ENI - IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

TECHNICAL SPECIFICATION FOR FIBER OPTIC

CABLE (TRANSFER PIPELINES)

Federico Giacomo Andrea Richelmo

CD-FE 04 09/05/11 Issue for Tender
Maggi Campanelli Gasparini Chiorrini
Federico Giacomo Andrea Richelmo
CD-FE 03 29/11/10 Issue for Tender
Maggi Campanelli Gasparini Chiorrini
Federico Giacomo Andrea Richelmo
CD-FE 02 10/11/10 Final Issue
Maggi Campanelli Gasparini Chiorrini
Federico Giacomo Andrea Richelmo
CD-FE 01 02/11/10 Final Issue
Maggi Campanelli Gasparini Chiorrini
Issue for Federico Giacomo Andrea Richelmo
CD-FE 00 12/10/10
Approval Maggi Campanelli Gasparini Chiorrini
Validity Rev.
Prepared Checked Approved Contractor Company
Status number Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID
ZUBAIR OIL FIELD 00250600BCST49043
DEVELOPMENT
PROJECT
exploration & Pproduction division Job N.
Contractor logo and business name Contractor Document ID
022026-2506-HA-E- 49043

Contract N.
Vendor logo and business name Vendor Document ID

Order N.
Facility Name Location Scale Sheet of Sheets
ONSHORE n.a. 1 of 32

Document Title Supersedes N. XXX (SOC NUMBER)

TECHNICAL SPECIFICATION FOR FIBER OPTIC CABLE (TRANSFER Superseded by N.

PIPELINES) Plant Area Plant Unit

Software: Microsoft Word 97-2003 File No. 00250600BCST49043_CDFE04_32.doc

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REVISION HISTORY

Rev. Date Nr. of Description

sheets
CD-FE 00 12/10/2010 32 Issue for Approval
CD-FE 01 02/11/2010 32 Final Issue
CD-FE 02 10/11/2010 36 Final Issue
CD-FE 03 29/11/2010 32 Issue for Tender
CD-FE 04 09/05/2011 32 Issue for Tender

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INDEX

1 PROJECT DESCRIPTION............................................................................................................... 4
1.1 General....................................................................................................................................... 4
1.2 Objective..................................................................................................................................... 4
2 DEFINITION AND ABBREVIATIONS ............................................................................................. 6
2.1 Language and unit of measurement .......................................................................................... 6
2.2 Definition..................................................................................................................................... 6
2.3 Abbreviations.............................................................................................................................. 8
3 CODES, STANDARDS AND REFERENCE.................................................................................. 11
3.1 International Telecommunication Union (ITU).......................................................................... 11
3.2 Institute of Electrical and Electronic Engineers (IEEE) ............................................................ 11
3.3 International Electrotechnical Committee (IEC) ....................................................................... 11
3.4 ENI Standards .......................................................................................................................... 12
3.5 Reference Project Documents ................................................................................................. 12
3.6 Environmental conditions ......................................................................................................... 14
4 OVERALL REQUIREMENTS ........................................................................................................ 15
4.1 General..................................................................................................................................... 15
5 TECHNICAL REQUIREMENTS .................................................................................................... 16
5.1 General..................................................................................................................................... 16
5.2 Fibre Optical Cable Type 1....................................................................................................... 16
5.3 Fibre Optical Cable Type 2....................................................................................................... 17
5.4 Fiber Optical Cable Joint Splice and Enclosure Type 1........................................................... 18
5.5 Fiber Optical Cable Joint Splice and Enclosure Type 2........................................................... 19
6 DOCUMENTATION ....................................................................................................................... 20
6.1 General..................................................................................................................................... 20
6.2 Engineering Design Documentation (Not Applicable).............................................................. 20
6.3 Construction Drawings and Documentation............................................................................. 20
6.4 Test and Commissioning Procedures ...................................................................................... 20
6.5 As-Built Drawings ..................................................................................................................... 21
6.6 System Documentation ............................................................................................................ 21
7 INSTALLATION ............................................................................................................................. 22
8 SPECIAL TOOLS AND TEST EQUIPMENTS .............................................................................. 23
8.1 Special tools ............................................................................................................................. 23
8.2 Test Equipments....................................................................................................................... 23
9 TEST AND COMMISSIONING ...................................................................................................... 24
9.1 General..................................................................................................................................... 24
9.2 Factory Acceptance Test (FAT) ............................................................................................... 24
9.3 Cable Testing ........................................................................................................................... 24
9.4 Shop Inspection Testing........................................................................................................... 25
9.5 Site Acceptance Test ............................................................................................................... 25
9.6 Certificate of Acceptance ......................................................................................................... 26
10 ATTACHMENTS ...................................................................................................................... 27
10.1 Optical Requirements Fibre Optic Cable Data Sheet Type 1 and Type 2........................... 27
10.2 Construction Requirements for Fiber Optic Cable Type 1................................................... 28
10.3 Construction Requirements for Fiber Optic Cable Type 2................................................... 29
10.4 Joint Splice Enclosure for Fibre Optic Cable Type 1 ........................................................... 31
10.5 Joint Splice Enclosure for Fibre Optic Cable Type 2 ........................................................... 31
11 ESTIMATED QUANTITIES OF FIBER OPTIC CABLE AND SPLICE CLOSURE................. 32

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1 PROJECT DESCRIPTION

1.1 General

ENI has been awarded the Zubair project for the development of an oil field
(ZUBAIR FIELD) in joint venture with Occidental, Korea Gas and Missan Oil
COMPANY (as state partner), with Eni as operator.

The Zubair Field is located in the southern area of Iraq, 20 km from Basra city.
The structure of the Zubair Field is a relatively gentle anticline oriented NNW -
SE, approximately 60 km long and 10-15 km wide.

The Zubair project is a “brown field project” in which two main phases can be
defined:

• Rehabilitation Phase (or RP) in which includes the revamping of existing

facilities to maximise production capacity of the existing treatment plants
in order to achieve an oil production rate of 700 kBOPD at Q3 2013, after
rehabilitation of wells, gathering network and overall facilities, plus
installation of new facilities as required. These activities should be
concluded within 36 month starting from the CED.

• Enhanced Re-Development Phase (or EP). During this phase the

installation of new permanent production facilities to achieve the plateau
rate of 1200 kBOPD of oil production has been foreseen. The oil will be
produced from reservoir with natural flowing and artificial lift systems
requiring also water injection to support reservoir pressure and maintain
it above saturation pressure. This second phase should be finished
within 6 years from the CED.

1.2 Objective

The primary objective of this document is to define the minimum requirements for
the design, manufacturing, delivery, installation and testing of the FIBER OPTIC
CABLE FOR MAIN TRANSFER PIPELINES for installation between the following
SITES:
• Zubair Degassing Station;
• Zubair Mishrif Degassing Station;
• Hammar Degassing Station;
• Hammar Mishrif Degassing Station;
• Rafidiya Degassing Station;
• Safwan flow station;
• New Tankfarm;
• Field Office District;
• Fiscal Metering Site (If located outside DGS);

The FIBER OPTIC CABLE FOR MAIN TRANSFER PIPELINES shall be the
physical support to the WAN over FOC System that provides communications for
voice, data, security and monitoring/detection services and between Zubair Field
Degassing Stations, New Tankfarm and FOD SITE.

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The FIBER OPTIC CABLE FOR MAIN TRANSFER PIPELINES shall be installed
by CONTRACTOR between Degassing Stations, New Tankfarm and FOD SITE,
along new main oil transfer pipeline.

All CONTRACTOR ITEMS necessary for the safe and satisfactory operation of
the system shall be included notwithstanding exclusions or omissions from the
specification.

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2 DEFINITION AND ABBREVIATIONS

2.1 Language and unit of measurement

All TECHNICAL DOCUMENTATION exchanged on this PROJECT shall be in

the English language.
Units of measurement shall be in accordance with the International System (IS).
Safety labels or announce shall be English and Arabic languages.

2.2 Definition

COMMISSIONING Means that the functional systems of the

FACILITY are mechanically completed and have
been tested and pre-commissioned in
accordance with the requirements of the
CONTRACT and are therefore in readiness for
commencement of the associated commissioning
activities, as described in the applicable
Appendix.

COMPANY Means the Company designated as such in the

FORM OF AGREEMENT

COMPANY ITEMS Means equipment and material to be supplied by

COMPANY to CONTRACTOR

CONSTRUCTION Means all materials, supplies, plant (floating or

EQUIPMENTS otherwise), vessels, machinery, equipment, tools,
buildings and structures, including warehouses,
offices, docks, berths, moorings, camps,
garages, workshops, scaffolding, temporary work
and all other items supplied, used and/or
consumed by CONTRACTOR and its
SUBCONTRACTORS in the performance of the
WORK/SERVICE, but not incorporated into or
forming part of the FACILITY

CONTRACT Means the documents listed in the FORM OF

AGREEMENT and any amendments,
supplements and alterations thereto in writing
signed by the PARTIES

CONTRACTOR Means the legal entity defined as such in the

FORM OF AGREEMENT

CONTRACTOR ITEMS Means any and all itemised and non itemised
equipment and materials, including construction
spares, special tools, commissioning spares and
consumables to be incorporated into the
FACILITY or used during the plant
commissioning, start up or operations and
necessary for the due performance of the

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WORK/SERVICE, in order to allow the complete

realisation of the FACILITY and to be supplied by
CONTRACTOR as set out in the CONTRACT
and excluding only COMPANY ITEMS and
CONSTRUCTION EQUIPMENT

FACILITY Means the facility, associated utilities, machinery,

apparatus, articles, and supporting infrastructure
to be designed, constructed and warranted in
accordance with this CONTRACT, as is more
fully specified in the applicable Appendix

FORM OF Means the document titled as such which is a

AGREEMENT part of this CONTRACT

GOODS Means the equipment, machinery, materials

and/or supplies to be provided directly or
indirectly by CONTRACTOR in accordance with
the CONTRACT

PARTIES Means either COMPANY or CONTRACTOR and

the expression “PARTIES” shall be construed
accordingly

PROJECT Means technical services and related activities

for the rehabilitation and improved production
and enhanced recovery of petroleum from Zubair
Oil Field located in the Republic of Iraq

SERVICE Means all the activities as better specified in the

applicable Appendix, to be rendered by
CONTRACTOR pursuant to the CONTRACT

SITE Means the location where the FACILITY is to be

commissioned and the surrounding vicinity, as
may be further delineated and altered in writing
from time to time by COMPANY
REPRESENTATIVE

SUBCONTRACTOR Means any person, including any vendor or

(SUBSUPPLIER) supplier, with whom CONTRACTOR has entered
into any contract to perform any part of the
WORK/SERVICE, or to provide any materials to
or on behalf of CONTRACTOR, including any
person at any tier with whom any
SUBCONTRACTOR has further contracted any
part of the WORK/SERVICE, and their legal
successors and assigns

TECHNICAL Means all documents including but not limited to

DOCUMENTATION drawings, designs and calculation data, process
documents, technical indices, operation and
maintenance manuals and other documentation
relating to the CONTRACTOR ITEMS, the
FACILITY or the WORK/SERVICE to be supplied

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by CONTRACTOR to COMPANY

WORK Means all of the works and services required to

be performed by CONTRACTOR under this
CONTRACT for the full and complete realisation
of the FACILITY as are more fully described in
the applicable Appendix and as may be modified
by VARIATION ORDER(S), including but not
limited to the provision of all labour, facilities,
equipment, services and works as may be
reasonably inferred therefrom unless specifically
excluded in this CONTRACT

2.3 Abbreviations

AC or ac Alternating Current
ACS Access Control System
ACSR Aluminum Conductor Steel Reinforced
ATEX Atmospheres Explosive (Directive 94/9/EC)
BOPD Barrels of Oil per Day
BSTB Billion of Stock Tank Barrels
Cat-6 Category 6
CCD Charge Coupled Device
CD Compact Disc
CCR Central Control Room
CCTV Closed Circuit Television
CED Contract Effective Date
CLI Calling Line Identifier
CMCS Central Monitoring Communication System
COE Common Operating Environment
CPI Corrugated Plate Interceptor
dB Decibel
DC or dc Direct Current
DHCP Dynamic Host Configuration Protocol
DISA Direct Inward System Access
DVR Digital Video Recorder
DGS DeGassing Station
DTMF Dual Tone Multi Frequency
DVD Digital Versatile Disc
EExe European Area of Use Standard – Increased Safety EN50019
EIA Electronics Industries Alliance
EMC Electromagnetic Compatibility
EMI Electromagnetic Interference
EP Enhanced Phase
EPC Engineering, Procurement and Construction
Fps Frames Per Second
FAX Facsimile document transmission
FO Fiber Optic
FOC Fiber Optic Cable
FOD Field Operation Division
FOPIMS Fiber Optic Pipeline Monitoring System
GUI Graphic User Interface
Ex Certification for Hazardous Area

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HF High Frequency
HMI Human Machine Interface
HOFR Heat and Oil Flame Resistant
Hz Hertz
I/O Input/Output
ICSS Integrated Control & Safety System
IDF Intermediate Distribution Frame
IDS Intrusion Detection System
IEC International Electro technical Committee
IEEE Institute of Electrical & Electronic Engineers
IP Internet Protocol
IPTV Internet Protocol TeleVision
IR Infra-Red
IS International System
ISO International Organization for Standardization
ISP Internet Service Provider
IT Information Technology
ITU International Telecommunication Union
kHz Kilo Hertz
kV Kilo Volt
LAN Local Area Network
LCD Liquid Crystal Display
LCR Least Cost Routing
LED Light Emitting Diode
LER Local Equipment Room
LS0H Low Smoke Zero Halogen
LSB Life Support Base
LSC Life Support Camp
Mb/s Megabits per second
MAC Media Access Control
MDF Main Distribution Frame
MF Medium Frequency
MHz Mega Hertz
MLV Main Valve Line Station
MPEG Moving Pictures Expert Group
MPS Main Pumping Station
MSDC Main Supervisory Dispatching Centre
MTBF Mean Time Before Failure
MTG Main Telecom Ground
MTTR Mean Time To Repair
NMS Network Management System
NTP Network Time Protocol
NTSC National Television System Committee
NVR Network Video Recorder
OHL Over Head Line
OPGW OPtical Ground Wire
OSI Open System Interconnection
PAGA Public Address & General Alarm
PAL Phase Alternation Line
PoE Power over Ethernet
PS Pump Station
PSTN Public Switched Telephone Network
PTZ Pan Tilt Zoom
RF Radio Frequency
RFI Radio Frequency Interference

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SDH Synchronous Digital Hierarchy

SFP Small Form-factor Pluggable
SIL Safety Integrity Level
SNMP Simple Network Management Protocol
STM-1 Synchronous Transmission Mode 1 (155 Mb/s)
STM-4 Synchronous Transmission Mode 4 (622 Mb/s)
STM-16 Synchronous Transmission Mode 16 2488 Mb/s)
TCP/IP Transmission Control Protocol/Internet Protocol
TER Telecommunications Equipment Room
TFT Thin Film Transistor
TG Telecom Ground
TIA Telecommunications Industries Association
TPI Third Party Interference
UPS Uninterruptible Power Supply
V Volt
VLAN Virtual Local Area Network
VPN Virtual Private Network
VSAT Very Small Aperture Terminal
VoIP Voice Over Internet Protocol
WAN Wide Area Network
WEE Waste Electronic & Electrical Equipment

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3 CODES, STANDARDS AND REFERENCE

Any CONTRACTOR ITEMS or systems installed shall comply with all relevant
International Standards, Specifications, Industry Codes, Iraqi Laws and Company
Standards.

CONTRACTOR ITEMS and systems should normally comply with the relevant
national and international recommendations of the ITU and should be type-
approved by the national authority for use in the application proposed.

The following is the List of applicable Codes and Standards:

3.1 International Telecommunication Union (ITU)

Document Number Description

ITU-T G series Transmission systems and media, digital systems
and networks
ITU-T Q series Switching and signalling
ITU-T G.651 Characteristics of a 50 125μm Multimode Graded
Index Optical Fibre Cable
ITU-T G.652 Characteristics of a Single-Mode Optical Fibre
and Cable
ITU-T G.655 Characteristics of a non-zero dispersion shifted
single-mode optical fibre and cable
ITU-T L.43 Optical fibre cables for burial application
ITU-T L.10 Optical Fibre Joints

3.2 Institute of Electrical and Electronic Engineers (IEEE)

Document Number Description

IEEE 802s Series Local & Metropolitan Area Networks (LAN/MAN)

3.3 International Electrotechnical Committee (IEC)

Document Number Description

IEC 60332 Series Test on Electric and Optical Fibre Cables under
Fire Conditions
IEC 60205 Calculation of the effective parameters of
magnetic piece parts
IEC 60495 Single Sideband Power-Line Carrier Terminals

IEC 60529 Degree of Protection provided by enclosure (IP

Code)
IEC 60793 Series Optical Fibres
IEC 60794 Series Optical Fibres Cables

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Document Number Description

IEC 60834-1 Teleprotection Equipment of Power System

IEC 61000 Electromagnetic Compatibility

IEC 61089 Round wire concentric lay overhead electrical

stranded conductors
IEC 61280-4-2 Field Testing method for measuring single-mode
cabling
IEC 60950 Safety of information technology equipment
including electrical business equipment
IEC 60079 Electrical apparatus for explosive gas
atmospheres

3.4 ENI Standards

Document Number Description

20532.EQP.STA.FUN Earthing systems for instrumentation plants

3.5 Reference Project Documents

CONTRACTOR shall refer to appropriate engineering drawings and

specifications for the design, manufacture, testing, installation, and
commissioning of the Telecommunication Systems.

Below is a preliminary list of engineering drawings to be developed. This list shall

be update during engineering design

Document Number Description

00250600BGSG09005 Site and climatic Conditions

00250600BCSA49051 Technical Specification for Fiber Optical

Installation
00250600BCFB49100 Telecom System Overview
00250600BCDQ49101 Typical Installation Details For FOC
00250600BCGB49843 IDS for Fibre Optical Cable
00250600BLDQ82101 Trench Dimension for Flowlines (DN 6” – 8” – 10”)
Typical Drawing
00250600BLDQ82102 Road Crossing Typical Drawing
00250600BLDQ82103 Pipeline/Cable Crossing Typical Drawing
00250600BLDQ82104 Water Stream Crossing Typical Drawing
00250600BLDQ82105 Pipeline Proximity with High Voltage powerline
typical Drawing
00250600BLDQ82106 Typical Road Crossing with casing
00250600BLDQ82107 High Voltage Powerline Crossing typical
Draewing

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Document Number Description

00250600BLDQ82110 Typical for R.O.W. for pipeline DN <= 16”
00250600BLDQ82112 Trench Dimension for Pipelines DN > 16” Typical
Drawing
00250600BLDQ82113 Pipelines Installation in Sabka Areas
00250600BLDQ82114 Typical for R.O.W. for pipeline DN > 16”

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3.6 Environmental conditions

CONTRACTOR and SUBCONTRACTOR shall pay attention to the

environmental condition.

Please refer to document n° 00250600BGSG09005 “Site and climatic Conditions”

for more information.

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4 OVERALL REQUIREMENTS

4.1 General

This specification details the design and characteristics for the FIBER OPTICAL
CABLE FOR MAIN TRANSFER PIPELINES used for Zubair Field.

The FIBER OPTICAL CABLE FOR MAIN TRANSFER PIPELINES used for
Zubair Field shall be used for data and voice connection between DGS, New
Tankfarm, Power Plant, Gas Treatment, Sea Water Intake, remote manifolds and
FOD SITE.
WAN over FOC, pipeline monitoring and integrity signals (includes leak detection
and third party intrusion detection) shall be exchanged between sites through
backbone of FIBER OPTICAL CABLE FOR MAIN TRANSFER PIPELINES.
For that purpose, four cables shall be laid along main transfer pipeline:
• n° 2 (two) cable shall be used for WAN over FOC
• n° 2 (two) cables shall be used for pipeline monitoring system (FOPIMS)

This section gives the minimum requirements, reference standards, tests and
supply conditions for the supply of the fibre optical cables for Zubair Field.

The supply shall include but not limited to:

• Fiber Optical Cables for Main Transfer Pipelines

• FOC joint splicing enclosures for each FOC Type

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5 TECHNICAL REQUIREMENTS

5.1 General

FIBER OPTICAL CABLES FOR MAIN TRANSFER PIPELINES (here called Type
1 FOC and Type 2 FOC) shall be supplied by SUBCONTRACTOR and shall be
suitable for direct buried installation together with Oil pipelines, Gas pipelines,
water pipelines and multiphase trunklines.

Type 1 FOC and Type 2 FOC quantity shall be defined by CONTRACTOR during
engineering design considering at least 10% of spare quantities plus quantities
above considered plus at least 10m for each manhole during installation.

Type 1 FOC and Type 2 FOC shall be included in the FOC SUBCONTRACTOR
scope of supply.

Type 1 FOC shall be used for WAN over FOC system, while Type 2 FOC shall be
used for pipeline monitoring system (FOPIMS).

FIBER OPTICAL CABLE Joint Splice Enclosures (here called Type 1 Enclosure
and Type 2 Enclosure) shall be supplied by SUBCONTRACTOR and shall be
suitable for direct buried installation. Type 1 Enclosure shall be used for Type 1
FOC splice enclosures while Type 2 Enclosure shall be used for Type 2 FOC
splice enclosures.

Type 1 Enclosure and Type 2 Enclosure quantity shall be defined by

CONTRACTOR during engineering design and shall be included in the FOC
SUBCONTRACTOR scope if supply.

5.2 Fibre Optical Cable Type 1

The Fibre Optical Cables Type 1 (Type 1 FOC) shall be of Corrugated Steel Tape
Armoured, Loose Tubes Single Mode type (SM), suitable for direct burial
installation. The number of cable cores shall be 96

The tubes shall be filled with filling compound and stranded, together with fibres,
around a central dielectric strength member (FRP) to form a compact and circular
core. Loose tube with 12 or 24 fibres shall be acceptable.

Around the loose tube and fillers, polyester tape shall be applied. Over the cable
st
core a 1 intermediate black PVC sheath shall be applied.

Over the 1st intermediate sheath, to prevent cable from petrochemical and
chemical compounds an inner jacket of Aluminium tape (coated on both side with
a copolymer), HDPE and Nylon (PA) shall be applied.

Cable armouring shall consist of a corrugated steel tube (copolymer coated on

both side) located between the Nylon (PA) inner jacket and FR PVC outer jacket.
The outer jacket along with the corrugated steel armouring shall protect the fibres
from rodents and termites.

Each single mode Optical fibre shall be designed to provide good performance at
both 1310nm and/or 1550nm. The geometric and transmission characteristics
shall fully comply with ITU-T-G-652D (06/2005).

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Colour coding and labelling shall be according to IEC 60304. The colour-coding
system shall be discernible throughout the design life of the cable.

Cable markings shall be printed on the outer fibre cable jacket. The markings
shall be permanent, insoluble in water and shall be legible for the duration of the
cable life.
Markings shall be printed at intervals not exceeding 2m. The outer jacket of fibre
optical cable shall be printed as follow:
• Manufacturer name (MMMMM)
• Date of fabrication (mm/yyyy)
• Project name (Zubair Field Development Project)
• Fibre type (FO24 SM)

The fibre optical cable’s mechanical characteristics shall comply with the
following:

• Maximum Crush Resistance 4000 N/10cm (short term);

• Tensile Strength in Short term 3000 N (fibre strain < 0,33%)

Drum length shall be no shorter than 4000 m. The “FO Cable Drum Schedule”
shall be provided by CONTRACTOR.

The service life for fibre Optical cable shall be 25 years minimum.

F.O.C. SUBCONTRACTOR shall provide the Fibre Optical Cable Technical Data
Sheets for supplied FO cable and the “Recommendations for FO Cable
Installation and Laying”.

For more details on FOC see “Fibre Optical Cable Data Sheet at par. 11.1.and
11.2

5.3 Fibre Optical Cable Type 2

The Fibre Optical Cables Type 2 (Type 2 FOC) shall be of Corrugated Steel Tape
Armoured, Loose Tubes Single Mode type (SM), suitable for direct burial
installation. The number of cable cores shall be 24.

The tubes shall be filled with filling compound and stranded, together with fibres,
around a central dielectric strength member (FRP) to form a compact and circular
core. Loose tube with 6 or 8 fibres shall be acceptable.

Around the loose tube and fillers, polyester tape shall be applied. Over the cable
st
core a 1 intermediate black PVC sheath shall be applied.

Over the 1st intermediate sheath, to prevent cable from petrochemical and
chemical compounds an inner jacket of Aluminium tape (coated on both side with
a copolymer), HDPE and Nylon (PA) shall be applied.

Cable armouring shall consist of a corrugated steel tube (copolymer coated on

both side) located between the Nylon (PA) inner jacket and FR PVC outer jacket.
The outer jacket along with the corrugated steel armouring shall protect the fibres
from rodents and termites.

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Each single mode Optical fibre shall be designed to provide good performance at
both 1310nm and/or 1550nm. The geometric and transmission characteristics
shall fully comply with ITU-T-G-652D (06/2005).

Colour coding and labelling shall be according to IEC 60304. The colour-coding
system shall be discernible throughout the design life of the cable.

Cable markings shall be printed on the outer fibre cable jacket. The markings
shall be permanent, insoluble in water and shall be legible for the duration of the
cable life.
Markings shall be printed at intervals not exceeding 2m. The outer jacket of fibre
optical cable shall be printed as follow:
• Manufacturer name (MMMMM)
• Date of fabrication (mm/yyyy)
• Project name (Zubair Field Development Project)
• Fibre type (FO96 SM)

The fibre optical cable’s mechanical characteristics shall comply with the
following:

• Maximum Crush Resistance 4000 N/10cm (short term);

• Tensile Strength in Short term 3000 N (fibre strain < 0,33%)

Drum length shall be no shorter than 4000 m. The “FO Cable Drum Schedule”
shall be provided by CONTRACTOR.

The service life for fibre Optical cable shall be 25 years minimum.

F.O.C. SUBCONTRACTOR shall provide the Fibre Optical Cable Technical Data
Sheets for supplied FO cable and the “Recommendations for FO Cable
Installation and Laying”.

For more details on FOC see “Fibre Optical Cable Data Sheet at par. 11.1.and
11.3

5.4 Fiber Optical Cable Joint Splice and Enclosure Type 1

The splice enclosures shall be suitable for a single mode FOC according to the
“Fibre Optical Cable Accessories” Data Sheets indicated. In every splice
enclosure, the cables shall be marked upon entry indicating the destination of
each cable end.

The recommended protection degree is IP67 according to IEC 60529.

The service life for splice enclosures for aboveground and underground
applications shall be 25 years minimum.

The splicing enclosures for all FOCs covered by this Specification are included in
the scope of supply of the F.O.C. Vendor.

Joint splice closure quantities for FOC Type 1 shall be defined during engineering
design phase with following criteria: n°1 joint splice closure shall be considered

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every 4 km plus 10% spare of the total quantities.

5.5 Fiber Optical Cable Joint Splice and Enclosure Type 2

The splice enclosures shall be suitable for a single mode FOC according to the
“Fibre Optical Cable Accessories” Data Sheets indicated. In every splice
enclosure, the cables shall be marked upon entry indicating the destination of
each cable end.

The recommended protection degree is IP67 according to IEC 60529.

The service life for splice enclosures for aboveground and underground
applications shall be 25 years minimum.

The splicing enclosures for all FOCs covered by this Specification are included in
the scope of supply of the F.O.C. Vendor.

Joint splice closure quantities for FOC Type 2 shall be defined during engineering
design phase with following criteria: n°1 joint splice closure shall be considered
every 4 km plus 10% spare of the total quantities.

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6 DOCUMENTATION

6.1 General

TECHNICAL DOCUMENTATION, as essential part of the system, shall be

submitted to COMPANY/CONTRACTOR with specific dates for delivery.
All documentation shall be supplied in English language.
Following the minimum set of TECHNICAL DOCUMENTATION that shall be
supplied with the system:

6.2 Engineering Design Documentation (Not Applicable)

Engineering Design documentation shall contain all relevant information

pertaining to the design and operation of the delivered equipment and systems.
The documentation is intended to provide COMPANY/CONTRACTOR with an in-
depth understanding of the operational and design parameters of the system and
enable planning of future expansions.
Engineering Design Documentation shall include, but not limited to:

• System Block Diagrams

• Equipment functional descriptions
• System functional descriptions

6.3 Construction Drawings and Documentation

Construction Drawings and Documentation shall include, but not limited to:

• Cabinet/Rack Layout (Not Applicable)

• Equipments Location Plans (Not Applicable)
• Wiring Diagrams (Not Applicable)
• Cabinet interconnection drawings (Not Applicable)
• Termination drawings (Not Applicable)
• Grounding system drawings (Not Applicable)
• Power system diagrams (Not Applicable)
• Installation manuals
• FOC Data Sheet

6.4 Test and Commissioning Procedures

Detailed Test and Commissioning procedures shall be submitted to

COMPANY/CONTRACTOR for approval prior to the start of any test and
commissioning activities.
Test and Commissioning procedures shall provide details for all tests and
adjustments to be carried out with descriptions of the methods to be employed.
Test and Commissioning Procedures shall include, but not limited to:

• Factory Acceptance Test

• Site Acceptance Test
• Pre-Commissioning
• Commissioning

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6.5 As-Built Drawings

On acceptance of the system by COMPANY, all construction drawings shall be

updated to As-Built status to reflect the equipment and system configurations as
actually installed.
All drawings shall comply with COMPANY drawing standards and drawing
format. Both hard and soft copies of As-Built drawings shall be submitted to
COMPANY.

6.6 System Documentation

Equipment service manuals shall permit the maintenance and repair of the
equipment by trained and qualified technicians. The manuals shall contain circuit
diagrams, part lists, test and alignment procedures and measurement
parameters required to ensure that the equipment may operate within the
intended design of type approval specifications.
Equipment and system documentation shall include, but not limited to:

• User manuals
• System operation manuals
• Maintenance procedures
• Equipment technical and service manuals

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7 INSTALLATION
For Fiber Optic Cables installation please refer to document n°
00250600BCST49051 “Technical specification for Fiber Optic Cable Installation”
and to document n° 00250600BCDQ49101 “Typical Installation Details for FOC”.

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8 SPECIAL TOOLS AND TEST EQUIPMENTS

8.1 Special tools

SUBCONTRACTOR shall supply as part of the CONTRACT, all special, system

specific tools required to operate and maintain the equipments and the system.
These tools shall be different and separate from those tools used by
CONTRACTOR to perform his installation and commissioning works.
Tools shall be delivered in a new and unused condition directly to COMPANY
and shall not be used for installation and commissioning activities.

8.2 Test Equipments

SUBCONTRACTOR shall supply test equipments for the normal operation and
maintenance of the system. These test equipments shall be different and
separate from the test equipments used by CONTRACTOR to perform his
installation and commissioning works.
Test equipments shall be delivered in a new and unused condition directly to
COMPANY and shall not be used for installation and commissioning activities.
All test equipments shall have a valid calibration labels and certification traceable
to known international standards.

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9 TEST AND COMMISSIONING

9.1 General

All components of the system shall be carefully tested in the manufacturer's

workshop and at site before commissioning.

9.2 Factory Acceptance Test (FAT)

All materials shall be tested at SUBCONTRACTOR factory site or at a location

defined by CONTRACTOR and approved by COMPANY, prior to clearance for
shipping and shall include test certifications.
Factory Acceptance Test will be to demonstrate adherence of the equipments
and materials to the design standards and functional compliance with the
specification. The FAT also includes a testing of all interfaces to other systems.
Prior to the FAT activities, FAT procedures will be supplied by
SUBCONTRACTOR for CONTRACTOR and COMPANY approval.
COMPANY personnel may, at COMPANY discretion, attend the FAT. In this
case, CONTRACTOR will ensure that all tests shall be carried out in presence of
COMPANY personnel. If COMPANY declines to attend the FAT, the tests shall
be carried out and the result submitted to COMPANY for approval.
All FAT tests shall be documented with the result obtained and their success or
failure. Test results shall be submitted to COMPANY prior to clearance of the
FAT and authorization to shipping. Test results shall include a list of test
equipment used with last calibration date and the acceptable period between
calibrations.

Each particular cable length shall be factory acceptance tested and shall be
delivered together with the respective test reports.
• Attenuation tests of each fibre at 1310 +30/-15 nm and at 1550 +30/-70
nm with OTDR according to IEC 60793-1 (Parts 1-40 to 1-49)
• Dispersion tests of each fibre at 1310 and 1550 nm according to IEC
60793-1 (Parts 1-40 to 1-49) shall be performed.
• Zero dispersion slope shall be performed.

These measurements shall be performed on each fibre prior to cable

manufacturing and on the fabricated cable.

Tension and temperature test of the FOC, as a homologation test, and

determination of resulting attenuation and variation in attenuation according to
IEC 60793-1 (Parts 1-40 to 1-49) shall be performed.
Please refer also to “IDS for Fibre Optic Cable” document no.
00250600BCGB49843 “IDS for Fibre Optical Cable”

These types of tests shall be performed by F.O.C. SUBCONTRACTOR.

9.3 Cable Testing

COMPANY required inspection and witnessed tests shall be as indicated on the

document “00250600BCGB49843 “IDS for Fibre Optical Cable”

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9.4 Shop Inspection Testing

SUBCONTRACTOR shall be responsible for all testing of materials and

equipment prior to delivery. No equipment or materials shall be delivered until all
applicable tests have been completed and all defects rectified and re-tested
successfully. Documentary evidence shall be available for
COMPANY/CONTRACTOR review upon request.
The COMPANY/CONTRACTOR reserve the right to witness testing or to request
additional testing according to their requirements.
The certificate of works test and inspection shall not be accepted until all items
on the Test and Inspection Schedule are completed and signed off by
SUBCONTRACTOR QA/QC personnel and COMPANY/CONTRACTOR has
witnessed tests according to their requirements.

Dimensional Tests

SUBCONTRACTOR shall carry out tests on incoming goods, to verify the

integrity of the materials manufactured.

Tube dimension: inner diameter measurement

(with tolerances ± 10%) outer diameter measurement

Sheath thickness nominal measurement

(with tolerances ± 10%) average measurement

Outer diameter minimum measurement

(with tolerances ± 10%) nominal measurement

Dimensions shall also be tested random (one for each cable length) during the
manufacturing process.

9.5 Site Acceptance Test

After cable installation activities at site, a Site Acceptance Test (SAT) will be
carried out in order to verify the full operational functionality of the system and
witnessed by COMPANY personnel who shall certify the acceptance of the
system.
The SAT will be conducted at first on stand-alone system equipments and then
on networked equipments, where applicable.
Prior to the SAT activities, SAT procedures will be supplied by
SUBCONTRACTOR for CONTRACTOR/COMPANY approval.
All SAT tests shall be documented with the result obtained and their success or
failure. Test results shall be submitted to COMPANY prior to clearance of the
SAT Test results shall include a list of test equipment used with last calibration
date and the acceptable period between calibrations.

A site acceptance test shall be performed by CONTRACTOR to verify the full

operational functionality of the Fiber Optical cables and witnessed by COMPANY
personnel who shall certify the acceptance of the cables.
The Optical Time Domain Reflectometer shall be used to verify the integrity of the
Fiber Optical Cable after installation that shall be carried out without any damage
The SAT shall be conducted on cables, but not connected to any existing
network equipments. If network connection is necessary to verify functionality, it
shall be arranged with COMPANY for limited test access to be provided.

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On satisfactory handover, CONTRACTOR shall connect the installed system to

the systems for overall voice and data system connection and testing.
Prior to the SAT, CONTRACTOR shall submit a test procedure to COMPANY for
approval.

9.6 Certificate of Acceptance

At the satisfactory conclusion of the FAT, a factory Certificate of Acceptance shall

be provided by the SUBCONTRACTOR for signature by the
CONTRACTOR/COMPANY.

At the satisfactory conclusion of the SAT, a final Certificate of Acceptance shall

be provided by the SUBCONTRACTOR. Certificate shall be all test records,
receipt for documentation and spare parts plus any other pertinent records
regarding the SUBCONTRACTOR delivery.

The document becomes a Certificate of Final Site acceptance, which COMPANY

shall review and approve.

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10 ATTACHMENTS

10.1 Optical Requirements Fibre Optic Cable Data Sheet Type 1 and Type 2

sheet
FIBRE OPTIC CABLE DATA SHEET Type 1 – Type 2 1/3
No. Description Unit Required Guaranteed (*) Notes
1 Optic fibers Type 1 – Type 2
1.1 Standards
1.1.1 Product specification ITU-T G.652D
1.2 Construction Requirements
Mode field diameter at 1310 nm µm
1.2.1
at 1550 nm µm
1.2.2 Cladding diameter µm 125.0 ± 1.0
1.2.3 Coating diameter µm 245 ± 10
1.2.4 Cladding non-circularity % ≤ 5.0
1.2.5 Core/Cladding concentricity error µm ≤ 0.6
1.2.6 Cladding/Coating concentricity error µm ≤ 12.5
Core refractive index
1.2.7 Index profile
Structure material Doped silica glass
1.2.8 Cladding material Silica Glass
Dual Layer UV
1.2.9 Primary coating material
Cured acrylate
1.3 Optical Characteristics
Attenuation 1,2 at 1310 nm dB/km ≤ 0.36
1.3.1 at 1550 nm dB/km ≤ 0.25
Max average value between
dB/km ≤ 0.45
1285 and 1330 nm
Local Attenuation (point of attenuation)
dB/km ≤ 0.10
1.3.2 at 1310 nm
at 1550 nm dB/km ≤ 0.10
Dispersion value at 1550
Ps/nm·km
nm
1.3.3 between 1285 and 1130 nm Ps/nm·km
Zero dispersion wavelength, λ0 nm 1300 ≤ λ0 ≤ 1324
Zero dispersion slope Ps/nm2 ·km ≤ 0.092
1.3.4 Cable cut-off wavelength nm ≤ 1260
1.3.5 Macro bending 4 loss at 1550 nm dB ≤ 0.05

Note:
1 : Temperature : +20°C ± 3°C
2 : λ : 1310 nm = 1310 +30/-15 nm , 1550 nm = 1550 +30/-70nm
3 : Polarization Mode Dispersion
4 : Bend test : 100 turns on a 60 mm diameter mandrel

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10.2 Construction Requirements for Fiber Optic Cable Type 1

FIBRE OPTIC CABLE DATA SHEET TYPE 1 sheet 2/3

Guaranteed
No. Description Unit Required Notes
(*)
2 96 Cores Fiber Optic Cable Type 1
2.1 General
2.1.1 Product specification IEC 60794-3
2.1.2 Number of fibers No. 96
2.1.3 Lifetime yrs ≥ 25
According to cable
2.1.4 Cable length (per drum) km ≥ 4 ( ±0,1)
drums schedule
According to
Temperature operational °C -5 to +60 (IEC 60794-1-2-F1)
2.1.5 laying °C -10 to +40
storage °C -30 to +70
2.1.6 Central Strength Member (CSM) mm 2.0 - 2.6 (FRP)
2.0 - 2.5 (PBT 12 or
2.1.7 Loose tube mm 24 fiber for each
loose tube)
Four or three loose
2.1.8 Cable core tube and filler
stranded around CSM
Swellable tape or
2.1.9 Core filling: dry core or flooded
Compund
2.1.10 Wrapping Included
2.1.11 1st Inner Sheath (6,7) mm 1.0 (PVC)
Aluminum Tape mm 0.15 + 0.04
2.1.12 HDPE mm 1.0
Nylon (PA) mm 0.5
Corrugated Steel
2.1.14 Armoring
Tape
2.1.15 Outer Sheath mm 2,5 (FR PVC)
2.1.16 Weight per drum Kg
2.1.17 Outer Diameter mm
2.2 Additional Construction Requirements
Minimum Bending Radius during According to
2.2.1 20 x Cable Diameter (IEC 60794-1-2-E11)
installation
15 x Cable Diameter According to
2.2.2 Minimum Bending Radius without force (IEC 60794-1-2-E11)
Maximum crush resistance 4000 According to
2.2.4 N/10cm
(Short term) (IEC 60794-1-2 E3)
Maximum crush resistance 1000 According to
2.2.5 N/10cm
(long term) (IEC 60794-1-2 E3)
3200
According to
2.2.6 Tensile Strength (Short Term) N (fibre strain <0.33%)
(IEC 60794-1-2-E1)
1400
According to
2.2.7 Tensile Strength (Long Term) N (zero fibre strain)
(IEC 60794-1-2-E1)

2.2.8 Water Penetration 3m cable/ 1m water According to

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column x 24 h (no (IEC 60794-1-2-F5)

leakage)
20Nm, R=200 mm, According to
2.2.9 Impact
3 spots (IEC 60794-1-2-E4)
2.2.10 Fiber Coloring IEC 60304

Note:
5 : Filling compound in tubes and cable core must not impair the colour of the secondary coating, must be easy removable from
primary and secondary coating, must be non-toxic, scentless and harmless to human skin
6 : According to IEC 60811-4-1
7 : According to IEC 60189-1

(*) To Be filled by Supplier

10.3 Construction Requirements for Fiber Optic Cable Type 2

FIBRE OPTIC CABLE DATA SHEET TYPE 2 sheet 2/3

Guaranteed
No. Description Unit Required Notes
(*)
2 24 Cores Fiber Optic Cable Type 2
2.1 General
2.1.1 Product specification IEC 60794-3
2.1.2 Number of fibers No. 24
2.1.3 Lifetime yrs ≥ 25
According to cable
2.1.4 Cable length (per drum) km ≥ 4 ( ±0,1)
drums schedule
According to
Temperature operational °C -5 to +60 (IEC 60794-1-2-F1)
2.1.5 laying °C -10 to +40
storage °C -30 to +70
2.1.6 Central Strength Member (CSM) mm 2.0 - 2.6 (FRP)
2.0 - 2.5 (PBT 8 or 12
2.1.7 Loose tube mm fiber for each loose
tube)
Eight loose tube and
2.1.8 Cable core filler stranded around
CSM
Swellable tape or
2.1.9 Core filling: dry core or flooded
Compund
2.1.10 Wrapping Included
2.1.11 1st Inner Sheath (6,7) mm 1.0 (PVC)
Aluminum Tape mm 0.15 + 0.04
2.1.12 HDPE mm 1.0
Nylon (PA) mm 0.5
Corrugated Steel
2.1.14 Armoring
Tape
2.1.15 Outer Sheath mm 2,5 (FR PVC)
2.1.16 Weight per drum Kg

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2.1.17 Outer Diameter mm

2.2 Additional Construction Requirements
Minimum Bending Radius during According to
2.2.1 20 x Cable Diameter (IEC 60794-1-2-E11)
installation
15 x Cable Diameter According to
2.2.2 Minimum Bending Radius without force (IEC 60794-1-2-E11)
Maximum crush resistance 4000 According to
2.2.4 N/10cm
(Short term) (IEC 60794-1-2 E3)
Maximum crush resistance 1000 According to
2.2.5 N/10cm
(long term) (IEC 60794-1-2 E3)
3200
According to
2.2.6 Tensile Strength (Short Term) N (fibre strain <0.33%)
(IEC 60794-1-2-E1)
1400
According to
2.2.7 Tensile Strength (Long Term) N (zero fibre strain)
(IEC 60794-1-2-E1)
3m cable/ 1m water
According to
2.2.8 Water Penetration column x 24 h (no
(IEC 60794-1-2-F5)
leakage)
20Nm, R=200 mm, According to
2.2.9 Impact
3 spots (IEC 60794-1-2-E4)
2.2.10 Fiber Coloring IEC 60304

Note:
5 : Filling compound in tubes and cable core must not impair the colour of the secondary coating, must be easy removable from
primary and secondary coating, must be non-toxic, scentless and harmless to human skin
6 : According to IEC 60811-4-1
7 : According to IEC 60189-1

(*) To Be filled by Supplier

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10.4 Joint Splice Enclosure for Fibre Optic Cable Type 1

FOC ACCESSORIES DATA SHEET

Joint Splice Enclosure
No. Description Unit Required Guaranteed Notes
1 Splicing Enclosures
1.1 Water ingress protection IP 67
1.2 Pressure rating bar ≥1
Splice organizer tray for 96 cores
1.3 splices ≥ 96
(4 trays as minimum)
1.4 Storage temperature °C – 40 to +70
1.5 Compression resist deforming kg ≥ 182
1.6 Pressure Testing Valve On closure Body
1.7 Splice closure Dome Type
1.8 Installation Kit inside manhole set 1
1.9 Earthing derive device set 1
1.10 Splice Protection Sleeves Nr ≥ 96
1.11 Inlet/Outlet Ports nr 4 round 1 oval
1.12 Cable blocking type heat shrink set 1
1.13 Splice numbering set 1
1.14 Service life years ≥ 25

10.5 Joint Splice Enclosure for Fibre Optic Cable Type 2

FOC ACCESSORIES DATA SHEET

Joint Splice Enclosure
No. Description Unit Required Guaranteed Notes
1 Splicing Enclosures
1.1 Water ingress protection IP 67
1.2 Pressure rating bar ≥1
Splice organizer tray for 24 cores
1.3 splices ≥ 24
(12 trays as minimum)
1.4 Storage temperature °C – 40 to +70
1.5 Compression resist deforming kg ≥ 182
1.6 Pressure Testing Valve On closure Body
1.7 Splice closure Dome Type
1.8 Installation Kit inside manhole set 1
1.9 Earthing derive device set 1
1.10 Splice Protection Sleeves Nr ≥ 24
1.11 Inlet/Outlet Ports nr 4 round 1 oval
1.12 Cable blocking type heat shrink set 1
1.13 Splice numbering set 1
1.14 Service life years ≥ 25

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11 ESTIMATED QUANTITIES OF FIBER OPTIC CABLE AND SPLICE

CLOSURE
The table below indicating F.O.C. and Joint splice quantities shall be filled by
EPC CONTRACTOR during engineering design and supplied by
SUBCONTRACTOR

F.O.C. Type 1 (*) Estimated (**)Joint Splice Closure

Length (Km) Type 1 Enclosure (n°)

FROM TO

Total ___Km Total n° ____

10% Spare Total ___Km Total n°____
Spare quantities at terminal Total ___ Km
points

TOTAL TOTAL
____ Km N° ____
(F.O.C)
(Joint Splice Closure)

F.O.C. Type 2 (*) Estimated (**)Joint Splice Closure

Length (Km) Type 2 Enclosure (n°)

FROM TO

Total ___Km Total n° ____

10% Spare Total ___Km Total n°____
Spare quantities at terminal Total ___ Km
points

TOTAL TOTAL
____ Km N° ____
(F.O.C)
(Joint Splice Closure)

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It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.