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international journal of hydrogen energy xxx (xxxx) xxx

Available online at www.sciencedirect.com

ScienceDirect

journal homepage: www.elsevier.com/locate/he

Effect of hydrophilic pipe structure of proton


exchange membrane fuel cell on water removal
from the gas diffusion layer surface

Shuai Liu a,b,*, Libin Zhang a, Zhong Wang a, Fei Dong a, Qingliang Zhao b,
Qixia Zhang a
a
School of Automobile and Traffic Engineering, Jiangsu University, Zhenjiang 212013, China
b
Tsinghua University Suzhou Automotive Research Institute, Suzhou 215200, China

highlights

 Water removal and transport in a novel PEMFC channel is analyzed numerically.


 The novel flow channel consists of a hydrophilic pipe in the flow channel.
 The hydrophilic pipe can effectively remove the liquid water on the surface of GDL.
 Effect of hydrophilic structure parameters on the removal rate of liquid water on GDL surface.
 The optimal diameter, height and spacing of hydrophilic pipes are investigated.

article info abstract

Article history: In a proton exchange membrane fuel cell (PEMFC), effective GDL surface water elimination
Received 30 January 2021 is significant to water management. This paper used the volume-of-fluid method (VOF)
Received in revised form method to carry out simulation research on transferring liquid water in the flow channel
6 June 2021 with a hydrophilic pipe. The findings indicated that compared with a straight channel, a
Accepted 23 June 2021 hydrophilic pipe structure could effectively remove water from the gas diffusion surface
Available online xxx (GDL) and reduce the surface water coverage of the GDL. With the increase in the diameter
and height of the pipe structure, the GDL surface's water coverage first increased and then
Keywords: decreased, and it was less with the pipe structure than with the direct flow channel. The
Proton exchange membrane fuel cell removal rate of water on the GDL surface was accelerated. The spacing of hydrophilic pipes
Water management has a significant impact on the transportation of water. As the spacing increases, the
Gas diffusion layer removal rate of water on the GDL surface slowed. A hydrophilic pipe structure with a
VOF diameter of 75 mm, a height of 400 mm, and spacing of 300 mm has good water removal
Hydrophilic pipe performance on the GDL surface. This research work proposes a new internal structure
design of the flow channel, which has specific implications for removing water on the GDL
surface.
© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

* Corresponding author. School of Automobile and Traffic Engineering, Jiangsu University, Zhenjiang, 212013, China.
E-mail address: lstcls@ujs.edu.cn (S. Liu).
https://doi.org/10.1016/j.ijhydene.2021.06.175
0360-3199/© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
2 international journal of hydrogen energy xxx (xxxx) xxx

serpentine flow channel. The study found that a fractal flow


Introduction channel could provide uniform gas distribution. Still, the
bifurcated outlet channel was prone to overflowing due to
A proton exchange membrane fuel cell (PEMFC) is an efficient slow gas velocity and narrow channel size, resulting in per-
and clean electrochemical energy conversion device [1e4]. formance degradation. Cho et al. proposed a new water
Water management affects the performance and reliability of management scheme, which used a capillary array to manage
the PEMFC, which is the key to its reliable operation [5,6]. The the water in the PEMFC. The proposed method avoids the
water produced during the working process of the PEMFC additional parasitic loss caused by the high-pressure drop
seeps to the gas diffusion layer (GDL) surface through the associated with the traditional serpentine flow channel.
pores and is blown out of the channel. Due to the relatively Bachman et al. [20] proposed a novel model of the serpentine
narrow flow channel, it is hard to remove the water on the flow channel. By changing the channel length, the perfor-
GDL surface, which causes water to accumulate in the GDL mance of the PEMFC was improved. It could be found from this
and the flow channel. The resistance of flow and the diffusion research that an experiment is a necessary means to study the
of gas into the catalytic layer (CL) increases, which hinders the flow channel geometry and pattern and their effect on the
transmission of water generated by the reaction and reduces distribution and transmission of water in the channel. In the
the performance of the PEMFC [7e9]. For the water manage- working process of the PEMFC, the characterization of two-
ment of the PEMFC, it is necessary to understand the mech- phase flow has limitations. Direct photography facilitates
anism of water transmission and removal in the flow channel immediate and direct observation at a reasonable cost.
and minimize the obstacles to reactive gas transportation Because transparent windows change the material properties
[10,11]. of the PEMFC, the experimental results of water distribution
The flow channel's design strengthens water transmission inside the battery often deviate from the actual situation to a
and removal. The flow channel's geometry and pattern certain extent. Neutron imaging, x-ray imaging, and nuclear
significantly affect the transportation of the reactants and of magnetic resonance imaging (MRI) have certain disadvan-
water management overall. It is essential to effectively tages: in particular, they are highly dependent on equipment
dislodge the water on the GDL surface through proper flow performance and unique materials [21e23].
channel design. Arranging a hydrophilic structure could The removal of water from the GDL surface prevents the
effectively remove water from the GDL surface. When droplets flooding of the PEMFC porous electrode. It advances the transfer
on the GDL surface contact the hydrophilic structure, droplets of the reaction gas into the porous electrode, which enhances
will be pulled away from the GDL due to the hydrophilic the operational performance of the PEMFC. Experiments con-
structure's capillary action on the droplets, effectively ducted to reveal the shortcomings of water transportation have
removing water from the GDL. prompted researchers to perform computational fluid dy-
The flow channel's design is vital for water management. namics simulations. In the current research, the volume-of-
Many scholars have done significant work on PEMFC flow fluid method (VOF) method, a macroscopic interface capture
channel design; this work has focused mainly on two aspects method, takes into account the effects of wall adhesion and
of experimental and numerical simulation. Because PEMFC surface tension and accurately tracks the two-phase interface.
operates at a low temperature, visual characterization tech- It is widely used to study the two-phase transport process in
nology to obtain the cell's internal water distribution and the flow channel of the PEMFC [24,25]. Many scholars have used
transmission mechanism has been widely used [12,13]. At the VOF method to introduce water into the GDL surface in the
present, the commonly used visual characterization methods shape of droplets to simulate water transmission in the flow
include optically transparent batteries, X-ray imaging, channel. Qin et al. [26] used the VOF method to carry out a
neutron imaging, and nuclear magnetic resonance imaging numerical study on the water transfer and removal of the flow
[14]. M. Rahimi-Esbo et al. [15] proposed a 2-1 serpentine flow channel with a hydrophilic plate. It was found the hydrophilic
channel; they designed and manufactured a transparent plate could be advantageous to decreasing the pressure drop.
PEMFC and verified experimentally that the new flow channel The hydrophilic plate's length, height, and wettability directly
has a better water removal effect. Kosuke et al. [16] used a influence water transportation. The introduction of hydrophilic
high-speed camera to visually analyze water in a transparent needles was also studied; the analysis showed that the hydro-
PEMFC serpentine flow channel. That study found that a philic needles could promote water removal from the electrode
horizontally arranged serpentine channel could enhance the surface and prevent the overflow and blockage of the reactive
flow channel's water removal performance. Wu et al. [17] gas into the electrode [27e29]. It could be seen that the hydro-
applied neutron imaging to discuss a serpentine flow field philic structure was conducive to water transmission in the
design's effect on PEMFC water management. The number of flow channel. The influence of channel surface wettability on
serpentine channels in the cathode flow channel had a sig- water transport was studied by combining sliding flow char-
nificant effect on the water management of the PEMFC. The acteristics and shear wall boundary conditions [30]. Xie et al.
serpentine channel has better cell performance and local [31] proposed a kind of lotus microstructure and studied the
water distribution uniformity. Cho et al. [18,19] proposed influence of microstructure shape parameters on the flow
applying a lung inspiratory airflow field in the PEMFC. They channel drag reduction performance and water removal per-
used neutron imaging technology to evaluate the lung inspi- formance. Chen et al. [32] used the VOF method to conduct a
ratory airflow field and the water that formed in the numerical simulation of water flow on the GDL surface and

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
international journal of hydrogen energy xxx (xxxx) xxx 3

found that the channel surface wettability affects the water results have certain guiding significance for improving the
droplet's shape and transmission channel. Lei et al. [33] studied working performance of fuel cells.
the liquid hydrodynamic behavior in a tapered inclined struc-
ture, and the results showed that the introduction of the
tapered inclined structure could improve the transmission ef- Numerical method
ficiency of droplets in the flow channel. Anyanwu et al. [34,35]
applied the VOF method to carry out a numerical study on Computation domain and assumptions
droplet transportation in a PEMFC sinusoidal channel. It was
found that the sinusoidal distance and wall contact angle This paper's calculation domain is an improved fuel cell hy-
affected the two-phase flow in the channel, so the application drophilic pipe flow channel used to study the impact of a
of a sinusoidal channel in the water management of the PEMFC hydrophilic pipe structure on GDL surface water removal and
should be considered. Niu et al. [36] studied the different water transport in the flow channel. The bottom face of the flow
removal behaviors in two innovative 3D cathode flow channels, channel is the GDL, the cross-sectional dimension along the Y
and the results showed that an air baffle significantly enhanced direction is 1 mm  1 mm, and the length is 5.1 mm. The
the mass transfer and performance of the PEMFC. However, hydrophilic structure is symmetrically fixed in the upper re-
these designs are not suitable under conditions of low oper- gion of the flow channel, and its diameter, height, and spacing
ating current density because of the significant pressure pump are D, H, and S, respectively, as shown in Fig. 1.
loss. Li et al. [37] studied the dynamics of droplets in the three- In the PEMFC, the water produced by the reaction flows to
dimensional flow field, and the results showed that the three- the flow channel via the GDL. To analyze the transport of a
dimensional flow field had a greater driving force on the single droplet in the channel, a droplet is introduced on the
droplets, and the deformation of the droplets affected the GDL surface near the channel's inlet at the beginning, ignoring
discharge of liquid water. Bao et al. [38] discussed the transport the phase transition of the water. The model assumes that the
of reactants and removed water. The air guiding function of the gas flow is laminar and incompressible, the gas flows into the
three-dimensional baffle facilitated the transportation of the flow channel at a constant speed, and the temperature is
reactants. However, the three-dimensional flow field's water- constant. The surface tension coefficient between the two
holding ability was restricted and affected by the air velocity phases is assumed to be constant. The flow channel of the
and the baffle's contact angle. GDL surface contact angle remains unchanged, and the dy-
From the current research, it can be seen that most of the namic wetting effect is not considered.
previous studies have focused on the shape of the flow
channel. The research hotspots are sine waves, serpentine Governing equations
channels, and 3D channels, but the current research has not
solved the problems of the high pressure drop that causes The paper uses the VOF method to track the water-air inter-
additional parasitic losses and other problems. In addition, face transmission, and the governing equation is as follows:
the processing complexity of 3D channels is an obstacle to Continuity equation:
commercialization. In terms of water vapor transmission,
vr
research hotspots mainly focus on the removal of liquid water þ V , ðr!
vÞ¼0 (1)
vt
on the surface of GDL. Arranging a hydrophilic structure in the
flow channel can effectively reduce the coverage of liquid where r (kg m3) is density and !
v (m s1) is the velocity vector.
water on the surface of GDL, and the processing is simple. At Momentum equation:
this stage, research on the hydrophilic structure focuses only !    
vðrvÞ !
þ V , r!
v ,!
v ¼  VP þ mV , Vn þ V!
on hydrophilic needles and hydrophilic separators. With the T
v þ FS (2)
flow of droplets in the flow channel and their own gravity, the vt
droplets will still stick to the surface of the GDL and cause where P (Pa) is static pressure, m (kg m1 s1) is viscosity, and
blockage of the porous electrode. To control the pressure drop !
FS (N m3) is the surface tension at the water-air interface.
of the flow channel and enhance the water removal perfor-
The surface tension can be written as:
mance on the GDL surface, it is necessary to conduct in-depth
research on the application of different hydrophilic structures rkVf 1
FS ¼  s (3)
in the flow channel. 0:5ðr1 þ r2 Þ
In this paper, a late-model structured hydrophilic pipe was
where s (N m1) is the surface tension coefficient, and k is the
designed to improve water removal on the GDL surface. The
curvature at the interface between the two phases. Eq. (3) is
VOF method was used to carry out a three-dimensional nu-
the continuum surface force model proposed by Brackbill et al.
merical calculation of the flow channel's water transmission.
[39]. The interface curvature k can be expressed as:
The impact of the structural parameters (diameter, height,
and spacing) of the hydrophilic pipe on the water trans- !
n
b ¼ V, !
k¼V, n (4)
portation and removal on the GDL surface were studied. The jnj
research work of this paper effectively removed liquid water
from the surface of the GDL and enabled the rapid transport of where nb is the unit surface normal vector, and !
n is the unit
liquid water in the flow channel, improved the reaction gas surface normal vector defined as the phase volume fraction
transmission, and alleviated the flow channel flooding. Our gradient.

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
4 international journal of hydrogen energy xxx (xxxx) xxx

Fig. 1 e (a) Computation domain of hydrophilic pipe flow channel and Hydrophilic pipe structure diagram (b) Cross-sectional
view (c) Top view and partially enlarged view (d) Left view.

of the inlet. The outlet adopts the pressure outlet boundary,


!
n ¼ Vf1 (5) and the pressure is Pout ¼ 1atm. The hydrophilic pipe surface,
GDL, and flow channel are all set with no-slip boundary con-
Assuming the adhesion effect of the wall, the normal ditions. The contact angles of the hydrophilic pipe, flow
b of the surface, and it depends on the mesh element
vector n channel wall, and GDL wall surface are, respectively,
adjacent to the wall. Then, the surface curvature near the qhydrophilic pipe ¼30 , qchannel ¼45 , and qGDL ¼153 . When t ¼ 0 s, a
border can be written as: droplet with a diameter of 0.6 mm is introduced on the surface
  of the GDL at a distance of 0.5 mm from the inlet of the flow
b¼ n
k¼V, n b w cosðqÞ þ bt w sinðqÞ (6) channel. The initial conditions of the model are set as the air
inlet velocity vy;0 . The flow channel outlet pressure
where nb w is the unit vector perpendicular to the wall, bt w is the
Pout ¼ 1atm, and the surface tension coefficient is slg ¼ 0.073 N/
unit vector tangential to the wall, and q ( ) is the static contact
m.
angle of the wall.
The volume fraction f2 of liquid water is Eq. (7):
Discrete method
vf2  
þ V , f2 !
v ¼0 (7) The ANSYS FLUENT 19R2 platform was used to set the control
vt
equations, boundaries, and initial conditions. A three-
The air volume fraction ðf1 Þ is Eq. (8):
dimensional transient simulation of the movement of the
f1 þ f2 ¼ 1 (8) droplets in the flow channel was carried out. The pressure-
based solver was used to solve the unsteady governing
The density and viscosity appearing in the governing
equations, and the VOF method based on the explicit scheme
equation are average values, which could be obtained by the
was used for multiphase simulation. Air was the primary
following formula:
phase, and liquid water was the secondary phase. Pressure-
r ¼ r1 f1 þ r2 f2 (9) velocity coupling was obtained by using the pressure im-
plicit with the split operator (PISO), and the pressure dis-
m ¼ m1 f1 þ m2 f2 (10) cretization was obtained by the staggering pressure option
(PRESTO) scheme. The second-order upwind scheme was
Boundary and initial conditions used to solve the momentum equation, and the Geo-
Reconstruct scheme was used to calculate the volume frac-
In this paper, the model's boundary conditions consisted of tion at the interface. The time step in the simulation was
the inlet and outlet of the flow channel, in which the lower 106 s.
wall of the flow channel is the GDL; the two side walls and the
upper wall of the flow channel; and the surface of the hy- Numerical scheme
drophilic pipe. To simplify the analysis, the GDL is an imper-
vious surface. The inlet adopts the speed inlet, the speed is The hydrophilic pipes with different diameters, heights, and
vy;0 ¼ 6m=s, and the direction is perpendicular to the boundary spacings were simulated to discuss the impact of the

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
international journal of hydrogen energy xxx (xxxx) xxx 5

paper. Fig. 2(b) compares the simulated pressure drop curve


Table 1 e Simulation schemes under changing diameters.
with the pressure curve obtained in previous studies. As
Case D (mm) H (mm) S (mm) shown in the figure, the pressure curve has the right consis-
1 e e e tency. Therefore, the simulation results are reliable [26].
2 50 400 250
3 75 400 250
4 100 400 250
Results and discussions
5 125 400 250
6 150 400 250
Influence of the diameter of the hydrophilic pipe on the
removal of water from the GDL surface

Table 2 e Simulation schemes under changing heights. In previous studies, Qin et al. [28,29] discussed the influence of
Case D (mm) H (mm) S (mm) needle diameter on the water transport and dynamics in the
1 e e e flow channel. The study found that the diameter of the needle
2 100 350 250 will affect the pressure drop in the flow channel and the speed
3 100 400 250 of liquid water transmission; this, along with the additional
4 100 450 250 pressure drop caused by the needle, make it necessary to
5 100 500 250 control the increase in the pressure drop. A larger needle
6 100 550 250
diameter will enhance the capillary effect and cause the
droplet flow rate to decrease, so a smaller needle diameter is
used. In this paper, to study the influence of different hydro-
Table 3 e Simulation schemes under changing spacings. philic pipe diameters, combined with Qin et al.'s research on
Case D (mm) H (mm) S (mm) the diameter of hydrophilic needles, the diameters of the
hydrophilic pipes studied are 50 mm, 75 mm, 100 mm, 125 mm,
1
and 150 mm. Fig. 3(a) shows the effect of different diameter
e e e
2 100 400 150
3 100 400 200 hydrophilic pipe structures on droplet motion. The blue area
4 100 400 250 is the water-air interface in the flow channel, and the
5 100 400 300 remaining space is the air. As can be seen in the figure, when
6 100 400 350 the model is a direct flow channel, the droplets adhere to the
GDL surface and move to the outlet. When a hydrophilic pipe
hydrophilic pipe shape parameters on the water transport and structure is arranged in the flow channel, with the movement
removal on the GDL in the flow channel. The specific schemes of the droplet, the droplet on the GDL surface will separate
are shown in Tables 1e3. from the GDL surface, adhere to the hydrophilic pipe struc-
ture, form a liquid film between the hydrophilic pipes, and
Grid independence test and model verification flow out of the flow channel along the hydrophilic pipes. In
contrast to the direct flow channel, the hydrophilic pipe
The grid independence test was carried out to determine the structure could effectively remove the water on the GDL sur-
appropriate grid size, and the grid numbers were 750,000, face. The velocity field distribution in the flow channel will
1,000,000, and 1,300,000. The results are shown in Fig. 2(a). It affect the deformation degree of the droplet [40,41]. Fig. 4
can be seen that when the grid is 1 million, the difference in shows the droplet deformation degree in the flow channel
the pressure drop is minimal, so 1 million grids are used in this and the velocity field distribution in the Y direction when

Fig. 2 e (a) Grid independence test (b) Comparison of pressure drop between simulation results and references.

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
6 international journal of hydrogen energy xxx (xxxx) xxx

Fig. 3 e Comparison of (a) the predicted behavior of droplet (b) velocity field at Y direction with different diameters.

D ¼ 100 mm. It can be seen from the figure that the droplet agglomeration of droplets to a liquid film. This occurs because
shape change from round to flat to an ellipse, and the relative the increase in diameter causes a rise in the radial area be-
height of the droplet increases, causing the droplet to contact tween the hydrophilic pipes, causing contact between the
the hydrophilic pipe. Combined with the velocity field distri- hydrophilic pipe and the droplet. A larger contact area leads to
bution in the Y direction, due to the high-speed area at the enhanced capillary action. The hydrophilic pipe's surface
lower ends of the hydrophilic pipes on both sides when attraction to the droplets increases, and the degree of droplet
t ¼ 3 ms, the droplets are subjected to the tangential force on deformation increases, forming a liquid film. As the hydro-
both sides of the hydrophilic pipe, resulting in the deforma- philic pipe diameter increases, the flow velocity of the drop-
tion of the droplets. The relative height of the droplet in- lets in the flow channel decreases. This occurs because, after
creases, so the droplet will contact the hydrophilic pipe. When the spreading area of the droplets increases, the windward
the droplet comes into contact with the hydrophilic pipe, due size decreases, resulting in a decrease in the droplets' move-
to the capillary action of the surface of the hydrophilic pipe on ment speed [42,43]. When D ¼ 75 mm, the hydrophilic pipe
the droplet, the droplet will be pulled away from the GDL structure has better water removal performance on the GDL
surface, and the contact region between the GDL surface and surface.
the droplet will be reduced, thereby effectively removing the Fig. 3(b) shows the influence of different diameter hydro-
water. The hydrophilic pipe diameter has a specific impact on philic pipes in the Y direction's velocity field. It can be found
the transportation of water. As the hydrophilic pipe's diameter from the figure that at 1 ms when the droplet is close to the
increases, the droplets' spreading area between the hydro- inlet end, the air flows through the droplet, and the air moves
philic pipes increases, and the shape develops from an around the droplet near the droplet. There is a part of the area

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
international journal of hydrogen energy xxx (xxxx) xxx 7

Fig. 4 e Deformation process of liquid water and velocity field distribution in Y direction (D ¼ 100 mm).

where the flow velocity is large at the droplet's top. The high gas resistance in the flow channel, increasing the pressure
flow velocity causes the pressure in this part to be small so drop. While the droplet moves, the pressure drop curve shows
that the droplet tends to move in the ZY direction. There is a a decreasing trend and tends to be stable. This occurs because
big difference between the flow channel's velocity field of the the windward side of the droplet is the largest in the initial
straight flow channel versus in the hydrophilic pipe structure. stage, resulting in the largest resistance. As the droplet is
When the droplet moves into the flow channel, the area with a pulled away from the GDL surface, and a liquid film is formed
large flow velocity is mainly concentrated on the area above between the hydrophilic pipe, the pressure drop is somewhat
the droplet near the channel's top. When the droplets move reduced. As the diameter of the hydrophilic pipe increases,
into the hydrophilic pipe structure, the high-speed zone is the pressure drop generally increases gradually. Fig. 5(b)
primarily focused under the hydrophilic pipe structure near shows the influence of different hydrophilic pipe diameters on
the surface of the GDL. When the air moves along the the water coverage of the GDL surface. It could be found that
tangential direction of the front end of the hydrophilic pipe, the water coverage of the GDL surface gradually decreases
the airflow direction changes, and the flow rate forms a local after the droplet moves into the hydrophilic pipe. This occurs
contraction at the lower end of the hydrophilic pipe. There- because the hydrophilic pipe's capillary action reduces the
fore, the flow rate increases, which causes the reaction gas to contact region between the droplet and the GDL surface. At
enter the porous medium, participating in the reaction and t ¼ 2 ms, the water coverage on the GDL surface will suddenly
accelerate the removal of water on the GDL surface and pre- increase. This occurs because the airflow in the tangential
venting the avoid the clogging of the pores [44]. The hydro- direction at the front end of the hydrophilic pipe causes the
philic pipe diameter has a more significant impact on the Y- droplet to be pressed downward. The contact region between
direction velocity field in the flow channel. At t ¼ 1 ms, as the the droplet and the GDL surface increases, resulting in an in-
hydrophilic pipe's diameter increases, the velocity between crease in the surface water coverage on the GDL. The water
the hydrophilic pipe and the GDL surface gradually increases. coverage on the surface of the GDL first increases and then
The diameter increases, the airflow in the tangential direction decreases. As the diameter increases, the removal rate of
increases, and the flow velocity after local contraction in- water on the surface of the GDL increases. The results show
creases. At 7 ms, as the hydrophilic pipe's diameter increases, that the hydrophilic pipe structure can significantly improve
a high-speed zone is formed between the hydrophilic pipe and the removal of the water on the GDL surface.
the surface of the GDL. This occurs because the diameter in-
creases. The spreading area of the droplet on the hydrophilic Influence of the height of hydrophilic pipe on the removal of
pipe increases. The flow channel's resistance decreases, and water from the GDL surface
the air tends to flow toward the lower part of the hydrophilic
pipe in local contractions, increasing the flow velocity. The heights of the hydrophilic pipes studied in this paper were
Fig. 5(a) shows the influence of different hydrophilic pipe 350 mm, 400 mm, 450 mm, 500 mm, and 550 mm. Fig. 6(a) shows the
diameters on the pressure drop. It could be found that the effect of the different heights of hydrophilic pipe structures on
pressure drop of the flow channel of the hydrophilic pipe droplet motion. It can be found that the hydrophilic pipe
structure is greater than that of the direct flow channel. This structure flow channel has better GDL surface water removal
occurs because the hydrophilic pipe structure increases the capacity than the straight flow channel. When H ¼ 350 mm, the

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
8 international journal of hydrogen energy xxx (xxxx) xxx

Fig. 5 e The influence of the diameter of the hydrophilic pipe on (a) the pressure drop in the flow channel (b) the water
coverage of GDL surface.

Fig. 6 e Comparison of (a) the predicted behavior of droplet (b) velocity field at Y direction with different heights.

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
international journal of hydrogen energy xxx (xxxx) xxx 9

droplet moves on the GDL surface. As the hydrophilic pipe's Fig. 7(a) shows the pressure drop comparison at different
height increases, the droplet is pulled away from the GDL heights. It could be found that the pressure drop of the flow
surfacedbecause of the squeezing force on both sides of the channel of the hydrophilic pipe structure is more significant
hydrophilic pipe and the capillary action of the body of the than that of the direct flow channel. Except for H ¼ 350 mm, the
hydrophilic pipedand moves into the hydrophilic pipe struc- pressure drop shows a tendency of first decreasing and then
ture. The hydrophilic pipe structure's height significantly af- remaining unchanged. As the height of the hydrophilic pipe
fects the transportation of the droplet. As the height increases, increases, the pressure drop increases slightly. This occurs
the contact time between the droplet and the hydrophilic pipe because the increase in height corresponds to the increase in
moves forward, and the total contact time between the droplet the resistance area in the flow channel, increasing the pressure
and the GDL surface is shortened. The flow velocity of the drop. Fig. 7(b) shows the comparison of GDL surface water
droplets between the hydrophilic pipes decreases as the height coverage at different heights. It can be seen that when
increases, because the droplets come into contact with the H ¼ 350 mm, the water coverage of the GDL surface is larger than
hydrophilic pipes earlier and spread between the hydrophilic that of the direct flow channel. This occurs because the height
pipes. The droplet's movement speed on the GDL surface is of the hydrophilic pipe is small when H ¼ 350 mm, and the
faster than it is in the hydrophilic pipe structure. This occurs droplet is subjected to tangential pressure at the front end of
because the droplet's windward area when moving on the GDL the hydrophilic pipe, and the contact area between the droplet
surface is more extensive. The force of the droplet sliding and the GDL surface increases. When the height is 400 mm,
forward on the GDL surface is more significant, resulting in the 450 mm, 500 mm, and 550 mm, the surface water coverage of the
faster movement of the droplet. The results show that with a GDL first increases and then decreases. The removal rate of
smaller hydrophilic pipe structure, the droplet cannot contact water on the GDL surface increases with the increase in height.
the hydrophilic pipe to remove the water on the GDL surface. This is due to the increase in height, which speeds up the
The greater the hydrophilic pipe's height, the lower the drop- droplet's point of contact with the hydrophilic pipe, which
lets' movement speed in the flow channel. When H ¼ 400 mm, causes the droplet to adhere to the hydrophilic pipe more
the hydrophilic pipe structure performs better in removing quickly, and reduces the water coverage on the GDL surface.
water on the GDL surface.
Fig. 6(b) shows the influence of different heights of hy- Influence of the spacing of hydrophilic pipe on the removal of
drophilic pipes on the Y direction's velocity field. It can be water from the GDL surface
found that there is a significant difference in the velocity field
between a direct flow channel and a flow channel with a hy- The spacings of the hydrophilic pipes studied are 150 mm,
drophilic pipe. When the droplet moves in the flow channel, 200 mm, 250 mm, 300 mm, and 350 mm. Fig. 8(a) shows the effect
the higher flow velocity area is concentrated on the droplet's of different spacings of hydrophilic pipe structures on droplet
top and on the area near the flow channel's upper wall. When motion. It can be seen from the figure that the spacing of the
the hydrophilic pipe structure moves, the high-speed zone is hydrophilic pipe structure has a more significant influence on
mainly focused on the side close to the GDL at the initial stage. the transportation of water. When S ¼ 150/200 mm, the droplets
This occurs because the hydrophilic pipe's front end trans- adhere to the surface of the GDL and move. This occurs
forms the air velocity perpendicular to the inlet toward the because as the spacing decreases, the droplets are deformed by
hydrophilic pipe's tangential direction, causing a local the gas squeezing force in the tangential direction of the hy-
contraction. As the droplets adhere to the hydrophilic pipe, drophilic pipe. The droplet changes from a round shape to a
the flow channel's resistance decreases and the smoothness horizontal ellipse shape, and the relative height of the droplet
improves, and the flow rate is mainly concentrated on the GDL is not sufficient to cover the contact distance and reach the
side. The height of the hydrophilic pipe has a particular hydrophilic pipe. The drops adhere to the GDL surface and flow
impact on the velocity field. When t ¼ 1 ms and 7 ms, as the out of the flow channel. When S ¼ 250, 300, and 350 mm, with
height increases, the flow velocity in the area between the the droplet's movement, the droplet finally adheres to the
GDL side and the hydrophilic pipe decreases. When the hydrophilic pipe out of the flow channel. This occurs because
droplet moves into the hydrophilic pipe, the hydrophilic pipe the spacing between the hydrophilic pipes becomes larger. The
divides the flow channel into two regions. As the height in- hydrophilic pipe's squeezing force on both sides of the droplet
creases, the flow velocity on the GDL side decreases. This is greater than the intermediate squeezing force. The droplet
occurs because as the height increases, the shrinkage area of deforms and tends to bulge in the middle, resulting in the
the lower area of the hydrophilic pipe decreases, the air tends droplet's relative height being large enough to cover the hy-
to flow along with the gaps between the hydrophilic pipes, and drophilic pipe's contact distance. The droplet therefore comes
the airflow along the tangential direction of the hydrophilic into contact with the hydrophilic pipe. Due to the hydrophilic
pipe decreases, resulting in a reduction of the flow velocity on pipe's capillary action, the droplet is pulled away from the GDL
the GDL side. The results show that as the height of the hy- surface and moves into the hydrophilic pipe to the flow
drophilic pipe decreases, the liquid water on the surface of the channel's outlet. As the spacing between the hydrophilic pipes
GDL will stick to its surface and move, the resistance in the increases, the hydrophilic pipe's droplets' movement gradually
flow channel increases, and the flow rate decreases, which is changes from sticking to three hydrophilic pipes to sticking to
not conducive to the removal of the liquid water on the GDL a single hydrophilic pipe. The droplets vary from a liquid film
surface. The greater the hydrophilic pipe's height, the lower to a condensed state, and the windward area increases. The
the airflow rate on the GDL side, and the lower the water droplets' thrust increases, increasing the droplets' flow veloc-
removal efficiency on the GDL surface. ity. The results show that as the spacing between the

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
10 international journal of hydrogen energy xxx (xxxx) xxx

Fig. 7 e The influence of the height of the hydrophilic pipe on (a) the pressure drop in the flow channel (b) the water coverage
of GDL surface.

Fig. 8 e Comparison of (a) the predicted behavior of droplet (b) velocity field at Y direction with different spacings.

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
international journal of hydrogen energy xxx (xxxx) xxx 11

Fig. 9 e The influence of the spacing of the hydrophilic pipe on (a) the pressure drop in the flow channel (b) the water
coverage of GDL surface.

hydrophilic pipes decreases, the droplets will be subjected to the figure that changing the spacing between the hydrophilic
squeezing force, and the droplets will adhere to the surface of pipes has little impact on the removal of water on the GDL
the GDL and move, and the effective removal of the liquid surface. When S ¼ 150 mm and 200 mm, the droplet adheres to
water on the surface of the GDL cannot be achieved. As the the surface of the GDL and moves. This occurs because as the
spacing between the hydrophilic pipes increases, the droplets spacing decreases, the droplet is deformed by the gas
adhere to the hydrophilic pipe and move. There will be a ten- squeezing force in the tangential direction of the hydrophilic
dency to adhere to a single hydrophilic pipe, thereby speeding pipe. The droplet changes from a round shape to a horizontal
up the hydrophilic pipe's droplets' movement. When ellipse, and the relative height of the droplet cannot cover the
S ¼ 350 mm, the hydrophilic pipe structure has better water contact distance and reach the hydrophilic pipe. The drops
removal performance on the GDL surface. adhere to the GDL surface and flow out of the flow channel.
Fig. 8(b) shows the influence of different spacing of hy- When the spacing is 250 mm, 300 mm, and 350 mm, the surface
drophilic pipes on the Y direction's velocity field. It can be water coverage of GDL first increases and then decreases. The
found that there is a significant difference in the velocity field removal rate of water on the GDL surface slows as the spacing
between the direct flow channel and the flow channel with the increases. When S ¼ 300 mm, the hydrophilic pipe structure
hydrophilic pipe. When the droplet moves in the flow channel, shows better GDL surface water removal performance.
the higher flow velocity area is concentrated on the droplet's
top and the area near the flow channel's upper wall. When the
hydrophilic pipe structure moves, the high-speed zone is Conclusion
mainly focused on the side close to the GDL at the initial stage.
This occurs because the hydrophilic pipe's front end trans- In this paper, the VOF method was used to carry out a three-
forms the air velocity perpendicular to the inlet to the hy- dimensional numerical simulation of water-gas trans-
drophilic pipe's tangential direction, causing a local portation in a hydrophilic pipe structure. The influence of the
contraction. As the droplets adhere to the hydrophilic pipe, hydrophilic tube structure's parameters (diameter, height,
the flow channel's resistance decreases, and the smoothness and spacing) on the water transport and removal on the GDL
improves, and the flow rate is mainly concentrated on the GDL surface was explored. The conclusions are as follows:
side. When the spacing is 250 mm, 300 mm, and 350 mm, the
distance between the hydrophilic pipes has no apparent effect (1) Due to the squeezing force on the droplets from both
on the flow channel's velocity field. sides of the hydrophilic pipe and the capillary action on
Fig. 9(a) shows the pressure drop comparison of different the surface, the droplets are pulled away from the GDL.
spacings. It can be seen from the figure that the spacing be- Compared with the traditional channel, the hydrophilic
tween the hydrophilic pipes has a small influence on the pipe structure can effectively remove the water on the
pressure drop of the flow channel. When the spacing is more GDL surface and reduce the water coverage of the GDL.
significant than 250 mm, the pressure drop shows a slight (2) As the hydrophilic pipe's diameter enlarges, the contact
downward trend with the droplets' movement. This occurs proportion between the hydrophilic pipe and the
because changing the hydrophilic pipes' spacing does not droplet increases. The droplet develops from aggrega-
change the flow channel's windward area. As the droplets are tion to a liquid film on the hydrophilic pipe. As the
pulled away from the GDL surface by the hydrophilic pipe, diameter increases, the flow channel's airflow resis-
they form a liquid film between the hydrophilic pipes. The tance increases, and the pressure drop increases in a
resistance is reduced, leading to a decrease in the pressure gradient. The water coverage on the surface of the GDL
drop. Fig. 9(b) shows the comparison of the surface water first increases and then decreases. The removal rate of
coverage of the GDL with different spacing. It can be seen from water on the surface of the GDL accelerates.

Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175
12 international journal of hydrogen energy xxx (xxxx) xxx

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Please cite this article as: Liu S et al., Effect of hydrophilic pipe structure of proton exchange membrane fuel cell on water removal from
the gas diffusion layer surface, International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.175

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