0-WD380-EP200-00005 - Rev - A) Bolt and Nuts Tech. Spec.

TECHNICAL SPECIFICATION FOR TOTAL 24 PAGE
BOLT & NUTS (Including Cover)
● PROJECT CODE : A70003EA Purpose
● PROJECT NAME : ANGAMOS THERMOELECTRIC POWER ■ For Review

PLANT
● DOCUMENT No. : 0-WD380-EP200-00005 □ For Approval
□ For Contract
● TITLE : TECHNICAL SPECIFICATION FOR BOLT AND NUTS
□ For Bid
● OWNER: EMPRESA ELECTRICA ANGAMOS S.A. □ For Information
A 2008/06/26 J.Heo K.S.Cheon J.H.Lee For Review H.S.Chon H.S.Woo Y.H.Jeong
PREPARA
REVIEW APPROVAL REVIEW REVIEW APPRVAL
Rev. TION
DATE DESCRIPTION
No.
HEC POSCO E&C
Owner:
Contractor:
ANGAMOS THERMOELECTRIC POWER PLANT
TECHNICAL SPECIFICATION FOR BOLT AND NUTS Rev. A
CONTENTS
1.0 SCOPE.................................................................................................1
2.0 CODES AND STANDARD ...................................................................1
3.0 DESIGN AND CONSTRUCTION REQUIREMENT..............................1
4.0 TEST AND INSPECTION ....................................................................2
5.0 SHIPPING, HANDLING AND STORAGE ............................................2
6.0 QUALITY ASSURANCE AND GUARANTEES ...................................2
7.0 DRAWING AND DOCUMENTATION REQUIREMENT........................3
ATTACHMENTS
1. Bill of Material
2. Forms of Proposal (to be submitted together with technical proposal)
0-WD380-EP200-00005 i
1.0 SCOPE
This specification covers the technical and associated requirements for design and furnishing
of bolt/nuts and washers for the Angamos Thermoelectric Power plant in Chile.
It is neither Purchaser's intent to specify all technical requirements nor to set forth to those
requirements adequately covered by applicable codes and standards. Sub-contractor shall
furnish high quality equipment and accessories meeting the requirements of this specification
and industry standard.
2.0 CODES AND STANDARD
The bolt/nuts and washer shall be designed, fabricated, inspected and tested in accordance
with, but not limited to, the following listed codes, standards and specifications, including all
addenda, in effect at the time of execution of the Contract.
ASME B31.1 – Power Piping
ASME B16.5 – Pipe Flanges and Flanged Fittings
ASME B1.1 – Unified Inch Screw Threads (UN and UNR Thread Form)
ASME B18.2.1 – Square and Hex Bolts and Screws - Inch Series
ASME B18.2.2 – Square and Hex Nuts (Inch Series)
ASTM A153 – Zinc Coating (Hot-Dip) on Iron and Steel Hardware
These standards and codes set forth minimum requirements which may be exceeded by
sub-contractor, if, in sub-contractor’s judgment and with purchaser’s acceptance, superior
designs or materials are required for successful and continuous operation of sub-contractor’s
equipment as required by this specification.
In the event of conflicting between in this specification data sheet and/or purchaser order,
sub-contractor shall obtain the clarification before proceeding with fabrication.
3.0 DESIGN AND CONSTRUCTION REQUIREMENT
3.1 General
3.1.1 The bolt and nuts furnished under this specification shall be designed to the requirements of
the code/standard and this specification including the supplemental information in attachment
as applicable.
3.1.2 Dimensional requirements for bolts, stud bolts, and nuts shall comply with ANSI standards.
The length of bolts shall be as specified on Bill of material sheets.
3.1.3 For bolt for flange, dimensional recommendations shall be meet the ASME B16.5 Table C.
3.1.4 The bolt shall have full-length threads and the tips shall be flat finished.
3.1.5 Bolt and nuts shall be heat-treated as per applicable code requirements.
3.1.6 Bolts and nuts shall be free from burrs, seams, laps, loose scale, irregular surfaces, and any
0-WD380-EP200-00005 1
defects affecting their serviceability.
3.1.7 Galvanizing, if required, shall be hot dip galvanized as per ASTM A153 class C and
applicable standards.
3.1.8 Marking
Designations shall be punched on bolts and nuts separately and comply with the requirements
of applicable material code.
4.0 TEST AND INSPECTION
4.1 All inspection, examinations, tests, and workmanship of bolt and nuts shall comply with the
requirements of the applicable codes and standards.
4.2 Test reports and certificates resulting from the tests shall be submitted to purchaser.
5.0 SHIPPING, HANDLING AND STORAGE
5.1 The sub-contractor shall be responsible for suitable packing of bolt and nuts so as to protect
from damage during handling and shipment.
5.2 Waterproof, wooden box shall be used for bolt and nuts packing.
5.3 Rust prevention coating shall be applied for site storage and while in transit.
5.4 Nuts assembled on the bolt shall be shipped.
5.5 Different types or sizes and length of bolting shall be packed respectively.
5.6 All bolts and nuts shall be thoroughly clear of oil, grease, scale, rust, chips, organic matter,
loose particles and all harmful foreign matter.
6.0 QUALITY ASSURANCE AND GUARANTEES
6.1 Sub-contractor shall have a quality assurance program to verify that items and services are
complying with the purchaser order requirements and service.
6.2 All manufacturing, test and inspection defined in the purchaser order may be subject to
quality assurance surveillance by purchase or his representative.
6.3 Sub-contractor shall control the quality of items and services to meet the requirements of this
specification, applicable code and standards, and other contract documents.
6.4 Sub-contractor is required to promptly identify and document all deviations from the
requirements of this specification. Deviation requests shall be reviewed and disposed by the
purchaser prior to the performance of the related activity.
6.5 Sub-contractor shall guarantee that the material furnished shall be free of faults in design,
workmanship and materials, and shall safely and satisfactorily meet the design conditions
stipulated in the data sheets herein attached.
0-WD380-EP200-00005 2
7.0 DRAWING AND DOCUMENTATION REQUIREMENT
7.1 Sub-contractor shall submit information and data with the proposal and after award in
accordance with submittal schedule in sufficient detail to permit purchaser full understands
and evaluation of the equipment offered. Sub-contractor shall submit a complete drawing and
document list and drawing and document submittal schedule showing all drawings and
documents to be submitted during the course of work and the dates of submittal and required
return date by Purchaser.
7.2 Sub-contractor shall submit the mill certificate and test reports of bolts and nuts with
delivery.
ATTACHMENTS
1. BILL OF MATERIAL
2. FORMS OF PROPOSAL(To Be Submitted Together With Technical Proposal)
1) Price Summary
2) Breakdown Price Schedule
3) Exception and Deviation
0-WD380-EP200-00005 3
ATTACHMENT 1. BILL OF MATERIAL
0-WD380-EP200-00005 I
BILL OF MATERIAL(BOLT & NUTS)-STG AREA(DN65 and Larger)
PROJECT: Angamos Thermoelectric Power Plant
UNIT ITEM LINE NO. DESCRIPTION SIZE × SIZE QTY
1# BOLT/NUT 10GHA01BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 16
1# BOLT/NUT 10LBG42BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×125L 12
1# BOLT/NUT 10PGA21BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1"×140L 24
1# BOLT/NUT 10PGA21BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1.125"×380L 40
1 OF 8
1# BOLT/NUT 10PGB25BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1"×140L 16
1# BOLT/NUT 10PGB25BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1.125"×160L 40
1# BOLT/NUT 10QEA11BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×105L 48
1# BOLT/NUT 10QFB11BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.625"×90L 16
1# BOLT/NUT 12LAB10BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5"×65L 4
1# BOLT/NUT 12LAB10BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1"×160L 80
2 OF 8
1# BOLT/NUT 12LCA11BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1.125"×160L 80
1# BOLT/NUT 12LCE25BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 8
1# BOLT/NUT 12LCH11BR401 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.875"×140L 24
1# BOLT/NUT 12LCJ20BR401 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×105L 8
3 OF 8
1# BOLT/NUT 12LCK10BR401 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 16
1# BOLT/NUT 12LCM01BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 8
1# BOLT/NUT 12LCM10BR501 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1"×140L 16
1# BOLT/NUT 12LCM20RB401 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×105L 16
1# BOLT/NUT 12LCP10BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.75"×105L 144
1# BOLT/NUT 12MAL24BR101 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 8
1# BOLT/NUT 13GDB36BR005 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×110L 8
1# BOLT/NUT 13GHB31BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.625"×90L 80
2# BOLT/NUT 20GHA01BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 16
4 OF 8
5 OF 8
6 OF 8
2# BOLT/NUT 22LCE25BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 8
7 OF 8
2# BOLT/NUT 22LCK10BR401 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×90L 16
2# BOLT/NUT 22LCM10BR501 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 1"×140L 16
2# BOLT/NUT 23GDB36BR005 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×110L 8
2# BOLT/NUT 23GHB31BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.625"×90L 80
8 OF 8
BILL OF MATERIAL(BOLT & NUTS)- STG AREA(DN50 and Smaller) & YARD
PROJECT: Angamos Thermoelectric Power Plant
UNIT ITEM LINE NO. DESCRIPTION SIZE × SIZE QTY
1# BOLT/NUT 10LCN50BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625"×85L 4
1# BOLT/NUT 10QCA24BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.5"×65L 4
1# BOLT/NUT 10QCD21BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.5"×65L 4
1# BOLT/NUT 11EGD71BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×125L 12
2# BOLT/NUT 20QCA24BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.5"×65L 4
2# BOLT/NUT 21EGD71BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75"×125L 12
COMMON BOLT/NUT 00GHA21BR002 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 85L 4
COMMON BOLT/NUT 00GMB11BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 85L 4
1 OF 6
COMMON BOLT/NUT 00GMB51BR001 STUDS/HVY HEX NUTS, A193-B8M/A194-8M 0.5" × 70L 4
COMMON BOLT/NUT 00GMD11BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5" × 70L 4
COMMON BOLT/NUT 00LCN31BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 85L 4
COMMON BOLT/NUT 00LCN41BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 85L 4
COMMON BOLT/NUT 00PGA44BR013 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5" × 65L 4
2 OF 6
COMMON BOLT/NUT 00PGB44BR013 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5" × 65L 4
COMMON BOLT/NUT 00QEB21BR002 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5" × 65L 4
COMMON BOLT/NUT 00QFB24BR002 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.5" × 70L 4
COMMON BOLT/NUT 01EGA01BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75" × 105L 16
COMMON BOLT/NUT 01EGD01BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 90L 16
3 OF 6
COMMON BOLT/NUT 01EGR10BR401 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 85L 8
COMMON BOLT/NUT 01HTJ00BR014 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5" × 70L 4
4 OF 6
COMMON BOLT/NUT 01HTJ00BR014 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 90L 4
COMMON BOLT/NUT 01HTQ00BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 90L 4
COMMON BOLT/NUT 02LCP10BR411 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.625" × 90L 12
COMMON BOLT/NUT 03GDG33BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75" × 110L 8
COMMON BOLT/NUT 03GDK10BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.5" × 65L 8
COMMON BOLT/NUT 03GDK10BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.875" × 125L 12
5 OF 6
COMMON BOLT/NUT 03GHB11BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.75" × 105L 80
COMMON BOLT/NUT 03GKB11BR001 STUDS/HVY HEX NUTS, A193-B8/A194-8 0.625" × 85L 28
COMMON BOLT/NUT 03GRK23BR001 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.625" × 90L 8
COMMON BOLT/NUT 03GRK49BR006 STUDS/HVY HEX NUTS, A193-B7/A194-2H HOT-DIP GALVA. 0.75" × 105L 8
6 OF 6
ATTACHMENT 2. FORMS OF PROPOSAL

(to be submitted together with technical proposal)
1. PRICE SUMMARY
2. BREAKDOWN PRICE SCHEDULE
3. EXCEPTION AND DEVIATION
0-WD380-EP200-00005 II
PRICE SUMMARY
Breakdown price shall be made as per the following
1) Design & engineering : USD _________________
2) Major equipment : USD _________________

(Itemized price should be made & attached.)
3) Export packing & delivery, fob cost : USD _________________
4) Any other costs for :
− documentation : USD _________________
----------------------------------------------------------------------------------------------------
Total for FOB port : USD _________________
Options
JOB NO. :
BREAKDOWN PRICE SCHEDULE PROJECT NAME : ANGAMOS THERMOELECTRIC
POWER PLANT
ITEM NO. EQUIP.NAME SHEET NO. : OF
FOREIGN COMPONENT
LOCAL COMPONENT
IN USD
EQUIPMENT (EX-FACTORY)
ITEMS Q'TY (F.O.B) REMARK
NO.
EQUIP. DESIGN PRICE PER
TOTAL TOTAL
PRICE COST UNIT
JOB NO. :
EXCEPTION AND DEVIATION PROJECT NAME : ANGAMOS THERMOELECTRIC
POWER PLANT
ITEM NO. EQUIP.NAME SHEET NO. : OF
NO. CLAUSE / PAGE SPEC. REQUIREMENTS EXCEPTION AND DEVIATION REMARKS
We (Vendor) Confirm that there is no other deviation to the inquiry specification except as listed above.
Vendor Signature : .
Date : .

0-WD380-EP200-00005 - Rev - A) Bolt and Nuts Tech. Spec.

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0-WD380-EP200-00005 - Rev - A) Bolt and Nuts Tech. Spec.

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TECHNICAL SPECIFICATION FOR TOTAL 24 PAGE

BOLT & NUTS (Including Cover)

● PROJECT CODE : A70003EA Purpose

● PROJECT NAME : ANGAMOS THERMOELECTRIC POWER ■ For Review

● DOCUMENT No. : 0-WD380-EP200-00005 □ For Approval

● OWNER: EMPRESA ELECTRICA ANGAMOS S.A. □ For Information

A 2008/06/26 J.Heo K.S.Cheon J.H.Lee For Review H.S.Chon H.S.Woo Y.H.Jeong

2.0 CODES AND STANDARD ...................................................................1

3.0 DESIGN AND CONSTRUCTION REQUIREMENT..............................1

4.0 TEST AND INSPECTION ....................................................................2

5.0 SHIPPING, HANDLING AND STORAGE ............................................2

6.0 QUALITY ASSURANCE AND GUARANTEES ...................................2

7.0 DRAWING AND DOCUMENTATION REQUIREMENT........................3

2.0 CODES AND STANDARD

ASME B31.1 – Power Piping

ASME B16.5 – Pipe Flanges and Flanged Fittings

ASME B18.2.2 – Square and Hex Nuts (Inch Series)

ASTM A153 – Zinc Coating (Hot-Dip) on Iron and Steel Hardware

3.0 DESIGN AND CONSTRUCTION REQUIREMENT

4.0 TEST AND INSPECTION

5.0 SHIPPING, HANDLING AND STORAGE

5.4 Nuts assembled on the bolt shall be shipped.

6.0 QUALITY ASSURANCE AND GUARANTEES

ATTACHMENT 1. BILL OF MATERIAL

ATTACHMENT 2. FORMS OF PROPOSAL

2. BREAKDOWN PRICE SCHEDULE

3. EXCEPTION AND DEVIATION

Breakdown price shall be made as per the following

1) Design & engineering : USD _________________

2) Major equipment : USD _________________

4) Any other costs for :

− documentation : USD _________________

Total for FOB port : USD _________________

NO. CLAUSE / PAGE SPEC. REQUIREMENTS EXCEPTION AND DEVIATION REMARKS

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