PSV Online Testing RA

‫شـــــــركـة مصــــــر للصيانــــــــــــة‬
‫إحدى شركات قطاع البترول‬

Egyptian Maintenance Co.
Identification, Assessment & Control of HSE Aspects & Hazards

‫ وتحديد وسائل التحكم في المخاطر والمظاهر البيئية الخاصة بالسالمة والصحة وحماية البيئة‬, ‫ تقييم‬,‫تعريف‬
Performed Activity ‫العمل المؤدى‬: PSV online testing Site /Task Location ‫مكان العمل‬/‫ موقع‬: HIPF/ 1st & 2nd stage separators
Reported By ‫أعدت بواسطة‬:………… ……………………….. Sign‫التوقيع‬:. …………… Dept. ‫اإلدارة‬: Mechanical Static Day/Date ‫التاري خ‬/‫اليوم‬:30-09-2020
• ………………………...
• ………………………...
• …………………..……
Environmental Aspects
Inputs Process Output
Materials; …………..…....
Machines; …………..…….
Activity
Methods;…………..……….
Man;…………………....……..
……………… ………………………
Environment;………..…... ..
Others;………………….…….
Environmental Aspects
• ……………..………….. • …………………………..
•…………………………... • …………………………..
• ………………...……….. • …………………………..
Page (1 of 4) IADAH/820/03/02/01

Risk Evaluation Risk Evaluation
(Before control (After control
measures) Responsible measures)
Potential Hazards / Environmental Aspects Hazard Effect / Environmental Impacts Method(s) of control
‫تقييم الخطر (قبل إجراءات‬ Person(s) ‫تقييم الخطر (بعد إجراءات‬
‫ المظاهر البيئية‬/‫األخطار المحتملة‬ ‫ التأثيرات البيئية‬/‫تأثير الخطر‬ ‫إجراءات التحكم‬
)‫التحكم‬ ‫الشخص المسئول‬ )‫التحكم‬
S P R.V S P R.V
• Site survey shall be conducted with ZFOD
area supervisor to ensure safe work place
requirements.
Contractor authority
• Use constructed monkey ladder or stairs at
+
the station after making proper visual
Performing authority
inspection.
1- Exposure to improper accessibility or +
Major Injury 6 4 24 • Avoid body stretching to reach to the PSV. 2 2 4
reachability to PSV ZFOD area supervisor
• Use proper scaffold with green Scaff tag if
+
needed to achieve safe access to PSV after
EMC and ENI HSE
visual inspection.
REP.
• Avoid working in vertical ladder at all to
perform the test.
• TBT shall be conducted.
• Install proper barricade around the area of
scaffold erection.
• Non-authorized person entrance is totally
prohibited.
• Watcher or close supervision to be standby
away the area of scaffold erection for
warning persons.
• Handling of scaffold material shall be carried
out in proper way and avoid thrown tools
which is totally prohibited.
• Use special tools for working at height with
Job supervisor
securing rope and tighten on worker tools
2- Dropped objects during erecting scaffolds Single fatality 8 6 48 + 2 6 12
belt.
performer
• Handling of locks and caps of scaffold by
using proper bucket with rope after proper
visual inspection on rope and bucket.
• Only trained certified person is allowed to
erect scaffold.
• Proper scaffold material shall be used which
shall be free from any damages and
deformation or excessive painting.
• Training and awareness for the worker
• continuous supervision
• TBT to be conducted
Page (2 of 4) IADAH/820/03/02/01

S P R.V S P R.V
• Only competent person for this work.
• Certificates of scaffolders shall be attached
with PTW.
• Scaffold erection and dismantling certificate
shall be attached with PTW.
• All scaffolders shall wear full body safety
harness with tie snap hooks in certified
anchor point.
• Anchor point shall be on the level of workers
chest or above is better.
• Check clearance distance of full body
harness lanyard to be 5.7 meter is achieved
to check effective harness protection.
• Close supervision is mandatory.
• Workers shall be medically fit for this type of
work.
• Check the ground before starting erecting
Job Performer and
3- Falling from height during erecting and scaffold to be compacted and leveled.
Multiple fatality 10 6 60 supervisor and working 4 2 8
using the scaffold • Use wood tamper under scaffold screw jack
staff
to ensure scaffold stability.
• Avoid working on wet ground at all to avoid
scaffold collapse.
• Use inspected scaffold material only.
• Check the scaffold before use.
• Green Scaff tag shall be posted in proper
place.
• Ladder shall be inspected before use and to
be extended to working platform by one
meter.
• Wearing of full body safety harness is
mandatory for scaffold user.
• Hand rail and med rail shall be installed
according to standard SPX.
• Close supervision shall be implemented all
time of work.
Page (3 of 4) IADAH/820/03/02/01

S P R.V S P R.V
• Avoid manual handling of online PSV
test at all.
• Manual handling limitation shall be not
more than 25 kg for man.
• Mechanical aid shall be used.
Job supervisor
• Approved lifting plan shall be attached
4- Exposure to improper manual handling 6 4 24 + 4 2 8
Major injury with PTW.
performer
• Lifting appliances shall be inspected and
have current color code. (green color)
• Using the proper & suitable tools
• Training to be conducted
• Using suitable PPE
• Approved lifting plan shall be in place of
work and attached with PTW.
• Proper barricade to lifting area.
• Non-authorized person entering is
prohibited.
• Competent persons whom mentioned in
lifting plan shall deal with load.
• Apply lifting plan steps with following risk
assessment of lifting strictly.
• Use proper tag line to be free from and
damages and knots.
• Check lifting points before use
• Check the lifting path to be free from any
obstructions.
Job supervisor
• Lifting appliances shall be certified and
5- Falling objects during lifting operation Multiple fatality 10 6 60 + 4 2 8
valid.
performer
• Lifting appliance operator shall have
valid certificate.
• Lifting appliance check list shall be
carried out before starting lifting operation.
• Wind speed limitation shall not exceed
37 km/h or 10 m.s
• Check lifting appliance operator visibility
before starting the operation.
• Lifting during rains is prohibited.
• Ensure effective communication between
banksman and lifting appliance operator.
• Good supervision
• Using of suitable PPE
Page (4 of 4) IADAH/820/03/02/01

S P R.V S P R.V
• Personnel shall ensure that all cables
have been routed in a safe manner and
suitably protected against whiplash
should connections fail. Where possible
hoses should be routed at height to
6- Tripping hazards from Testing machine Job supervisor
prevent trips.
cable& connections during device Major injury 6 6 36 + 4 2 8
• Any cable routed across access / egress
installation. performer
walkway shall be protected using a
scaffold board either side of the hose
with barrier tape to highlight the hazard
• Close supervisor shall be provided.
• Initial gas test shall be performed before
starting the work, area shall free from
any gases.
• Proper body posture for device operator
to be up-wind.
• Two production operators shall be Job supervisor
standby on upstream and downstream +
valves. Performer
7- Exposure to breathing of gases& exposure
• Provide effective communication with all +
to pressure during Performing the online Multiple fatality 10 6 60
work partners and control room. ZFOD production 6 2 12
test of the valve
• Remove PSV cover carefully& insure supervisor
that no internal passing, if found internal +
passing job will be cancelled. ZFOD HSE Rep.
• Competent persons
• Full face mask with cartridges shall be
provide with all workers.
• TBT to be conducted.
•
• Personnel involved in testing shall
ensure that all equipment to be used in
the testing process is safe and without
defects.
• Only certified equipment and materials
shall be used. Job supervisor
Single fatality
8- Failure of online testing machine 8 8 64 • Check all hoses and connections before + 24
6 4
installation and discard defected one. Performer
• Proper barricade shall be available if
possible to avoid pressure failure if
presented.
• Competent persons
Page (5 of 4) IADAH/820/03/02/01

S P R.V S P R.V
• Keep the work place organized, clear from
un-necessary tools, equipment, materials,
etc.
Job supervisor
• Upon completion of the task, the entire work
9- Untidy work site. Minor injury 4 6 24 + 4 2 8
site shall be cleaned up and returned to a
performer
safe condition.
• The work site shall be inspected by the
relevant supervisor to ensure compliance.
• Refer to Work Instruction
• Training and awareness for the worker Job supervisor
10- Lack of competency during performing the
Major injury 6 6 36 + 2 6 12
work. • continuous supervision
performer
• Minimize time of noise subjection
Job Performer and
• administration control by good training and
11- Exposure to noise during online PSV testing Major Injury 6 4 24 supervisor and working 2 2 4
awareness (TBT& work instructions)
staff
• Use hearing protection (ear muff / plug)
• Proper non-spark hand tools shall be
provided
• Training of workers on the correct use of Job supervisor
12- Exposure to injury from misuse of hand
Minor injury 4 4 24 hand tools + 2 4 8
tools during online PSV testing.
• Good supervision performer
• Using of suitable PPE
• Provision of cold water at all the time of
work
• Limitations on the number of hours worked
under sunlight
• Switch between the employment from time
13- Exposure to heat stress due to hot weather Major injury 6 6 36 All work staff 4 6 24
to time.
• Provision of adequate level of supervision
• Clear information and instructions
• Wearing cotton coveralls
• Taking break from time to time
Page (6 of 4) IADAH/820/03/02/01

S P R.V S P R.V
• Replacing contaminated soil by new one.
• Leveling of ground to be suitable for work.
• Housekeeping of the work place during
and after the work.
• Avoid standing on slippery surfaces which
is totally prohibited.
Job Supervisor and Job
• The land to be dry as possible and free
performer
from oil and grease
14- Exposure to slipping during work Major injury 6 4 24 + 4 2 8
• Avoiding passing on the slippery surfaces.
ZFOD area supervisor
• Barricaded the working area by caution
tape
• continuous supervision
• Safety shoes to be in good condition and
anti-slippery
•
• Follow ZFOD Emergency response plan.
• Directing to the nearest Muster Point as soon
as the public alarm is heard.
• EMC Emergency telephone Number to be
known to all workers 07832475951.
• Being aware of the emergency response.
• Walking quietly on the left-hand side of the Job Supervisor and Job
15- Exposure to any emergency case for road. performer
Multiple Death
example (fire, gas release, etc.)
Major environmental damage
10 6 60 • Follow the site emergency response plan. + 2 6 12
• In case of fire only trained person was ZFOD area supervisor
responsible to extinguish the fire if small and
directly contact with ZFOD emergency
number. 07809134616
• In case of gas release shall switch off all
powered tools and moving upward the wind to
designated master station.
Page (7 of 4) IADAH/820/03/02/01

S P R.V S P R.V
• Avoid close contact with people who are
Sick. When you are sick, keep your distance
from others to protect them from getting
sick too.
• Wash your hands often with soap and Water
for at least 20 seconds. Use paper towels to
dry your hands instead of a Communal
towel. If soap and water aren’t Available,
use an alcohol-based hand Sanitizer
• Cover your nose and mouth with a tissue
when you cough or sneeze if you’re sick
Throw the used tissue in the trash and Wash
your hands. Avoid shaking hands or
touching common surfaces like the Copy
- Sore throat machine.
• Clean and disinfect frequently used items
- Fever like your keyboard, mouse, and phone with
Job supervisor
+
16- Covid-19 outbreak/ pandemic - Sneezing 10 4 40 an anti-bacterial solution. Performing authority 4 2 8
- Kidney failure • Avoid touching your eyes, nose, and mouth +
All workers
- Death (Serious cases) since germs all times.
• are often spread this way
• Avoid unprotected contact with animals
thoroughly wash hand after contact.
• Boost your immune system by eating
• healthy foods and getting a good night’s
sleep.
• Body temperature test -before leaving from
the camp, laydown facility and before entry
into site. Records for all the test results to be
kept.
• Wear mask and gloves.
• Daily disinfection to be carried out for all
transportation fleet.
• Avoid unnecessary gathering at all
locations.
Page (8 of 4) IADAH/820/03/02/01

S P R.V S P R.V
Reviewed by ‫روجعت بواسطة‬:

Name ‫اإلسم‬: Name ‫اإلسم‬: ………………………………
Position ‫الوظيفة‬: Position ‫الوظيفة‬: ……………………….………
Sign ‫التوقيع‬: ………………………………………… Sign ‫التوقيع‬: ……… …..…………………
I have personally inspected the work location and confessed that the above-mentioned hazards/environmental aspects and their methods of control are discussed and
explained to the employees involved in execution of this job also the needed updates were conducted and the proposed methods of control are implemented and found
effective.
‫ المظاهر البيئية المذكورة عالية وكذلك إجراءات التحكم فيها قد تم مناقشتها وشرحها لجميع العاملين المشتركين في تنفيذ هذا العمل وأن جميع التعديالت الالزمة‬/ ‫أقر بأني قد قمت بفحص مكان العمل بنفسي وأن جميع األخطار‬
.‫لمالئمة ظروف العمل قد تم إجراؤها وأن جميع إجراءات التحكم قد تم تنفيذها ووجدت مطبقة وفعاله‬
Name of the Job Supervisor: Sign. : Date:
……………………………………………….. ………………………….…… …………………..
‫اسم مشرف العمل‬ ‫التوقيع‬ ‫التاريخ‬
Page (9 of 4) IADAH/820/03/02/01

PSV Online Testing RA

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‫شـــــــركـة مصــــــر للصيانــــــــــــة‬

‫إحدى شركات قطاع البترول‬

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Identification, Assessment & Control of HSE Aspects & Hazards

Reviewed by ‫روجعت بواسطة‬:

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