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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

General Material
Belt Width mm 800 Description Iron Ore
Belt Speed m/sec 1.00 Density kg/m³ 2200
Load mtph 240 Surcharge Angle deg 20.0
Ambient Temp °C 30 Actual Area m² 0.030
Total Mass kg 14692 Percent Loaded % 44
Total HS Inertia kg-m² 0 Edge Distance mm 164
Calculation Method CEMA Universal (7th) Bed Depth mm 91
Friction Force kN 2.7 Lump Size mm 152
Lift Force kN 7.5 Chute Drop Height m 2.44
Misc Drag kN 0.3 Impact Energy N-m 232.8
Friction Factors
Equivalent DIN f 0.0281

Idlers Carry Return

Specification CEMA5 CEMA5
Description B4 B4
Estimated No of Idlers 78 25
Belt Width mm 762 762
No of Rolls 3 1
Angle deg 35.0 0.0 Profile
Roll Diameter mm 102 102 Horizontal Length m 77
Type not specified not specified Vertical Lift m 11
Rotating Weight kg 9.9 8.8
Bearing Type Roller Roller
Rating N 1824 734
Max Actual Load N 885 704
Max Calc Load N 1076 724
RPM 188 188
Min L10 Life hr 462109 83646
Ave L10 Life hr 502217 84223
Vert. Misalign mm 3.175 3.175 Belt
Angular Install Tolerance mm 12.700 12.700 Type Fabric-ISO
Forward Tilt deg 0.0 0.0 Description 3/EP300
Mfg. Tolerance mm 2.540 2.540 Cover Gauge mm 12.7 x 8.0
Idler/Belt Friction 0.50 0.50 Rating kN /(N/mm) 24 / 30
Seal Drag -Kis Nm 0.17 0.17 Safety/DesignFactor 10.02
Speed Factor -Kiv N-m/rpm 0.0000 0.0000 Elastic Modulus N/mm 5250
Load Factor -Ciw mm-N/N 0.03454 0.03454 Weight kg/m 23.5
Drag Multiplier 1.00 1.00 Apparent Length m 158
Kt Multiplier 0.84 0.84 Max Run Ten kN / N/mm / % 19.9 / 25 / 83
Max Accel Ten kN / N/mm / % 20.4 / 25 / 85
Takeup Max Decel Ten kN / N/mm / % 14.6 / 18 / 61
Type Auto
Tension kN 7.3
No of Pulleys 1
Weight kg 1491
Selected Due To Run Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 0.67
Total m 0.72

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Drives
1
Location 4
Number of Motors 1
Total Nameplate Power (kW) 15
Power Ratio 1.00
Efficiency 0.88
Wrap Angle (Deg) 180
Synchronous RPM 1800
HS Inertia (kg-m²) 0
Running
Running Power (kW) 12
Percent Nameplate (%) 79.6
Running Te (kN) 10.5
Friction Factor 0.25
Wrap Factor 0.84
Slip Ratio 2.19
Actual T1/T2 Ratio 2.09
Breakaway
Breakaway Friction Multiplier 1.50
Req Breakaway Torque (% Nmpl) 91
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 15
Ave Starting Torque (% Nmpl) 87
Starting Te (kN) 11.2
Friction Factor 0.40
Wrap Factor 0.40
Slip Ratio 3.51
Actual T1/T2 Ratio 2.17
Stopping
Est. Drift Time(sec) 1.4
Brake Stop Time(sec) 0.0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0.00
Friction Factor 0.40
Wrap Factor 0.40
Slip Ratio 3.51
Actual T1/T2 Ratio 1.29

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry Posição inicial 24.40 0.00 0.00 Carry 1.00 100
2 Carry Posição 2 42.40 11.40 15.05 Carry 1.00 100
3 Carry Posição 3 10.00 0.00 0.00 Carry 1.00 100
4 Dr/Head
5 Return -10.00 0.00 0.00 Return 3.05 X
6 Return -42.40 -11.40 -15.05 Return 3.05 X
7 Return -24.40 0.00 0.00 Return 3.05 X
8 Tail/TU

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 0.00 0.00 7.47 7.5 7.4 5.5 9.06 6.80 12.43 2.43 2440
2 Carry 24.40 0.00 8.22 8.4 6.4 5.3 9.06 6.80 12.43 1.88 4391
3 Carry 66.80 11.40 19.58 20.0 14.6 5.5 9.06 6.80 12.43 1.55 1000
4 Dr/Head 76.80 11.40 19.88 20.4 14.2 160 4699
5 Return 76.80 11.40 9.53 9.4 11.0 4.4 1.08 1.48 2.73 264
6 Return 66.80 11.40 9.59 9.5 10.9 4.2 1.08 1.48 2.73 1160
7 Return 24.40 0.00 7.18 7.1 7.6 4.4 1.08 1.48 2.73 645
8 Tail/TU 0.00 0.00 7.31 7.3 7.3 158 92

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Pulley
Pulley No. 1 2 1) Dr/Head@4
Flight Description Dr/Head Tail/TU
Label
Location 4 8
Same As (Pulley No.)
Tension (T1) (kN) 19.9 7.3
Tension (T2) (kN) 9.5 7.5
T1 Incoming Angle (degrees) 0.0 180.0 2) Tail/TU@8
Wrap Direction Clockwise Clockwise
Wrap Angle (degrees) 180.0 180.0
T2 Outgoing Angle (degrees) 180.0 0.0
Pulley Weight (kg) 205.30 91.89
Resultant Force (kN) 29.4 14.8
Resultant Force Angle (degrees) 270.00 90.00

Pulley Diameter (mm) 457 305

Lagging Gauge (mm) 12.7 8.0
Lagging Type Herringbone Plain
Face Width (mm) 851 851
Pulley RPM (RPM) 39.57 59.53

Bearing Centers B (mm) 1054 1054

Overhung Load (N) 0.0

Backstop Required? Yes

Min Backstop Rating 4703
Backstop Torque 1107

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification CEMA5 CEMA5
Idler Selection Database Database
Description B4 B4
Type not specified not specified
Estimated No of Idlers 78 25

For Belt Width (mm) 762 762

No of Rolls 3 1
Angle (degrees) 35 0

Bearing Type Roller Roller

Roll Diameter (mm) 102 102
Roll Material not specified not specified
Rotating Weight (kg) 9.9 8.8

Load Rating (N) 1824 734

Max Actual Load (N) 885 704
Max Calc. Idler Load - CIL (N) 1076 724
RPM 188 188
Min L10 Life (hr) 462109 83646
L10 Average (hr) 502217 84223
% Reliability for 50000 Hrs 99.67 95.36

Vertical Misalignment (mm) 3.175 3.175

Angular Install Tolerance (mm) 12.700 12.700
Angular Install Tolerance (deg) 0.71 0.71
Forward Tilt (degrees) 0.0 0.0
Manufacturing Tolerance (mm) 2.540 2.540
Idler to Belt Friction Factor 0.50 0.50

Seal Drag - Kis (Nm) 0.17 0.17

Speed Factor - Kiv (Nm/RPM) 0.0000 0.0000
Load Factor - Ciw (mm-N/N) 0.03454 0.03454

Drag Multiplier 1.00 1.00

Temperature Multiplier - Kt 0.84 0.84
Regen Multiplier

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Vertical Curves
Location Type Radius (m) Tension Tension (kN) Lift (m) Edge (m) Center (m) Idler Load (N) Idler Spacing (m)
2 Concave 190 Run 8.2 40 104 10
(also 7) Carry Side Accel 8.4 40 100 6
Drift 6.4 31 190 6
3 Convex 1095 Run 19.6 53 13 902 1.00
(also 6) Carry Side Accel 20.0 20 12 903 1.00
Drift 14.6 16 19 898 1.00
6 Convex 1095 Run 9.6 0 0 730 3.05
(also 3) Return Side Accel 9.5 0 0 730 3.05
Drift 10.9 0 0 734 3.05
7 Concave 190 Run 7.2 35 0 0
(also 2) Return Side Accel 7.1 34 0 0
Drift 7.6 37 0 0

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Trajectory

Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 336 Pulley Center To Top Of Material
X Dimension mm -1600
2 610 1345
Y Dimension mm 0
3 914 3025 Pulley Center To Bottom Of Material
4 1219 5378 X Dimension mm -1600
Y Dimension mm 0
5 1524 8403
Horizontal Bankboard
6 1829 12101 Pulley Center To Top Of Material
7 2134 16471 X Dimension mm 0
Y Dimension mm 1600
8 2438 21513
Pulley Center To Bottom Of Material
9 2743 27227 X Dimension mm 0
10 3048 33614 Y Dimension mm 1600
11 3353 40672
12 3658 48404
13 3962 56807
14 4267 65883
15 4572 75630

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Belt
Specification Fabric-ISO
Carcass 3/EP300
Rating N/mm 30
Top Cover Gauge mm 12.7
Bottom Cover Gauge mm 8.0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 914
Min Belt Width mm 610
Weight kg/m 23.5
Modulus N/mm 5250
Accel/Decel Limit % 150

Run Accel Decel

Min Safety Factor 10.02 6.68 6.68
Actual Safety Factor 12.08 11.77 16.41
Local Tension Limits % 115
Min Local Safety Factor 8.72 5.81 5.81
Actual Local Safety Factor 9.23 9.05 9.81
Highest Local Tension Location Head Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 0.00 0.00 0.00
Lowest Local Tension N/mm 2.60 2.61 2.52
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition
Dynamic Splice Efficiency 0.30
Min Splice Dynamic Safety Factor 2.61 1.74 1.74
Actual Splice Safety Factor 2.77 2.71 2.94

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.
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Project Engineer *.*
Location Projeto de Estudo Inicial Company *.*
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 4
Length (mm) 1105
Trough Depth (%) 50
Pulley Height (mm) 70
Tension At Head (kN) 19.9 20.4 14.2
Highest Local Stress (N/mm) 32.5 33.2 25.4
Local (S.F.) 9.23 9.05 11.80
Splice (S.F.) 2.77 2.71 3.54
Low Tension (N/mm) 19.0 19.6 11.9

Tail Transition Point 1

Length (mm) 1410
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 7.5 7.5 7.4
Highest Local Stress (N/mm) 30.7 30.7 30.6
Local (S.F.) 9.78 9.78 9.81
Splice (S.F.) 2.94 2.93 2.94
Low Tension (N/mm) 2.6 2.6 2.5
Head Transition

Tail Transition

Comments: Projeto de Correia transportadora capacidade de 240ton/h e velocidade de 1,0m/s. Largura da correia entre 600/800/1200?.
Altura de transporte 11,4m e largura entre tambores de 77m.