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Name of Work : Repair of Kavei - IDEMI

ABSTRACT
Item Rate
Description Unit Quantity Amount (₹)
No. (₹)
Green Kantan : Providing and fixing Jute
Kantan (Tarat) screen to the scaffold-ing for
1 external guniting as directed including Sq m 920 57 52440
removing the same after the work is over etc.
complete

Chipping of unsound/weak concrete material


from slabs, beams, columns etc. with manual
Chisel and/ or by standard power driven
percussion type or of approved make including
tapering of all edges, making square shoulders
2 Sqm 524.04 211.55 110861
of cavities including cleaning the exposed
concrete surface and reinforcement with wire
brushes etc. and disposal of debris for all lead
and lifts all complete as per direction of
Engineer-In-Charge. 50 mm average thickness.

Providing, drilling and fixing Nipples for


3 pressure injection grouting of polymer cement Nos 1153 257.8 297214.526
grout etc. complete

Providing and injecting epoxy grout including


structuring of crack in the body of slab girder by
4 sand blasting, fixing inlet tube arrangement Kg 57.64 1365 78684.606
including cost of materials, machinery required
for the work and labour charges etc. complete
Supplying, Drilling/Cleaning hole and injecting
chemical. Application to be designed separately
for Rebars as Simply Supported, Moment or
Splice Connection as per EC2/TR 023 or
relevant tested and accepted rebar guidelines.
The chemical should have ETA approval for
seismic rebar as a minimum qualifying
criterion. Drilling hole with double flute type
drill bits or hollow drill bits to the required
depth by rotary hammer drill, cleaning with
brush and jet of clean air, filling resin and
5 hardener using serrated nozzle to eliminate Nos 660 541 357060.000
mixing error with standard HDE A22 battery
dispenser along with piston plug. The
installation and the setting instructions should
be strictly followed as per the manufacturer‘s
recommendations. The adequate diameter and
embedment of rebars to be decided as per
PROFIS Rebar Software & the report to be
submitted to the project manager/ design
engineer for approval. Scanning before drilling
to be done to avoid hitting existing rebars. Re
500 -12 mm dia 240mm depth
Supplying, Drilling/Cleaning hole and injecting
chemical. Application to be designed separately
for Rebars as Simply Supported, Moment or
Splice Connection as per EC2/TR 023 or
relevant tested and accepted rebar guidelines.
The chemical should have ETA approval for
seismic rebar as a minimum qualifying
criterion. Drilling hole with double flute type
drill bits or hollow drill bits to the required
depth by rotary hammer drill, cleaning with
brush and jet of clean air, filling resin and
6 hardener using serrated nozzle to eliminate Nos 176 791 139216.000
mixing error with standard HDE A22 battery
dispenser along with piston plug. The
installation and the setting instructions should
be strictly followed as per the manufacturer‘s
recommendations. The adequate diameter and
embedment of rebars to be decided as per
PROFIS Rebar Software & the report to be
submitted to the project manager/ design
engineer for approval. Scanning before drilling
to be done to avoid hitting existing rebars. Re
500 -16 mm dia 320mm depth
Providing and fixing additional reinforcement
7 to replace the corroded diameter of existing Kg 4192.32 85 356347.200
steel for strengthening purpose.

Re-casting of bracket with micro-concrete and


10 mm agrregate ( 1:1) with leakproof
8 Cum 15.8301 94807 1500804.291
shuttering all manpower and equipments
complete in all respect
Providing Repairing of honeycombs and minor
damages with Polymer Modified Morter
9 Kg 34586.64 169 5845142.160
including material,labour complete in all
respect.
Corrosion protection of unexposed old
reinforcement on non-spalled concrete by
Insertion of sustained release Corrosion
inhibiting caplets like Powrthrow which protect
both anodic & cathodic sites and reduces
Corrosion potential Ecorr by minimum 80 mV
in conductive medium, by drilling 20-22 mm
dia holes into the concrete at a depth of 30-40
mm and inserts to be filled by epoxy sealant
EPCO-1010. Caplets shall inhibit corrosion
inhibition efficiency of 98% (when added 0.03
% by weight) against control sample evaluated
10 Sq m 386.265 1068 412531.020
by Tafel polarization method. Depth of
penetration for effective corrosion protection
shall be 120mm & film formation of 20
Microns as evaluated by CSIR-CECRI
Karaikudi.Spacing of Powrthrow shall be a)
For RCC Columns- 1 Units in a single drilled
hole at a spacing of 1m c/c from two opposite
faces in staggered fashion b) For RCC Beams- 1
Units in a single drilled hole at a spacing of 1m
c/c from two opposite faces in staggered fashion
C) RCC Slab- 4 Units in a single drilled hole in
1 sqm area in a grid pattern
Providing & Applying chemical for cleaning the
exposed steel structure, TMT bars, etc. of
structure by grinding the surface by grinder
machine, wire brush, removing existing
corrosion from the metal also removing loose
particles, of the area by water jet, (using other
mechanical / manual means) and apply on
prepared surface of as corrosion preventive coat
on prepared TMT bars, steel structure,metal
surface etc. to protect it from corrosion etc. as
per manufacturer's specification ( using other
manual / mechinical means) after that Providing
and applying high abrasive resistant, self curing,
11 Sq m 524 3863 2024366.520
UV resistant,impermeable ,high strength, non
shrink, Poly Ironite Ceramic Cementatious
(PICC) repair mortar resurfacing on concrete
surface of thickness up to 10 mm including
breaking honey comb area, (using
manual/mechanical means) , clean the concrete
surface with special chemical clonon with
pressure water jet for removing of algae fungi,
apply bond coat Kelox water misible epoxy
before PICC application with all leads and lifts,
Material, Machinery, labour, scaffolding, etc.
complete as per specification and as directed by
engineer-in charge
Providing and applying Kelox R 101 (Resin) +
Kelox H 404 (Hardner) water misible epoxy of
approved make for bonding old concrete to new
moratr after mixing slowely in predefined ratio
and applying by brush on the surface, when it is
12 tacky then apply the moratr complete as per Sq m 524 723 378880.920
specification and as directed by engineer-in-
charge. Work shall be executed by certified
applicator only and work shall be guaranteed for
5 years and guarantee shall be provided on Rs.
500 /- stamp paper
Providing and applying 30 mm thick self curing
Ceremic Polymer Microconcrete of approved
make having Compressive strength above M30,
non shrink, impermeable , filling mortar to load
carrying R.C.C member in two layers on
cleaned concrete surface , including honey
comb area (using manual/mechanical means).
Mixing mortar of Nicosil C80 and fresh 53
grade cement with required water cement ratio
13 for desired consistency and applying and Sq m 524.04 2421 1268700.840
finishing by manual trawelling , curing after
curing initial setting time etc, as per
manufacturers specification etc. complete as per
specification and as directed by engineer in-
charge. Work shall be executed by certified
applicator only and work shall be guaranteed for
5 years and guarantee shall be provided on Rs.
500 /- stamp paper. (Bond coat mentioned
below is to be done before coating)

Scrapping the old plastered internal surface with


sand paper and coating the entire surface with
14 Sq m 1505.106 34 51173.620
mixture of whiting or glue and linseed oil
including scaffolding etc. complete as directed.
Providing and fixing double scaffolding system
(cup lock type) on the exterior side of
building/structure, including additional rows of
scaffolding in stepped manner as per
requirement of site, made with 40mm dia M.S.
tube, placed 1.5 metre centre to centre,
horizontal & vertical tubes joint with cup &
lock system with M.S. Tubes, M.S. tube challis,
M.S. clamps and staircase system in the
scaffolding for working platform etc. and
maintaining it in a serviceable condition for
execution of work of cleaning and/ or pointing
15 Sqm 1265.000 187 236555.000
and/ or applying chemical and removing it
thereafter. The scaffolding system shall be
stiffened with bracings, runners, connecting
with the building etc, wherever required, if
feasible, for inspection of work at required
locations with essential safety features for the
workmen etc., complete as per directions and
approval of Engineer-in charge. Note:- (1) The
elevational area of the scaffolding shall be
measured for payment purpose. (2) The
payment will be made once only for execution
of all items for such works.
Removing the existing cement plaster of any
thickness without causing dust nuisance and
16 stacking the debris upto a distance of 50 metres Sqm 1265.000 49 61985.000
or spreading in the compound and cleaning the
site etc. complete
Providing sand faced plaster externally in
cement mortar using approved screened sand, in
all positions including base coat of 15 mm thick
in cement mortar 1:4 using waterproofing
compound at 1Kilogramper cement bag curing
17 the same for not less than 2 days and keeping Sqm 1265 599 757735.000
the surface of the base coat rough to receive the
sand faced treatment 6 to 8 mm thick in cement
mortar 1:4 finishing the surface by taking out
grains and curing for fourteen days scaffolding
etc.complete.
Lowering down the debris obtained from
breaking and removing the cement plaster /
burnt brick masonry of the first floor by any
18 means without causing dust nuisance and Cu m 150 708 106200.000
damage to structure, stacking the same as and
where directed including cleaning the site
complete
Lowering down the debris obtained from
breaking and removing the cement plaster /
burnt brick masonry of the Second floor by any
19 means without causing dust nuisance and Cu m 112 715.08 80088.960
damage to structure, stacking the same as and
where directed including cleaning the site
complete
Lowering down the debris obtained from
breaking and removing the cement plaster /
burnt brick masonry of the Third floor by any
20 means without causing dust nuisance and Cu m 160 722.16 115545.600
damage to structure, stacking the same as and
where directed including cleaning the site
complete
Lowering down the debris obtained from
breaking and removing the cement plaster /
burnt brick masonry of the Terrace floor by any
21 means without causing dust nuisance and Cu m 30 729.24 21877.200
damage to structure, stacking the same as and
where directed including cleaning the site
complete
Providing internal cement plaster 12mm thick
in single coat in cement mortar 1:5 without
22 neeru finish to concrete or brick surfaces, in all Sq m 1505.106 257 386812.360
positions including scaffolding and curing etc.
complete.
Providing and applying plaster with plaster of
paris in 6mm thickness to previously plaster
23 Sq m 1505.106 136 204694.479
surface in all position including preparing the
surface scaffolding etc. complete.
Providing and applying Two coats of wall care
Putty on plastered surface and Ceiling and
24 Sq m 1505.106 87 130944.262
Walls to prepare surface even and smooth of
approved make, etc complete.
Providing and applying 2 Coats of 100% Pure
acrylic low VOC water based paint with to
withstand for period of atleast 5 years of
approved make. Paint should provide durable
long lasting silk finish with high resistance to
UV and resistance to spreading of flame. Paint
25 should protect against concrete carbonation Sq m 1174.004 178 208972.641
with R value of minimum 600 and ability to
built cracks upto min 0.7mm. The paint has to
be applied on High quality water based acrylic
copolymer primer with good alkali resistance
properties. With all leads and lifts at all levels
etc. complete, as directed by Engineer in charge.

Removing old paint from steel and other metal


26 surfaces and making the surfaces even with Sq m 49.3075 16 788.920
hand scrapping, scaffolding etc. complete
Providing and applying priming coat over
new/old steel and other metal surfaces including
preparing the surface by thoroughly cleaning
27 oil, grease, dirt and other foreign matter and Sq m 53.79 33 1775.070
scoured with wire brushes, fine steel wool,
scrappers and sand paper, scaffolding etc.
complete.
Providing and applying two coats of synthetic
enamel paint of approved colour to new /old
structural steel work and wood work in
28 Sq m 53.042 89 4720.738
buildings, including scaffolding if necessary,
cleaning and preparing the surface (excluding
primer coat) etc. complete.
Providing and applying external raincoat
painting with crack filling acrylic polymer
based chemical compound coating to the
external surface of walls to prevent water
seepage in the masonry walls during monsoon
added with required shade Steiner to give
required shade to the surface in two coats.
Including providing three coat of priming of
polymer base primer including preparing
surface scrapping the existing loose old paint,
removing loose particles of sand on the surface
29 Sq m 1265 241 304865.000
opening and cleaning the cracks developed in
the external plaster, removing loose particles by
chiseling, filling cracks by chemicals compound
of approved make with proper penetration etc.
Coating of Raincoat with the help of brush and
as per instructions and specification given by
manufacturer and with instruction from
Engineer in charge. Work shall be executed by
certified applicator only and covering gurantee
of 3 years on court stamp paper of Rs. 500/- and
necessary testing etc. complete.
Providing and applying two coats of exterior
acraylic emulsion paint confirming to
corresponding I.S. of approved manufacture and
of approved colour to the plastered surfaces
30 Sq m 1265 240 303600.000
including cleaning ,preparing the plaster
surface, applying primer coat ,scaffolding if
necessary , and watering the surface for two
days etc complete
Providing and laying ceramic tiles of having
size 30 cm. x 30 cm. and confirming to
corresponding I.S. for dado and skirting in
required position with readymade adhesive
31 Sq m 21.12 1226 25893.120
mortar of approved quality on plaster of 1:2
cement mortar including joint filling with
white/ colour cement slurry cleaning curing etc.
complete.
Providing and laying vitrified stone effect finish
tiles having size 590 to 605 mm x 590 to 605
mm of 8 to 10 mm thickness and confirming to
IS. 15622-2006 (Group Bla) of approved make,
32 shade and pattern for flooring in required Sq m 41.415 1743 72186.345
position laid on a bed of 1:4 cement mortar
including required position laid on a bed of 1:4
cement mortar including neat cement float,
filling joints, curing and cleaning etc. complete
Clean the surface to remove dirt, loose particles.
Examine the surface closely for any cracks.
Clean the cracks. Provide and fill a pure acrylic,
polymer modified ready to use paste Polyfill
AR of approved make & approved by Engineer
in charge having a cream coloured viscous
emulsion ready to use acrylic polymeric
non shrink crackfiller putty with auto suction
properties and requiring no bonding agent, no
curing and no requirement for opening the
existing cracks finishing with subsequent filling
as required. Provide and apply three coats of
100% acrylic waterproof heat insulating
33 breathable decorative external coating Sunext 8 Sq m 995 251 249745.000
of approved make & approved by Engineer in
charge, in the desired shade. Stir well and apply
by brush for three coats. Applying three coats at
an interval of 4-6 hours between each coat.
High Performance 100% Acrylic, Waterproof,
Anti-fungal, Anti-carbonation, Heat Insulating
External Paint should have following minimum
properties: 1. Specific Gravity: 1.3 ± 0.1 at
25°C 2. pH: 7.0 to 10.00 3. Viscosity: 18 to 30
sec. at 25°C by Ford Cup Number B-4 (Dilute 2
parts of product with 1 part of water) 4. CO2
diffusion resistance co- efficient (DIN EN 1062-
6 (2002-10): 7.59 x105 5. CO2 diffusion
Providing and applying required coats of a
water based Evercrete Deep Penetrating Sealer
(DPS) on cement concrete surface like roads,
beams, and columns, plastered walls,
basements, roofs, potable water tanks etc to
react with cement and to penetrate concrete
34 structure thereby making it resistant to Sq m 995 834 829830.000
chemicals / chlorides water to make it dust
proof and to act as a water resistant at the same
time which Strengthens the treated surface and
reduce the curing period etc complete. - Note --
for item Number 7 to 4 prior approval of
Superintending Engineer will be necessary

Providing and laying Cast in situ/Ready


Mixcement concrete in M20 of trap/
granite/quartzite/gneiss metal for steps
including steel centering, formwork,
laying/pumping, compacting, roughening them
if special finish is to be provided, finishing
uneven and honeycombed surface and curing
etc. complete. The Cement Mortar 1:3 plaster is
35 considered for rendering uneven and Cu m 181 6365 1152065.000
honeycombed surface, only. Newly laid
concrete shall be covered by gunny bag, plastic,
tarpaulin etc. (Wooden centering will not be
allowed.), with fully automatic micro processor
based PLC with SCADA enabled reversible
Drum Type mixer/ concrete Batch mix plant
(Pan mixer) etc. complete. With fine aggregate
(Crushed sand VSI Grade)
Providing and laying Cast in situ/Ready Mix
cement concrete M-25 of trap / granite
/quartzite/ gneiss metal for R.C.C. work in
foundations like raft, strip foundations, grillage
and footings of R.C.C. columns and steel
stanchions etc. including bailing out water,
Steel centering, formwork ,cover blocks,
laying/pumping, compaction and curing
36 Cu m 226 6836 1544936.000
roughening the surface if special finish is to be
provided (Excluding reinforcement and
structural steel) etc. complete, with fully
automatic micro processor based PLC with
SCADA enabled reversible Drum Type mixer/
concrete Batch mix plant (Pan mixer) etc.
complete. With fine aggregate (Crushed sand
VSI Grade)
Total Amount = 19675238.059
Add CGST @ 9% = 1770771.425
Add SGST @ 9% = 1770771.425
Gross Amount = 23216780.910

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