Assignment 1

Submission by – Hitakshi Modi

Submission to – Anubhav Singh Gangwar

Assignment for Production and Operation Management

Plant location: Sikandarabad UP

Can be exported to NEPAL

Less Competition ( less existing manufacturing units)

Cheap Labour

Government support

Raw materials can be moved from Rajasthan and Gujrat.

The global market size of ceramic tiles has been growing in recent years. Factors such as population growth, urbanization, and
increasing consumer demand for durable, low-maintenance, and aesthetic flooring options are driving market growth.

In terms of product type, the ceramic wall tiles segment is expected to dominate the market during the forecast period. The
growing construction of residential buildings, particularly in developing economies, is expected to drive the demand for ceramic
wall tiles.

In terms of application, the residential segment is expected to account for the largest share of the market during the forecast
period. The growing construction of residential buildings, particularly in developing economies, is expected to drive the demand
for ceramic tiles in this segment.

Asia Pacific is expected to dominate the market during the forecast period, owing to the growing construction activities,
particularly in countries such as China, India, and Japan. North America and Europe are also expected to witness significant
growth during the forecast period.

Indian Market Size:

The Indian ceramic tiles market is expected to grow in the forecast period of 2020 to 2025, at a CAGR of around 8% during the
forecast period. The growth of the market is driven by increasing construction activities and rising demand for aesthetic and
durable flooring and wall covering options.

It is also important to note that the Indian ceramic tiles industry is primarily dominated by small and medium enterprises (SMEs)
which are mainly located in Gujarat, Andhra Pradesh, and Tamil Nadu. The industry is also supported by the government
through various policies and schemes to promote the growth of the ceramic tiles sector in the country.

Raw Materials Requirement:

The raw materials required for manufacturing ceramic tiles typically include:

· Clay

· Feldspar

· Quartz

· Kaolin

· Colorants

· Water
· Glaze

· Additives such as plasticizers to improve plasticity and deflocculants

Other raw materials may be required depending on the specific manufacturing process and equipment used. It's important to
ensure that all the raw materials used are of good quality and free from contaminants that may affect the final product.

Ensuring Compliance with Regulatory Requirements:

Manufacturing ceramic tiles typically requires a few different types of registrations, certificates, and licenses, depending on your
location and the specific details of your business.

· Business Registration

· Industry-specific Licenses

· Environmental Permits

· Safety and Health Permits

· Quality Assurance Certification

· Import and Export Licenses

Acquiring the Necessary Equipment and Machinery:

The necessary equipment and machinery required for a ceramic tile manufacturing business can vary depending on the type of
tiles being produced and the scale of the operation. However, some of the most common equipment and machinery used in the
ceramic tile manufacturing process include:

· Clay mixing machine.

· Forming press.

· Dryer

· Kiln

· Glaze spraying equipment

· Cutting and polishing equipment

· Inspection and sorting of equipment

· Packaging equipment

Identifying Potential Suppliers of Raw Materials:

Identifying potential suppliers of raw materials for a ceramic tile manufacturing business can be an important step in ensuring a
steady and reliable supply of materials for production. Some potential sources for raw materials include:

· Local suppliers may be able to provide raw materials at a lower cost and with a faster turnaround time compared to
suppliers located farther away.

Land Acquisition:
The land acquisition may be required for a manufacturing business of ceramic tiles, as the manufacturing process typically
requires a significant amount of space for raw materials storage, tile production, and finished product storage.

· Depending on the size of your operation, you may need to acquire land for the storage of raw materials such as clay,
feldspar, quartz, kaolin, and colorants.

· A production area is required for the mixing, forming, and firing of the tile mixture. This area will typically need to be large
enough to accommodate the equipment and machinery used in the production process.

· You will also need space to store the finished ceramic tiles. This area should be climate-controlled to prevent damage to
the tiles and maintain their quality

· You will also need land for office space for administrative and management staff.

· You may need land for parking for employees and visitors.