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Performance Evaluation of Modulation Techniques in
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ABSTRACT This research presents a thorough comparison of different modulation techniques employed in
dual active bridge (DAB) converters. The performance of a DAB converter is essentially affected by the
modulation technique and the operating point, including power level, input, and output voltages. A deep
understanding of different modulations is required to achieve the highest performance in the entire operating
range. Therefore, this paper focuses on comparing different modulation techniques over a DAB converter’s
operating span. The comparison results provide guidance to apply the correct modulation in certain working
areas keeping the converter on top of its performance. Moreover, the paper proposes an optimization solution
with distinct objective functions adoptable in DAB converters to reduce power loss. The proposed optimization
approach outperforms the existing solutions regarding generality and simplicity. The optimization associates
with the modulation techniques that include more than one degree of freedom, such as extended phase shift
(EPS) and dual-phase shift (DPS). The proposed optimization and the investigated modulation techniques are
evaluated in terms of the converter’s efficiency, current stress, and backflow power. The evaluation is realized
by the simulation study of a 10kW 800V/500V SiC-based DAB converter in PLECS software.
INDEX TERMS Dual active bridge (DAB) converter, efficiency, modulation techniques, backflow power,
current stress.
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Author et al.: Preparation of Papers for IEEE Open Journal of the IES
[13], in which a three-level pulse-width-modulated voltage higher efficiency. Due to the parameter adjustment and the
drives the bridge with the higher equivalent voltage. This boundaries determination, the approach requires massive
technique improves the specification of the DAB converter in numerical calculations.
terms of current RMS and peak values, and the total efficiency As discussed, the modulation techniques play a significant
[14]-[15]. The extended phase shift (EPS) modulation is role in forming the DAB’s specification over the operating
presented in [16]-[19] that offers the expansion of the ZVS range. Besides, there are various modulation techniques that
zone and the reduction of the backflow power (BFP) and can be enhanced by different optimization objectives.
current stress. Additionally, EPS can be associated with Therefore, a thorough assessment of the existing modulation
optimization algorithms to enhance the overall performance, methods is vital to attain the DAB's highest potential
owing to two degrees of freedom [20]-[21]. performance. In [39], a general comparison of DPS, EPS, and
Dual-phase shift (DPS) modulation is presented in [22]- SPS is presented, but the research lacks numerical results.
[25] that employs PWM voltages for both bridges. The DPS Furthermore, many control methods are surveyed in [40],
method is accompanied by some optimization methods in however, the evaluation is limited to the nominal power, and
[26]-[27] targeting the reduction of BFP and current stress. it considers a few approaches.
DPS enhances the total performance of a DAB converter This study presents a detailed comparison of the existing
compared to SPS, mainly in medium and light loads. modulation techniques in the full range of a DAB converter.
However, complex math calculations are required to exploit This assessment is a guide to achieve the converter's highest
the benefits of one more degree of freedom utilizable in DPS. performance by selecting the most efficient modulation at that
The triple-phase-shift modulation technique (TPS) offers time. Moreover, the paper proposes a generalized optimization
further flexibility, compared to EPS and DPS, thanks to three approach associates with EPS and DPS. DAB converters’
degrees of freedom, [28]-[29]. In the TPS method, the phase power equations and the working constraints are converted to
shift and the duty cycles of 𝑣𝑡1 and 𝑣𝑡2 are adjusted based on a standard form of a nonlinear optimization problem solvable
particular objectives. For example, TPS is used to minimize by a common solver such as MATLAB. Following a detailed
the current stress in [20] and [30], and BFP in [31]. Despite clarification of the existing modulation techniques, these
the satisfying results, the optimization of the three parameters modulations and the proposed optimization are assessed in
demands massive numerical calculation and effortful terms of the converter’s efficiency, current stress, and
implementation. backflow power over the full operating range. The simulation
Triangular modulation (TRG) presented in [32]-[34] has results obtained from the PLECS software prove the accuracy
the supremacy of the lowest switching loss among all the of the proposed optimization solution.
existing modulation techniques. The appellation is originated The paper is organized as follows: the DAB converter
from the triangular shape of the leakage inductor current (𝑖𝐿 in principle and the SPS control are discussed in Section II. The
Fig. 1) produced by employing this modulation method. The alternative control methods are clarified in Section III. The
TRG method features soft switching in all turn-on moments proposed optimization approach is elaborated in section IV.
and zero-current switching (ZCS) for six turn-off instants. The results obtained from the evaluation of different
However, TRG has some drawbacks, namely, the low modulation technique are presented in section V. Finally, the
capability of power transfer and high reactive power. conclusion of the study is expressed in Section VI.
The basic of the trapezoidal modulation (TRP) resembles
that in TRG. In addition to soft-switched turn-on in all II. OPERATION OF A DUAL ACTIVE BRIDGE
switches, ZCS is also realized in four switches at turn-off CONVERTER
moments. The transferable power range using TRP covers the The high-frequency power transmission in a DAB
median power ratios [11]. A comparison of TRP and SPS in converter primarily resembles the power flow in a sinusoidal
[35] concludes the excellence of SPS if MOSFET switches are power system depicted in a simplified form in Fig. 2(a). The
used. In [36], TRP is slightly modified by a fixed duty cycle. transmitted power in Fig. 2(a) is equal to (1), [39]:
compensation, targeting efficiency improvement. However, 𝑉𝑟𝑚𝑠1 𝑉𝑟𝑚𝑠2
this modification is case-dependent, and the efficiency 𝑃= sin(𝜑) (1)
2𝜋𝑓𝐿
enhancement is not significant.
where 𝑉𝑟𝑚𝑠1 and 𝑉𝑟𝑚𝑠2 are the RMS values of the voltage
The combinational modulation technique (CC) is
sources; 𝑓 is the main frequency of the sources; and 𝜑 is the
investigated in [34] and [37]-[38], seeking a higher efficiency.
phase shift between the sources. If the sinusoidal sources are
The strategy utilizes distinct modulation approaches in
replaced with pulsating voltage sources, the power
different operation zones. In [34], TRG is applied at light
transmission takes place in a similar manner. Fig. 2(b)-(c)
loads, while the system’s major modulation technique is SPS.
illustrate the equivalent circuit of a DAB converter and the
Similarly, in [37] TRG, EPS, and SPS are used to transfer the
voltages waveform. 𝐿 in Fig. 2(b)-(c) denotes the
power in small, medium, and large ratios, respectively. The
transformer’s leakage inductor. Assuming bipolar 50%
method in [37] brings about loss reduction, and consequently
pulsating sources for 𝑣𝑡1 and 𝑁𝑣𝑡2 with peak values of 𝑉1 and
2 IEEE OPEN JOURNAL OF THE INDUSTRIAL ELECTRONICS SOCIETY. VOLUME XX, 20XX
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(a) (b)
Considering Fig. 3, 𝑖𝐿 (𝑡) values at the moments of 𝑡1 , … , 𝑡4
are expressed as:
δ (0.5Ts)
V1
vt1 𝑖𝐿 (𝑡1 ) = −𝐼𝑝
NV2 Nvt2 𝑖𝐿 (𝑡2 ) = 0
t 𝑉1 +𝑁𝑉2 𝛿𝑇𝑠
𝑖𝐿 (𝑡3 ) = 𝑖𝐿 (𝑡1 ) + ( ) (4)
-NV2 𝐿 2
-V1 𝑉1 −𝑁𝑉2 (1−𝛿)𝑇𝑠
{ 𝑖𝐿 (𝑡4 ) = 𝑖𝐿 (𝑡3 ) + 𝐿
(
2
) = 𝐼𝑝
Ts
(c) By using (4) in (3), the transmitted power and the peak current
FIGURE 2. Power transmission between two voltage sources. (a) The value are calculated as, [2]:
traditional sinusoidal system, (b) the simplified equivalent circuit of ta
DAB converter, (c) the 50% bipolar pulsating voltages.
𝑉1 −𝑁𝑉2 (1−2𝛿)
𝐼𝑃,𝑆𝑃𝑆 = (5)
4𝐿𝑓𝑠
𝑁𝑉2 𝑉1
S1 , S4 t 𝑃𝑆𝑃𝑆 = 𝛿(1 − 𝛿) (6)
2𝐿𝑓𝑠
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+ +
vt1 αmNvt2
_ _
(b)
detailed characteristics [43]. The analysis concerning the ZVS The coefficient, 𝛼𝑚 , moves the ZVS boundaries. However,
boundaries is also improved in [41], by taking the switches’ this replacement is normally inconsiderable.
parasitic capacitance into account:
𝑀−1 D. BACKFLOW POWER (BPF)
𝛿 > + 4𝑓𝑠 √𝐿𝐶𝑒𝑞1 ,𝑀 > 1 BFP in a DAB converter refers to the power flow in the
2𝑀
{ (10) reverse direction that occurs in a portion of a switching cycle.
1−𝑀 4𝑓 𝑀
𝛿> + 𝑠 √𝐿𝐶𝑒𝑞2 ,𝑀 < 1 BFP brings about some adverse consequences, such as
2 𝑛
increasing loss and current stress. The filled triangles in Fig. 3
In practice, a safety margin should be considered in the design represent the backflow areas, where the polarity of 𝑣𝑡1 and 𝑖𝐿
procedure to avoid entering the non-ZVS-Zone. are opposite. The BPF in the SPS control (𝑃𝐵𝐹𝑃,𝑆𝑃𝑆 ) is
calculated according (14), [21]:
C. THE EFFECT OF MAGNETIZING INDUCTANCE
The transformer T-model is utilized to investigate the 1 𝑡2
𝑃𝐵𝐹𝑃,𝑆𝑃𝑆 = ∫ 𝑣 × 𝑖𝐿 𝑑𝑡 (14)
magnetizing inductance effect on power transmission in a 0.5𝑇𝑠 𝑡1 𝑡1
DAB converter, as depicted in Fig. 6(a) [42]. The T-model is By replacing the related parameters in (8), it is concluded that:
simplified to the circuit in Fig. 6(b), using the primary circuit
rules, where [42]: [𝑘+(2𝛿−1)]2
,𝑁𝑉2 ≤ 𝑉1
2(𝑘+1)
𝐿 0.5𝐿×𝐿𝑚 𝐿(1+𝛼𝑚) 𝑃𝐵𝐹𝑃,𝑆𝑃𝑆 = {[𝑀+(2𝛿−1)]2 (15)
𝐿𝑒𝑞 = + =
{
2 0.5𝐿+𝐿𝑚 2
(11) ,𝑁𝑉2 > 𝑉1
1 2(𝑀+1)
𝛼𝑚 =
1+0.5𝐿/𝐿𝑚 where:
Therefore: 1 𝑉1
𝐾= = (16)
𝑀 𝑁𝑉2
𝑁𝑉2 𝑉1 2𝛼𝑚
𝑃𝑆𝑃𝑆 = 𝛿(1 − 𝛿)( ) (12)
2𝐿𝑓𝑠 1+𝛼𝑚 The term of BPF is misnamed in some previous works, where
they call it “the reactive power.” Indeed, BPF is only a portion
Comparing (12) and (6) concludes that the magnetizing
of the reactive power (𝑄), based on the primary definitions in
inductor reduces the maximum power to some extent. Since
4 IEEE OPEN JOURNAL OF THE INDUSTRIAL ELECTRONICS SOCIETY. VOLUME XX, 20XX
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Author et al.: Preparation of Papers for IEEE Open Journal of the IES
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Inner shift B2
Outer shift Inner shift B1
S1 , S4 t S1 , S2 t S1 , S2 t
S2 , S3 t S4 , S3 t S4 , S3 t
Q1 , Q4 t Q1 , Q4 t Q1 , Q2 t
Q2 , Q3 t Q2 , Q3 t Q4 , Q3 t
vt1 vt1 vt1
V1 Nvt2 Nvt2
-NV2 Nvt2 vt1 vt1
t t t
vt1 , Nvt2 Nvt2 Nvt2
-NV2
V1
Ip Ip
Ip
t iL t t
iL iL
t1 t2 Ts
(0.5Ts) (0.5Ts) in (0.5Ts)
(0.5Ts) (0.5Ts)
Ts in (0.5Ts)
in
E
B
A C
PSPS
PSPS A
B
D
O
O D D
C C
B
D A
C A
E
B
Unlike the SPS control, 𝑣𝑡1 and 𝑣𝑡2 contain three voltage demonstrates that the BFP is reduced by replacing the
levels using the EPS method. Fig. 8(b) illustrates the typical traditional SPS method with EPS. Assuming 𝑆1 leads 𝑄1 , the
waveforms of 𝑣𝑡1 , 𝑁𝑣𝑡2 , 𝑖𝐿 , and the gate signals in the EPS power equation in the EPS approach equals:
modulation, where 𝛿𝑖𝑛 denotes the relative inner phase shift. 𝑁𝑉2 𝑉1
𝑃𝐸𝑃𝑆 = [𝛿𝑖𝑛 (1 − 𝛿𝑖𝑛 − 2𝛿) + 2𝛿(1 − 𝛿)] (18)
𝛿𝑖𝑛 refers to the phase difference between the gate signals of 4𝐿𝑓𝑠
two legs in the same bridge. It is worth noticing that 𝛿𝑖𝑛 is
The power transfer characterization of the EPS control is
usually employed in the bridge with a larger equivalent
illustrated in Fig. 9(b), where the dashed line represents 𝑃𝑆𝑃𝑆 .
voltage. For instance, if 𝑁𝑉2 is larger than 𝑉1 , then the inner
The maximum transferable power in EPS is equal to that in
shift is placed in the gate signals of B2. The point is
SPS [21]:
comprehended if the loss analysis is considered, [37].
In the SPS control, 𝑆1 should lead 𝑄1 to transmit the power 𝑃𝑚𝑎𝑥,𝐸𝑃𝑆 = 𝑃𝑚𝑎𝑥,𝑆𝑃𝑆 (19)
in the positive direction. In contrary to SPS, 𝑆1 can lead or lag The upper and lower boundaries of the transmission power in
𝑄1 for the power transfer from B1(input bridge) to B2 (output Fig. 9(b) are marked by the letters 𝐴, 𝐵, 𝐶, 𝐷 and 𝑂 in the
bridge) in EPS. As discussed in [21], the former stance (𝑆1 positive power region (right side of the curve). The equations
leading 𝑄1 ) outperforms the later if the positive power flow is describing these boundaries are summarized as, [16]:
intended.
The backflow power (BFP) regions and 𝐼𝑃 level in EPS are 𝐴→𝐵:𝛿𝑖 = 0.5(1 − 2𝛿), 𝛿 ≤ 0.5
highlighted in Fig. 8(b) by the filled areas and the dashed line, {𝐵→𝐶:𝛿𝑖 = 0, 𝛿 > 0.5 (20)
respectively. The comparison of Fig. 8(b) and Fig. 8(a), 𝑂→𝐷→𝐶:𝛿𝑖 = 1 − 𝛿
6 IEEE OPEN JOURNAL OF THE INDUSTRIAL ELECTRONICS SOCIETY. VOLUME XX, 20XX
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TABLE 1. Power, BFP and Current Stress Equations in SPS, EPS and DPS
2
𝑃/𝑃𝑚𝑎𝑥 4𝛿(𝛿 − 1) [2𝛿𝑖𝑛 (1 − 2𝛿 − 𝛿𝑖𝑛 ) + 4𝛿(𝛿 − 1)] 𝛿 ≥ 𝛿𝑖𝑛 [−2𝛿𝑖𝑛 + 4𝛿(1 − 𝛿)]
𝛿 < 𝛿𝑖𝑛 𝛿[4 − 4𝛿𝑖𝑛 − 2𝛿]
[𝑘 + (2𝛿 − 1)]2 [𝑘(1 − 𝛿𝑖𝑛 ) + (2𝛿 − 1)]2 [𝑘(1 − 𝛿𝑖𝑛 ) + (2𝛿 − 1 − 𝛿𝑖𝑛 )]2
𝑃𝐵𝐹𝑃 /𝑃𝑚𝑎𝑥 , 𝑁𝑉2 ≤ 𝑉1
2(𝑘 + 1) 2(𝑘 + 1) 2(𝑘 + 1)
𝑃𝐵𝐹𝑃 /𝑃𝑚𝑎𝑥 , 𝑁𝑉2 > 𝑉1 [𝑀 + (2𝛿 − 1)]2 [𝑀(1 − 𝛿𝑖𝑛 ) + (2𝛿 − 1)]2 [𝑀(1 − 𝛿𝑖𝑛 ) + (2𝛿 − 1 − 𝛿𝑖𝑛 )]2
2(𝑀 + 1) 2(𝑀 + 1) 2(𝑀 + 1)
𝑉1 − 𝑁𝑉2 (1 − 2𝛿) 1 1
[𝑉 (1 − 𝛿𝑖𝑛 ) − 𝑁𝑉2 (1 − 2𝛿 − 2𝛿𝑖𝑛 )] [𝑉 (1 − 𝛿𝑖𝑛 ) − 𝑁𝑉2 (1 − 2𝛿 − 𝛿𝑖𝑛 )]
𝐼𝑝 , 𝑁𝑉2 ≤ 𝑉1 4𝐿𝑓𝑠 4𝐿𝑓𝑠 1 4𝐿𝑓𝑠 1
𝑁𝑉2 − 𝑉1 (1 − 2𝛿) 1 1
𝐼𝑝 , 𝑁𝑉2 > 𝑉1 [𝑁𝑉2 (1 − 𝛿𝑖𝑛 ) − 𝑉1 (1 − 2𝛿 − 𝛿𝑖𝑛 )]
4𝐿𝑓𝑠 [𝑁𝑉2 (1 − 𝛿𝑖𝑛 ) − 𝑉1 (1 − 2𝛿 − 2𝛿𝑖𝑛 )] 4𝐿𝑓𝑠
4𝐿𝑓𝑠
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area is hatched on the right side of Fig. 9(c). Obviously, to In Fig. 8(c), the direction of the inner and outer phase shifts
transfer the power at the nominal level, the working point for the conventional DPS are pointed by the arrows at the top
should be located outside of this area, depicted by the filled of the figure.
area in Fig. 9(c). In other words, for high power transmission, Compared to the traditional SPS, using DPS provides the
the phase shift should be larger than the inner phase shift (𝛿 > DAB converter with performance improvement, especially at
𝛿𝑖𝑛 ). Moreover, Fig. 9(c) illustrates the validity of (25), medium loads. However, the adjustment of the 𝛿 and 𝛿𝑖𝑛
considering that for 𝛿 + 𝛿𝑖𝑛 > 1, the working point is not requires some complex mathematical calculations.
located in power transmission areas.
The main equations in the DPS modulation are summarized C. TRIANGULAR MODULATION TECHNIQUE (TRG)
in TABLE 1 ([25] and [62]). As explained in EPS, the odd The TRG modulation introduced in [32] enables twelve
symmetry in the power transmission curve is also valid in the ZCS and two ZVS transitions out of sixteen. Compared to the
DPS modulation. Similarly, by replacing −𝛿 and −𝛿𝑖𝑛 with 𝛿 other approaches, ZCS provides the converter with the highest
and 𝛿𝑖𝑛 , the power transmission equations change to the efficiency at lower power ratios. However, the power
negative direction. transmission area is limited in the TRG control, which means
In [64], the DPS modulation is modified targeting at the that TRG does not support a wide operating area. Indeed, TRG
dynamic improvements, particularly at light loads. For this is more fitted to low power levels, owing to its high efficiency
purpose, the direction of the inner shift in B1 is reversed. This in that range, [11], [65]. TRG efficiency in medium power
modification changes the constraint in (25) to: levels (for example, at 50% of nominal power) is rather low
due to the significant value of disruptive harmonics in 𝑖𝐿 .
−𝛿 + 2𝛿𝑖𝑛 < 1 (27)
FIGURE 10. Typical waveforms of 𝒗𝒕𝟏 , 𝑵𝒗𝒕𝟐 , 𝒊𝑳 for 𝑽𝟏 > 𝑵𝑽𝟐 and 𝑷𝑻𝑹𝑮 > 𝟎 in (a) TRG, (2) MTRG, (3) TRP.
8 IEEE OPEN JOURNAL OF THE INDUSTRIAL ELECTRONICS SOCIETY. VOLUME XX, 20XX
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𝜑2 𝑉1 (𝑁𝑉2 )2
2
, 𝑉1 > 𝑁𝑉2 𝐷12 𝑉1 2 𝑁𝑉1 𝑉2 [2𝑁𝑉1 𝑉2 (𝜋 2 − 2𝜑2 ) − (𝑉1 2 + (𝑁𝑉2 )2 )(𝜋 − 2𝜑)2 ]
𝑃 𝜋 𝑓𝑠 𝐿(𝑉1 − 𝑁𝑉2 )
𝑓𝑠 𝐿 4𝜋 2 𝑓𝑠 𝐿(𝑉1 + 𝑁𝑉2 )2
𝜑2 (𝑁𝑉2 )(𝑉1 )2
, 𝑉1 < 𝑁𝑉2
𝜋 2 𝑓𝑠 𝐿(𝑁𝑉2 − 𝑉1 )
The transformer’s voltage and current waveforms in (MTRG), which actualizes eight ZCS (including turn-on and
conventional TRG method are illustrated in Fig. 10(a) and Fig. turn-off) and four ZVS (turn-on) out of sixteen transitions.
11(a) for 𝑉1 > 𝑁𝑉2 and 𝑉1 < 𝑁𝑉2 , respectively, where 𝐷1 and Compared to the classic TRG, there are two extra hard-
𝐷2 denote the duty cycle of 𝑣𝑡1 and 𝑣𝑡2 . The ZVS turn-on switched turn-off moments in MTRG, leading to higher loss.
moments occur at the current peak value as shown in Fig. The power equations in MTRG are described as follows, [34]:
10(a) and Fig. 11(a). During the other transitions, the current
is zero, expressing the ZCS condition. 𝜑 in Fig. 10-11 𝐷12 𝑉1 2
𝑃𝑀𝑇𝑅𝐺 = (31)
represents the phase shift of 𝑣𝑡1 and 𝑣𝑡2 . In other words, 𝜑 is 𝑓𝑠 𝐿
∆= 𝜑/2𝜋 (28) This approach can be employed in the work points which are
not supported by the TRG control. Notably, the efficiency in
The equations related to the TRG are indicated as: MTRG is low.
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Pmax,TPR P Pmax,SPS
EPS in [37] are added to the DAB’s control map at the medium
0.8
TRG power level. In [37], the boundaries between the middle and
P Pmax,TRG high-power levels are determined through intricate numerical
0.6
calculations. Oppositely, the division lines in [38] are
0.4 identified more simply. The control maps in [34] and [37]-[38]
are demonstrated in Fig. 12(a)-(c).
0 0.2 0.4 0.6 0.8 1 1.2 1.4
P/Pmax,SPS
(b) F. TRIPLE PHASE SHIFT MODULATION (TPS)
In the TPS method, optimization schemes are applied to
1.2
obtain the optimal values for 𝐷1 , 𝐷2 and 𝜑, pursuing different
1.1 objectives [30], [66]. The minimum RMS current in [67] and
1 the expansion of ZVS zone in [66] are realized by the TPS
control .The analysis in [30]-[31] and [66] are based on the
0.9
M
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Constraints Nonlinear
G. VARIABLE-FREQUENCY MODULATION TECHNIQUE
Generally, the main goal of alternative solutions is loss P = Pref solver
δin+ δ 1
reduction, to obtain higher efficiency. The variable switching
0 δin 1
control is another strategy proposed in [68]-[69] and [71],
0 δ 1 lookup tables
pursuing the same objective. In this approach, the switching
frequency is regulated to expand the ZVS zone to cover a FIGURE 13. The inputs and the constraints in the proposed optimization
wider power span. Furthermore, a linear output power control approach.
can be attained by this scheme, [69]. Albeit the efficiency
improvement, some deficiencies such as high voltage ripple 𝑉1 (1 − 𝛿𝑖𝑛 ) − 𝑁𝑉2 (1 − 2𝛿 − 2𝛿𝑖𝑛 ), 𝑁𝑉2 ≤ 𝑉1
and EMI problems emerge respectively at low and high 𝑓1 (𝛿𝑖𝑛 , 𝛿) = { (39)
switching frequencies in this method. 𝑁𝑉2 (1 − 𝛿𝑖𝑛 ) − 𝑉1 (1 − 2𝛿 − 2𝛿𝑖𝑛 ), 𝑁𝑉2 > 𝑉1
IV. THE PROPOSED OPTIMIZATION APPROACH Similarly, the second target function to minimize BFP can be
This section proposes a generalized offline optimization expressed as:
solution to determine optimal modulation parameters for EPS [𝑘(1−𝛿𝑖𝑛 )+(2𝛿−1)]2
and DPS. Minimization of 𝐼𝑝 and BFP are two distinct , 𝑁𝑉2 ≤ 𝑉1
2(𝑘+1)
objectives of this optimization which are considered 𝑓2 (𝛿𝑖𝑛 , 𝛿) = { (40)
[𝑀(1−𝛿𝑖𝑛 )+(2𝛿−1)]2
separately as target functions in this study. In contrast to the , 𝑁𝑉2 > 𝑉1
2(𝑀+1)
other optimization techniques in [20]-[21], [26]-[27], and
[58]-[59] which are confined to a specific modulation in a Therefore, 𝑓(𝑥) in (37) can be set as either 𝑓1 or 𝑓2 defined in
limited working area, the proposed optimization approach (39)-(40).
covers both EPS and DPS in the whole converter’s operating The optimization problem is solved for a specified power
range. In concise, it outperforms the existing optimization level called 𝑃𝑟𝑒𝑓 . Assuming 𝑃𝑟𝑒𝑓 > 0, the EPS constraints can
techniques regarding simplicity and generality. be written as:
In this paper, the standard form of a nonlinear optimization
problem is used to obtain the optimal values of inner and outer 𝑃𝑟𝑒𝑓 /𝑃𝑚𝑎𝑥 = 2𝛿𝑖𝑛 (1 − 2𝛿 − 𝛿𝑖𝑛 ) + 4𝛿(𝛿 − 1)
phase shifts for different working points. { (41)
𝛿 + 𝛿𝑖𝑛 ≤ 1, 0 ≤ 𝛿 ≤ 1, 0 ≤ 𝛿𝑖𝑛 ≤ 1
In general, a standard nonlinear optimization problem can
be expressed as:
Using (41) and (37)-(38), it can be concluded that:
𝑐(𝑥) ≤ 0
𝑐𝑒𝑞 (𝑥) = 0 𝐶𝑒𝑞 (𝑥) = 𝑃𝑟𝑒𝑓 /𝑃𝑚𝑎𝑥 − 2𝑥1 (1 − 2𝑥2 − 𝑥1 ) + 4𝑥2 (𝑥21 − 1)
min 𝑓(𝑥)𝑠𝑢𝑐ℎ𝑡ℎ𝑎𝑡 𝐴. 𝑥 ≤ 𝑏 (37) { (42)
𝐶, 𝐴𝑒𝑞 , 𝑏𝑒𝑞 , 𝐿𝑏 = 0, 𝑈𝑏 = 1, 𝐴 = [11], 𝑏 = 1
𝐴𝑒𝑞 . 𝑥 = 𝑏𝑒𝑞
{ 𝐿𝑏 ≤ 𝑥 ≤ 𝑈𝑏
Therefore, a standard nonlinear optimization problem related
The equality and inequality constraints in the optimization are to the EPS modulation is defined. This problem can be solved
specified by 𝐴𝑒𝑞 ,𝑏𝑒𝑞 ,𝑐𝑒𝑞 , and 𝐴,𝑏,𝑐 matrices in (37), by the 𝑓𝑚𝑖𝑛𝑐𝑜𝑛 function in MATLAB. A visual description
respectively. In addition, 𝐿𝑏and 𝑈𝑏 are two vectors that of the optimization process is displayed in Fig. 13.
determine the low and upper boundaries of 𝑥. To associate
(37) to the EPS and DPS modulation, 𝑥 is defined as: B. OPTIMIZATION IN THE DPS MODULATION
In the DPS modulation, either 𝐼𝑝 or BFP can be set as the
𝑥 = [𝑥1 𝑥2 ]𝑇 = [𝛿𝑖𝑛 δ]𝑇 (38) target function, similar to that explained in the case of the EPS.
The target function associated with 𝐼𝑝 minimization can be
Depending on the objective and the modulation, 𝑓(𝑥) and the defined as:
constraints are determined using TABLE 1. The optimization
𝑉1 (1 − 𝛿𝑖𝑛 ) − 𝑁𝑉2 (1 − 2𝛿 − 𝛿𝑖𝑛 ), 𝑁𝑉2 ≤ 𝑉1
process is explained in the following subsection.
𝑓1 (𝛿𝑖𝑛 , 𝛿) = { (43)
𝑁𝑉2 (1 − 𝛿𝑖𝑛 ) − 𝑉1 (1 − 2𝛿 − 𝛿𝑖𝑛 ), 𝑁𝑉2 > 𝑉1
A. OPTIMIZATION IN THE EPS MODULATION
The optimization targets in the EPS modulation can be Similarly, the target function associated with BFP
either 𝐼𝑝 or BFP minimization. The target function associated minimization is written as:
with 𝐼𝑝 minimization can be defined as:
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PK=10kW
The power equality constraint in the DPS modulation can be
expressed 𝑃 = 𝑃𝑟𝑒𝑓 , where:
−2𝛿𝑖𝑛2
+ 4𝛿(1 − 𝛿),𝛿 ≥ 𝛿𝑖𝑛 K levels
𝑃𝑟𝑒𝑓 /𝑃𝑚𝑎𝑥 = { (45)
𝛿[4 − 4𝛿𝑖𝑛 − 2𝛿],𝛿 < 𝛿𝑖𝑛 Pk
Where 𝑢(𝑥) is a unit step function. Assuming 𝑃𝑟𝑒𝑓 > 0, the V2,ref +
other constraints in DPS are: PI + δ[n]
_
+
𝛿 + 𝛿𝑖𝑛 < 1, 0 ≤ 𝛿 ≤ 1, 0 ≤ 𝛿𝑖𝑛 ≤ 1 (48) V2[n-1] Phase-
δF[n] shift
Then:
δin[n]
𝐿𝑏 = 0, 𝑈𝑏 = 1, 𝐴 = [11], 𝑏 = 1 (49) V1[n-1]
V2[n-1] Quantizing
By specifying the target function and equality and inequality
vectors associated with DPS method, this problem can be
P[n-1] Gate signals
lookup tables
solved through standard nonlinear solvers.
FIGURE 15. The main controller in the designed DAB converter
employing optimal values of inner and outer shifts.
C. THE UTILIZATION OF THE PROPOSED
OPTIMIZATION APPROACH
A DAB converter has a continuous operating span. For
embeds the optimal parameters for a specified power level.
example, in this study, a 10𝑘𝑊 DAB is designed as a part of
The number of segments and power levels is selected so that
an electric vehicle charging station with a voltage range of
the difference of the optimal parameters in two horizontally or
700 < 𝑉1 < 800 and 380 < 𝑉2 < 500. The converter is also
vertically adjacent segments is slight. A larger number of
supposed to operate at low power ratios (at least one-third of
segments or levels results in higher accuracy. However, a large
the nominal power) with acceptable performance. However,
lookup table occupies a vast memory area of the processor.
the proposed optimization approach is designed to run offline
A PI controller is commonly used in a DAB converter’s
using the voltages and the power value for a single operating
control to regulate the output voltage. As shown in Fig. 15, a
point. Therefore, several runs are required to cover the entire
closed-loop voltage controller is also employed in this study.
working span by providing the optimal parameters.
Additionally, Fig. 15 demonstrates how the lookup tables are
Fig. 14 describes how the operating span in this DAB
utilized in the converter’s control in practice. The measured
converter is divided into 𝐾 power levels and 𝑀 × 𝐿 number of
voltages, as well as the instantaneous power value, are mapped
segments on the voltage planes, (𝑉1 , 𝑉2 ), at each power level.
into the nearest segment. Then, the optimal phase shift
𝑀 and 𝐿 are the number of rows and columns for the input and
parameters are extracted from the specified lookup table. As
output voltages respectively. In addition, the power range
shown in Fig. 15, the inner phase shift is used directly in the
quantization starts from 3𝑘𝑊 and ends at 10𝑘𝑊. In this
phase-shifter block. However, the outer phase shift is
research, the offline optimization is run for the segments’
employed as a feed-forward input to accelerate the control
central points, and the results are saved in 𝐾 tables. Each table
process. The PI controller compensates for the slight
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difference between the optimal outer phase shift extracted TRG only supports the low power levels; therefore, this
from the table (called 𝛿𝐹 in Fig. 15) and the required 𝛿 for the method should be combined with other modulation techniques
voltage regulation. to guarantee the full power range operation. Fig. 17 displays
the maximum power supported by TRG in the converter’s
V. COMPARISON OF THE MODULATION TECHNIQUES voltage range. As an example, the non-supported voltage area
As mentioned, a DAB converter is designed to be utilized at 𝑃 = 2𝑘𝑊 is highlighted by the surrounding dashed line in
in an “electric vehicle charging station,” where the DAB input Fig. 17. TRG covers only 60% of the voltage range at
is connected to the output terminals of a three-phase rectifier 𝑃 = 2𝑘𝑊; therefore, the rest 40% should be handled by other
[72]. The specification of the simulated system is summarized modulation techniques. The ratio of the TRG manageable area
in TABLE 4. An ideal transformer in series with the inductor, to the entire voltage range for different power levels is
𝐿, connects the two bridges. The SiC-type switches, 1.2𝑘𝑉, illustrated in Fig. 18. As it is mentioned, the vicinity of the
55𝐴, 40𝑚Ω with the part number of SCT3040KR are central line is not covered by TRG, even at small loads. More
employed in the bridges. than 80% of the voltage plane can be handled by TRG for the
The DAB performance factors, including the efficiency, 𝑃 = 1𝑘𝑊. This ratio declines to zero at 𝑃 = 6𝑘𝑊.
BFP, and 𝐼𝑝 , are not constant during the entire voltage range. Fig. 19(a)-(c) shows the results from the simulation of
For instance, the efficiency curve for SPS at 𝑃 = 10𝑘𝑊 is MTRG and two combinational modulation, namely TRG
depicted in Fig. 16(a). The minimum and the maximum _TRP and TRG_SPS. In both combinational methods, TRG is
efficiencies are 96.5% and 97.7%, respectively. The average applied in its entire feasible region (𝑃 < 𝑃𝑚𝑎𝑥,𝑇𝑅𝐺 ), defined
of the curve is used as a measure to represent the efficiency at in (30). At low power levels, such as 𝑃 = 3𝑘𝑊, TRG takes
𝑃 = 10𝑘𝑊. Fig. 16(b) illustrates the simulated points from part more than 80% of the voltage range, considering Fig. 18.
the voltage range. The average efficiency of these points is However, TRG does not support any single point of the
equal to 97.2%. A similar averaging process performed for all voltage range for 𝑃 > 7𝑘𝑊. Therefore, in TRG_SPS and
modulation techniques at the specified power levels, leading TRG_TRP, the full voltage range at high power values are
to a fair comparison among these modulations. exclusively covered by SPS and TRP, respectively.
MTRG supports the full operating range, but it produces
acceptable outcomes, solely around 1𝑘𝑊. It is worth
TABLE 4. THE SIMULATED DAB SPECIFICATION
considering, TRG_SPS fails to work properly for the powers
Input Output Nominal
𝑓𝑠 𝐿 𝐶
voltage voltage power 𝑁
(𝑘𝐻𝑧) (𝜇𝐻) (𝜇𝐹)
(𝑉) (𝑉) (kW)
FIGURE 17. The maximum TRG power in the voltage range. For 𝑷 =
𝟐𝒌𝑾, 40% of the voltage range is not covered by TRG; this area is
surrounded with the dashed lines as an example.
(a)
(TRG supported area) / (entire voltage area)
100
80
60
(%)
40
20
0
(b)
0 5 10
p (kW)
FIGURE 16. The efficiency in the SPS modulation at the nominal FIGURE 18. The relative value of the TRG manageable area to the
power, 𝟏𝟎𝒌𝑾 (a) the efficiency curve of the SPS-controlled DAB, (b) entire voltage range in the designed DAB converter.
the selected test points from the voltage range.
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FIGURE 20. The simulation results using the proposed optimization in the “EPS” modulation. (a) the efficiency, (b) the BFP, (c) the peak current.
The EPS variants accompanied by BFP and 𝑰𝒑 optimization are called BFP_Opt_EPS and Ip_Opt_EPS, respectively. The MP_EPS modulation
represents the maximum power EPS method in [16].
FIGURE 21. The simulation results using the proposed optimization in the “DPS” modulation. (a) the efficiency, (b) the BFP, (c) the peak current.
The DPS variants accompanied by BFP and 𝑰𝒑 optimization are called BFP_Opt_DPS and Ip_Opt_DPS, respectively.
less than 3𝑘𝑊. As discussed in the design procedure of a DAB regarding the higher efficiency. However, with respect to 𝐼𝑝
converter, 𝛿 cannot be set to minimal values. In overall, and BFP, the two methods attain similar results. In summary,
TRG_SPS achieves better outputs compared to TRP_TRG, MTRG widens the power range of the converter; however, its
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performance is defeated by the traditional TRG. This research The combination of TRG and TRP (TRG_TRP) covers a
confirms SPS superiority compared to TRP in MOSFET broader power range than TRG_SPS due to the limitation for
switches, similar to the conclusion in [35]. the minimum value of 𝛿 in SPS. However, the combination of
The proposed optimization approach is applied in the SPS and TRG excels in the medium and high-power ratios
designed converter. The two different target functions, compared to TRG_TRP.
including 𝐼𝑝 and BFP, are investigated in this study. Fig. 20-
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/OJIES.2021.3087418,
IEEE Open Journal of the Industrial Electronics Society
Author et al.: Preparation of Papers for IEEE Open Journal of the IES
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IEEE OPEN JOURNAL OF THE INDUSTRIAL ELECTRONICS SOCIETY. VOLUME XX, 20XX 17
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/OJIES.2021.3087418,
IEEE Open Journal of the Industrial Electronics Society
Author et al.: Preparation of Papers for IEEE Open Journal of the IES
Electronics, vol. 31, DOI: 10.1109/TPEL.2015.2440753, no. 3, pp. Automation Canada, Cambridge, ON, Canada. He has authored/coauthored
2069-2082, March 2016. more than 130 journal and conference proceeding papers, co-authored a
Wiley-IEEE Press book, High-Power Converters and AC Drives (2017),
[72] H. Ramakrishnan, " Bi-Directional, Dual Active Bridge Reference
and holds 9 issued/pending US/European patents. His current research
Design for Level 3 Electric Vehicle Charging Stations," systems
interests include power conversion, high-power converters, control of power
engineer at Texas Instruments, India, Design Guide: TIDA-010054,
electronics converters, fast EV Chargers, and wireless EV charging systems.
June 2019.
18 IEEE OPEN JOURNAL OF THE INDUSTRIAL ELECTRONICS SOCIETY. VOLUME XX, 20XX
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