Auto sampler

CA spillage

CY-101
Current Arising

Process water
TK-311
CY-100

FEL

BN101

PU-101
CH-102
1
10
CV
SC-101 TK-101

CH-103 CH-106

PU-102

CV-201
TK-102

PU-103 SC-101
Alternative O/S

STP-
101

3.111111 CY-302
28.5 8.142857 1.5

PU-104
TK-311

Scrubber inlet dilution Scrubber feed Scrubber post dilution Scrubber discharge to CY CY-100 U/F CY-100 O/F Current arising feed TK-101 dilution Feed to CY- 101 (CA CY-101 U/F, feed to SC- SC-101 U/size post SC-101 U/size to CY-
Mass Balance Unit 100 cluster cyclones) 101
CY-101 CY-101 O/F Spray water to SC-101 SC-101 Oversize dilution 302
Solids Mass flow t/hr 19 19 19 16.2 2.9 15.0 31.2 21.8 9.3 5.0 16.8
Liquid Mass flow t/hr 1 50 51 20 71 20 51 98 100 249 25 224 60 1.0 60 144
Slurry mass flow t/hr 20 70 90 36.2 53.9 113 280.6 46.7 233.8 6.0 160.7
Slurry volume flow m³/hr 6.4 56.4 76.4 24.6 51.8 3000 258.3 31.2 227.1 2.4 148.7
Slurry density t/m³ 3.11 1.24 1.18 1.47 1.04 1.08 1.086 1.50 1.03 2.5 1.08
Solids SG t/m³ 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5
% Solids %m/m 95% 27% 21% 45% 5% 13% 0.1 0.5 0.0 83% 10%
Liquid density t/m³ 1 1 1 1 1 1 1 1 1 1.0 1.0 1.0 1 1 1 1
Volume fraction %v/v 84.4 9.6 7.1 18.7 1.6 4.1 3.4 20.0 1.2 58.9 3.2
 Rev 1
Process water S. Galela

Klarinet feed
CA oversize

SC-101 Oversize
& Klarinet feed

1
- 20
CV

SC-201

2 Ball Mill
-20
CV

Process water

PU-202
Old spiral cleaner tail
TK-202
Cleaner Tail

PU-203
PU-204 To de sliming cyclone
TK-203
CY-301

PU-205

SC-201 U/size post SC-201 undersize to CY-

Mass Balance Unit ROM feed SC-201 Spray water SC-201 feed SC-201 Oversize
dilution 301
Mill dilution Mill feed Mill post dilution Mill circulating load

Solids Mass flow t/hr 38 50 12 38 12 12

Liquid Mass flow t/hr 2 60 130 3 100 227 5 8 60 68
Slurry mass flow t/hr 40 180 15 265 20 80
Slurry volume flow m³/hr 12.9 144.3 6.4 237.9 11.4 71.4
Slurry density t/m³ 3.11 1.25 2.33 1.11 1.75 1.12
Solids SG t/m³ 3.5 3.5 3.5 3.50 3.5 3.5
% Solids %m/m 95% 28% 80% 14% 60% 15%
Liquid density t/m³ 1 1 1 1 1 1 1 1 1 1
Volume fraction %v/v 84% 10% 53% 5% 30% 5%
 O/F water to TK-306
Coarse Coarse Fine Fine
Rougher Cleaner Rougher TK-306
Cleaner
O/F

O/F O/F
CY-305 To flotation
CY-302 Cr Thickener
CY-502
SC-101 u/s CY-304

U/F U/F U/F

CY-101 O/F

O/F
HZ-502
CY-306
O/F
Process water HZ-501
42 %
Cr2O3
O/F

U/F
U/F

TK-311 TK-304 TK-303 TK-305 TK-310 TK-308 TK-309 TK-306 TK-307

TK-508 TK-509

PU-319 PU-308 PU-307 PU-310/309 PU-315/314 PU-317/316 PU-311/ 312 PU-313 PU-520/521 PU-522
PU-318

Final Plant Tail

To flotation

Cr Thickener

Post dilution water in TK- Coarse Rougher Scav Coarse Rougher Scav
Mass Balance Unit CY-302 feed CY-302 U/F CY-302 O/F HZ-501 feed CY-305 U/F HZ-501 water HZ-501 U/F HZ-501 O/F 303 to Coarse spiral Feed to coarse spirals Coarse Rougher Conc feed Coarse Rougher Tail Conc TK-305 dilution Coarse cleaner feed Coarse cleaner conc Coarse Cleaner Scav feed

Solids Mass flow t/hr 16.8 11.8 5.0 11.8 10.6 1.2 10.6 3.64 5.56 1.4 1.25 4.89 1.63 2.61
Liquid Mass flow t/hr 144 14.4 129.6 14.4 60 29.8 44.6 30 59.8 1.32 11.69 46.75 0.85 30.00 32.17 0.44 6.35
Slurry mass flow t/hr 160.9 26.2 134.7 26.2 40.3 45.8 70.3 4.96 52.3 13.08 2.10 37.06 2.07 8.96
Slurry volume flow m³/hr 147.5 17.8 131.1 17.8 32.8 45.0 62.8 2.36 2.36 10.9 1.21 33.6 0.91 7.1
Slurry density t/m³ 1.09 1.47 1.03 1.47 1.23 1.02 1.12 2.1 1.30 1.20 1.74 1.10 2.28 1.26
Solids SG t/m³ 3.5 3.5 3.50 3.50 3.5 3.5 3.50 3.5 3.5 3.5 3.5 3.5 3.5 3.5
% Solids %m/m 10% 45% 4% 45% 26% 2.7% 2.7% 73.3% 32% 23% 60% 13% 79% 29%
Liquid density t/m³ 1.0 1.0 1.00 1.00 1.0 1.0 1.0 1 1.00 1 1 1 1 1 1 1 1
Volume fraction %v/v 3.3% 19% 1% 19% 9% 0.8% 0.9% 44.0% 12% 8% 30% 4% 51% 11%
 Rev 1
S. Galela

Coarse Cleaner Tail Coarse Cleaner Scav conc Coarse Cleaner Scav Mid Coarse Cleaner Scav Tail TK- 306 water dilution TK- 306 feed to CY-304 TK- 309 water dilution TK- 309 feed to CY-502 CY-502 U/F CY-502 O/F HZ-502 water HZ-502 U/F HZ-502 O/F

0.65 2.18 0.35 0.09 3.80 6.17 4.94 1.23 4.44 0.49
25.39 0.47 1.47 4.41 20.00 20.92 20.00 96.54 9.65 86.89 60.00 27.86 41.79
26.04 2.65 1.82 4.49 24.72 102.71 14.59 88.12 32.30 42.29
25.6 1.094 1.57 4.43 22.00 98.30 11.06 87.24 29.13 41.93
1.02 2.42 1.16 1.01 1.12 1.04 1.32 1.01 1.11 1.01
3.5 3.5 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50
3% 82% 19% 2% 15% 6% 34% 1% 14% 1.17%
1 1 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
1% 57% 6% 1% 5% 2% 13% 0% 4% 0.34%
 O/F

Cr Thickener
SC-201 undersize

U/F
Process water
O/F

CY-503

U/F

O/F

HZ-502

U/F

To flotation

TK-301 TK-508 TK-509 Cr Thickener

TK-302

Final Plant Tail

PU-301/302 PU-520/521 PU-522
PU-303/304
To Screen 201 U/S
TK-203

To boom stacker cyclone

SC-201 undersize feed to Dilution water to Dilution water to Cleaner

Mass Balance Unit CY-301 CY-301 U/F CY-301 O/F Rougher spirals Rougher spirals feed Rougher Spiral conc Rougher Spiral Middlings Rougher Spiral Tail Spirals Cleaner Spirals feed Cleaner Spiral Conc

Solids Mass flow t/hr 38 23.9 14.1 23.9 8.2 12.6 3.1 8.2 2.15
 Liquid Mass flow t/hr 227 22.7 204.3 50.0 72.7 1.57 17.8 53.3 40 41.6 0.54
Slurry mass flow t/hr 265 46.6 218.4 96.6 9.792 30.4 56.5 49.8 2.68
Slurry volume flow m³/hr 237.9 29.5 208.3 79.5 3.92 21.4 54.2 43.9 1.15
Slurry density t/m³ 1.11 1.58 1.05 1.21 2.5 1.42 1.04 1.13 2.33
Solids SG t/m³ 3.50 3.5 3.50 3.50 3.5 3.5 3.5 3.50 3.5
% Solids %m/m 14% 51% 6% 25% 84% 41% 2.7% 16.5% 79.9%
Liquid density t/m³ 1 1.0 1.00 1.00 1.00 1.0 1.0 1.0 1 1.00 1
Volume fraction %v/v 5% 23% 2% 9% 60% 17% 0.8% 5.4% 53.2%
 Rev 1
S. Galela

Auto Sampler

stacker cyclone

Cleaner Spiral Middling Cleaner Spiral Tail Rougher Primary Scav Rougher Primary Scav Rougher Primary Scav Rougher Primary Scav Rougher Primary Scav Secondary rougher Scav Secondary rougher Scav Secondary rougher Scav Secondary rougher Scav Cleaner Scav dilution Cleaner Scav feed Cleaner Scav Conc
dilution water feed Conc Middling Tailing Dilution water feed Conc Tail water
4.86 1.2 12.57 3.41 7.33 1.83 7.33 2.06 5.27 4.86 2.51
10.26 30.77 40.00 57.78 0.93 14.21 42.64 40.00 54.21 0.56 53.65 20.00 30.26 0.49
15.1 31.99 70.36 4.33 21.55 44.47 61.55 2.63 58.92 35.12 3.00
11.65 31.1 61.4 1.9 16.3 43.2 56.31 1.15 55.16 31.65 1.21
1.30 1.03 1.15 2.28 1.32 1.03 1.09 2.28 1.07 1.11 2.48
3.5 3.5 3.50 3.5 3.5 3.5 3.5 3.50 3.50 3.50 3.50
32% 4% 18% 79% 34% 4% 12% 79% 9% 14% 84%
1 1 1 1.00 1 1 1 1 1.00 1.00 1.00 1.00 1.00
12% 1% 6% 51% 13% 1% 4% 51% 3% 4% 59%
Cleaner Scav Conc Cleaner Scav Tail Dilution to TK-301 prior Feed to CY-503 CY-503 U/F CY-503 O/F HZ -503 Water HZ -503 U/F HZ -503 O/F Final tail TK-508 Final tail (excluding Dilution to TK-302 Final conc to Cyclone
CY-503 dilution flotation tails)
2.51 2.36 12.60 8.82 3.78 7.94 0.88 7.94 10.12
0.49 29.76 20.00 199.41 19.94 179.47 60.00 31.98 47.96 40.00 99.84 20.00 22.52
3.00 32.12 212.01 28.76 183.25 39.92 48.85 107.78 32.64
1.21 30.44 203.01 22.46 180.55 34.24 48.22 102.10 24.36
2.48 1.06 1.04 1.28 1.01 1.17 1.01 1.06 1.34
3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 5.50
84% 7% 6% 31% 2% 19.89% 1.81% 7.37% 31.01%
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
59% 2% 2% 11% 1% 6.62% 0.52% 2.22% 7.55%
Tailco fines
New Spiral Tail cyclone O/F Auto sampler
Old Spiral Tail cylone O/F
Hydrosizer 501 O/F
Hydrosizer 301 O/F
Cluster cyclone O/F 2
Cluster cyclone CY101 O/F
ROM cyclone O/F

Process water dam

TK-401

PU-401 PU-402

PU-407 to Mill Area

PU-406 to Old Spiral plant

PU-405 to Scrubber circuit
PU-404 Flush Water
PU-409 to New Spiral Plant
PU-411 to Process water dam/ TK-101
PU--412 Hydrosizer water

ROM cyclone Cluster 1 Cluster 2 Hydro-sizer Old spiral tail New Spiral Tail
Mass Balance Unit
o/f cyclones o/f cyclones o/f cyclone o/f cyclone o/f cyclone o/f
Tailco fines Hydrosizer o/f 501 Process water Combined
thickener
feed
Solids Mass flow t/hr 14.1 4.5 2.4 0.12 2.5 1.01 8.3 1.29 35
Liquid Mass flow t/hr 204.3 51.5 25 41.8 180 86.8 21.34 658
Slurry mass flow t/hr 218.4 55.78 27.4 41.9 182.2 87.8 29.6 692
Slurry volume flow m³/hr 208.3 52.72 25.7 41.9 180.4 87.3 23.7 668
Slurry density t/m³ 1.05 1.06 1.07 1.01 1.01 1.01 1.25 1 1.05
Solids SG t/m³ 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5
% Solids %m/m 6% 8% 9% 1% 1% 2% 28%
Liquid density t/m³ 1 1 1 1 1 1 1 1
Volume fraction %v/v 2% 2 2% 0.3% 0.4% 0.5% 10%
 Rev 1
Auto sampler S. Galela
Cr thickener U/F

Rougher tail To TK-508 (combined tail)

TK-501 TK-502

TK-101 TK-101

PU-501 PU-502

Rougher conc to Cleaner 1

Cleaner tail To TK-502

Final PGM concentrate to thickener

PU-517 PU-518

TK-101

Combined rougher Cleaner feed (rougher Re-cleaner feed ( cleaner Re-recleaner feed ( re- Re-recleaner conc (PGM
Mass Balance Unit Cr Thickener U/F Dilution to TK-502 Feed to Rougher 1
concentrate
Rougher tail
conc &recleaner tail)
Cleaner tail
conc & re-recleaner tail) cleaner conc) thickener feed)

Solids Mass flow t/hr 15.0 10.5 4.5 10.5 9.5 1.1 9.5
Liquid Mass flow t/hr 144 14.4 129.6 14.4 60 29.8 44.6 30 59.8
Slurry mass flow t/hr 162.9 24.9 134.1 24.9 39.2 45.7 69.2
Slurry volume flow m³/hr 149.5 17.4 130.9 17.4 32.5 44.9 62.5
Slurry density t/m³ 1.09 1.43 1.02 1.43 1.21 1.02 1.11
Solids SG t/m³ 3.5 3.5 3.50 3.50 3.5 3.5 3.50
% Solids %m/m 12% 42% 3% 42% 24% 2.7% 2.7%
 Liquid density t/m³ 1.0 1.0 1.00 1.00 1.0 1.0 1.0 1 1.00
Volume fraction %v/v 3.6 17% 1% 17% 8% 0.8% 0.9%
 Rev 1
Reagent Strength Dosage(g/t) S. Galela
Senkol 821 40% 240
Sasfroth flomin 100% 50
Sendep 30E 1.5 % 11.7
WM7500 Floc 0.50% 10

Auto sampler

PGM thickener O/F PGM thickener U/F (Holding tank

feed)