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Computational Engine Structural Analysis
Computational Engine Structural Analysis
G 3/39
REFERENCES ................................ 5
COMPUTATIONAL
ENGINESTRUCTURAL
ANALYSIS
SUMMARY
INTRODUCIION
AEROELASTICITY
The computer code predicts the flutter speed and the blade motion near or
at this speed. The code uses cyclic symmetry substructurlng concepts and the
wldely-used NASTRAN structural analysis computer code. A computer plot of a
typical sector of a bladed shrouded disk analyzed is shown in figure 2. Com-
puted graphical results of the motion of this sector near flutter speed are
shown exaggerated in figure 3. The character of the motion and location of
high bending (fatigue) stresses are readily observable in this figure.
BLADE-LOSS TRANSIENTS
Partial or full blade loss due to impact, for example, causes stage
_mbalance which can induce rotor transient whirling. This type of imbalance
and the resulting transient and steady-state motion must be predictable so
that appropriate tolerances and operating restrictions can be provided. Pre-
diction of blade loss transient response requires an integrated structural
dynamic analysis where the bladed rotor, shaft, and bearings are all modeled
in the analysis. A computer code (Turbine Engine Transient ResponseAnalysis
[TETRA]ref. l) was developed for such an integrated analysis.
ROTOR/STATOR/SQUEEZE-FILM/BEARING INTERACTION
The containment computational simulation using thls code starts with the
initial configuration of the containment ring, rotor speed, fragment size, and
fragment location. The simulation proceeds to determine the fragment kinetic
energy, momentum, direction, and impact point on the containment ring. The
transient structural response of the rlng from this contact point Is tracked
as a function of time. The transient structural response generally includes
displacements, strains and stresses.
Computer output results for rotor speed effects on the vibration mode
shape and potential for leading edge buckling are shown in figure 17. Computer-
plotted mode shapes of the propeller blade superimposed on a Campbell Diagram
are shown in figure 18. Display of the amount of computer output information
summarized In figure 18 would be impractical without computer post-processlng
and graphical display. The availability of all this information in one figure
makes it convenient to assess the adequacy of the design on a quantitative
basis.
SUMMARY OF RESULTS
REFERENCES
2. Smith, G.C.C. and Elchurl, V., "Aeroleastic and Dynamic Finite Element
Analyses of a Blader Shrouded Disk," Textron Bell Aerospace Co., Buffalo,
NY, 1980. (NASA CR-159728)
3. Adams, M.L., Padovan, J., and Fertis, D.G., "Finite Element for Rotor/
Stator Interactive Forces in General Engine Dynamic Simulation,"
EDA-2OI-3A, Akron Univ., Akron, OH, 1980. (NASA CR-165214)
6. Aiello, R.A. and Chamls, C.C., "Large Displacement and Stability Analysis
of Nonlinear Propeller Structures," Tenth NASTRAN User's Colloquium, NASA
CP-2249, 1982, pp. I12-132.
,_ ,, ,, COMPOSITE
FOLDED
BU.NE,
• IMPACT ANALYSIS _,_ lg/ FRAME
• LOCAL DAMAGE ANALYSIS I_[-_... __" ,_lll_
• LARGE BLADE DEFLECTION " " .
-(-----_ _ _ " _II
OPTIMIZATION AND _ __-q__ I
£.AUTO AT,C
_ _ " HIGH TEMPERATURESTRUCTURES
METHODS -_:
_ F -_" _ TURBINE BLADE
WITH COOLING COMPLEX
• OPTIMIZATION ENGINESYSTEMS BLADE
PASSAGES LOADING
CRITERIA MODEL TO DISK
• DESIGN ATTACHMENT • COMPLEX GEOMETRIES
TAILORING
• CREEPAND PLASTICITY
• MANY DEGREESOF FREEDOM
• COMPLEX THERMAL AND
• AUTOMATIC MESH GENERATION
MECHANICAL LOADING
• INTEGRATIONOF STATIC STRESS,
• NONLINEAR EFFECTS
THERMAL, AND VIBRATION
ANALYSES
SHROUD - 4 PLATEELS
TRAILING EDGE
LEADING
CS-81-1470
u_
¢D
, 3330(Radial)_ - Concave Layer 2 - Case 2 -(Int. Sp.)
ts:_ 'SS3_J±SlVl(]V_
0r , I _12 000 rpm
-r
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,.,-, 20
-o= .E
m, 40
d
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Z"
"'0
" 60
8O
Y ," Po = 15 psi
/
t,/
/
/'- STATOR
___- (M2)
",--OILFILM %
Pi : 55 psi-"_Ky
i
MODEL
/--
C LEARA NCE
16-
E
-16 _ 0
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-3-22o4
'
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1_ '_8
12
-
41
i' /'
-4'
/
'4'1z
CIRCLE
mil mil
STATORIROTOR
ORBITS RELATIVEROTORORBITS
Figure 10. - Bearing damper interactive element - pressure and orbit responses.
: 150 rad/sec
I PI : 1000 Ib
_- ,,-CLEARANCE
S ISIS O.I sec
MI__/I I A
M2 -/ _S t P
PREDICTED
F I_PI ROTORORBIT Z 0
I ', AT B
A B C
I--L-H--L-A
EI EI
I I I I I I
-. 012
COUPLED STRUCTURE: .008 0 .008
ROTORISTATORISOUEEZE-FILMIBEARING Y
Figure 11. - Structural dynamics analysis using rotorlstatorlsqueeze-filmlbearing interactive finite element.
/_ uot_ i
//
FX_ITE-_LE__ME___T___^LYSIS
48 E0UAL ELF+mS (FUL_ ¸RINc)
4 DOF/NODB
Figure 12. - Geometric, test, and modeling data for the 4130 steel containment ring
subjected to tri-hub T58 rotor burst in NAPTC test 201.
46 _ 47
.- ELEMENT 1
45 _ q /'
e_ 2
44
- 0 FINITE-STRAIN PREDICTION
3
_ 4
X SMALL-STRAIN PREDICTION
43
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x.---L_
SHANK
PROPERLIFRSTAGE PROPELLERBLADE 423GRIDPOINTS,
744ELEMENTS
1800
TURBOPROP ROTOR SPEED,
VIBRATION
rpm
800 MODE
UNSWEPT-
N
COMPOSITE 3RD
600
>_-
600 - SWEPT- 12 470 (..)
z
TITANIUM
O 400
600 - SWEPT- I0 950
2ND
COMPOSITE IA-
EFFECTOF ROTOR SPEEDON THE VIBRATION MODE i NODAL LINES, 600 SWEPT
COMPOSITETURBOPROP
700
600'
500'
• MSCINASTRAN
_0 --
o Experimental
_0
200 _--x.
I
I
100 L_
X
2000 4000 6000 8000
Bladerotational speed, rpm
ANALYSIS MODEL CAMPBELL DIAGRAM
NASA TM-87231
4. Title and Subtitle 5. Report Date
505-63-II
Prepared for the 31st International Gas Turbine Conference and Exhibit,
sponsored by the American Society of Mechanical Engineers, Dusseldorf, West
Germany, June 8-12, 1986. Invited paper.
_16. Abstract
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