04 - Design of PS-33

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4.

1 DESIGN OF PIPE SUPPORT -PS33


Design Data
Diameter of pipe (OD) = 2.235 m
Unit weight of water = 10 kN/m3
Unit weight of concrete = 25 kN/m3
Friction factor = 0.10
Unit weight of soil = 18 kN/m3
Grade of concrete = 30
Grade of steel = 500
CL of pipe = 93.20 m
Top level of pedestal = 91.95 m
Bottm level of footing = 86.75 m
Thickness of footing = 1 m
Length of embeded plate = 2.0 m
Width of embeded plate = 0.5 m
Width of pedestal (Along pipe dir.,) = 0.6 m
Length of pedestal (Agross pipe dir.,) = 2.1 m

OD 2.235 m CL of pipe RL 93.20 m

Top Lvl., RL 91.95 m


1.20 m
FGL 90.75 m

3.00 m

6.00 m
z

0.60 m x 3.50 m

2.10 m

Pipe force (Ref: GID-100-ME-XM-1085)

Supports no / Conditio Force in N


node no n Fx Fy Fz

OPE 49635 (-) 682634 198684


PS-33; 2615
SUS (-) 9507 (-) 885976 292

Load Calculation:
(i) Dead load
From piping analysis, Support no: 2615
Self weight of pedestal = 132.269 kN
Total vertical load on support under OPE cond., = 814.903 kN
(Ref: GID-100-ME-XM-1085)
Total vertical load on support under SUS cond., = 1018.24 kN
(ii) Wind Load
From IS-875 Part3
Wind speed = 44 m/sec
K1 = 1.08 ; K2 = 0.91 ; K3 = 1 ;
Vz = K1 x K2 x K3 x Vb
= 1.08 x 0.91 x 1 x 44
= 43.243 m/sec
Wind pressure (P) = 0.6 x Vz2 = 1.122 kN/m2
Wind load on pipe:
Effective length of pipe = 12.18 m
Load on pipe = 1.122 x 2.235 x 12.18
(Force x-dir) = 30.543 kN
External force coefficeint for
solid obstruction = 2.000
Load on Pedestal = 1.122 x 0.6 x 1.199 x 2
(Force x-dir) = 1.614 kN
Total wind load x-Dir., = 32.158 kN
Load on Pedestal = 1.122 x 2.1 x 1.199 x 2
(Force z-dir) = 5.650 kN

(iii) Load due to frictional force acting along pipe


Frictional force acting along C/L of pipe = Weight x friction coeff
Coefficient of friction between pipe and concrete surface with PTFE pad
Friction coefficient c = 0.10
Frictional force acting at bottom of pipe = 814.9025 x 0.1
-operational condition Frx1 = 81.4903 kN
Frictional force acting at bottom of pipe = 1018.2445 x 0.1
-Sustainable condtion Frx2 = 101.824 kN

(iv) Seismic Load for operational condition


Stiffness coefficient k = 3EI/L3
Young's modulus E = 25000 N/mm2
Moment of inertia Ixx = 0.0378 m4
Moment of inertia Izz = 0.4631 m4
Length/height of pedestal L = 4.1990 m
kx = 38293 N/mm
kz = 469085 N/mm
Mass load m = w/g
= 83.0686 N-sec2/mm
Frequency w = SQRT(k/m) in x-dir
wx = 21.4704 cycles/sec
wz = 75.1463 cycles/sec
Time period in X-dir Tx = 2p / wx
= 0.29264 sec
Tz = 0.08361 sec
From IS 1893:2002,
Z = 0.16 ; I = 1.5 ; R = 3 ;
Type of soil medium (Sa/g) in x-dir = 2.5
(Sa/g) in z-dir = 2.5

Horizontal scisemic coefficient in X-dir Ah = Z I Sa/2 R g


= 0.1
Horizontal scisemic coefficient in z-dir Ah = Z I Sa/2 R g
= 0.1 Wind load
Seismic force in X-direction = 814.9025 x 0.1 x-dir
Eqxo = 101.825 kN 32.158 kN
Seismic force in z-direction = 814.9025 x 0.1 z-dir
Eqzo = 81.4903 kN 5.650 kN

(v) Seismic Load for sustainable condition


Stiffness coefficient k = 3EI/L3
Young's modulus E = 25000 N/mm2
Moment of inertia Ixx = 0.0378 m4
Moment of inertia Izz = 0.4631 m4
Length/height of pedestal L = 4.1990 m
kx = 38293 N/mm
kz = 469085 N/mm
Mass load m = w/g
= 103797 N-sec2/m
Frequency w = SQRT(k/m) in x-dir
wx = 0.60739 cycles/sec
wz = 2.12586 cycles/sec
Time period in X-dir Tx = 2p / wx
= 10.3446 sec
Tz = 2.9556 sec
From IS 1893:2002,
Z = 0.16 ; I = 1.5 ; R = 3 ;
Type of soil medium (Sa/g) in x-dir = 2.5
(Sa/g) in z-dir = 2.5

Horizontal seisemic coefficient in X-dir Ah = Z I Sa/2 R g


= 0.1
Horizontal seisemic coefficient in z-dir Ah = Z I Sa/2 R g
= 0.1 Wind load
Seismic force in X-direction = 1018.2445 x 0.1 x-dir
Eqxs = 101.825 kN 32.158 kN
Seismic force in z-direction = 1018.2445 x 0.1 z-dir
Eqzs = 101.825 kN 5.650 kN

LOAD COMBINATION:
L/C 1 : DL(OPE) + Wind/seismic load in X-dir
2 : DL(OPE) + Wind/seismic load in Z-dir
3 : DL(SUS) + Wind/seismic load in X-dir
4 : DL(SUS) + Wind/seismic load in Z-dir

OPERATIONAL CONDITION
1 DL(OPE)+Wind/seismic load in x-dir (LC-1)
Force in x-direction
Force due to pipe in x-Direction = 49.635 kN
seismic/wind force in x-direction = 101.825 kN
Toal force in x-dir (Fx) = 151.46 kN
Force in Y-direction
Force due Pipe and water = 682.634 kN
Force due to self weight of pedestal = 132.269 kN
Toal force in y-dir (Fy) = 814.903 kN
Force in Z-direction
Force due to pipe in z-Direction = 198.684 kN
Friction force = 81.4903 kN
Toal force in z-dir (Fz) = 280.174 kN

Moment about X-axis Mx = 280.17425 x 4.199


= 1176.45 kN-m
Moment about z-axis Mz = 151.4595 x 4.199
= 635.978 kN-m
2 DL(OPE)+Wind/seismic load in z-dir (LC-2)
Force in x-direction
Force due to pipe in x-Direction = 49.635 kN
Toal force in x-dir (Fx) = 49.635 kN
Force in Y-direction
Force due Pipe and water = 682.634 kN
Force due to self weight of pedestal = 132.269 kN
Toal force in y-dir (Fy) = 814.903 kN
Force in Z-direction
Force due to pipe in z-Direction = 198.684 kN
Friction force = 81.4903 kN
seismic/wind force in z-direction = 81.490 kN
Toal force in z-dir (Fz) = 361.665 kN

Moment about X-axis Mx = 361.66455 x 4.199


= 1518.63 kN-m
Moment about z-axis Mz = 49.635 x 4.199
= 208.417 kN-m

SUSTAINABLE CONDITION
1 DL(SUS)+Wind/seismic load in x-dir (LC-3)
Force in x-direction
Force due to pipe in x-Direction = 9.507 kN
seismic/wind force in x-direction = 101.825 kN
Toal force in x-dir (Fx) = 111.332 kN
Force in Y-direction
Force due Pipe and water = 885.976 kN
Force due to self weight of pedestal = 132.269 kN
Toal force in y-dir (Fy) = 1018.24 kN
Force in Z-direction
Force due to pipe in z-Direction = 0.292 kN
Friction force = 101.824 kN
Toal force in z-dir (Fz) = 102.116 kN

Moment about X-axis Mx = 102.11645 x 4.199


= 428.787 kN-m
Moment about z-axis Mz = 111.3315 x 4.199
= 467.481 kN-m
2 DL(SUS)+Wind/seismic load in z-dir (LC-4)
Force in x-direction
Force due to pipe in x-Direction = 9.507 kN
Toal force in x-dir (Fx) = 9.507 kN
Force in Y-direction
Force due Pipe and water = 885.976 kN
Force due to self weight of pedestal = 132.269 kN
Toal force in y-dir (Fy) = 1018.24 kN
Force in Z-direction
Force due to pipe in z-Direction = 0.292 kN
Friction force = 101.824 kN
seismic/wind force in z-direction = 81.490 kN
Toal force in z-dir (Fz) = 183.607 kN

Moment about X-axis Mx = 183.60675 x 4.199


= 770.965 kN-m
Moment about z-axis Mz = 9.507 x 4.199
= 39.920 kN-m
Summary of results:

L/C Fx (kN) Fy (kN) Fz (kN) Mx (kN-m) Mz (kN-m)

LC1 151.460 814.903 280.174 1176.452 635.978


LC2 49.635 814.903 361.665 1518.629 208.417
LC3 111.332 1018.245 102.116 428.787 467.481
LC4 9.507 1018.245 183.607 770.965 39.920

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