axes limits, see Troubleshooting on page
57).
7. Ensure that the probe is securely attached, but not over-tightened.
8. Protect the arm from dust or other contamination. Always replace the
arm in its case when not in use. If it is not possible to put the arm back
in its case, then protect it with a dust cover.
9. If there is any doubt about the correct functioning of the arm, then
follow the recommendations in the Troubleshooting section
(Troubleshooting on page 57). If there is no improvement, contact
your supplier before attempting any other corrective action.
10. If you need to relocate the arm, or move it using the tripod, then use a
restraining strap to keep the arm folded in a safe position.
11. When packing the arm in the flight case, or unpacking it, ensure that
the correct procedure is followed (see Transportation on page 11). If
the arm has a manual brake, it is essential that when lifting, the weight
of the arm does not bear on the locked axis.

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12. If a magnetic base is in use, do not forget to remove the base before
moving the arm to a new location.
13. Never attempt to adjust the spring tension at the top of the orange
tubes. This setting is critical to the correct functioning of the arm, and
any adjustment will invalidate the error-mapping, requiring complete
recalibration at a Metris Service Department.
14. Do not perform welding, cutting, or drilling operations on the same
worktop as the arm or within the immediate vicinity.
15. The electrical earth of the measuring arm is linked to the earth wire
through the supplied power pack/battery charger (standard provision).
We recommend that the power supply be checked to ensure that the
earthing meets local standards. If the power pack is replaced with a
different unit, the manufacturer must confirm that the new device is fully
compatible with these requirements.

4.3 Transportation
Before transportation of an arm, it is essential that the arm be correctly
packed in its carrying case. Details of the flight case might vary slightly, but
the general procedure for packing and unpacking the arm is as follows:
1. Remove packing piece 'A' and
take hold of the probe end of the
arm.

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 2. Lower the probe end of the arm
onto the rest (as if the arm were in
its 'home' position.
3. Support the base and axis 1
with the left hand and the mid-point
of the arm with the right hand. Lift
the arm out of the case.

After transporting the arm for a long distance, we recommend that you
check the operation and accuracy before performing measurements. It is
also recommended to wait at least an hour before performing these checks,
so that the entire arm can reach the ambient working temperature.

4.4 Setting Up the MCA

Attach the arm to the support (depending on the model - see Bases on
page 23) and check all the fixing screws for tightness. Ensure that the
working area is not unstable or subject to vibration.

LED on/off
Top - power supply
indicator

On/off push
button switch
Bottom -
communications
lead

Also, check that the cables to the laptop and to the power supply are
correctly positioned with the red dots lined up before pushing the
connectors home.
The only machine parts that can be fitted or removed are the probes and/or
Quick-mount laser scanner adapter, the Wi-Fi aerial and the Brunson

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interface (if supplied). See sections Magnetic Base on page 55 and WiFi
on page 40 for more information.
For fitting and removing probes, a special double-ended tool is provided,
which is described in another section (Using the Hard Probe on page 22).
The laser scanner requires a 3mm hex key - see the section on Using a
Laser Scanner with a 6-axis Arm and the following pages for a 7-axis arm.
Always check that the probe connectors are correctly aligned with the red
reference marks before attempting to tighten the locking collar.

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5 General Description
5.1 Moveable Joints

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The MCA is constructed with three articulated sections, which provide 6
degrees of freedom for the 6-axis arm, and 7 for the 7-axis arm. This
makes it possible to reach the target point in any desired position.
It is composed of a vertical column revolving around Joint 1, connected to
the second section that is moving vertically around Joint 2, and then
connected to the third section revolving longitudinally around Joint 3 and
orthogonally around Joint 4. On the third section, the probe can revolve
around Joint 5 and Joint 6 on a 6-axis arm, and Joint 7 on a 7-axis arm.

5.2 Control Buttons

6-axis Basic grade MCA

A - Configurable, B - Take point, C - Not used

6-axis Industry and Metrology grade

A - Configurable, B - Take point, C - Brake button (Electromagnetic

Brake on page 17)

Page 15 of 67
7-axis Industry and Metrology grade

The red button (C) at the front of the joint is for applying/releasing the brake
(Electromagnetic Brake on page 17).
The pistol-grip has three buttons – a front, a right and a left button. The
front button (B) is the trigger button, which takes a point when pressed, or
initiates scanning. The right and left buttons (A) can be configured by the
third-party measurement software to confirm and delete points, and other
functions. Please consult your third-party software documentation to assign
these actions.

5.3 Manual Brake

The Basic model of the MCA has a manual brake operated by a plunger on
Joint 2. When the arm is moved into its home position, the spring-loaded
plunger drops into the housing and locks Joint 2. This joint can be released
again by lifting the plunger and moving the arm. A warning label reminds
you to "Always ensure the mechanical brake is engaged when the device is
in the home position"

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 If the arm is to be relocated, it is essential that when lifting, the
weight of the arm does not bear on the locked axis.

5.4 Electromagnetic Brake

The electromagnetic brake is a device that can be applied to the rotation of

Joint 2 of the measuring arm. It is activated/deactivated by a red button (A),
and locks the second axis of the arm in any required position. The red LED
(B) indicates that the brake is on when lit and an audible click will be heard.
It is only fitted to the Industry and Metrology grade arms.
The brake is very useful when the arm is used in situations where repetitive
movements could be tiring, and where the risk of accidental contact can be
avoided by reducing the freedom of movement in one axis. The brake is

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also activated automatically if the rate of movement of the arm is
excessive.
When the measuring arm is not moved for at least 30 seconds, the brake is
automatically applied. When the arm is returned to its home position, the
brake is automatically applied just before the first tube reaches a vertical
position. For safety reasons, the brake is also automatically applied when
the power supply is disconnected.

Caution: do not rely on the brake to stop the arm falling. Any
damage resulting from such an event will not be covered by the
manufacturer's warranty. The brake is not effective at all angles, and
is only designed to slow the rotation of Joint 2. Always release the
brake before moving the arm from the home position.

5.5 Quick-mount Probe Connector

The end connector of the measuring arm is equipped with a fast probe
mount/dismount system.
This device ensures absolute mechanical repeatability of the connection
between the arm and the probe, so that probes can be changed during a
measurement without having to recalibrate. The removal and replacement
of probes must be carried out carefully and without forcing any part of the
connector. The red reference mark identifies the direction of the connector.
Ensure that the probe is not twisted when tightening the knurled locking
collar.

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5.6 Auto Probe Recognition
All probes are available with automatic probe recognition. On the Metris
Hard Probe, this is denoted by a circular groove around the nose of the
probe. Each autodetecting probe has a unique reference which is stored
with the calibration data.

Autodetect groove
When this type of probe is exchanged for another autodetecting probe, the
utility software will automatically recall the calibration data for the new
probe. It is recommended that each probe be recalibrated after a
reasonable period of use, or in case the probe has been mishandled or
dropped.

5.7 Probing Equipment

The probe is the ultimate part of the measuring arm that collects
measurement data. The probe could be of various types: Metris Floating
Probe, Renishaw Probe (LP2), Hard (Metris) Probe and Metris Laser
Scanner.
The LP2 Renishaw probe is a useful option when the inspection of
geometric features with higher tolerance is preferred. The point data can be
acquired with the slightest touch of the electronic probe, which reduces the
risk of deformation still further.
The Metris ModelMaker Digital Laser Scanner option (type MMD or MMC)
is available as an optional extra (contact your local Metris distributor). It is
not available for the 6-axis Basic grade arm, but can be attached to either
the 6- or 7-axis Industry and Metrology grade arms. Special interface kits
are available, which are specifically designed for each arm. Both arms also
provide an additional connection for a tactile probe. Fitting instructions for
6- and 7-axis arms are included in Using a Laser Scanner. You are advised
to check with your Metris distributor for additional information about
software support, installation, and use of the MMD laser scanner.

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The MMD rapidly provides a detailed digital representation of the test
object. It is ideally suited for reverse engineering, part-to-CAD comparison
and inspection of soft or fragile components. There is a choice between a
50mm stripe width for maximum accuracy, and 100mm and 200mm stripe
width for maximum productivity. High-speed mode scans up to 80 stripes
per second. The scanner can conveniently be connected directly to a
laptop, without the need for an interface unit.

Floating probe

Renishaw LP2 probe Metris Hard probe

7-axis MCA with Hard probe and MMD

Page 20 of 67
5.7.1 Using the Floating Probe

The standard probes supplied with the Industry and Metrology grade 6-axis
arms are a Floating Probe (patented by Metris) and two hard probes; the
Renishaw LP2 probe can be bought as an option. The Basic grade arm and
the 7-axis arm are supplied with three Hard Probes; the Floating Probe and
LP2 probes can be bought as an option. All probes are available with
Automatic Probe Recognition (see Auto Probe Recognition on page 19).
The Floating Probe has excellent performance both for single point and
continuous measurement. It is based on a fixed steel stylus, which
guarantees extreme rigidity and robustness, combined with a point capture
system through the probe tip. This innovative solution combines the best
characteristics of the electronic (trigger) and the mechanical (fixed) probe,
in a single device. The rigid structure of the stylus provides rapid and
accurate measurement while the "floating" grip allows the acquisition of the
point with a light touch. During continuous measurement, two high intensity
LEDs (red and green) verify to the operator in real time that the correct
pressure is being applied. The green light is on during continuous
acquisition, or the inspection of a single point. When the pressure on the
floating grip approaches the upper limit, the green light begins to flash, and
when the limit is exceeded, the light becomes red and the software rejects
the measurement data. This solution is particularly suitable for the
inspection of sheet metal or plastic parts because the controlled, constant
pressure, prevents movement or deformation of the part.
Finally, the Floating Probe prevents contact between the operator's hand
and the stylus, insulating the stylus from the effects of thermal expansion
due to the human body temperature. This ensures more accurate and
repeatable measurements.
The floating probe provides visual indication when the probe is deflected
sufficiently to take a point by activating a green LED, but a point can also
be taken by pressing the white button on the handgrip or pistol grip (see
Control Buttons), and deleted with the grey button(s), if this is supported by
your inspection software. The other functions of the probe are described in
Section 1 (Floating Probe on page 21).
Metris recommends that you approach the surface of the part with the
probe tip almost parallel to the surface, since this gives greater control over
the probing force. This is particularly important when inspecting a surface
that can be deformed under pressure. Also, the arm should be operated so
that each joint is well within its operating limits (see Troubleshooting on
page 57).

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5.7.2 Using the Hard Probe

The hard probe can be used with all models of the MCA and is available in
two versions. If the nose section of the probe has a circular groove, then it
is an auto-sensing probe that allows the MCA driver to automatically
determine the probe characteristics and if it has already been calibrated,
the calibration map can be recalled (see Auto Probe Recognition on page
19).
On a 6-axis MCA, the probes are mounted on the hand-grip, but the fitting
details are similar to mounting on the pistol-grip adapter for 7-axis models
as shown below. A special tool is provided for removing and refitting
probes, which is double-ended. The smaller end fits the probe body and
unscrews clockwise. With a pistol-grip version, the larger end fits the locking
ring that retains the laser scanner bracket (if fitted) or the spacer (black
plastic ring) and unscrews anti-clockwise:

Fitting the hard probe Fitting the locking ring

The Basic hand-grip has two buttons, a white trigger button (for taking
points) and a grey button that is configurable through the inspection
software. If the electromagnetic brake option is fitted, then a red brake
button is also provided. When using a pistol-grip, the point data is captured

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by pressing one of the two side buttons. These buttons can be configured
through Focus Handheld, CMM Manager, or third-party software to take
and delete points. The assignment of Left/Right buttons to A/B buttons can
also be configured (see Control Buttons).

5.8 Bases
Basic model
The Basic MCA can be mounted by three screws that fix the base of the
arm to a flat surface. The surface should be as flat and as stable as
possible.
Support the arm with one hand
while you locate the first of the
three M8 screws in the threaded
inserts or tapped holes in the work
surface or adapter plate. Locate
the remaining screws and hand-
tighten using moderate hand
pressure with the 6mm key wrench
provided. The three M8 tapped
holes in the adaptor plate are
rotationally symmetric about axis 1
of the arm and lie on a 124mm
pitch circle diameter

Industry and Metrology models

These models of MCA have a deeper base and require longer screws (as
supplied). They will usually be supplied already mounted to the threaded
adapter plate (Brunson interface). This adapter is compatible with the
Magnetic Base (see Magnetic Base on page 55 ) or the Mobile Tripod (see
Tripod on page 54).

Page 23 of 67
5.9 Battery Pack
The Basic grade arm is supplied with a standard power supply, but the
Industry and Metrology arms come with a battery pack ( which is also
available as an option for the Basic model). The battery and power supply
are normally locked together and the battery is continuously charged while
the power supply is connected to the main supply. The MCA takes its
power from the power supply unit until the mains is disconnected, when the
battery takes over. This can supply the MCA for about 5 hours while using
manual probes, or about 3.5 hours if using a laser scanner. Additional
batteries can be purchased so that a fully charged battery can be kept in
reserve. The battery is released from the power supply using a rocker
switch which is illustrated below.

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The battery has an LCD
window showing the
remaining charge.

Release switch ---->

Page 25 of 67
6 Using the Arm
6.1 MCA Utilities Software
The MCA software provides the driver for connecting the MCA to a
computer and any inspection software, as well as utilities for calibrating
probes. Before you attempt to install this software, you must ensure
that no firewall is running on your PC. If you are running Windows XP
with SP2 or later, the firewall is switched on by default. From the Windows
Control Panel, select the Windows Firewall icon, and in the resulting dialog,
click the Off (not recommended) button. Then proceed by double-clicking
the MCA Utilities exe file.

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Please ignore this message and If you have an earlier installation of
select 'Continue Anyway' MCA Utilites, you might see an
option to 'Repair or Remove
Lantronix' - please select 'Repair'

After installation, you will be asked for your parameters file: "Please indicate
where the file parameters are stored". You should use the browse window
to locate the folder from your Arm Parameters CD that contains the correct
"parameters.ini" file. Please select the "GSuit - MCA Utilities parameters ..." folder.
These folders will also contain 4 other files, containing the characteristics
for your arm. If you don't have a CD for your CMM Arm, then a generic file
can be loaded by selecting Cancel.

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 Important: The generic settings
are only for demonstration
purposes. Each arm has unique
parameters which must be used
by the driver software to ensure
accurate performance. You should
import the specific parameters for
your arm from the CD as supplied.
The MCA Utilities creates a direct USB connection and automatically
assigns a COM port (but see Troubleshooting on page 57 if you
experience problems communicating with the arm).
The CMM Arm can now be connected to the power supply (only use the
unit supplied with the arm) and switched on. If the power LED doesn't light,
please refer to the Troubleshooting section.
6.1.1 USB Installation

Assuming that the MCA is

connected to the inspection PC,
when the power is first switched
on, the Windows "Found New
Hardware Wizard" will appear.
The wizard will only need running
on the first occasion that the arm
is connected. The following
selections of radio buttons should
be made as follows:

Select "No, not this time" -

Windows will find the USB driver.

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Select "Install the software
automatically" Please ignore this message and
"Continue Anyway"

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6.1.2 MCA Utilities Settings

The Settings dialog is accessed from Start>All Programs>Metris>MCA

Utilities>MCA Utilities settings. You must Exit the MCA Utilities using the right-
click menu from the icon in the Windows System Tray before you can access the
Settings dialog.
Connection - COM port number - You should ignore this control and use
Automatic Connection Detection unless the arm fails to connect, in which
case see Troubleshooting on page 57.
- Automatic Connection Detection. This should be selected by
default unless connection problems occur, when it should be deselected
and the COM port assigned manually.
Ambient temperature settings - select from Auto or Manual configuration, and
whether temperature compensation is using Centigrade or Fahrenheit
values.
Options - if checked, 'Out of range axis' will enable the display of error
messages, which can also be viewed from the Test Window dialog.
'Autodetect probe tip' enables the automatic detection of probes which
have an autodetect function. This checkbox is also available on the 'Select

Page 30 of 67
active probe' dialog. 'Buttons sounds' will enable an audible indication of
button actions.

6.1.3 MCA Connection

'Open' and 'Close' Connection are menu options for initiating

communication between the MCA Arm and the utility software, and closing
the connection. When the arm is physically connected, and 'Open
Connection' is clicked, a dialog window will appear to confirm that the arm
is communicating with the utility software. 'Close Connection' can be used if
you need to disconnect from one arm and connect to another. With the

MCA Utilities running, an icon is displayed in the Windows System

Tray. If the arm is not connected, a red cross is displayed: .

If the MCA Utilities cannot connect, follow the procedure in the

Troubleshooting on page 57 section.

6.1.4 Initialisation of Encoders

The encoder for each axis of the arm must be zeroed (referenced) by
moving each of the joints through a sufficient degree of rotation for the
MCA software to resolve the position. Select "Show Test Window" from the
MCA Utilities menu, and holding the appropriate sections of the arm with
both hands, rotate each joint until the red "LED" for each joint changes to
green.

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This procedure will need repeating each time the arm is switched off. Note
that while in the "Home" position, it is normal for the Out of axis limit LEDs
for joints 2 and 4 to be red.

6.1.5 Probe Calibration

Every probe tip or extension (with tip) must be calibrated when first used
with the arm. The recommended procedure requires a minimum of 32
points to be taken on the calibration sphere (supplied with the MCA kit). It is
important to follow the order of point-taking and orientation of the arm as
detailed in the procedure. More points can be taken for increased accuracy,
but the 32 points are sufficient to comply with the stated accuracy.
Ensure that the arm, the sphere, and the probe are all correctly and firmly
mounted before starting. The calibration sphere must be located at a
distance and height determined by the size of the arm, and along a line that
is directly opposite the entry point for the cables in the base of the arm. The
sphere must be fixed at a height of 150mm. The distance of the sphere
from the base must be 50% of the radial reach of the arm, so for a 3m arm
(which has a reach of 1.5m) the distance would be 750mm.
1. With the MCA Utilities software running, right-click on the tool tray icon

and select 'Probe settings', then click the 'New' probe icon .
2. Use an easily remembered description for the probe eg '8mm Ruby 20-
11-2007' and enter this in the 'Description' field. Select the type of probe
being used via the radio buttons (Floating [Metris] probe, Renishaw LP2
probe, or Hard (Metris) Probe).
Note that the 'R' field is the radius of the tip, so it will be 4 if the tip has a
diameter of 8mm.

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3. Click the 'Save' icon to add this data to the arm parameters file.

4. 'Select Active Probe' from the MCA menu, select the new tip and click
'OK'. If the option is set to 'Autodetect probe tip' and the probe tip has
autodetect capability, then the correct parameters will be recalled
automatically if the probe is changed.

5. Select 'Calibrate Active Probe', enter the diameter of the standard

calibration sphere as 20, or the certified diameter of any other sphere (if
supplied with a calibration certificate) and click 'OK'.

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6. The Probe calibration dialog appears, which has controls to 'Erase last
measure' or 'Erase all measures' or 'Cancel', and a numeric counter which
indicates the number of points taken. The 32 points are taken in 6 stages
as described below. The Probe calibration dialog also has buttons to 'Erase
the last measure' or 'Erase all measures'. Do not click the 'Calibrate' button
until all the points have been taken correctly.

2-4
1
i) Take the first point on top of ii) Take 3 points around the equator,
the sphere (side view). equally spaced (top view).

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 5 -14 15-24
iii) Take 8-10 points from the equator, over the top of the sphere from left
to right and finishing on the other side of the equator (side view). Take
another 8-10 points from right to left over the sphere. The actual number
of points will depend on practical limitations but should be at least 8.
During this procedure, the shank of the probe should be at a tangent to
the sphere and the arm positions should be as follows (note that these
drawings are not to scale):

Start position - point 5 Finish position - point 14

Then rotate joint 5 through 180° before taking points 15-24:

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 Start position - point 15 Finish position - point 24

Iv) Take 12 points, starting with point 25 at the north pole, then point 26
on the equator, then point 27 at one quarter of the equator clockwise.
Continue with point 28 at the north pole again, then point 29 in the same
place as 27, then point 30 at another quarter clockwise. This pattern is
repeated until the 36th point which will be back at point 25. During this
procedure, the probe should be kept parallel to the ground.
Top view of calibration sphere

25 - 27 28 - 30

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31 - 33
34 - 36

7. Click the 'Calibrate' button when all the points have been taken, and the
following dialog will display the calibration data. Once the calibration has
been accepted, it is saved into a parameter file for future use.

6.1.6 Select Active Parameters Configuration

The active parameters were probably loaded as part of the initial set up,
and are unique to a particular arm. If more than one arm is used from the
same PC, then you can use this dialog to change parameters. You must
close the connection with the arm from the right-click menu on the MCA Utilities icon
in the Windows System Tray before changing parameters. Alternatively, if the
default parameters were loaded during setup, then the correct parameter
file must first be loaded through the 'Import parameters' dialog.

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6.1.7 Import Parameters

Select 'Import Parameters' from the MCA Utilities menu to update

parameters or load new ones. You cannot load new parameters while the
arm is connected - use the 'Close Connection' menu option first. If you are
importing parameters to use the arm on a different PC, then five parameter
files must be copied from the /Program Files/Metris/MCA Utilities folder on
the PC originally used to the new PC.
If the arm was named MCA0001, the files will be called:
MCA0001.ini
MCA0001.par
MCA0001.mdb
MCA0001.oor
Materials.mdb
Note that these parameter files also contain probe calibration data, so you
are recommended to keep regular backups of these files. The default
Materials.mdb file contains thermal expansion coefficients (C of E) for steel
and aluminium, used for temperature compensation. If you add further
material definitions, then this data will be added to this file.

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6.1.8 Materials Settings

To add thermal expansion coefficients (C of E) for new materials, select

'Materials Settings' from the MCA menu. Use the 'Create new record' icon

to create a blank field and type the name of the material. Click on the
'Coefficient' field to type in the C of E (in m/m/°C - meters per meter per
degree centigrade) and Save.

6.1.9 Select Material

When inspecting a part that is composed mainly of a known material, the

specific C of E for that material should be selected. If no material is
selected, the C of E will default to Steel. If you want to disable temperature
compensation, you should enter a label such as 'No Temp Comp' with a
zero C of E, and select this option, then click 'OK'.

6.1.10 Reset Axis

The 'Reset Axis' option on the MCA menu can be selected if you need to
zero the encoders and re-initialise the system as described above
(Initialisation of Encoders on page 31).

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This option is useful if the arm is subjected to a mechanical shock or
vibration, as an alternative to switching the arm off and back on again.

6.2 WiFi Connection

All versions of the MCA apart from the Basic grade, have a WiFi module
built into the base of the arm. Because this option increases the height of
the base, longer mounting bolts are supplied for fixing these versions of the
MCA to the work surface or tripod etc. The aerial has a coaxial plug with a
threaded collar. The plug should be located carefully with the socket on the
base unit and the collar tightened until the aerial stands vertically but is still
able to move with gentle pressure.
With the MCA powered up, a PC or laptop with a wireless network card
should detect the signal within several metres.
Note that the network connection on the PC or laptop (Local Area
Connection>TCI/IP Properties) must be set to obtain an IP address
automatically.
If you wish to change from WiFi to cable operation, switch the power off at
the pushbutton on the base and connect the data cable, then switch the
power back on. The cable connection should be detected automatically.
Reversing these instructions will re-enable the WiFi connection.

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6.3 Using a Laser Scanner with a 7-axis Arm
The standard hard probe and a "pistol-grip" is factory-fitted to the 7-axis
arm. A laser scanner should be attached to the bracket using the fitting kit
provided. An MMD scanner requires 3 hex-socket screws, hand-tightened
using an Allen key.

Connect the interface cable as shown. The angled end must be fitted to the arm
and the straight end to the MMD. The rest of the connections are internal with
the 7-axis arm, unlike the 6-axis which requires external cabling. The
communications lead connects the MCA to the network and USB ports on
the inspection PC.

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Note that the network connection on the PC or laptop (Local Area
Connection>TCI/IP Properties) must be set to obtain an IP address
automatically.
The LC60D scanner has a different attachment pictured below:

Instructions for setting up and calibrating the LC60D are to be found in the
Focus Handheld software manual.

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6.4 Setting up Focus Handheld software
If you haven't already done so, install the Focus Handheld software.
Installation instructions are available from the Metris Online Support
website. If using a laser scanner (MMD or MMC) the calibration file will be
copied from the scanner automatically during the installation process. You
will be prompted to create a network connection for the scanner by opening
the TCP/IP properties dialog:

Check the IP address is set to 'Obtain an IP address automatically'. The

MMD always has a factory-set IP address of 192.168.1.70. The MCA uses
the IP addresses 192.168.1.1 and 192.168.1.10.
In Windows "Connection>Properties" enable "Show icon..."
Rename the network connection icon to "ModelMaker D"
If this is part of the Focus Handheld installation procedure, continue until
set-up is complete, then exit Focus Handheld.

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Note that Focus Handheld refers to different makes of CMM Arm as
"Localisers".

After all the connections are completed, the arm should be switched on
using the pushbutton switch on the base. Wait about 30 seconds while the
LED on the rear of the MMD flashes rapidly, showing that the connectivity
is being checked. The LED should then begin to flash slowly, indicating that
communication is established.
Start the Focus Handheld software, which will initialise the hardware and
check for the configuration files. If the sensors have not previously been
calibrated and aligned, a message will report this fact.

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Proceed with the "homing" of the axes by manipulating the arm until all the
axes are referenced correctly. Refer to the Focus Handheld Help system
for more information. After setting the Localiser as type MCA, check that
the correct information for the arm, probe and calibration appears in the
hardware dialog:

If a communications error arises at any time, click the "Reset connection"

button and home the axes again.

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 The "Advanced settings..."
button provides for manual
COM port selection and
assignment of the Black and
White buttons to the "A" and
"B" buttons on the pistol-grip.
The COM port should be set
to Autodetect by ticking the
box, but if there is a
connection problem, see
Troubleshooting on page
57. .

The "Probe settings" button invokes a dialog which shows calibration data if
this exists, or else select "New..." to create a calibration by naming the
probe and clicking "Set Active". Click "Calibrate" to begin the calibration
procedure and follow the on screen instructions. Accurate calibration of the
touch probe is essential before a Sensor Alignment can take place. The
"Autodetect" checkbox should normally be checked so that probe
calibrations are automatically recalled (see Auto Probe Recognition on
page 19).

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6.5 Setting up CMM-Manager software
Install CMM-Manager on Host PC
(1) Insert the installation CD into the CD-ROM drive of your computer.
(2) The setup program will automatically start to run. Just follow the
instructions to install CMM-Manager onto your computer.
Setup Machine
(1) Attach the Security Key to one of the USB ports of your PC.
(2) Start CMM-Manager. If the Security Key is not attached, an error
message will be displayed:

(3) Select menu System > Machine Setup…. The machine setup password
dialog box will be displayed. Type password “goiq” and the Machine Setup
dialog pops up.
(4) Setup MCA/MicroScribe Arm

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Arm Type - select “MCA/Garda/Microscribe X series”. Default is
“Microscribe G and M series”
Arm Utility Path - specify the MCA Utilities path by clicking on the “…”
button. Default path is “C:\Program Files\Metris\MCA Utilities\MCA
Utilities.exe”
Settings
• Mouse Enable Duration (ms) - Duration for which the grey button ('A' in
Control Buttons) has to be pressed and kept to toggle mouse mode
ON/OFF. Default is 1000 ms.
• Minimum Update Rate (ms) - Not applicable.

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Button Functions - Select button functions (Latch Point, Delete Point, End
Collection) for Hard probe and touch probe (Floating or LP2). Button 1 is
the white button (take point). Button 2 is the grey button on the 6-axis
handgrip, or the right-hand button on the 7-axis pistol grip . Button 3 is the
left-hand grey button on the pistol grip. Note: if a 6-axis arm is used, and
the arm software is configured to use a Hard probe, then only two buttons
are available for software use. Otherwise three buttons are available.
Click the [Apply] button to save the changes.
(5) Setup machine orientation

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Machine Orientation
• Right Direction - the direction to your right, in machine reference frame.
For the MCA, this is +Y.
• Up Direction - the direction pointing up, in machine reference frame. For
the MCA, this is +Z.
MEA Offset - Not applicable.
Error Map File - Not applicable.
Click the [Apply] button to save the changes.
(6) Click the [OK] button to accept the setup and exit the setup window.
This completes the installation of CMM-Manager with the MCA.

6.6 Sensor Alignment

Sensor alignment is the process of aligning the sensor co-ordinate system
to the MCA co-ordinate system. This alignment is required the first time the
MMD kit is attached to the MCA. It must be repeated if the MMD mount is
moved or if there has been a significant change to the arm or sensor, like a
re-calibration or shock impact.
Note: without an accurate alignment the data produced by the Model
Maker system will be out of specification.
Alignment blocks need to be securely mounted to the bench. The distance
between the planes (1 - 3) and (2 - 4) are certified for each block and the
values must be entered in the alignment wizard window during the
alignment procedure. The alignment block must be located at a distance
which is determined by the measuring volume of the arm, and along a line
that is directly opposite the entry point for the cables in the base of the arm.
The distance of the block from the base of the MCA must be 50% of the
radial reach of the arm, so for a 3m arm (which has a reach of 1.5m) the
distance would be 750mm.

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Certified plane to Cone Numbering sequence
plane distances mounted onto
block
Ensure the MCA hardware and software set-up is complete and start Focus
Handheld.
The MMD can be used without warming-up, but it is good practice to switch
the MMD on for about 30 minutes before using.
Select the alignment button or go to System > Alignment > Cube
Alignment. Please refer to the Focus Handheld Help system for more
information.
The values entered into the alignment dialogue must be correct. Use the
certified settings for the probe diameter and plane distances.
Using less than 5 planes and 9 points and stripes will result in a poor
alignment and the system will then not perform to specification.
Data should be collected from each plane in numerical order, starting with
plane 1. The Alignment Wizard will guide you through the alignment
process.
The ball probe should be positioned normal (perpendicular) to the plane
and touching the plane surface for each probe point. A 'beep' will sound
when the point is captured. If you are unsure whether the point was a good
one, then delete it and capture another. Distribute the probe point positions
evenly around the edges of the plane. Do not press hard on the plane

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whilst taking each probe point as you may move the alignment block and
introduce errors. A gentle contact is all that is required.
After the alignment is completed, the accuracy data should be checked
against the recommended values for the MCA and the MMD.
The most likely causes of alignment problems are:
1. MCA set up incorrectly
2. Planes captured in incorrect sequence
3. Incorrect probe diameter entered
4. MCA out of calibration
5. Certified distances entered incorrectly
6. Sensor calibration file does not match sensor ID/serial number
7. Sensor ambient threshold set to incorrect figure
8. Sensor laser power set incorrectly
9. Sensor out of calibration

Page 52 of 67
6.7 Calibration and Repeatability Tests
Calibration
The calibration kit consists of a fixing tripod, a certified ball bar and a
certified sphere. The tripod has fixing points for the sphere and ball bar.
This kit is only available to trained Metris service engineers.
Repeatability
For routine testing, two cone artifacts are supplied:

These are designed to clamp to the work surface and have conical heads
which are used to locate the ruby tip of the stylus during a Single Point
Articulation Test (see SPAT documentation). This test should be carried out
weekly, or as dictated by the workload.

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7 Extra Options
The measuring arm can be supplied with various options. Please refer to
the latest MCA Product Data Sheet for more information.

7.1 Tripod
The mobile tripod is enables the measuring arm to be easily moved within
the workshop or inspection room. Parts can be inspected at different
heights and in various positions without having to move them to a particular
inspection area. When using the tripod, it is very important to follow the
instructions and any advice provided by a Metris training engineer. In
particular, the feet of the tripod must make good contact with the floor and
ideally be bolted down. Please contact Metris for further information.

Page 54 of 67
7.2 Magnetic Base
The Magnetic Base is the most flexible mounting system for speed and
ease of use. It is easily transported and quickly remounted on a steel
surface with a simple locking mechanism. In order to guarantee good
contact and therefore safe and accurate working, make sure that there is
no dirt or rust on the work surface and that the bases of the magnetic
clamps are clean. The magnetic clamps must be positioned as far apart as
possible to ensure stability. If the arm is a Basic model, then the adapter
plate will not have a screw thread and the arm is mounted using the three
anchor bolts.
Fitting sequence for Industry and Metrology arms:

1 2

3 4

Page 55 of 67
Page 56 of 67
8 Troubleshooting

Power LED fails to light 1. Check electrical supply to power adapter.

2. Check all leads connected correctly.
Arm not connected! Ensure that you have disabled the Windows
Firewall.
Failure to connect to the
arm If the MCA Utilities does not recognise the arm,
check that the USB cable is correctly connected,
or that WiFi is enabled (WiFi on page 40). Make
sure that Windows has allocated a COM port to
the arm (check in Windows Device Manager to
find which port is being used) and that the correct
COM port is entered in the Settings dialog. This
might be COM 1 for a USB cable, or COM 9 for a
WiFi connection, depending on which COM ports
are already in use..
If a USB connection is in use and there is no USB
to COM assignment in the Windows Device
Manager, check that the Metris MCA USB driver is
installed (see Windows/Add or Remove
Programs). If necessary, uninstall and reinstall the
MCA Utilities.
If WiFi is enabled but not connecting, check in
Windows Device Manager that the WiFi port is
linked to a spare COM port and select this port
manually in the Settings dialog (MCA Settings on
page 30). If there is no COM port assignment, use
the CPR Manager utility to manually assign a port.

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Axis out of range 1. If the arm is extended beyond its working limits,
an error message is displayed and no points can
Out of axis limits
be taken. Moving the arm back within its limits will
reset the error:
Joint 2 limits operation below 45° and above 175°
Joint 4 limits operation below 30° and above 165°
Joint 6 limits operation below 40° and above 180°
2. If the red LEDs in the Test Window do not all
change to green while referencing the encoders,
try 'Resetting the axes' with the menu option, and
restarting the procedure.
3. From the 'Parameter settings' dialog, check that
the parameter values are correct for the arm in
use.
Cannot take points Check that the "Out of range" messages are
enabled in the MCA Settings dialog (Settings on
page 30). If not ticked, no messages will appear,
to warn that the encoders are not correctly
referenced (Encoders on page 31). Check that
the maximum number of rotations for one of the
joints has not been exceeded (see below) or that
the arm is not over extended (see above).
Rotations exceeded Joints 1 and 5 have a limit of 20 rotations. On
exceeding this limit, a message appears which
requires you to unwind the stated joint.
Probe not found! You have tried to select a probe, but the correct
parameters do not exist in the database. Re-enter
the correct probe parameters (Probe on page 32).
Calibration errors If the probe will not calibrate within the limits
specified (typically 35 - 40 microns), check that
the probe and the probe tip are correctly fitted and
that the surfaces of the tip and the sphere are
clean. Follow the procedure carefully. Calibration
becomes easier with experience.

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Measurement errors Check that the workpiece is securely fixed, and in
the case of flexible parts, correctly fixtured. Check
for probe and calibration errors as above
(recalibrate the probe if necessary) or re-initialise
the encoders.
Third party software Check that the MCA Utilities are correctly set up
errors and running in the background.

If the arm is still not performing as it should, please contact the appropriate Metris
Helpdesk:

Metris Service Metris UK Service Metris Germany Service

Headquarters +44 (0)1332 811349 +49 (0)6023 917 33 0
+32 1674 0 01 or uk-service@ germany-service@
+32 1674 0109 metris.com metris.com
support@metris.com

Metris USA Service Metris Asia Service Or visit www.metris.com

+86 21 6448 1061 for details of other Metris
+01 (810) 220-4380
asia-service@ Service Centers
us-service@
metris.com
metris.com

Page 59 of 67
8.1 CPR Manager
To establish a data connection via WiFi, a third party utility called CPR
Manager is installed during installation of the MCA Utilities software v1.4.0
and later. If the MCA will not connect to the inspection PC (see
Troubleshooting on page 57) then it is possible that CPR Manager did not
install correctly, or needs reconfiguring. Check that CPR Manager is
installed by looking at the Windows Start menu for Lantronix>CPR
X.X>CPR Manager. If this shortcut is not found, look in your \Program Files
folder for the subfolder: \Lantronix\CPR\Install and double-click the
Setup.exe file.

In the CPR Manager software you will see an overview of the COM ports
currently in use on your computer. Click the “Add/Remove” button to add a
new COM port.

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A new COM port is added by clicking the checkbox next to the first
available COM port (COM port 9 in the screenshot below).

A new COM port will appear in the list of available COM ports:

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Click the new COM port to see the settings of this new COM port. Enter the
IP address 192.168.1.10 and port number 10001 on line number 1.

Click the save button to save these settings

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A message will appear saying the driver you want to install, is not signed by
Windows. This message can be ignored by selecting “Continue Anyway”.

The installation is now completed and the Utility software (MCA, Focus
Handheld, CMM_Manager etc) can be run and connection to the MCA
established.

Page 63 of 67
9 Index
A
Auto Probe Recognition • 19
B
Bases • 23
Battery Pack • 24
C
Calibration and Repeatability Tests • 53
Control Buttons • 15
Copyright Information • 3
CPR Manager • 60
E
Electromagnetic Brake • 17
Extra Options • 54
G
General Description • 14
General Safety and Maintenance • 9
H
Handling • 7
I
Identification Plate • 8
Import Parameters • 38
Important Advice • 9
Initialisation of Encoders • 31
Introduction • 7
M
Magnetic Base • 55
Maintenance and Safety Information • 10
Manual Brake • 16
Manufacturer's Guarantee • 7
Materials Settings • 39
MCA Connection • 31
MCA Utilities Settings • 30
MCA Utilities Software • 26
Moveable Joints • 14
P
Probe Calibration • 32
Probing Equipment • 19
Q
Quick-mount Probe Connector • 18
R
Reset Axis • 39
S
Select Active Parameters Configuration • 37
Select Material • 39
Sensor Alignment • 50
Setting up CMM-Manager software • 47
Setting up Focus Handheld software • 43
Setting Up the MCA • 12
Specifications • 8
T
Technical Features • 8
Transportation • 11
Tripod • 54
Troubleshooting • 57
U
USB Installation • 28
Using a Laser Scanner with a 7-axis Arm • 41
Using the Arm • 26
Using the Floating Probe • 21
Using the Hard Probe • 22
W
WiFi Connection • 40