ATI Series: Plastic Injection Molding Machine

ATI Series
Plastic Injection Molding Machine
Operation Instruction
( Original Version 1.0)

Contents
Contents
Insurance on plastic injection molding machine------------------------------------------------------------------------Ⅰ

Preface----------------------------------------------------------------------------------------------------------------------------Ⅲ
Notice when buying plastic injection molding machine---------------------------------------------------------------Ⅵ
Chapter 0 Safety ------------------------------------------------------------------------------------------------------------------ 0-1
1.1 Four Safety Caution --------------------------------------------------------------------------------------------------- 0-1
1.2 Manning and Environment Management --------------------------------------------------------------------------- 0-1
1.3 Notice for installation and debugging ---------------------------------------------------------------------------- 0-2
1.4 Notice for operation------------------------------------------------------------------------------------------------------- 0-2
1.5 Notice for maintenance------------------------------------------------------------------------------------------------- 0-3
1.6 Criterion for security work -----------------------------------------------------------------------------------------------0-3
1.7 Noise emission --------------------------------------------------------------------------------------------------------- 0-4
1.8 Vibration -------------------------------------------------------------------------------------------------------------------- 0-5
1.9 Safety signs ------------------------------------------------------------------------------------------------------------- 0-5
Chapter I Brief introduction of machine ------------------------------------------------------------------------------- 1-1
1.1 Characters of machine ----------------------------------------------------------------------------------------------- 1-1
1.2 Explanation of raw material used ---------------------------------------------------------------------------------- 1-3
1.3 Others ----------------------------------------------------------------------------------------------------------------------- 1-3
Chapter II Installation of machine --------------------------------------------------------------------------------------- 2-1
2.1 Preparation works before installation------------------------------------------------------------------------------- 2-1
2.2 Transiting and lifting of machine ----------------------------------------------------------------------------------2-1
2.3 Check of outside look ------------------------------------------------------------------------------------------------ 2-2
2.4 Installation ----------------------------------------------------------------------------------------------------------------- 2-2
2.5 Connection of electrical power ------------------------------------------------------------------------------------- 2-2
2.6 Add oil ------------------------------------------------------------------------------------------------------------------- 2-3
2.7 Connection of pipe for cooling water---------------------------------------------------------------------------------2-3
2.8 Cleaning work of surface -------------------------------------------------------------------------------------------------2-5
2.9 Lubricate ---------------------------------------------------------------------------------------------------------------------2-5
2.10 Installation foundation --------------------------------------------------------------------------------------------------2-5
2.11 Others --------------------------------------------------------------------------------------------------------------------- 2-7

Contents
Chapter III Protective devices for machine ---------------------------------------------------------------------------- 3-1
3.1 Mechanical safety device ------------------------------------------------------------------------------------------------3-1
3.2 Electrical device ------------------------------------------------------------------------------------------------------------3-1
3.3 Hydraulic device ------------------------------------------------------------------------------------------------------------3-2
3.4 Other protecting problems ----------------------------------------------------------------------------------------------3-3
Chapter Ⅳ Debugging of machine and notices -------------------------------------------------------------------- 4-1
4.1 Debugging machine -------------------------------------------------------------------------------------------------- 4-1
4.2 Notice for machinery parts ----------------------------------------------------------------------------------------------4-2
4.3 Notice for electric equipment ----------------------------------------------------------------------------------------- 4-2
4.4 Notice for hydraulic equipment --------------------------------------------------------------------------------------- 4-2
4.5 Others ----------------------------------------------------------------------------------------------------------------------- 4-2

C-1
Chapter Ⅴ Operation steps ------------------------------------------------------------------------------------------------ 5-1
5.1 The operation range of operator -----------------------------------------------------------------------------------------5-1
5.2 The operation range out of operator -----------------------------------------------------------------------------------5-1
5.3 Check before operation --------------------------------------------------------------------------------------------------- 5-1
5.4 Start and stop motor --------------------------------------------------------------------------------------------------------5-2
5.5 Start the electric heating equipment ------------------------------------------------------------------------------- 5-3
5.6 Movement operation ------------------------------------------------------------------------------------------------------ 5-3
5.7 Explanation about machine operation prohibited ------------------------------------------------------------------5-4
5.8 Installing mold ----------------------------------------------------------------------------------------------------------- 5-4
5.9 Injecting ------------------------------------------------------------------------------------------------------------------- 5-6
5.10 Stop machine ----------------------------------------------------------------------------------------------------------- 5-7
5.11 Discharge mold -------------------------------------------------------------------------------------------------------- 5-8
5.12 The whole flow chart of control system----------------------------------------------------------------------------- 5-8
Chapter Ⅵ Adjustment of machine ----------------------------------------------------------------------------------- 6-1
6.1 Adjustment of movement ------------------------------------------------------------------------------------------------ 6-1
6.2 Adjust the charge pressure ----------------------------------------------------------------------------------------------- 6-2
6.3 Adjust the nozzle aiming to center --------------------------------------------------------------------------------------6-2
6.4 Adjust supporting for movable mold ------------------------------------------------------------------------------- 6-2
Chapter Ⅶ Maintenance of machine --------------------------------------------------------------------------------- 7-1
7.1 Daily check --------------------------------------------------------------------------------------------------------------- 7-1

Contents
7.2 Periodic check ----------------------------------------------------------------------------------------------------------- 7-1
7.3 Maintenance of cooler for oil ---------------------------------------------------------------------------------------- 7-2
7.4 Maintenance of net-shape filter ------------------------------------------------------------------------------------- 7-3
7.5 Clean and inspect the screw and screw barrel -------------------------------------------------------------------- 7-4
7.6 Eliminating common problems -------------------------------------------------------------------------------------------7-8
Chapter Ⅷ Introduction of machine structure and attached drawings
8.1 Main technical parameters
8.2 Sketch map of machine

8.2-1 Platen dimension
8.2-2 Machine dimension chart

8.2-3 Machine lifting drawing
8.2-4 Machine foundation and installation dimension diagram

8.2-5 Machine safety sign arrangement plan
8.2-6 Machine safety device layout
8.3 Mechanical Part
8.3-1 Clamping structure
8.3-2 Injection Structure
8.4 Hydraulic Part
8.4-1 Hydraulic Schematic
8.4-2 Electromagnet Action Name

8.4-3 Hydraulic Element List
8.4-4 The list of hydraulic flexible hoses
8.4-5 System pressure and clamping force, injection pressure ratio
8.5 Electrical Part
C-2
Contents
8.5-1 Electrical diagrams
8.5-2 The list of electrical components

8.5-3 Heater bands specification
Contents
C-3
Insurance on plastic injection molding
machine
Insurance on plastic injection molding machine
Thanks for choosing “AKOPET-LOG” plastic injection molding machine. The contents of the plastic injection
molding machine warranty set out as follows:
A. The whole set of machine guarantee one year, period: during 12 months since the machine leaves the
company. If quality problems caused by the machine itself, we will offer free maintain. Spare part according to
third, the fourth stipulation.
B. The premise of the machine warranty period for customers is to standardize the use of the machine. If the
damage was caused by improper use of machine, responsibilities is the use of party’s.
C. The warranty period for the main parts and instructions
a) Controller：guarantee six months
b) Contact、heater relay: guarantee six months

c) Heater: guarantee six months
d) Valve made in China、pump: guarantee six months
e) Mould clamping: guarantee twenty-four months
f) Tie bar: guarantee twenty-four months
g) Other parts without concrete explanation: guarantee twelve months
Meet one of following situations not to take warranty period:
a) Obviously man-made damage
b) Mould clamping damaged by the use of the mold not parallel or unauthorized demolition of tie bars crew
c) The mold and the mould clamping tallies the area is smaller than the basic size or mould clamping damaged
by non-standard use of the die bolt
d) Hydraulic damaged by use inferior hydraulic oil or use hydraulic oil which does not meet the requirements
specified
e) The oil seal exceptionally damaged by high oil temperature (The normal oil temperature maintains between
40-55 degrees Celsius)
f) Do not follow the requirement to use the stated lubrication oil or to fill lubrication oil or to maintenance
g) Electric parts damaged by voltages do not meet national standards
D. The warranty period for screw and barrel and selection of plastic raw materials and instructions
a) Non-Engineering Plastics, non-plastic back material which does not contain other components, PP, PE and
so on: screw and barrel of nitrogen treatment guarantee six months, bimetallic screw and barrel guarantee
twelve months
machine ABS, PC, PA, PMMA and so on: screw and
b) Engineering Plastics which does not contain other components,
barrel of nitrogen treatment guarantee six months, bimetallic screw and barrel guarantee twelve months
c) Engineering Plastics which does not contain other components, PBT, PPS and so on: screw and barrel of
nitrogen treatment guarantee four months, bimetallic screw and barrel guarantee six months
d) Plastic which contains 15 ～30% fiberglass, less 30% calcium carbonate: screw and barrel of nitrogen
treatment guarantee three months, bimetallic screw and barrel guarantee six months
e) Plastic which contains corrosive additive such as flame retardant, POM or corrosive material PVC and so on:
screw and barrel of nitrogen treatment guarantee four months, bimetallic screw and barrel guarantee six
I
machine
months Meet one of following situations not to take warranty period
a) Screw damaged by operation under heating temperature of the barrel has not achieved the formation
temperature which should be established or screw damaged by material which contains some metal impurities
b) Screw eroded by not continuous use or not prompt clear material
c) Screw type selected when ordering the machine and special-purpose of using plastic raw material don’t tally
E. Over the limit, we will charge the appropriate part costs and Labor costs when we replace spare part
F. The company implements life-long maintenance for the machine

machine
II
Preface
Preface
“Absorbed , professional , observing”, it is our enterprise spirit !
Thank you very much for you purchase of the LOG Injection Machine.
This instruction manual is one section of the product.
This instruction manual provides detailed instructions for safe operation of the machine.
To allow the machine display its full productivity and performance.
Attention: --safety information
Please read this instruction carefully after the machine is put into operation. Then provide proper handling
and careful maintenance.
It is remember that safety team in the “safety warning” page in order to avoid danger of person and machine
by fault.
AKOPET-LOG series Plastic Injection Molding Machines are famous for high-speed, high-efficiency, excellent-
quality and low-energy , it must be your best choice.
The operation instruction can give a detailed description on how to safely operate the injection machine.
For correct operation of the machine, you must know functions of each part of the machine as well as their
operation and maintenance. Thus, this operation instruction is useful because it can give you suggestions on how
to correctly use the injection machine we produced. This manual is necessary for all installers and operators of the
machine.
Please read this manual carefully before the machine is used.
The descriptions and diagrams in this manual are illustrated in accordance with the machine model. We hereby
emphasize that we will name corresponding changes to the machine as required or if there are further development
demands.
The performances and features of machine：

1. Adopt double injection cylinders, which ensure high velocity and high injection pressure, and with
multilevel injection pressure, also prevent it from salivating.
2. Hydraulic motor with low speed and high torque drives the screw directly, and can be adjusted speed
limitless. The capability of injection plastic is strong, and can produce many kinds of material.
3. The design of screw, barrel, screw head and the head of mix-refining are advanced which ensures the
molding melt is even; made from high quality steel, so that they have the features of wearable, preventing
Preface
corrosion and long-life.
4. The clamping mold structure of oblique and straight five-ream double-elbow optimizes the designing, which
ensure the features of high-speed, low-power, stabilization, the long journey of clamping mold and good
movement.
III
Preface
5. The thickness of mold can be adjusted through gear driven by hydraulic motor. So the operation step is
quick and convenient.
6. Assembled device for protecting mold in low pressure and many alarms for malfunction, it is sensitive and
credibility.
7. Mechanical, electrical and hydraulic safety devices.
8. Adjust the pressure and flow of each movement by double-proportion controlling technology, all controlled
by computer, deal with figure. It can adjusted according to user’s requirement, which saves material cost.
9. Has multifunctional hydraulic ejector device and can be added multiple hydraulic core pulling & inserting .
10. Main hydraulic parts and sealing units are imported from foreign country.
11. Has three kinds of operation style: manual, semiautomatic and automatic operation (control by time).
12. Has three kinds of feeding style: feeding from front, feeding from back and fixed feeding style.
13. All movement assembled with approach switch (switch without contact) or controlled by linear
displacement transducer.
14. Assembled large oil cooler to control the oil temperature.
15. The performance of the machine is stability and credibility, low noise and beautiful outside look.
The content about the machine’s performance, feature, operation and maintenance are showed in following
pages detail. This data is supplied to manager and operator only, and is secrecy to other people.
This machine has been tested before it is out of factory and tested to be accordant to the factory standards.
Right operation, periodic maintenance to the machine will prolong the machine’s life and ensure the machine’s
reliability and stability.
This information is part of the machinery,and is permanent to this machine so keep it carefully.
LOG series plastic injection molding machines are developing forward along with the development of science
and technology in order to meet the user’s requirements. Maybe there is some information which isn’t coincident
to the machines as the above reason, please contact our factory once there is so kind of problem.
IV
Notice when using plastic injection molding
machine
Notice when using plastic injection molding machine
The machine must be grounded.
Each switch button must be at correct position before starting machine.

Do not touch live electricity parts after starting machine.
Check main cable often, if cover of main cable has expose, broken and cracking, must be changed.
To ensure switch off power supply of machine when you maintain.
To sure ground terminal of main electrical box connect with earthing cable lie hidden in the earth.
The resistance of earthing cable must fit requirement specified, and the earthing cable must be laid as requirement
specified.
Check earthing cable and earthing terminal often.
Note:
Be caring for firing when cleans the oil boxes by gasoline, otherwise, it should occur dangerous to
you or detonate the machine.
Do not fire before the gasoline have not emanated completely as finished clean.
You must be attention not to fire after open machine’s package, because the oil box of machine has cleaned by
gasoline before the machine leave factory.
Do not allow changing or removing the safety devices.
The safety devices equipped in the machine are good help you or your conducts made.
The machine should be operated at normal state and safety devices work well.
Do not allow changing or removing the safety devices, but our company is irresponsible for in case of fault of
machine in accident.
You must operate the machine only at operation area; never allow operation other any place.
V
Chapter 0 Safety
Chapter 0 Safety
1.1 Four Safety Caution
—Open the safety door before putting the hand into the mould.
—Shut down the pump if inspection or maintenance is carried out for the mold.
—switch off the machine whenever you go between the two platens.
—Keep your body away from any moving part of the machine.
Attention!
The safety equipment fitted on the machine is for your safety and the production
of goods.
The machine should be operated when all safety equipment is working normally only.
Remove, by-pass, or make safety equipment inoperative is not permitted.
The safety equipment also includes the safety program contained in the software. Don’t carry out
any changes in this program.
1.2 Manning and Environment Management

1.2.1 The machine requires working condition of clean and orderly workshop which has enough
lighting and airiness, meeting following conditions at the same time. If the work condition is out
of following standard, the machine must be checked by professional persons to see whether it
can be operated to produce.
1.2.1.1 Around air conditioner: At the place of circulating air, the temperature should be kept on +0℃
~+40℃, and the average temperature of around air can’t be over +40℃ in 24 hours.
1.2.1.2 Humidity: Below 75% (relative humidity), No condensation.
1.2.1.3 Transportation and storage condition: -25℃~+55℃, and the average temperature of around air
can’t be over +50℃ in 24 hours.
1.2.1.4 Altitude: Below 1000m above sea level.
1.2.2 There must be some room around the machine, please refer to the section 2.1 of Chapter. II.
Chapter 0 Safety
1.2.3 Avoid contacting the outside pipes, wire and surface of machine etc. in order to prevent from
getting an electric shock.
1.2.4 Operators can’t wear too loose clothes or garnishee when operating the machine; especially, let
the long hair wrapped or wear a cap.
1.2.5 The non-correlative persons can’t go into the working area when the machine is running.
1.2.6 All tools should be stored in dry place and being locked.
1.2.7 Operating the machine right, don’t do anything out of the machine work performance.
1.2.8 Keep placidity. Any time, keep the machine putting and moving in placidity state.
0-1
Chapter 0 Safety
1.3 Notice for installation and debugging
1.3.1 The transportation and installation and debugging must be done by professional persons, and
they must have known the parameters of this machine. Details please refer to the correlative
contents in Chapter II.
1.3.2 After finishing the installation, before running the machine, take away the equipment on the
machine which are used to protect the machine during transportation.
1.3.3 Before operating the machine, must revise the level condition of machine.
1.3.3.1 Cut off the driven power of the machine before revising the level condition.
1.3.3.2 Please use safety and effective tools.
1.3.3.3 Obey the indication of tool manufacturer as to correlative clips or other tolls for installation.
1.3.4 In order to avoid damaging the machine because of the wrong foundation, we suggest to recheck
the machine and revise the level condition after the machine has run for four weeks, and
rechecking the level condition of the machine every year (12 months).
1.3.5 Must do detail check to the protecting equipment before operating the machine formally and
ensure they are safely and effective. (details please refer to the correlative contents in Chapter
Ⅲ).
1.4 Notice for operation

1.4.1 The operator must have been trained before they begin to operate the machine, the training
include.
1.4.1.1 The potential danger when operating the machine.
1.4.1.2 The work principle of the machine, the way of operating the machine and adjusting correlative
parameters of the machine rightly and possible aftereffect.
1.4.1.3 The functions of the protecting equipment assembled on this machine and knowledge about
safety.
1.4.1.4 The way of dealing with waste material safely.
1.4.1.5 All of persons should keep some distance with the injection parts and clamping mold parts.
1.4.2 Operator must operate this machine according to this manual strictly.
1.4.3 The employer has the responsibility to tell the operator about the knowledge of protecting
equipment and their operation steps and their functions, and tell them the places where possible
danger will be caused, also the right measures how to protect themselves and protect the
machine at that time.
1.4.4 Mustn’t operate the machine when the operator feels tired.
1.4.5 Operator must wear respirator if there is poison gas out when producing.
Chapter 0 Safety
Mustn’t do any change or replacing to the protecting equipment without permission!
Must stop any action which will lead to damage the protecting equipment!
When the safety door in mold area is open, the operator must ensure there aren’t the
phenomenon of fly-wing or other fragment flying out of it when machine running!
0-2
Chapter 0 Safety
1.5 Notice for maintenance
All repairing and maintaining can be done after the main switch have been closed, and
lock it if necessary!
1.5.1 All maintenance must be done by special eligible persons.
1.5.2 The maintenance person must has known the parameters, structure and performance of this
machine very well before he does the maintenance work.
1.5.3 Use eligible maintenance tools.
1.5.4 Check all the movement of machine carefully after maintenance, especially check to see whether
all the protecting equipment are in normal state. Let the operator operate the machine only if
all parts of machine has been checked to be eligible, and make detail report.
1.6 Criterion for security work
On other ways, assemble protecting equipment in view of work character. For example, assembling
manipulator to be used to take something, the operator must obey the correlative security work criterion
and the requirements in manual in order to avoid accidents.
1.6.1 The security of electric and heat parts
1.6.1.1 There must be suitable warnings on evident places on the parts whose temperature is too high
to scald.
1.6.1.2 Keep suitable distance to the parts marked with “high temperature”.
1.6.1.3 The operator should have known the temperature range in every work area.
1.6.2 Security of take-and-discharge mold
1.6.2.1 Mustn’t take-and-discharge any mold whose weight is over 15kg without the help of lifting
equipment.
1.6.2.2 Please be careful if take-and-discharge mold without help of lifting equipment, any mistake pose
or mistake action will cause life harm to the operator or damage to the machine.
1.6.3 Security of taking out product
1.6.3.1 In normal condition, you had better use equipment without loading in machine or automatic
machine to take out the product, and the automatic machine which is used to take out the
product must be proved by our company.
1.6.3.2 The operation of taking out products by hand must be operated by eligible operators who have
been trained strictly.
1.6.3.3 Ensure all the protecting equipment of the machine are in good condition first if want to take out
product by hand.
Chapter 0 Safety
1.6.4 Safety warning system
1.6.4.1 All the safety warnings marks should be kept in the original position before operating the
machine.
1.6.4.2 The operator must have known all the safety warnings mark on this machine very well; Details
please refer to the drawing in the following section.
0-3
Chapter 0 Safety
1.6.5 Maintenance of machine
1.6.5.1 Mustn’t use any maintenance which is excluded in this manual.
1.6.5.2 Welcome you contact our company about other maintenance of the machine.
1.6.6 The store maintenance of machine
1.6.6.1 Keep this machine in dust proof and moisture proof room if not operate the machine for a long
time.
1.6.6.2 All the driven power should be off during the store time, and clean away the water for cooling
and plastic material from the machine, the oil should be done with suitably if the store time is
too long.
1.6.7 Suggestion about individual safety equipment
1.6.7.1 Use this equipment when loosening tools or cleaning away plastic material from the nozzle.
1.6.7.2 Wear veil when producing product which maybe is poisonous.
1.6.8 Warnings of operation prohibited
1.6.8.1 This machine only can be used to produce plastic product which has been confirmed no poison,
add safety equipment to this machine if used to produce other material, and can be used only in
this machine’s work scope.
1.6.8.2 Prohibit to use this machine without using security equipment.
1.6.8.3 Prohibit any modification to this machine which is over the contents in this manual supplied by
manufacturer or over the functions of this machine, especially to the protecting equipment.
1.6.8.4 Mustn’t use any automatic equipment which hasn’t been certificated to be safe with the
machine’s combination.
1.6.8.5 Mustn’t use this machine in the condition which isn’t accordant with the required using
conditions.
0.7 Noise emission
0.7.1 This value is obtained from test in manufacturer’s workshop with other noise off. This would be
guider for other working circumstance.
The diagram below indicates the noise test spot.
Test Requirements：The height is 1.6m above ground, and the surface distance of the injection
molding machine is 0.5m.
(Table.0-1 Noisy Data)
Clamping Force (kN) 900-4000 5000-11000
Noise Value (Unit: dB(A))
72 75
No More Than
Chapter 0 Safety
0-4
Chapter 0 Safety
Fig.0-2 The diagram below indicates noise test spot.
1.8 Vibration
The normal vibration of the machine is less than 0.5m/s2.
1.9 Safety signs

（The safety signs to be placed on the machine Referring to Fig 8.2-7 Chapter VIII.）
Chapter 0 Safety
0.1
Crushing warning
0-5
Chapter 0 Safety
0.2
Operation caution
0.3
Splash warning
0.4
No entering
0.5
Accumulator
pressure
warning
0.6
Pressure vessel
maintenance
warning
Chapter 0 Safety
0-6
Chapter 0 Safety
0.7
Hot surface
warning
0.8
Wear a face shield
0.9
Barrel warm-up
caution
0.10
Harmful gases
warning
0-7
Chapter 0 Safety
0.11
Electric shock
warning
0.12
Do not modify
warning
0.13
Mandatory earthing
0.14
Cooler caution
0.15
Whiplash of
flexible hoses
warning
Chapter 0 Safety
0-8
Chapter 0 Safety
0.16
Designated access
positions
0.17
Wearing gloves
0.18
Lifting point
0.19
Do not walk or stand

Chapter 0 Safety
0-9
Chapter I Brief introduction of machine
1.1 Characters of machine

This machine is a horizontal plastic injection molding machine, the injection equipment and
clamping mold equipment arranged in the same level. It consists of three main parts:
a．Part of machinery: including Injection equipment, clamping mold equipment, machine body and door
cover, etc. There are three kinds of safety devices separated for mechanical, electrical, and hydraulic;
(Please refer to Fig 8.3 Mechanical Part in chapter VIII)
b．The oil-route system includes hydraulic equipment, lubricating equipment and cooling equipment.
Pressure and flux are controlled by computer completely, operate it by number;
c．The electric parts include controlling box, electric box, controlling stroke equipment and heating
equipment;
1——door cover， 2——Move the door， 3——Controlling box， 4——Cooling equipment， 5——
Injection equipment，6——Feeding device，7——Charging platform，8——lubricating equipment， 9—
—Hydraulic equipment，10——Electrical parts，11——Electric box，12—— Water cooler
1.1.1 Parts of machine
1.1.1.1 Injection equipment
The main function of this part is: Molding plastic to be melted state equably in timing and
1-1
quantification, and inject melt plastic to the mold cavity at enough pressure and speed. The Injection
equipment consists of screw, screw barrel, hopper, beforehand molding rigging, injection cylinder and
carriage cylinder.
Motor with low speed and big torque drives the screw directly, and can be adjusted at a limitless
speed. Adjust the back pressure of beforehand molding according to different characters of plastic, which
can change the speed of backing off, improve the molding dense degree of product. The hydraulic
pressure motor stop when the beforehand molding value reaches the set injection weight value, then the
pressure oil go into the injection cylinder, driving the plunger to inject plastic. The carriage cylinder
assembled before the base of injection can make the base of injection move to-and-fro, which make the
nozzle and mold deviate or joint close.
Adopting double injection cylinder and take-up equipment of carriage cylinder, which ensures the
nozzle getting force equality. One-line Type hydraulic motor charge equipment, the charge equipment is
driven by the low speed big torque motor and speed adjusted limitless. The injecting system has returning
equipment which is convenient to clean and replace the screw. The adjusting of middle-line between the
axes of nozzle and the axes of mold orientation hole can be realized by Type of adjustable multimedia-
spot supporting. Supply multimedia-files screw to choose. (Please refer to Fig 8.3-2 Injection Structure in
chapter VIII)
1.1.1.2 The clamping mold equipment
Its main function is: ensure the mold close credibly and realize the movement of mold clamping and
take-out the product. When the pressure oil go into the clamping cylinder, the plunger goes forward, and
the elbow-pole structure drives the movable platen going forward. When the divided models of the mold
is met just, and the elbow-pole structure hasn’t extended to be one-line arrange, at that time, the
clamping cylinder increases pressure continuously and make the elbow-pole structure extend to be one-
line arrange. Then the clamping mold system takes place elasticity distortion, which will cause beforehand
stress to make the mold credibility and closed. At that time, you can get rid of pressure of clamping
cylinder because the whole clamping mold system is in a locked and balance state by itself, the elasticity
distortion can’t revert, and now the force of clamping mold can’t be changed along with it.
The clamping mold structure of oblique and straight five-ream double-elbow optimizes the
designing, which ensure the advantages of high speed, low power, stabilization, the long stroke of mold,
good movement, and big mold capacity. Adjust the mold thickness realized by the hydraulic motor driving
gear, which ensures good rigidity and high precision and can collect the grease to lubricate automatically.
There are two sets of hydraulic cores pulling equipment which mainly consists of fixed platen, movable
platen, end platen, tie-bars used to connect the fixed platen and end platen, front and back connecting
pole, clamping cylinder, ejector cylinder equipment and gear adjusting–mold equipment.
1.1.1.3 The parts of machine body
The base of machine is welded by armor plate and v-iron, which ensures the beautiful outline and
light weight of machine body. There is a motor for oil pump in the machine body. It is a closed-in oil box
at the front-right of machine body.
1.1.2 The oil-route system
All the movement of this machine are controlled and driven by hydraulic system, such as clamping
mold, opening mold, injecting, charging, advancing and retreating of injection base and advancing and
retreating of ejecting. The max. pressure of system is 16 MPa, supply oil by Single pumps. (Please refer
to Fig 8.4-1 Hydraulic schematic and Fig 8.4-2 Electromagnet Action Name in chapter VIII ); In order to
simplify system and adjust pressure and speed from far, avoid the concussion when convert pressure, the
1-2
hydraulic system of this machine has been assembled proportion valve, so that can control the pressure
and flux of all the movements of the hydraulic system continuously only through signal input to the
electric controller; The cooling system of this machine has a big flux cooler which do forced cooling to the
hydraulic oil so that can ensure the oil temperature isn’t over 55℃. The connection screw of the pipe for
water going out and coming in is Rc1; There is a set of 4-4 distributor for cooling water which is used to
cool screw barrel and to cool mold. You should configure special controller to control the mold
temperature if your requirement to the mold temperature is higher. The joint of distributor for cooling
water is φ11, The connection screw of the pipe for water going out and coming in is Rc3/4.
The lubricating system of this machine consists of two parts, the injecting unit is lubricated in manual ,
while the clamping mold unit is lubricated automatically by a automatic oil pump, which is controlled by
computer. It can be lubricated automatically according to mold quantity, also can be lubricated
automatically according to time interval. The screw for adjusting mold is lubricated in manual.
1.1.3 Electric parts
The parameters of this machine is following：
a． Electric voltage：three phase AC400V，single phase AC230V； b

． Frequency：50Hz；
The operating box of this machine locates side face of fixed platen, the electric box locates front-
right of machine body, controlled by special computer imported from foreign country which is used to
injecting mold machine specially. The controller has many CPU designing, showing by big LCD screen
which has high definition, setting proportion pressure flux, controlling the temperature, which ensures
the temperature of screw barrel nicety and credibility. The movements of injecting, clamping mold and
opening mold are controlled by liner displacement transducer imported from foreign country. About the
position and function of all electric components please refer to Fig 8.5-1 Electrical diagrams in chapter
VIII.
Specific operation indication please refer to the attached operating manual for computer.
1.2 Explanation of raw material used

The material suitable to this machine is common plastic product, such as PS、ABS、CA、CAB、 PA、
PBT、PC、PMMA、POM、PP、PPO、PVC, etc. (the screw and screw barrel maybe need to be changed
if the material is different. For example, the material of PVC and PC need special screw and screw barrel).
Welcome to contact with us if user has any query about the new material appearing with the
development of technology.
Please deal with the waste which is produced during producing steps according to national environment
criterion.
1.3 Others
Please tell us if the user has special requirements when buying machine, for example, the material
isn’t common one; the movement control which is assorted with mold isn’t common one.
1-3
Chapter II Installation of machine
2.1 Preparation works before installation

2.1.1 Make sure to know the profile dimension of machine （ Please refer to Fig 8.2-2 Machine
Dimension Chart in chapter VIII） and foundation requirement once you ensure the location of
machine (Please refer to Fig 8.2-4 Machine foundation and installation dimension diagram in
chapter VIII). The position for locating the machine should has the room for accessory equipment,
for stacking other something and for working conveniently, here suggest the min. distance to the
wall to be 2m, the min. distance between machines to be 2.5m, details refer to the attached
drawing in chapter VIII. Plastic injection molding machine is one of heavy equipment so it can’t
be located on common ground directly. Please prepare for the foundation for the machine
according to the attached indicating drawing of foundation (Fig8.2-4).
2.1.2 Buy the most suitable hydraulic oil and lubricating oil from the work oil recommended in this
guidebook.
2.1.3 Finish the collocation work of supplying electric power and supplying water before installing the
machine. The section area of cable of electric power should be set according to total power of
machine in order to be safe and applicable. Specific parameters of electric voltage and frequency
refer to chapter I. The supply pressure of water is 2-10kgf/cm 2 ，the supplying and draining of
water should be smooth. All wire pipes must be underground (wire cable must be in the electric
pipe).
2.1.4 The machine requires working condition of clean and orderly workshop which has enough
lighting and airiness, meeting following conditions at the same time. If the work condition is out
of following standard, the machine must be checked by professional persons to see whether it
can be operated to produce.
2.1.4.1 Around air condition：At the place of circulating air, the temperature should be kept on 0℃～
40℃, and the average temperature of around air can’t be over 40℃ in 24 hours.
2.1.4.2 Humidity: Below 75% (relative humidity), No condensation.
2.1.4.3 Altitude: Below 1000m above sea level.
2.1.5 Please leave room for installing pipe used to exhaust gas on the foundation if the machine maybe
used to produce poisonous plastic product.
2.2 Transiting and lifting of machine

2.2.1 Make sure the total weight of machine before transiting it (Please refer to Fig 8.1 Main technical
parameters in chapter VIII). It is very important about the lifting capacity of lift, must lift the
machine with lift whose lifting capacity is enough (such as lift, suspending hook, steel wire, etc.),
operated by experienced worker.
2.2.2 Put waste cloth or hard wood at the joint places between the steel wire and the machine in order
to avoid scratching or damaging the parts of machine. (Please refer to Fig 8.2-3 Machine Lifting
Diagram in chapter VIII).
2-1
2.2.3 Check the gravity position and the gradient of machine when the machine is lifted to be higher
50mm-100mm than the ground so that keep the level state when machine being lifted.
2.3 Check of outside look

Check the outside look of machine to see whether there is evident region which is damaged on
the machine during transportation. If that, please contact our sales company or sales office. Contact the
agent if the user is a foreign customer.
2.4 Installation
2.4.1 Position the machine according to the dimension in drawing of foundation after the pads is set
and foundation is dry.
2.4.2 Put a precise gradiometer on the tie-bar, adjust the pads and make the machine to be level
position, then lock it closely.
2.4.3 Note to take away the temporary lifting bracket used to fix the clamping-mold parts and machine
body parts during lifting.
2.5 Connection of electrical power
Connect the power cable and protective conductor to the terminal

board inside the electrical control box.
Attention!
To prevent accident by current leakage, the protective conductor

must be connected.
If the pump motor rotates in the reverse direction, exchange any

two wires of the three line conductors at the power supply.
2.5.1 There should assemble a set of suitable fuses on board of connecting wire provided by user
himself.
2.5.2 Connect the power wire with the screw positioned on board of connecting wire in electric box.
Three of them connected with the phase conductor, one of them is connected the neutral
conductor, and the value of grounding electric resistance is less than 10Ω.
2.5.3 In order to avoid accident caused by electric leakage, let one conducting wire (its section area is
shown in the right table) connect with the grounding copper
line in electric box of machine, the other end connected with

the grounding pole or is welded with a copper plate, then
bury the grounding pole or the copper plate underground
2-2
deeply where it isn’t easy to dry.
Fig.2-2 Minimum cross-sectional area of externally protected copper conductor
2.5.4 Power supply
Tension：Steady state voltage: 0,9 to 1,1 of nominal voltage.
Frequency: 0,99 to 1,01 of nominal frequency continuously;

0,98 to 1,02 short time.
Harmonics: Harmonic distortion not exceeding 10 % of the total r.m.s. voltage between live
conductors for the sum of the 2nd through to the 5th harmonic. An additional 2 % of the total
r.m.s. voltage between live conductors for the sum of the 6th through to the 30th harmonic is
permissible.
Voltage unbalance: Neither the voltage of the negative sequence component nor the voltage of
the zero-sequence component in three-phase supplies exceeding 2 % of the positive sequence
component.
Voltage interruption: Supply interrupted or at zero voltage for not more than 3 MS at any
random time in the supply cycle with more than 1 s between successive interruptions.
Voltage dips: Voltage dips not exceeding 20 % of the peak voltage of the supply for more than
one cycle with more than 1 s between successive dips.
2.6 Add oil
2.5.5 Infuse hydraulic oil into the oil box through the air filter in the oil box of machine body. The oil
position should be over the middle scale of the liquid gauge (refer to the contents of “volume of
oil box” in chapter I as to the quantity of hydraulic pressure). Prepare for quantity of hydraulic
oil to be more 20% than the volume of oil box in order to ensure the machine’s oil consumption.
(Note: don’t mix oil of different brand)
2.5.6 After the machine running, the oil infused in the oil box is absorbed to each hydraulic pressure
cylinder by the oil pump so that storage oil in oil box will decrease accordingly. So, remember to
check the oil position in the liquid gauge again after the machine begin to work. Infuse oil into
the oil box if the oil position is under the middle scale of the liquid gauge.
2.5.7 The oil pump can’t be started in three hours after adding oil in the oil pump so that the air in oil
can be exhausted.
2-3
2.7 Connection of pipe for cooling water

The cooling system is separated to two parts, you can let the same one pipe for supplying water go into
cooler for cooling oil and go into distributor for cooling mold. Note: the water used must be clean.
2.7.1 Cooler for cooling oil
This machine can supervise the oil temperature, the

specific temperature range can be set on the screen of
computer by operator. The machine will stop
automatically if the actual temperature is over the set
temperature value;
The hydraulic pressure system is the core parts of

this machine, its work stability effect on the injection
technology directly. Because the hydraulic system
works continuously, the hydraulic oil being circulated,
being pressed and being friction continuously, this step
will cause much quantity of heat which will increase the
oil temperature continuously. But it will descend the
viscosity of oil and increase the quantity of leakage if
the oil temperature is too high, so that lead to the undulation problem of system’s pressure and flux,
cause the pulse problem of injection pressure and injection velocity, effect the stability of movement,
and maybe damage the hydraulic pressure parts if the condition is serious. So note the change of oil
temperature when working, the perfect work oil temperature should keep at 30℃-50℃, the water
pressure can be bear by the cooler for cooling oil is 2-10kgf/cm 2 .
2.7.2 Flux of cooled water (shown in right table.2-3)
The normal flux of water for cooling in cooler for cooling oil is to ensure the oil temperature in oil box
under 55℃. The change of flux of water for cooling depends on injection condition, water temperature,
atmosphere temperature and dirt of cooler for cooling oil or other factors. So, the water flux in right table
can’t be required as same as fact, only used to reference.
2.7.3 Distributor for cooling water
Different quantity of pipes connected with distributor for cooling water according to different
machine type, but there must be one set of pipes for cooling of screw barrel, so that the screw barrel can
cool the place between the heater bands and the spot for material feeding, avoid to melt the plastic
material before it goes into the screw barrel. The other pipes are assembled or not depending on water
channel for mold cooling.
2.7.4 Flux of cooling water of screw barrel and mold
The flux of cooling water of screw barrel and mold depends on molding condition, most of suitable
flux is gained from practice of molding.
2.7.5 Notices:
A：Supply water for the oil cooler before molding;
B：According to local climate, for example, the temperature in winter is low, you should circulate it
continuously at small flux to avoid freezing pipeline broken after stop the machine; if the cooling water
maybe freeze, you should eject the remnant water from the oil cooler by pressing air so that protect from
damaging the cooler and other equipment.
2-4
C：Make periodic check to the oil cooler and maintain it. Specific ways please refer to the section 7.3 in
chapter Ⅶ.
2.8 Cleaning work of surface

2.8.1 Purge of the rustproof grease on the parts without paint covered with gasoline and coal oil after
installing the machine, and clean them with soft cloth. (note: don’t smoke or approach fire when
purging of the parts.)
2.8.2 The parts covered chrome on the surface, such as tie-bars, guide rod and piston rod, should be
cleaned off dust and dirt carefully, avoid the bush and seal ring damaged. Wrap lubricating oil on
the gliding surface after cleaning off them.
2.9 Lubricate
2.9.1 There are three kinds of type for lubricating.
○ Grease cup of pressing-and-infusing type infuses No.00 special type white grease.
○ manually-operation infuses No.00 Extreme pressure lithium-based oil.
○ Oil pump by electric driven infuses No.150-220 gear oil.
2.9.2 Check all lubricating spots to see if their lubricating is in normal condition or not before running
the machine, so that ensure each lubricating loop isn’t jammed or isn’t leakage. Check the oil
position before running the oil pump.
2.9.3 Choose lubricating oil of good quality, use the lubricating oil recommended by us doing your best.
It will cause bad lubricating result or can’t lubricate if using the lubricating oil of high viscosity or
other lubricating oil which isn’t meet our requirement. Keep it clean when using it.
2.9.4 Run the machine and add lubricating oil every month if the machine isn’t used for a long time,
had better let the mold open and close to avoid vulcanizing the lubricating oil.
2.10 Installation foundation

2.10.1 If the machine will be installed on a concrete base, make sure that it’s strong enough. For small
machines and some middle machines, Central, should be installed with concrete base +
adjustable iron plate but no bolts. And for large or middle machines should be installed with
concrete base 1 adjustable iron plate and bolts.
2.10.2 If the machine will be installed on a concrete base, make sure that its strong enough. Small or
some middle machines can be installed with roundness adjustment iron plate. (Please refer to
Fig 8.2-4 Machine foundation and installation dimension diagram in chapter VIII, Refer to Fig. 2-
4 to use foundation bolts to fix the machine on an intensified concrete floor.).
2-5
Fig. 2-4 adjustment iron plate for small or middle machine
Quantity of foundation bolt and shockproof heel block unit: pcs

MODEL FOUNDATION BOLT ADJUSTMENT BLOCK QUANTITY
ATI90 M18 TC150 6
ATI130 M18 TC150 6
ATI140 M18 TC150 6
ATI160 M18 DTH130 6
ATI170 M18 DTH130 6
ATI210 M20 DTH160 8
ATI220 M20 DTH160 8
ATI250 M20 DTH160 8
ATI270 M20 DTH160 8
ATI300 M20 DTH160 8
ATI320 M20 DTH160 8
ATI400 M20 DTH160 12
ATI500 M24 DTA250 14
ATI530 M24 DTA250 14
ATI650 M24 DTA250 14
ATI800 M24 DTA250 22
ATI900 M24 DTA250 22
ATI1100 M24 DTA250 22
2-6
2.10.3 The place see Fig.2-5 where the machine is installed should be free of humidity and dust, and
have sufficient space for installation, commissioning, and maintenance etc. sufficient space
shall be left at least 1000mm.
Maintenance room
Fig.2-5
2.11 Others
Check the machinery parts and the electric parts and wires to see whether they have been
loosened or broken off because of the shake of transportation after installing the machine. If they have
been loosened, tighten them again. Recheck all of parts to avoid careless omission after finishing all
the above steps.
2-7
Chapter III Protective devices for machine
In order to protect operator from injuring and ensure safely produce, this machine is assembled with
the following protecting equipment. Ensure to see whether all the protecting equipment are in normal
condition before operating this machine all the time. Operator must obey the operation criterion strictly
when operating this machine (they should wear work cloth also). Ensure the machine is in good condition
in order to protect the machine ( details refer to the chapter Ⅳ). The machine has three safety devices,
one is mechanical safety device, one is electric safety device and the other one is hydraulic safety device.
When the safety door is opened, three safety devices automatically take effect, preventing clamping. The
position of the safety devices in the machine (see Machine safety device layout in Fig 8. 2-6 chapter VIII)
3.1 Mechanical safety device

3.1.1 Mechanical safety device
The mechanical safety device adopted by this machine fit for different thickness of mold. Don’t
readjust the thickness of security pole of mechanical safety device to be suitable position when replacing
the mold every time.
The specific test way is following: open the mold to be suitable position when running the machine,
pull the front safety door, check to see the drop bar whether it falls automatically and can prevent the
movement of clamping mold. So that the drop bar can prevent the movement of clamping mold by
preventing the forward movement of security pole even if there is some wrong for one of electric loop
or hydraulic pressure loop.
Note 1：After assembling the molds, make sure the drop bar will fall automatically when
opening the safety door.
Note 2；Don’t move the security pole, drop bar, or cover of security pole in order to avoid
accident.
Note 3：It maybe cause serious danger if not carry out these rulers shown above.
3.2 Electrical device

The electric safety device includes basic grounding line and emergency stop button. All electrical part
has grounding line, Special for heater. the heater should be regular checked. this also includes switches,
breakers and so on... the position of electrical part (see the Electrical diagrams in Fig 8.5-1 chapter VIII)
3.2.1 Safety door and limit switch of safety door
The quantity of limit switch of safety door depends on the machine type and with hydraulic pressure
equipment or not. The limit switch of safety door can break movement of clamping mold. Because
opening the limit switch can break electric power when opening the safety door so that prevent the
movement of clamping mold.
3.2.1.1 Check when running the machine

Step 1： Open the safety door；
Step 2： Set the “operation style” to be manually-operation；

Step 3： Do movement of clamping mold；
3-1
Step 4： The mold won’t move if the molds have been closed in normal condition.
Notice ：Be care to check two sides if there are safety doors on both of sides of machine.
3.2.1.2 Periodic check
a. Make sure the safety door can be opened and closed smoothly；
b. Find out the factor of effecting the safety door (such as door, guiding rail and roller, etc.);
3.2.1.3 Notices
a. Don’t move the safety door and the limit switch in any way because they are assembled to protect
the operator.
b. Repair it or adjust it once if the safety door can’t be open or close or has some other wrong.
3.2.2 Emergency button
Press this button switch to stop machine in emergent condition. After pressing it, the motor for oil
pump stops so the machine stops immediately. This button switch will be locked by itself when it is in
pressed condition, and the motor for oil pump can’t start. Turn the button switch to the right so that it
can restore, and check to see if the function of this switch is normal. (use the normal style of opening and
closing if there isn’t emergent condition in order to stop the motor for oil pump).
3.3 Hydraulic device

When machine mold closing, The hydraulic safety valve is controlled by the safety door stroke switch
signal to open or close, To achieve the operation or blocking of the hydraulic circuit of the opening and
blocking-up，At the same time, the signal is transmitted to the main control computer through the
position monitoring to make it judge whether the operation state of the machine is in normal state or
not.
The hydraulic pressure safety system is mainly realizes by the system safety valve, the factory already
established the good biggest permissible value, and its seal. If the pressure surpasses the rating, the
system valve opens. And the safety valve limit system pressure the protection operator, prevents the
harm which the rubber tube and the steel pipe connection spot pressure oversized creates.
Simultaneously the protection does not make a mistake the hydraulic system the injury which brings. The
safety valve causes in the hydraulic pressure drive the oil pump the over-load protection.
3.3.1 Adjust and check
a. Check the cam to see if it presses the top pole of mechanically operated Valve to be the bottom limit
after opening the safety door.
b. Check to see whether the cam can restore to be the original position just after closing the safety door.
c. Start the motor for oil pump.
d. Do the movement of opening mold to open the mold；
e. Make the safety door for operating desk open to any position, make the door of mechanical safety
device and the electrical device to be closed state by manually-operation at the same time.
f. Do movement of clamping mold, it means the adjustment of hydraulic pressure safety door has been
finished successfully if can’t close the mold this time. If the mold can be closed this time, readjust
the safety platen of hydraulic pressure. Make sure the life safety of operator when checking.
g. Make sure the life safety of operator when checking, had better operate it by
experiencedprofessional person.
Notice：This protecting equipment for hydraulic pressure works to the front and back safety door.
3.4 Other protecting problems

3.4.1 Injecting protecting equipment
Adopt a carriage cylinder to haul the injecting parts and parts of clamping mold in this machine,
assemble limit switches for base coming in and base going back. When touching the limit switch for base
coming in, it means that the nozzle has met with the mold, so the injection movement can work.
3.4.2 Protecting switch for locking mold
There is a limit switch on the cross head in this machine. When finish the high pressure locking mold
movement, touch it then the machine will do the next injection movement;
3.4.3 Mold security in low pressure
After setting limit switch of high pressure, when there is impurity in the mold, the machine can’t run
the high pressure clamping mold after finishing low pressure clamping mold, and it will alarm
immediately automatically so that it can avoid damaging the mold.
3.4.4 Security of screw cold boot
The machine don’t allow the screw running if the heating of screw barrel doesn’t meet the set
temperature or its temperature range.
3.4.5 Oil temperature
The machine will stop automatically when the practical temperature is over the max. set value or
under the min. value.
On other ways, there will be corresponding security function after assembling corresponding
assistant equipment for the Plastic injection molding machine. For example, the machine should has a
function of containing each other with the computer controller after assembling the manipulator on the
machine, that is the manipulator can work only when the machine has run to a phase, for example, after
finishing the movement of opening mold, the machine can do next movement only after the manipulator
finishing this movement.
3-3
Chapter Ⅳ Debugging of machine and notices
This machine has the function of molding common plastic, please contact us if having any modify to
this machine. We will not be responsible for the damage caused from the modifying to the machine’s oil
loop or electric circuit done by user.
4.1 Debugging machine

4.1.1 Ensure the installation work has been finished as shown in chapterⅡ, and have adjusted the
level, finished the connection of oil, water and air supply;
4.1.2 Process of debugging：
4.1.2.1 Open the main switch to supply electric power for the machine；
4.1.2.2 Check to see if function of each button on the operating panel is normal ( refer to the operation
manual for computer)；
4.1.2.3 Set each parameter of movement (refer to the operation manual for computer)；
4.1.2.4 Start the motor for oil pump, and let it run for three minutes without loading then you can go to
next movement;
4.1.2.5 Operate each movement of the machine by manual, semiautomatic and automatic operation,
ensure the machine’s running is normal.
4.1.3 Testing of protecting equipment：
4.1.3.1 In manual, semiautomatic and automatic operation state, when open the cover of nozzle, the
machine can’t do any movement of injecting, charging, and moving back; at the same time, if
the machine is doing above movement, open the cover of nozzle, then the machine should stop
immediately, and the screen is showing “the cover of nozzle is open”, the alarm light is open;
4.1.3.2 When manual state, the safety door is opened, the machine will not alarm, except mold closing,
mold opening, mold adjustment, injection, sol action, other actions can be normally in
semiautomatic state, when finishing movement of clamping mold, open the safety door, then
the machine will do a cycle movement. Only after closing the safety door and pressing the
“confirm” button, the machine can go in to second mold; contrarily, if opening the safety door
before movement of clamping mold is finished, the machine will open mold to bottom position
immediately and alarms. In automatic operation, machine will finish a whole cycle movements
after finishing movement of clamping mold and opening the safety door, at this time if you close
the safety door, the machine don’t do go to second molding and it will alarm; on the contrary, if
open the safety door before the movement of clamping mold is finished, the machine will open
mold to bottom position immediately and alarms;
4.1.3.3 In manual, semiautomatic and automatic operation state, if press the emergency switch, the
motor of oil pump will stop immediately, machine stops; but the computer screen has electric
power still and you can set parameters on it;
4.1.3.4 Check to see whether the movement of drop bar falling is agility;
4.1.3.5 Check to see if the safety door is lightness and agility. Only after finishing all above test, then
machine can be operated to produce.
4-1
4.2 Notice for machinery parts

4.2.1 The safety door, shield, cover, and hopper of machine can’t be taken apart at random; and should
be assembled on the machine completely; unless must do it for maintaining or checking the
machine.;
4.2.2 This machine has three kinds of protecting equipment: mechanical, electrical, and hydraulic
safety devices. Before start this machine every day, check to see if the limit switch and the
mechanically operated Valve is credibility before move the front and back safety doors, and check
to see if the drop bar can fall automatically after opening the front safety door;
4.2.3 Don’t put anything on the cover of barrel to avoid concave or distortion to it.
4.3 Notice for electric equipment

4.3.1 4.3.1 Cut the power supply before checking and maintaining the machine;
4.3.2 4.3.2 Don’t change the parameters and its setting at random, and the machine must be operated
by trained operator only;
4.3.3 4.3.3 The machine must be grounded credibly;
4.3.4 4.3.4 Close the door of controller;
4.3.5 4.3.5 Check to see if the thermocouple which is used to measure temperature when heating is
normal;
4.4 Notice for hydraulic equipment

4.4.1 Check the oil position in the liquid gauge, and add oil for it if necessary；
4.4.2 Note the number of hydraulic oil, buy it according to suggestion generally. But should consider
the local climate condition together. For example, choose the hydraulic oil of big number if the
machine is put in cold zone , while choose the hydraulic oil of small number if the machine is in
torrid zone;
4.4.3 Note to open the cooling water, and make the oil temperature to be 15~55℃;
4.4.4 Mustn’t let the work pressure over the max. system pressure in technical parameters table when
operating this machine. If not, there is maybe malfunction or maybe damage the machine if
serious.
4.5 Others
4.5.1 Lubricating the machine completely firstly before running the new machine;
4.5.2 When start the machine, start it by jogging first and check the rotation direction of motor;
4.5.3 Before charging (before rotating screw), must start the heating equipment firstly, then do the
movement of charging when the temperature meets the temperature value set. (Check to see if
the set temperature meets the requirement of product to be produced)
4.5.4 Let the screw run in low speed and high torque ( under 60rpm) during the machine running in
the first month;
4-2
4.5.5 Choose the operation style of low speed and low pressure when replacing and adjusting mold;
4.5.6 Must remove the material in the screw barrel before stop the machine;
4.5.7 Mustn’t do movement of high speed and high pressure when cleaning off the material, and
mustn’t move the nozzle out of surface of mold injecting mouth, or may be burned by substance
which is spilled.
4-3
Chapter Ⅴ Operation steps
The operator can operate this machine only after being trained strictly and having known the
performance of this machine completely, detail operation please refer to the operating manual for the
computer.
5.1 The operation range of operator

In order to avoid injuring the operator when the machine is running, we have positioned the security
working range where it is a safe area for the operator standing.
5.2 The operation range out of operator

Excluding the equipment with warning mark, other equipment such as pipeline, safety door, screw
barrel and ejecting equipment which hasn’t been marked, the operator can’t stand on it in order to avoid
being injured.
The operator should answer for the injure which is caused by the carelessness of himself.
5.3 Check before operation

5.3.1 Turn on the cycle cooling water, and to see if the water supplying and ejecting is smooth;
5.3.2 Turn on the electric power for power supply wire, unlock the electric power switch of the
machine and let it be in open state, so that put through the electric power for whole machine.
There are some air-safeguard switches in the electric box, open the door of the electric box, turn
the switch to the on position, put through electric power of whole loop. At this time, there should
has figures or pictures on the screen of controller, which shows the controller has begun to work.
Then you can go to do next work. Check the condition of supply power.
5.3.3 Revise the rotation direction of oil pump； Jog to start the motor of oil pump before operating,
check to see if the rotation direction of oil pump is right. As showing in following drawing Fig5-
1, observe the motor from its back, it is right if the rotation direction is clockwise. If the rotation
direction is counter-clockwise, you should cut all electric power supply firstly, then exchange the
L1 and L2 of the three-phase electric power in electric box. So it is ok.
5.3.4 Check the heating equipment
Check to see if the thermocouple of the screw barrel is tightened and whether it is in good
connection condition. Ensure it is normal then open the switch of heating equipment, adjust its
temperature to the set value, this time, should note the electric current value.
5.3.5 Check to see if the movement of safety door system is normal, and check to see whether the
protecting equipment can work after having started the machine. The motor of oil pump can’t
engender oil pressure if its rotation direction is counter-clockwise, and it will make high noise,
which may be damage the oil pump, if that, you must stop the machine immediately.
5-1
5.4 Start and stop motor

5.4.1 You can start the motor of oil pump only after finishing following movements:
No.1：Turn on the electric power of machine;
No.2：Press down the “star” button of motor , the motor starts.
No.3：Press down the “stop” button or the “emergency stop” button, the machine stops.
5.4.2 Notice：
⑴ Ensure the hydraulic pressure position is over the middle position in hydraulic pressure gauge before
starting;
⑵ Open the safety door；
⑶ If there is any hydraulic pressure equipment having been cut, mustn’t start the motor of oil pump;
⑷ Firstly, start the motor by manually-operation, then stop (jog it) it immediately, which is convenient
to check the rotation direction of motor. Make the pressure and flux data of each movement to be
zero state before starting up;
⑸ If it is the first time for the oil pump running, firstly, let it run for 30 minutes without loading, then
let it run with loading to prolong the life of oil pump;
⑹ When the motor of oil pump is working, note to hear whether there is deviant noise, then go to
operate each movement.
5.5 Start the electric heating equipment

Go into the dialogue menu of setting temperature to set the temperature; Press the “heating”
button, then begin to heat the screw barrel. At normal condition, it needs about 20 minutes to heat it to
the required temperature.
Prohibit to operate the injecting movement before the temperature meet the requirement.
5.6 Movement operation

About its details, please refer to the operation manual for computer.
When debugging a new machine, should set one set of parameters of low pressure and low speed.
Press button of each movement in manually-operation state, watch to see if each movement is placidity.
If all movements are normal in manually-operation state, press the button of “semiautomatic”, then open
and close the safety door to see if it is normal semiautomatic work state.
After running for three or five work cycles normally semiautomatic state, in state of finishing
clamping-mold, press the button of “automatic” to see if the machine is working normally in automatic
work state .
If all the above work can be done normally, which shows the debugging work of this machine has
been finished successfully. So you can do the injecting and molding operation step now, then go to formal
work state.
5.6.1 Clamping mold No.1
：Close the safety door;
No.2：Make the movement of machine to be manually-operation state; No.3：

Press the button of “clamping mold”, so begin to close mold.
When the mold is being closed in high speed, mustn’t let the mold closed discontinuously. The
5-2
inertia will make the mold closed immediately even if the mold is being closed in low pressure. It occurs
more often when adjusting mold. So choose clamping mold in low speed when clamping mold
discontinuously.
5.6.2 Opening mold
No.1：Make the movement of machine in manually-operation state;

No.2：Press the button of “opening mold”, so begin to open mold;
5.6.3 Operating movements of injecting system.
4.6.3.1 Charging
In manually-operation state, press the button of “charging”, the screw begins running and return
gradually, and the speed of return is related with the set value of charge back pressure. the motor of oil
pump will stop until the linear displacement transducer meets the set position requirement. There will
occur movement of preventing salivate if in automatic cycle state.
No.1：In order to protect the screw, must ensure the temperature of each spot on screw barrel has met
the set value for 15～30 minutes before charging, then operate it;
No.2：In order to use the screw better, let the screw work in style of low speed and high torque within
the first work month, and the max. rotate speed is less than 60rpm.
No.3：About setting the position of charging, please refer to the operation manual for computer.
4.6.3.2 Injection plastic material
In manually-operation state, press the button of “injection”, then the machine begin to do
movement of injection material.
No.1：Must close the shield of nozzle to avoid to be burned by the splashing substance.
No.2：Do the injecting movement at low speed if without mold.
4.6.3.3 looseness back
In manually-operation state, press the button of “looseness back”, then the screw will back off.
4.6.3.4 Security of screw cold boot
After opening the machine, if the temperature of screw barrel doesn’t reach the required
temperature when heating it first time, the screw won’t work. This performance ensures the screw can
work only after the temperature of screw barrel is over the required temperature.
5.7 Explanation about machine operation prohibited

a．This machine can’t be operated on the open air places!
b．This machine can’t be operated without using the protecting equipment! c．

Persons can’t operate this machine before they have been allowed and trained!
d．Persons can’t operate this machine without the supervisor’s permission or haven’t been trained and
haven’t read the operation manual!
e．Mustn’t operate this machine over the running capability of this machine or having modifying some
parts of this machine by himself!
f． Mustn’t use this machine to produce poisonous plastic product without correlative equipment which
can deal with the poison!
5.8 Installing mold

5.8.1 Preparations before installing mold
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a．Measure the length, width and height of mold, compare the measured data with the data in indicating
drawing of installing mold （see Template, nozzle installation size chart in Fig 8. 2-1 chapter VIII）, to see
if can install the mold on this machine.
b．Measure the diameter of orientation ring on mold to see whether it is matched with the installation
hole on the fixed platen;
c．Measure the size of mold’s wedge and the distance between wedge and mold’s external plane,
compare with the data in indicating drawing of installing mold to see whether this machine is matched
with the mold. You can choose the nozzle which is been lengthened if necessary.
d．Measure the size of mold’s ejector board, compare with the data in parameter table to see if the
machine is suitable;
e．According to the designed parameters of mold, adjust ejector stroke and the position of opening–
mold and clamping-mold, so that can avoid damaging the mold when adjusting the mold thickness; f．
Prepare for the pressing board of mold, cushion of pressing board, pressing bolt, nut, flat washer,
spring washer, spanner, pipe units and steel wire.
5.8.2 Installation steps：
No.1：Start the motor of oil pump and make it in manually-operation state, press the button of “base
exit” then the injecting base exits the mold position hole of fixed platen and then stop;
No.2：Close the front and back safety door, press the button of “clamping mold” until the movable platen
stops to move forward;
No.3：Open the safety door, press the button of “adjust mold” to go into the adjusting mold state, press
the button of “exit adjusting mold”, then the movable platen will back off. (the stroke of mold backing off
is up to the mold thickness), press the button of “adjust mold” again then exit the state of adjusting mold;
No.4：Close the motor of oil pump, adjust the position and quantity of slider to make it to be accordant
to the mold, tie steel wire on the mold (ensure the movable and fixed mold won’t be separate). Lift the
mold by lift equipment, then descend it slowly and let it in the position between the fixed platen and
movable platen. Note to see whether the orientation wedge of mold is aiming at the center orientation
hole of fixed platen when descending it. And the plane of mold should keep close to the fixed platen.
(Note: the lift equipment should lift the mold still);
No.5：Close the front and back safety door, start the motor of oil pump, make it to be manually-operation
state, press button of “clamping mold”, then the movable platen move forward until the elbow-pole
structure to be straight line arrange. At this time, the movable platen is in locked state;
No.6：Press the button of “adjust mold” to go into the adjusting mold state, press the button of “enter
adjusting mold”, then the movable platen will go into plane and keep close to the bottom board of mold.
Press the button of “adjust mold” again then exit the state of adjusting mold;
No.7：Close the motor oil pump, open the safety door, tighten the molds on the fixed platen and the
movable platen separately with screw, washer and pressing board, then remove the steel wire and lifting
equipment.
(1) All above movement of clamping mold, opening mold and adjusting mold should be done in manually-
operation or adjusting operation style.
(2) In order to protect the operator’s life safety and prevent damaging the mold, must finish adjusting the
protecting equipment before installing mold, and having set the position of ejector cylinder and clamp
cylinder.
5.8.3 Adjusting mold
5-4
No.1：Start motor of oil pump, set the parameters of opening mold, clamping mold and adjusting mold.
(Details refer to the operation manual for computer Appendix A);
No.2：Go to manually-operation state, press the automatic button (washing material/ adjusting mold),
let it to be ON state;
No.3：Press button of “adjusting mold” to be ON state;
No.4：Press the button of “enter adjusting mold”, then the machine will do the movement of adjusting
mold automatically. Or after operating the No1 and No2 movement, user can press the button of jiggle
adjusting mold to go into the state of adjusting mold by manually-operation.
5.8.4 Adjusting the contact between nozzle and mold
In order to prevent the plastic from leaking 33Ewhen injecting the melt plastic, the ball head of the
nozzle should be contacted well with the concave sphere of mold’s main flowing path. Adjust it if find the
contact condition isn’t good.
Adjusting steps are following:
Start the motor of oil pump and let it to be manually-operation state, press the button of “base
enter” until the nozzle has contacted with the mold, check the contact from each way to see there is
clearance. (as shown on the above drawings Fig.5-2 nozzle and mold) No.2：If the nozzle doesn’t contact
with the mold well, which shows the center of nozzle isn’t accordant to the center of main flowing path
of mold. When adjusting, loosen the inner hexagonal screw on the front and back base first, then adjust
the screw until the ball head of the nozzle has contacted completely with the mold’s main flowing path.
Then screw down the inner hexagonal screw.
5.9 Injecting
5.9.1 Notice before injecting
Note 1：In order to protect the screw, must ensure the temperature of each spot on screw barrel which
is being heated has met the set value of temperature for 15～30 minutes then operate it;
Note 2：To avoid damaging the screw, should run the machine at speed less than 60rpm and without
loading;
Note 3：Mustn’t near the up end of nozzle with face and hands;
Note 4：Finish the work of installation mold before injecting;
Note 5：Any movement which hasn’t been mentioned in following explanation of injecting work steps
should be done by manually-operation.
5.9.2 Injecting work steps
a. Firstly, set the temperature of electric heating equipment for screw barrel to be temperature value
which is suitable to product’s requirement, and begin to do next movement after the temperature
met the required value for 15 minutes;
b. Open the cover of hopper, pour the plastic material into hopper, then close the cover of hopper;
( please operate it according to the operation manual for auto loader if this machine has matched
auto loader.)
c. According to the weight of product, proportion of material and whole injecting quantity of machine,
set the approximate position of finishing storage-material, set pressure and speed of storage-
material, adjust the pressure of back pressure valve for storage-material. At the same time, set the
parameters of injecting and protecting pressure. When storing material, it will cost more power if
the back pressure is too high.
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d. Press the button of “start” to start the motor;
e. Press the button of “clamping mold” continuously until finishing the movement of clamping mold;
f. Press the button of “injecting base forward” to let it go forward until the nozzle mouth has contacted
with the injecting mouth of mold; As to different material and mold, the above steps of e and f maybe
be exchanged over.
g. Press the button of “store material”, the screw being turned and return gradually then stop storing
material when reaching the set position; press the button of “store material” again during storing
material, then the movement of storing material is stopped.
h. Press the button of “inject” continuously, the machine begin to do movement of injecting and
protecting pressure;
i. After finishing the movement of protecting pressure, loosen the button of “inject”, press the button
of “store material” to store material for next mold;
j. After finishing the movement of storing material, press the button of “open mold” to do the
movement of opening mold when the time for cooling is enough long;
k. Finish the movement of opening mold, do the movement of goring, open the protecting door and
take out of product;
l. Check the forming shape of product, adjust correlative parameters properly; Redo the above steps
from c to l until the eligible product has been out.
m. If the product has met the requirement, press the button of semiautomatic or automatic, then the
machine go into the state of automatic work.
5.10 Stop machine

5.10.1 Just at the time before the movement of molding is finished or the movement of molding is
paused;
a. Press the button of “heating”, close the heating equipment for screw barrel; If the machine is paused
for a very short time, don’t close the heating equipment for screw barrel.
b. Close the hopper slide.
5.10.2 When material is used up or the product quantity has reached the required one, must close the
heating equipment and stop the machine;
a. If the machine has been assembled temperature adjuster for the nozzle, turn the button of it to be
zero position and cut down it.
b. Clean off the left material in screw barrel being heated completely in order to heat the screw barrel
at most short time when injecting it next time, also in order to prevent from leaving the melt raw
material in the screw barrel.
5.10.3 In manually-operation state, go into the state of opening mold (but not into state of clamping
mold in high pressure), and make the injecting base and screw to be the stop position.
5.10.4 Close the motor of oil pump, and cut the whole electric power supply.
5.10.5 Emergent stop the machine: The color for emergent stop of machine should be red;
a. Once you press down this button, motor of oil pump stop running immediately so that the machine
stop running at once. This button can be locked by itself when it is being pressed down, at this time,
the motor of oil pump can’t be started.
b. Turn the button to the right according to the direction instructions, you can restore it. Use normal
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operation if needn’t stop the machine urgently.
5.11 Discharge mold

No.1：Start the motor of oil pump；
No.2：Go into state of manually-operation, open the mold;
No.3：Press the button of “Base exit”, the base of injecting exits, the nozzle stop after it exits the position
hole of mold on the fixed platen;
No.4：Stop the motor of oil pump;
No.5：Open the protecting door, assemble bolt on the mold, tie steel wire on it to prepare for lifting;
Ensure the fixed mold and the movable mold can’ t be separated.
No.6：Discharge the pressing board, screw, and washer of mold;
No.7：Start the motor of oil pump;
No.8：Press the button of “open mold”, the machine begin to do movement of opening mold. Then stop
the machine;
No.9：First, lift the mold continuously, then push out the mold from position mold of fixed platen.
No.10：Lift out the mold and put away it in security place.
5.12 The whole flow chart of control system

The chart shows each movement of this machine. Use this flow chart accompanying the operation
manual for computer during operating.
5-7
Chapter Ⅵ Adjustment of machine
6.1 Adjustment of movement

6.1.1 Adjust the stroke
A. The stroke of moving mold and charge is set on screen of computer by linear displacement transducer,
the stroke of ejector is adjusted through adjusting the position of baffle, if it is linear displacement
transducer, then you can adjust the stroke of ejector through computer.
Notice:
⑴ Only in state of finish opening mold, the button of “ejector” can work when pressing
it;
⑵ When setting the stroke of ejector, should set the stroke to be most short, then adjusting it gradually
until the stroke is suitable, which can prevent the mold from damaging;
⑶ The movement of clamping mold can work only after the movement of pin stops;
B. The limit switch of injecting equipment you can adjust the stroke of injecting equipment through
adjusting the position of baffle.
Notice:
⑴ When adjusting, you should do Indirectness operation before the mold has contacted
with the nozzle. That is: firstly, go forward, then stop immediately, go forward again, which
can avoid to damage the nozzle;
⑵ When the nozzle is going forward, mustn’t clean off the salivating raw material by hand. Should clean
off it with iron jaw after stop the injecting movement;
⑶ The switch for base entering can work when the nozzle has contacted with the mold. If in automatic
state, the injecting movement and the running cycle will be stopped before the switch for base entering
has worked.
6.1.2 Adjust pressure and flux
The pressure and flux of this machine are adjusted by computer, set the required pressure and flux in
computer directly, and is put out to proportion electromagnetic valve directly through amplifier to be
controlled.
Note 1：The limit pressure or flux of proportion amplifier or the changeable resistance of limit has been
adjusted well before machine is out of factory, so don’t change them at random. The work
pressure of proportion electromagnetic valve has been adjusted to be max. work pressure;
when the set value of flux is 99, the proportion flux valve has been adjusted to be max.
value.
Note 2 ： If on the proportion valve, when using the machine for the first time or start motor of oil
there is pump renewed after adding oil for it, eject the air in hydraulic pressure system in order to
screw for make the air out. Step is following:
ejecting air
No.1：Set the pressure to be 3MPa，and the flux to be 30 for each movement;
No.2：Loosen the upturned screw for ejecting air on proportion valve, then do each movement by
manually-operation;
No.3：The hydraulic cylinder should charge all movements of going forward and going back, eject the air
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in hydraulic cylinder and pipe loop, then tighten the screw for ejecting air on flux valve.
No.4： Stop the machine for 15 minutes, start the oil pump after the air bubble in oil eliminates
completely.
Note 3：The adjustment of pressure and flux should be done according to the technology
feature of material and forming technology.
Lower the work pressure of machine at most at the condition of producing eligible product,
so that prolong the using life of machine and lower power consumption.
Note 4：After setting pressure and flux, try to run the machine for some time, repeat to
do the movement of opening mold and clamping mold, so that the elbow-pole structure
can unbend.
6.2 Adjust the charge pressure

The technology of injecting and molding need adjust the time for melting plastic suitable. Make the
plastic melt evenly at most short time according to the each kind of raw material feature and at the
premise of good product quality. The adjustment of charge speed is realized through adjusting the
backing off speed of. screw. The rotation speed of this machine’s screw is preset by computer, while the
backing off speed of screw is adjusted by charge pressure valve. When begin charge, the plastic material
is transmitted to the head parts of screw continuously, the thrust which is caused by the movement of
transmitting make the screw back off. While the charge pressure limits the backing off of screw, so that
the speed at which the melt plastic is pushed to the head of screw become slowly, and the speed of
melting plastic become slowly, and the density of melting is dense and even.
6.3 Adjust the nozzle aiming to center

The problem of nozzle aiming to the center of position hole of fixed platen influences the injecting
and molding product directly. If the nozzle doesn’t aim to the center of position hole, it will cause trouble
of leaking material and shorting the life of nozzle, even to damage it. It is inspected and adjusted when
leaving factory, so needn’t adjust it any more. During producing, if want to adjust it when it is wrong, it
must be done by trained person.
6.4 Adjust supporting for movable mold

As to the big or middle-big machine, the movable mold is one part which is used frequently and
weighs much, in order to reduce the influence caused by wearing on the life of mold and tie-bar and
elbow-pole and other correlative parts, the accessory supporting equipment is designed for the machine
to ensure fore tie-bars unbend basically.. There are three kinds of structure in our YH series machine:
mechanical supporting, hydraulic floating-style supporting and idler wheel supporting which has been
adjusted to the best condition when leaving factory. So if it is a new machine, user needn’t adjust it, but
should adjust it accordingly when using it.
6.4.1 Mechanical supporting (showing in following drawing Fig.6-1):
6-2
If adopt the way of adjusting screw, should check it frequently when producing products If it is
loosened, adjust it immediately, the way of adjusting is as following:
No.1：Firstly, discharge the mold;
No.2：Operate the machine, open the mold to the bottom position;
No.3：Re-adjust the level position of machine body to ensure the four tie-bars to be level state; No.4：
Adjust the first nut shown on above drawing, screw down it a bit;
No.5：Do the movement of adjusting mold, check the changing condition of system’s pressure, adjust
the beforehand tightening of screw to be suitable state (the four screw should be adjusted at one time,
moment of forces should keep equality).
No.6：Tighten the second nut which is used to prevent loosing, and the force used should be a bit big;
Notice：The adjusting is too loose or to close will increase the friction between the mold
and tie-bar, which will cause the difficult adjusting mold, also will lose the protecting
function to the tie-bar. After finish adjusting, install mold on it and try it again. Check the
adjusting result is perfect or not. Check the screw frequently during producing to see if it
is loose so that you can adjust it in time.

Adjust the slide board in time if it is worn.
6.4.2 Idler wheel supporting (showing in following drawing Fig.6-2):
This idler wheel supporting has four roll axletrees under the movable platen, which reduce the
resistance to the mold, also reduce the wearing to the mold. The supporting force has been adjusted
ready for leaving factory, so user needn’t adjust it basically. For bigger machine, there is an eccentric
round device for adjusting.
6-3
Chapter Ⅶ Maintenance of machine

In order to ensure the machine work normally, lower trouble and prolong the using life of machine,
user must note to maintain the machine during everyday use.
7.1 Daily check

No.1：Check to see if the button of emergency stop is normal;； No.2：
Check to see if there is abnormal noise during machine running;
No.3：Check to see if the mechanical, electrical and hydraulic safety device is normal, do the movement
of clamping mold by operation style of manual, semiautomatic and automatic separately, open the safety
door to be 20-30mm to test whether the movement of clamping mold can be stopped;
No.4：Check to see if the oil position in hydraulic tank is over the middle position in hydraulic pressure
gauge and whether leak;
No.5：Check to see if the grease/oil is enough on lubricating equipment and lubricating spots, to see if
the liquid position of lubricating pump is enough high;
No.6：Check to see if the work pressure of hydraulic system is too high;
No.7：Check to see if the oil temperature is increasing too fast and the water supply for cooling is normal;
No.8：Check to see if the heating to screw barrel is normal and the running of temperature-controller is
normal;
No.9：Check to see if the mold installation is steady;
No.10：Check to see whether the screw and contact of each limit switch has been loosened; No.11：
Check to see if each parameter set of injecting is right.
No.12：Check whether the action operation in chapter Ⅴ (5.6) is right.
7.2 Periodic check

7.2.1 Check weekly
⑴ Do routine check according to above 7.1;
⑵ Check to see if the wire connection of each limit switch,

heater band and thermocouple and screw is loosened or broken
off;
⑶ Check to see if there is phenomena of leaking oil for the

hydraulic cylinder, joint, flange and soft pipe, if that, replace
correlative air-proof ring;
7.2.2 Check monthly
⑴ Do routine check according to above details;
⑵ Check the tightening screw and nut of each structure to see

whether it is loosened, If that, tighten it. As to details of
tightening bolt; (refer to the right table shown)
⑶ Check the net-shape filter to see if there is filament or other
7-1
granule jammed it, clean off it if necessary;
⑷ Check to see it is corrosive in the inner of cooler for oil and the external of heat conductor pipe ( if
supply water by city, check it every six months, then to see if it need cleaning off).
7.2.3 Check yearly
⑴ Do routine check according to above details;
⑵ Check to see if the hydraulic oil is degeneration and polluted, replace new hydraulic oil if necessary;
⑶ Check to see if the wire is aging and ossify, if that, replace them;
⑷ Check the screw , screw collar, collar seat and mixing head to see if they are worn;
⑸ Check the charging motor to see if there is noise when the motor running, if the bearing of rotation
shaft has been damaged, replace it;
⑹ Clean off the whole machine, clean off the oil dirt on the surface.
7.3 Maintenance of cooler for oil

This machine adopts cooler for oil with floating pipe style to cool the hydraulic oil, the water for
cooling go into the lid’s cavity for water entering –and- going through the coming connection pipe, then
flow along with the cooling pipe. The flowing water absorbs the heat which is sent out by the hydraulic
oil then go out through the exit connection pipe. (refer to the following drawing).
The cooler for oil works for a long time, the water medium is accumulated gradually on the wall of cooler,
which will decrease the performance of emitting heat, so it can’t ensure to reach the requirement of oil
cooling, when you should inspect and maintain the cooler for oil.
7.3.1 Steps of inspection and maintenance:
No.1：Close the valve of mouth of oil coming –and-going and water coming –and-going, give out the
left water in cooler, then discharge it from machine;
No.2：Loose the screw on the lid for water entering –and- going, and discharge the entering –and-
going water lid, take down the air-proof washer at the same time;
No.3：Loosen the screw on back lid, discharge the back lid, take down the air-proof ring at the same time,
draw out the cooling equipment from the end of position hole;
No.4：Lead clear water through soft pipe to lid for water entering –and- going and clean it, clean off
accumulated dirt in back lid and inner wall of pipe for cooling, wash inner wall of pipe for cooling with
soft cloth.
No.5：Use alkaline wash which can be got from market, wash the inner wall of pipe for cooling again, the
washing pressure can’t be over 5kgf/cm2 ，watching the water flowing from the pipe during washing,
7-2
the cleaning work is finished until clean water flowing out of pipe;
No.6：As to the sandwich dirt which is difficult to clean, use weak acid liquor dipping in it for 15-20
minutes, until the liquor flowing out is near same as clean color;
Notice:
If using wash to clean it, must clean it with clean water repeated to avoid chemical
substance in wash eroding it.
No.7：After clean it with clean water, blow to dry it by compressed air at last.
No.8：Assemble the all parts in order, there can’t be phenomena of distorting for each air-proof ring
when assembling;
No.9：Do test of water pressure, fill water fully to the place where the water for cooling go by in cooler,
then close the mouth of oil coming –and-going, fill compressed air （5kgf/cm 2 ）from the mouth of
ejecting air of oil side, when the mouth of ejecting air of water side should be open state, if there is
leakage phenomena, the water will overflow form the mouth of ejecting air of water side;
No.10：After finish test, assemble the machine as its original sample, and connect pipeline well.
7.3.2 Notice during using cooler for oil:
1. Medium for cooling is clean fresh water, match water filter if the water quality is bad (explain to
manufacturer if using seawater for cooling);
2. In cold season. Must give out left oil and left water to avoid freezing if not use it for a long time;
3. The temperature of water for cooling should be low and the flux of water should be big in order to
avoid forming water dirt. If the water supply for cooling come from underground water or industrial water
or other water with many salt-alkali elements, which will cause water dirt to form in cooler faster;
4. Give out air periodically, do periodic inspection and washing to the interior. The washing period is up
to the water quality: the maintaining period is about six months if water supply is from city, while the
maintaining period is one month if water supply is from water under ground or industrial water;
5. Note the temperature of oil coming or going when working, adjust the temperature of oil going through
adjusting the coming flux of water for cooling so that make it meet the requirement.
7.4 Maintenance of net-shape filter

Net-shape filter has function of filtrating oil. The oil pump absorbs clean oil so that the hydraulic
system of machine can run normally. After the machine running for a long time, the oil cycles continuously,
the surface of net-shape filter will adhere impurity in oil, even be jammed by the impurity, which will
influence the oil pump to work seriously. So it is very important to inspect and clean the net-shape filter
periodic.
In the first year using machine, inspect and clean it every six month, later inspect and clean it every
year when replace oil.
Steps of maintenance：
No.1：Discharge the cover of oil tank, give out the hydraulic oil in the oil tank completely, screw off the
net-shape filter from the pipe for oil coming in oil tank;
No.2：Clean oil tank thoroughly;
No.3：Clean the filter with gasoline or coal oil, and clean filament or thin granule which is adhered on
the surface of filter thoroughly;
No.4：If find net-shape filter is damaged, must replace a new one.
Notice：
7-3
1. Mustn’t scrape the net on surface of filter with rigidity substance to avoid damaging net.
2. When discharging the oil filter, mustn’t start motor of hydraulic pump.
3. After install the filter and when starting motor of hydraulic pump, let the motor of hydraulic pump
run for ten minutes without loading. Check it to be normal then it can work with loading.
7.5 Clean and inspect the screw and screw barrel

Adopt the way of exchanging plastic whose flowing performance is good to clean screw barrel, and
should follow right operation steps when exchanging plastic: master technical data such as the heat
stability of plastic, forming temperature range of plastic and consistency with other plastic, etc. If the
forming temperature of plastic with good flowing performance is much higher than temperature of
plastic in screw barrel, first, increase the temperature of screw barrel and nozzle to be the lowest
processing temperature of plastic with good flowing performance, then put plastic with good flowing
performance into the screw barrel, and inject it for nothing continuously until clean out all left plastic in
screw barrel, adjust the temperature to be normal to produce at last. If the forming temperature of plastic
with good flowing performance is much lower than temperature of plastic in screw barrel, first, increase
the temperature of screw barrel and nozzle to be the best flowing temperature, then cut off electric
power for heating, clean screw barrel using plastic with good flowing performance at the condition of
lowering temperature. If the forming temperature of plastic with good flowing performance is high, and
melting big, moreover, the plastic in screw barrel is material which is sensitive to heat (such as PVC), you
should choose polystyrene with good flowing performance and high heat-stability or polyethylene with
low density as transition material in order to avoid plastic to be decomposed.
7.5.1 Discharge the screw and screw barrel
The screw and screw barrel are important components of molding parts, the screw,
screw barrel, screw head and screw collar may be worn or scraped when the machine run
for a long time or using reclaimed material often to mold, so discharge the screw and screw
barrel to check and clean if necessary, and to watch the degree of wearing and scraping.
A. Preparations before discharging
⑴ If the left plastic in screw barrel is material with high viscosity and be sensitive to heat ( such as PVC，
PC etc.), the plastic will be stick on the surface of screw and inner hole of screw barrel after it is cooled.
When peel off it, must be care or maybe damage the metal surface. Must clean the screw barrel and
screw according to the way shown in above section 7.5 before discharging them: first put plastic with
good flowing performance into the screw barrel, and inject it for nothing continuously until clean out all
left plastic in screw barrel;
⑵ Prepare flowing assistant tools or material:

a. Four or five wooden sticks or steel sticks ( diameter< diameter of screw, length < stork of injecting);
b. Four or five segment square-shape hardwoods;
c. Clamp;
d. Several piece of waste cotton or waste cloth;
e. One piece of long wood ( diameter< diameter of screw, length <length of heated screw barrel);
f. Fireproofing flux;
g. Brass stick or brass brush;
⑶ Moving position of whole injecting base No.1：

Start motor of oil pump;
7-4
No.2：Adjust the baffle for limit switch of base back to be max. position;
No.3：Press the button of “base back” and make the injecting equipment back to the bottom position;
No.4：Discharge the bolt between the base of injecting and base of flange for oil cylinder which charges
the whole movement of coming –and-going, make them separate.
No.5：Take out the inner hexagon screw on front and back supporting of injecting device, loosen the
screw for adjusting;
No.6：Turn the whole injecting base at an angle, and push it to the direction of operation. (as shown in
following drawing Fig.7-3 whole injecting base)
B. Steps of discharging screw
No.1：Heat the nozzle of screw barrel and make its temperature to be the max. value of melting
temperature of plastic in screw barrel, then cut the heating power supply;
No.2：Adjust each injecting pressure and injecting speed to be least value in computer;
No.3：Start motor of oil pump, make it in the manually-operation state, press the button of “charging”,
injecting piston back to limit position of stroke;
No.4：Discharge following parts in order:: heater band for nozzle→nozzle→front body of screw barrel.
(as shown in following drawing Fig.7-4 screw)
No.5：Discharge following parts in order: Screw→half ring→pull out end of screw→screw for fixing →
pin. (as shown in following drawing Fig.7-5 screw)
7-5
No.6：Take a segment of hardwood and put it at the end of screw, clamp the hardwood with clamp, start
the motor of oil pump, make it in the manually-operation state, press the button of “inject” to push the
hardwood and screw to the front of screw barrel. When reach the limit position of injecting stroke, press
the button of “loosen”, the injecting-pole back off. (as shown in following drawing)
No.7：Add second segment of hardwood, repeat the movement of above No6, so that push out the screw
from the front of screw barrel gradually.
Notice:
Mustn’t push out the screw by hand directly because the screw hasn’t cooled at this time.
After discharge the screw, put it on wood to avoid burr.
C. Steps and way of discharging screw barrel No.1：

Discharge all the heater bands and thermocouple on screw barrel;
No.2：Turn whole injecting base, let it be in original position and tighten it with screw; No.3：
Loosen and discharge the notch nut which is fixed at the end of screw barrel;
No.4：Lift the screw barrel for the time being with lifting device (Note the center of gravity); (refer to
following drawing Fig.7-7 Injects the cylinder)
No.5：As shown on above drawing, take a segment of hardwood and put it between the base of charging
and end of screw barrel, clamp the hardwood with clamp, start motor of oil pump, press the button of
“injecting plastic”, make the base of charging push the hardwood along with screw barrel out.
No.6：Back the base of charging, use another hardwood to repeat the step above No.5.until push screw
barrel out of injecting base. At the same time, concert the movement of screw barrel with lifting so that
7-6
make the screw barrel level.
No.7：After discharge the screw barrel, put away it in safety place.
7.5.2 Clean screw and screw barrel
A. Clean and inspect screw ( As shown in following drawing Fig.7-8 screw)
No.1：Cover the screw handle on the end of screw (side with key slot), clamp the screw head, rotate the
screw out as shown on above drawing. (screw head is left-rotating screw);
No.2：Wipe the main body of screw with waste cloth or cotton and clean off the raw material deposit on
the surface;
No.3：Heat the surface of screw evenly with coal oil light, then scrape it with waste cloth or cotton, clean
off the deposit on surface of screw with brass;
No.4：Clean the components of screw head, screw collar, collar seat and mixing head according to above
way of cleaning screw surface. (as shown in following drawing Fig.7-9 screw head);
No.5：Wipe off all oil dirt after cooling.
Notice：
a. Mustn’t clean the deposit on screw by scraper, grinding wheel or iron stick forcibly to avoid damaging
smooth surface of screw;
b. When install screw head, put some silicone oil lubricate grease to avoid them joint. Only thin layer is
enough or will dirty plastic product if the grease is too much.
No.6：Check the inner or external screw thread of screw, screw head and mixing head to see if it is
damaged. If that, there will be trouble such as counter current when injecting mold, or measurement
fluctuating, etc.
B. Clean and inspect screw barrel
No.1：Clean off the raw material deposit on surface of screw barrel when the screw barrel remains some
heat.
No.2：Slip waste cotton into the inner hole of screw barrel, push the cotton come-and-go to clean the
inner surface of screw barrel.
7-7
No.3：Heat the nozzle and front parts of screw barrel by coal oil light to clean the external surface, screw
thread and each contact surface ( as shown in following drawing Fig.7-10 nozzle).
Notice:
Wipe each contact surface shown above drawing carefully to avoid burr or scraping,
or will cause leakage when molding.
No.4：If there is left deposit on the inner surface of screw barrel, use waste cotton dipped
with trichloro ethylene to clean it.
No.5：Finish cleaning work, dry the surface, check to see if the inner surface of screw barrel is worn or
scraped.
7.6 Eliminating common problems

7.6.1 The motor of oil pump doesn’t work
⑴ If the motor of oil pump doesn’t work., and there is unusual noise, check to see if the fuse has broken
or been fused, then check to see whether the three-phase electric power supply is normal.
⑵ If the motor stop suddenly, to see if the air switch is in over condition. Close the air switch after two
minutes, start motor of oil pump.
⑶ If having pressed the button of “start motor”, the motor doesn’t work, thus the button may has
been damaged or the heat replay is breaking off. At the same time, check the emergency button or other
correlative wire connection.
⑷ The oil pump is jammed so that the motor can’t work, you should discharge and clean the oil pump
and take out of foreign substance, then check the rotation space of pump’s vane.
⑸ The motor is burned, then you should repair or replace the motor.
7.6.2 The motor can work, but it can’t engender pressure
⑴ The electromagnetic iron wire ring of pressure proportion valve doesn’t adsorb or the core of valve
is jammed by sundries, it should be discharged to clean, at the same time check the electromagnetic
iron wire ring to see if it is burned or the connection wire is loosened.
⑵ The hydraulic oil is not clean, leak oil because of motor wearing after the motor was used for a long
time. Repair or replace the oil pump.
⑶ The hydraulic oil is not clean, the sundries is accumulated on the surface of net-shape filter so that
disturb the oil to go into the oil pump. When you should clean the filter and replace hydraulic oil.
⑷ To see if the motor is in reverse condition.
⑸ To see if the pressure gauge is bad, if that, replace it.
Notice:
If the oil pump has been discharged to repair, must assemble the components in it
7-8
according to their original position, otherwise the oil pump maybe assembled at inverted direction. If
that, even if the rotation direction of motor is right, pressure can’t be engendered.
7.6.3 The movement of clamping mold doesn’t work
⑴ To see if the safety door is closed, or the connection wire of limit switch on safety door is loosened or
damaged;
⑵ To see if the ejector pin backing doesn’t reach the required position or the linear displacement
transducer is no use. Adjust the set of ejector pin position or check the linear displacement transducer.
⑶ The wire of hydraulic valve for opening mold and clamping mold is burned or maybe the core of valve
is jammed by sundries, clean or replace it.
⑷ The air-proof of piston on clamp cylinder doesn’t work.

7.6.4 The movement of locking mold doesn’t work
⑴ To see if the position setting of linear displacement transducer used when finish movement of
clamping mold in low pressure and change to locking mold in high pressure is right, or reset the position .
⑵ To see if the force of locking mold is enough.
⑶ To see if the mold is adjusted too close, if that, increase thickness of holding mold.
7.6.5 Not inject
⑴ To see if the wire of hydraulic valve for injecting is burned or the core of valve is jammed by sundries.
Clean or replace it
⑵ To see if the heating temperature for screw barrel is too low. Note the alarm from computer, check
the heater band or fuse, adjust the temperature setting in computer.
⑶ Check the allowed temperature tolerance of temperature setting in computer.
⑷ To see if the approach switch for injecting base forward isn’t connected or the connection wire is
broken. Adjust the position of baffle and check the approach switch.
⑸ To see if the limit switch of protecting cover for injecting head isn’t connected.
7.6.6 The screw doesn’t rotate
⑴ To see if the wire of hydraulic valve for controlling charge is burned or the core of valve is jammed by
sundries. Clean or replace it
⑵ The heating temperature is too low, the computer stops automatically and alarms.
⑶ To see if the motor for oil pump is over loading, if that, stop the movement of charging immediately
to avoid damaging the screw. And check to see if the motor is damaged.
⑷ There maybe be sundries going into the screw barrel when charging, which make the screw occlude
screw barrel
⑸ The position setting for stopping charging isn’t suitable, reset it.
7.6.7 The screw can rotate, but not charging or the speed of charging is slow
⑴ The screw barrel isn’t connected with water for cooling or the water for cooling isn’t enough so that
the temperature of fallen plastic go up, which prevent the plastic going. So, take out the
agglomeration plastic which is melt.
⑵ To see if there isn’t plastic in hopper.

⑶ The adjustment of adjusting valve for back pressure isn’t suitable or there are sundries to jam it in
valve. The back pressure is too high so that make the screw back off slowly.
⑷ Sundries go into the screw barrel so that it isn’t smooth for plastic going.
7.6.8 The screw rotates abnormality and quantity of injecting isn’t stable when injecting
7-9
⑴ The injecting components ,especially the screw collar is damaged, so that make the melt plastic
regurgitate, which lead the screw rotate.
⑵ The screw barrel or screw has been damaged.

7.6.9 Movement of adjusting mold doesn’t work
⑴ To see if the select switch isn’t in state of “on” (the indicating lamp isn’t light)
⑵ Wire of electromagnetic transformation valve for adjusting mold is burned, or there is sundries to jam
it in valve. Clean or replace electromagnetic valve.
⑶ To see if the parallel of molding platen meet the requirement, see if the level position of machine
frame is wrong, which will expand the movement resistance of molding platen.
⑷ To see if the motor of oil pump is damaged。
⑸ Check the work pressure 。
7.6.10 The movement of opening mold isn’t sensitive or there it engender noise
⑴ Check to see if the position setting for finish opening mold is suitable .
⑵ Wire of electromagnetic transformation valve for opening mold is burned, or there is sundries to jam
it in valve. Clean or replace electromagnetic valve.
⑷ Check the work pressure, increase the pressure suitably;
⑷ If the product is left in mold for too long time, which will cause phenomena of mold expanding.
⑸ The position setting for finish opening mold isn’t suitable, which will make the piston strike the back
cover of oil cylinder. Reset the position to be suitable.
7.6.11 The semiautomatic operation doesn’t work
The semiautomatic operation is realized through electric signal which is sent by computer controlling
each electromagnetic valve. If each movement is normal in manually-operation state, while the
semiautomatic operation doesn’t work, the reason of which is mainly electrical limit switch or approach
switch or time-relay doesn’t send out signal, or the wire connection is loosened or broken. Way of finding
problem: firstly, look at the semiautomatic movement to find which phase doesn’t work; then contrast
the drawing of electrical principle to find out the correlative controlling components or wire, inspect
them and solve the problem.
7-10
Contents
Chapter Ⅷ Introduction of machine structure and attached drawings

8.2 Sketch map of machine
8.2-1 Platen dimension
8.2-2 Machine dimension chart

8.2-3 Machine lifting drawing
8.2-4 Machine foundation and installation dimension diagram

8.2-5 Machine safety sign arrangement plan
8.2-6 Machine safety device layout

8.3 Mechanical Part
8.3-2 Injection Structure
8.4 Hydraulic Part
8.4-1 Hydraulic Schematic
8.4-3 Hydraulic Element List
8.4-4 The list of hydraulic flexible hoses

8.4-5 System pressure and clamping force, injection pressure ratio
8.5 Electrical Part
8.5-1 Electrical diagrams
8.5-3 Heater bands specification
Contents
8-1
技术参数表 Technical parameters

MODEL ATI90
INJECTION UNIT A B C
3
Injection volume cm 113 154 181
g 106 144 170
Shot volume (PS)
Oz 3.7 5.1 5.9
Screw diameter mm 30 35 38
Injection pressure MPa 222 163 139
Screw length-diameter ratio L/D 23 20 18
Screw stroke mm 160
Rotate speed r/min 0-180
CLAMPING UNIT
Clamping force kN 900
Max.mould opening stroke Mm 320
Platen size mm*mm 540*540
Space between tie bars mm*mm 360*360
Mold thickness mm 150-360
Platen max stroke mm 680
Ejecting stroke mm 100
Ejecting force kN 31
Power / heating
Hydraulic system pressure MPa 16
Power of motor kW 14
Power of heater kW 7.5
Heating zone number 3+1(nozzle)
General
Cycle time s 1.1
Tank volume L 160
Machine dimension m*m*m 4.2*1.1*1.7
8.1

MODEL ATI130
3
g 196 239 274
Shot volume (PS)
Oz 6.9 8.4 9.6
Screw stroke mm 190
CLAMPING UNIT
Power / heating
Power of motor kW 18.2
General
Cycle time s 1.3
Tank volume L 200
8.1

MODEL ATI140
3
g 196 239 274
Shot volume (PS)
Oz 6.9 8.4 9.6
Screw length-diameter ratio L/D 21.4 20 18
Screw stroke mm 190
CLAMPING UNIT
Power / heating
General
Cycle time s 1.3
Tank volume L 190
8.1

MODEL ATI160
3
g 260 298 368
Shot volume (PS)
Oz 9.1 10.5 12.9
Screw stroke mm 200
CLAMPING UNIT
Power / heating
Power of heater kW 14
General
Cycle time s 2
Tank volume L 210
8.1

MODEL ATI170
3
g 260 298 368
Shot volume (PS)
Oz 9.1 10.5 12.9
Screw stroke mm 200
CLAMPING UNIT
Power / heating
General
Cycle time s 2
Tank volume L 220
8.1

MODEL ATI210
3
g 347 429 520
Shot volume (PS)
Oz 12.1 15 18.1
Screw stroke mm 240
CLAMPING UNIT
Power / heating
General
Cycle time s 4.5
Tank volume L 310
8.1

MODEL ATI220
3
g 347 429 520
Shot volume (PS)
Oz 12.1 15 18.1
Screw stroke mm 240
CLAMPING UNIT
Power / heating
General
Cycle time s 4.5
Tank volume L 320
8.1

MODEL ATI250
3
g 464 625 785
Shot volume (PS)
Oz 16.2 21.8 27.4
Screw length-diameter ratio L/D 24 21 18.7
Screw stroke mm 260
CLAMPING UNIT
Power / heating
General
Cycle time s 4.8
Tank volume L 350
8.1

MODEL ATI270
3
g 464 625 785
Shot volume (PS)
Oz 16.2 21.8 27.4
Screw length-diameter ratio L/D 24 21 18.7
Screw stroke mm 260
CLAMPING UNIT
Power / heating
General
Cycle time s 4.8
Tank volume L 380
8.1

MODEL ATI300
3
g 673 845 980
Shot volume (PS)
Oz 23.5 29.3 34.2
Screw stroke mm 300
CLAMPING UNIT
Power / heating
General
Cycle time s 5.0
Tank volume L 380
8.1

MODEL ATI320
3
g 966 1120 1286
Shot volume (PS)
Oz 33.7 39.2 44.9
Screw length-diameter ratio L/D 22.6 21 19.6
Screw stroke mm 320
CLAMPING UNIT
Power / heating
General
Cycle time s 5.0
Tank volume L 500
8.1

MODEL ATI400
3
g 1260 1646 2084
Shot volume (PS)
Oz 44.1 57.5 73.8
Screw stroke mm 360
CLAMPING UNIT
Power / heating
General
Cycle time s 5.1
Tank volume L 680
8.1

MODEL ATI500
3
g 1494 1919 2397
Shot volume (PS)
Oz 52.3 67.2 83.9
Screw length-diameter ratio L/D 23.8 21 18.7
Screw stroke mm 360
CLAMPING UNIT
Power / heating
Power of motor kW 39+39
General
Cycle time s 5.2
Tank volume L 1000
8.1

MODEL ATI530
INJECTION UNIT A B C D
3
Injection volume cm 1384 1590 2042 2550
g 1260 1494 1919 2397
Shot volume (PS)
Oz 44.1 52.3 67.2 83.9
Screw diameter mm 70 75 85 95
Injection pressure MPa 257 224 174 139
Screw length-diameter ratio L/D 24 23.8 21 18.7
Screw stroke mm 360
CLAMPING UNIT
Power / heating
Power of motor kW 45.2+45.2
General
Cycle time s 5.2
Tank volume L 1000
8.1

MODEL ATI650
3
g 1966 2488 3072
Shot volume (PS)
Oz 68.8 87.1 107.5
Screw stroke mm 430
CLAMPING UNIT
Power / heating
General
Cycle time s 6.0
Tank volume L 1300
8.1

MODEL ATI800
3
g 2327 2907 3552
Shot volume (PS)
Oz 81 101 124
Screw stroke mm 450
CLAMPING UNIT
Power / heating
General
Cycle time s 7
Tank volume L 1500
8.1

MODEL ATI900
3
g 2893 3571 4321 5143
Shot volume (PS)
Oz 102.5 126.5 153 182.1
Screw length-diameter ratio L/D 24.4 22 20 18.3
Screw stroke mm 500
CLAMPING UNIT
Power / heating
General
Cycle time s 8
Tank volume L 1900
Machine dimension m*m*m 11*2.4*3.1
8.1

MODEL ATI1100
3
g 3751 4540 5403 6340
Shot volume (PS)
Oz 132.8 160.8 191.4 224.5
Screw length-diameter ratio L/D 24.2 22 20.2 18.6
Screw stroke mm 525
CLAMPING UNIT
Power / heating
General
Cycle time s 10
Tank volume L 2300
Model A B C D E F
LOG90 3965 1500 3410 220 1040 1890
LOG130 4340 1585 3780 220 1100 1950
LOG140 4560 1670 3920 80 1180 1990
LOG160 4565 1720 3965 220 1180 2024
LOG170 4920 1740 4230 80 1270 2100
LOG210 5130 1780 4535 260 1340 2050
LOG220 5400 1840 4630 80 1425 2100
LOG250 5780 1820 5050 305 1400 2140
LOG270 5720 2020 5320 80 1515 2200
LOG300 6080 1870 5300 305 1500 2240
LOG320 6705 2040 5750 150 1600 2310
Model A B C D E F
LOG400 7850 1940 3300 3400 1750 2330
LOG500 8550 2070 3470 3600 1820 2390
LOG530 8600 3010 3570 3600 1870 2390
LOG650 9660 2180 4110 4000 1860 2250
LOG800 10615 2372 5220 4510 2280 3085
LOG900 11100 2360 5380 4740 2356 2968
LOG1100 12090 2480 5880 5040 2480 3115
Model LOG90 LOG130 LOG140 LOG160 LOG170 LOG210 LOG220 LOG250 LOG270 LOG300 LOG320
Lifting Force ≥4.0t ≥5.0t ≥5.0t ≥6.0t ≥7.0t ≥8.0t ≥8.0t ≥9.0t ≥9.0t ≥10.0t ≥11.0t
Model LOG400 LOG500 LOG530 LOG650 LOG800 LOG900 LOG1100
Lifting Force ≥16.0t ≥17.0t ≥17.0t ≥22.0t ≥30.0t ≥38.0t ≥50.0t
Model LOG400 LOG500 LOG530 LOG650 LOG800 LOG900 LOG1100

Lifting Force ≥5.0t ≥7.0t ≥8.0t ≥8.0t ≥10.0t ≥13.0t ≥20.0t
Model A B C D E F G H
LOG90 3410 1640 1630 900 850 780 1125 600
LOG130 3780 1790 1850 920 870 800 1319 640
LOG140 3920 1880 1890 950 900 840 2080 1740
LOG160 3975 1930 1905 970 920 850 1348 700
LOG170 4230 2080 1970 1070 1020 950 2480 1750
LOG210 4680 2280 2220 1150 1100 1020 2800 1975
Model A B C D E F G H I
LOG220 4535 1080 1649 1600 103 990 930 1533 790
LOG250 5050 1200 1800 1850 100 980 930 1645 1090
LOG300 5300 1250 1900 1950 100 1020 970 1660 1220
LOG320 5750 1400 2085 2060 103 1210 1160 1800 1290
Model A B C D E F G H J K L M N P
LOG500 120 1165 1065 1065 155 432 1519 1519 130 1150 1200 1450 1500 2554
LOG650 120 1165 1105 1560 155 590 1642.5 1642.5 130 1320 1370 1570 1620 3084
Model A B C D E F G H J K L M N P Q R
LOG800 885 845 845 845 645 230 165 22 585 1225 1340 1225 1356 1296 1750 1690
LOG900 915 860 860 860 735 230 165 137 585 1200 1620 1200 1426 1366 1900 1840
LOG1100 1085 1030 1030 1030 555 230 165 140 685 1376 1305 1539 1560 1500 2040 1980
8.3 Mechanical Part
8.3 Mechanical Part
LOG90 Clamping Unit
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part
LOG90 Clamping Unit

No. Name Specification Quantity
1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle A 4
6 Back toggle B 2
7 Front toggle 4
8 Small toggle 4
9 Small pin shaft 4
10 Small steel jacket 4
11 Small pin shaft key 4
12 Big pin shaft 6
13 Big steel jacket 12
14 Big pin shaft key 12
15 Tie bar nut 4
16 Nut pressing plate 4
17 Equal height sleeve 12
18 Variable gear nut 4
19 Gear pressing plate 4
20 Gear ring 1
21 Copper plate 2
22 Copper plate housing 2
23 Cross frame 1
24 Guide shaft 2
25 Copper bush 4
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
LOG130-LOG140 Clamping Unit
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle A 4
6 Back toggle B 2
7 Front toggle 2
8 Small toggle 4
9 Small pin shaft 4
12 Big pin shaft 6
15 Tie bar nut 4
20 Gear ring 1
21 Copper plate 2
23 Cross frame 1
24 Guide shaft 2
25 Copper bush 4
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle 4
6 Front toggle 2
7 Small toggle 6
8 Small pin shaft 4
11 Big pin shaft 6
14 Tie bar nut 4
19 Gear ring 1
20 Copper plate 2
22 Cross frame 1
23 Guide shaft 2
24 Copper bush 4
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle A 4
6 Back toggle B 4
7 Front toggle 2
8 Small toggle A 4
9 Small pin shaft 4
12 Big pin shaft 6
13 Big steel jacket A 12
15 Tie bar nut 4
20 Gear ring 1
21 Copper plate 2
23 Cross frame 1
24 Guide shaft 2
25 Copper bush 4
26 Small toggle B 2
27 Big steel jacket B 12
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
LOG320 Clamping Unit
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle 4
6 Front toggle 2
7 Small toggle 6
8 Small pin shaft 4
11 Big pin shaft 6
14 Tie bar nut 4
19 Gear ring 1
20 Copper plate 2
22 Cross frame 1
23 Guide shaft 2
24 Copper bush 4
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle A 4
6 Back toggle B 4
7 Front toggle 2
8 Small toggle A 4
9 Small pin shaft 4
12 Big pin shaft 6
15 Tie bar nut 4
20 Gear ring 1
21 Copper plate 2
23 Cross frame 1
24 Guide shaft 2
25 Copper bush 4
26 Small toggle B 2
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle 6
6 Front toggle A 4
7 Front toggle B 4
8 Small toggle 6
9 Small pin shaft 4
11 Small pin shaft bolt 8
12 Big pin shaft A 4
15 Tie bar nut 4
17 Regulating screw 12
20 Gear ring 1
21 Copper plate 2
23 Cross frame 1
24 Guide shaft 2
25 Copper bush 2
26 Big pin shaft B 2
28 Transition gear 4
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
8.3-1A
8.3 Mechanical Part
8.3 Mechanical Part

1 Back platen 1
2 Tie bar 4
3 Movable platen 1
4 Fixed platen 1
5 Back toggle A 4
6 Back toggle B 6
7 Front toggle A 4
8 Small toggle A 4
9 Small pin shaft 4
12 Big pin shaft 6
15 Tie bar nut 4
20 Gear ring 1
21 Copper plate 2
23 Cross frame 1
24 Guide shaft 2
25 Copper bush 4
27 Transition gear 4
28 Small toggle B 4
8.3-1B
8.3 Mechanical Part
8.3 Mechanical Part
8.3-2 Injection structure
LOG90-LOG500 Injection Unit
8.3-2A
8.3 Mechanical Part
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
10 Barrel locking nut 1
11 Half ring 1
12 Adapter housing 1
13 Hydraulic motor 1
14 Copper bush 8
15 Bearing 51218 1
16 Bearing 32013 1
17 Locking nut 1
18 Guide pole 2
19 Guide pole support 1
20 Front cylinder cover 2
21 Injection cylinder 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
26 Back cylinder cover 2
27 Transition shaft 1
8.3-2B
8.3 Mechanical Part
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51318 1
16 Bearing 32016 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
8.3-2B
8.3 Mechanical Part
8.3 Mechanical Part

No. Name Specification Quant.
1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51320 1
16 Bearing 32019 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
8.3-2B
8.3 Mechanical Part
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51230 1
16 Bearing 32022 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
8.3-2B
8.3 Mechanical Part
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 29328 1
16 Bearing 30226 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
8.3-2B
8.3 Mechanical Part
8.3 Mechanical Part
LOG530-1100 Injection Unit
8.3-2A
8.3 Mechanical Part
8.3 Mechanical Part
LOG530 Injection Unit

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51334 1
16 Bearing 30226 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
28 Bearing 6028 1
8.3-2B
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51336 1
16 Bearing 30228 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
28 Bearing 6030 1
8.3-2B
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51336 1
16 Bearing 30228 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
28 Bearing 6030 1
8.3-2B
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51336 1
16 Bearing 30232 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
28 Bearing 6236 1
8.3-2B
8.3 Mechanical Part

1 Nozzle 1
2 Nozzle housing 1
3 Screw head 1
4 Non return ring 1
5 Seal ring 1
6 Screw 1
7 Barrel 1
8 Cooling ring 1
9 Barrel housing 1
11 Half ring 1
14 Copper bush 8
15 Bearing 51348 1
16 Bearing 32044 1
17 Locking nut 1
18 Guide pole 2
22 Piston 2
23 Piston shaft 2
24 Spacer bush 2
25 Locking nut 2
28 Bearing 6244 1
8.3-2B
LOG90 Electromagnet Action Name
Electormagnet
Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y16 Y17 Y18 Y19 Y20 Y22 Y23 Y24
Function
Closing + +
Closing
Close fast + - +
Injection Injection section forward +
Section Injection section backward +

Injection +
Holding pressure +
Injection
Plasticizing +
Suck back +
Opening + +
Mould Open
Opening slow + - +
Mould Forward +
8.4 Hydraulic Part

Adjusting Backward +
Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
Notes:"+" is normal function."-" is option function.
LOG90 The list of hydraulic components
Number Item Name Type Description Parameters Supplier Certification
1 PU Internal Gear Pump EIPC3-032RA23-1X Power system 25MPa,32ml/rev,400-2500rpm ECKERLE
2 M2 Hydraulic Motor NHM3-300 .Rc. 3/4'' Plasticizing 25MPa,300ml/rev,5-120rpm INTERMOT
3 M3 Hydraulic Motor JA-160(013-0014) Mould Adjusting 14MPa,16ml/rev,276rpm EATON
4 G1 Pressure Gauges 1453/0-031-5BF Pump Pressure 35MPa SKUN
5 G2 Pressure Gauges 1454/0-010BF Plasticizing Back Pressure 10MPa SKUN
6 STR1 Tank Mounted Suction Filter WU-250X100J(M48X2) Suction Filter 500L/min HILITION
7 STR2 Tank Mounted Suction Filter B-32 Suction Filter 1-21MPa,NAS6,1.5L/min OYDADO
8 HE Water Cooler YW-309 Cooling oil temperature 150L/min(Cold Water) XUNDA
9 F1 Level Gauge YWZ-80T Oil level shows 0.15MPa HILITION
10 PS Pressure Sensor EHS060G6387 Pump Pressure 25MPa DANFOSS CE
11 V1 Solenoid Operated Directional Valves DG4V-5-3C Plasticizing Control 31.5MPa,63L/min EATON VICKERS CE
12 V2 Solenoid Operated Directional Valves DG4V-5-2B-MUIH Injection/Suck Back 31.5MPa,63L/min EATON VICKERS CE
13 V4 Solenoid Operated Directional Valves DG4V-3-6C-MUIH Injection Section Forward/Backward 31.5MPa,63L/min EATON VICKERS CE
14 V6 Operated Relief Valves BG-03-3231T Back Pressure 25MPa,100L/min YUKEN
15 V7 Check Modular Valves BMPC-02W-40 Prevent Oil Reversed 31.5MPa,63L/min KANGBO
16 V8 Operated Relief Valves BG-03-32T Pump Pressure 25MPa,100L/min YUKEN
17 V10 Solenoid Operated Directional Valves SWH-G02-C2-D24-20-M3 Ejector Forward/Backward 31.5MPa,63L/min NORTHMAN CE
18 V11 Solenoid Operated Directional Valves SWH-G02-C2-D24-20-M3 Core A Forward/Backward 31.5MPa,63L/min NORTHMAN CE
19 V12 Solenoid Operated Directional Valves SWH-G02-C2-D24-20-M3 Core B Forward/Backward 31.5MPa,63L/min NORTHMAN CE
20 V20 Solenoid Operated Directional Valves DG4V-5-2C Clamping 31.5MPa,63L/min EATON VICKERS CE
21 V22 Solenoid Operated Directional Valves DG4V-3-2C Mould Adjusting 31.5MPa,63L/min EATON VICKERS CE
22 V23 Solenoid Operated Directional Valves DG4V-5-0A Fast closing 31.5MPa,63L/min EATON VICKERS CE
23 V24 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Back pressure of opening & Fast closing 31.5MPa,63L/min EATON VICKERS CE
24 V26 Safety Valves SFD-EL-10-D24-2B2-120 Hydraulic Safety monitor 31.5MPa,63L/min HNC CE
8.4-3 The list of hydraulic components

8.4 Hydraulic Part
LOG90 The list of flexible hoses
Number Item Description Model Parameters Supplier
1 R1.1 Pump Output PA1712X900 35Mpa Xunteng
2 R1.2 Oil Back PA1716X720 35Mpa Xunteng
3 R1.3 Plasticizing Input PA1708X1350 35Mpa Xunteng
4 R1.4 Plasticizing Output PA1708X1350 35Mpa Xunteng
5 R1.5 Injection Input PA1708X1500 35Mpa Xunteng
6 R1.6 Suck Back PA1708X1600 35Mpa Xunteng
7 R1.7 Injection Unit forward PA1704X1250 35Mpa Xunteng
8 R1.8 Injection Unit backward PA1704X1300 35Mpa Xunteng
9 R2.1 Mould Adjusting PA1704X1100 35Mpa Xunteng
11 R2.3 Mould Open Input PA1712X1000 35Mpa Xunteng
12 R2.4 Mould close Input PA1712X850 35Mpa Xunteng
13 R2.5 Mould block input2 PA1712X900 35Mpa Xunteng
14 R2.6 Mould block oil back PA1712X1600 35Mpa Xunteng
15 R3.1 Ejector Forward PA1706X220 35Mpa Xunteng
16 R3.2 Ejector block in PA1706X900 35Mpa Xunteng
17 R3.3 Ejector block out PA1706X900 35Mpa Xunteng
8.4-4
LOG130-LOG140 Electromagnet Action Name
Electormagnet
Function
Closing + +
Closing
Close fast + - +

Injection +
Holding pressure +
Injection
Plasticizing +
Suck back +
Opening + +
Mould Open
Opening slow + - +
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
LOG130-LOG140 The list of hydraulic components
2 M2 Hydraulic Motor NHM3-350 .Rc. 3/4'' Plasticizing 25MPa,300ml/rev,5-120rpm INTERMOT

8.4 Hydraulic Part
LOG130-LOG140 The list of flexible hoses
8.4-4
Electormagnet
Function
Closing + +
Closing
Close fast + - +

Injection +
Holding pressure +
Injection
Plasticizing +
Suck back +
Opening + +
Mould Open
Opening slow + - +
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
2 M2 Hydraulic Motor DM6-500 .Rc. 3/4'' Plasticizing 25MPa,300ml/rev,5-120rpm INTERMOT

8.4 Hydraulic Part
9 R2.1 Mould Adjusing PA1704X1100 35Mpa Xunteng
10 R2.2 Mould Adjusing PA1704X1100 35Mpa Xunteng
16 R3.2 Ejector block in PA1706X950) 35Mpa Xunteng
8.4-4
Electormagnet
Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y16 Y17 Y18 Y19 Y20 Y22 Y23
Function
Closing +
Closing
Close fast + -

Injection +
Holding pressure +
Injection
Plasticizing +
Suck back +
Opening +
Mould Open
Opening slow + -
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
2 M2 Hydraulic Motor DM6-700 .Rc. 3/4'' Plasticizing 25MPa,700ml/rev,5-120rpm INTERMOT
3 M3 Hydraulic Motor OMR-250 / JS-250（030-0066） Mould Adjusting 14MPa,250ml/rev,276rpm EATON
11 V1 Solenoid Operated Directional Valves DG4V-3-6C-MUIH & HPD-G04-C8-T Injection & Plasticizing 31.5MPa,100L/min EATON VICKERS CE
12 V3 Solenoid Operated Directional Valves DG4V-5-0A Suck back 31.5MPa,63L/min EATON VICKERS CE
20 V20 Solenoid Operated Directional Valves DG4V-3-6C-MUIH & HPD-G04-C2-T Clamping 31.5MPa,300L/min EATON VICKERS CE
22 V23 Solenoid Operated Directional Valves DG4V-3-2AL-MU2H & HPD-G04-B4S-ET Fast closing 31.5MPa,300L/min EATON VICKERS CE
23 V24 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Back pressure of opening 31.5MPa,63L/min EATON VICKERS CE
24 V26 Safety Valves SFV-EL-25-3-A Hydraulic Safety monitor 31.5MPa,300L/min HNC CE
25 V33 Mechanical Operated Directional Valves DC-G02-B2S-R-10 Hydraulic Safety 31.5MPa,40L/min NORTHMAN

8.4 Hydraulic Part
8.4-4
Electormagnet
Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y16 Y17 Y18 Y19 Y20 Y22 Y23
Function
Closing +
Closing
Close fast + -

Injection +
Holding pressure +
Injection
Plasticizing +
Suck back +
Opening +
Mould Open
Opening slow + -
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
1 PU Internal Gear Pump EIPC5-80 Power system 25MPa,80ml/rev,400-2500rpm ECKERLE
2 M2 Hydraulic Motor DM8-900-6M Rc. 3/4'' Plasticizing 25MPa,900ml/rev,5-120rpm INTERMOT
6 STR1 Tank Mounted Suction Filter LF2-503 ×※ BEST / YCZF 75X200 Suction Filter 600L/min HILITION
8 HE Water Cooler LG-JF-526WZ Cooling oil temperature 200L/min(Cold Water) XUNDA
11 V1 Solenoid Operated Directional Valves DG4V-3-6C-MUIH & HPD-G04-C8-T Injection & Plasticizing 31.5MPa,100L/min EATON VICKERS CE
12 V3 Solenoid Operated Directional Valves DG4V-5-0A & HPD-G04-B2 Suck back 31.5MPa,63L/min EATON VICKERS CE
22 V23 Solenoid Operated Directional Valves DG4V-3-2AL-MU2H & HPD-G04-B4S-ET Fast closing 31.5MPa,300L/min EATON VICKERS CE
23 V24 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Back pressure of opening 31.5MPa,63L/min EATON VICKERS CE

8.4 Hydraulic Part
18 R3.4 Ejector Backward PA1706X550 35Mpa Xunteng
8.4-4
13 R2.5 Mould block input2 PA1716 ×800 35Mpa Xunteng
8.4-4
Electormagnet
Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y16 Y17 Y18 Y19 Y20 Y22 Y23 Y29 Y31 Y32
Function
Closing +
Closing
Close fast + -

Injection + +
Holding pressure + +
Injection
Plasticizing + + +
Suck back + +
Opening +
Mould Open
Opening slow + -
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
2 M2 Hydraulic Motor DM11-1300. RC.1 Plasticizing 25MPa,1100ml/rev,5-120rpm DANDUN
6 STR1 Tank Mounted Suction Filter LF2-504 ×※BEST / YCZF 100X200 Suction Filter 600L/min HILITION
8 HE Water Cooler LG-JF-532WZ(Rc1 1/2-730) Cooling oil temperature 200L/min(Cold Water) XUNDA
11 V1 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Plasticizing 25MPa,100L/min EATON VICKERS CE
12 V2 Solenoid Operated Directional Valves DG4V-3-7C-MU2H Injection 31.5MPa,63L/min EATON VICKERS CE
13 V3 Solenoid Operated Directional Valves DG4V-3-7C-MU2H Suck back 31.5MPa,63L/min EATON VICKERS CE
15 V5 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Back Pressure 25MPa,100L/min EATON VICKERS CE
16 V6 Proportion valves ER-G01-1-30 Plasticating 31.5MPa,100L/min EATON VICKERS
23 V23 Solenoid Operated Directional Valves DG4V-3-0C Fast closing 31.5MPa,300L/min EATON VICKERS CE

8.4 Hydraulic Part
2 R1.2 Oil Back 87311-20-20/87341-20-20*1500DCW 35Mpa Xunteng
3 R1.3 Plasticizing Input 87312-20-20/22692-20-20×4SH×2300DSX 35Mpa Xunteng
4 R1.4 Plasticizing Output 87312-20-20/22692-20-20×4SH×2300DSX 35Mpa Xunteng
5 R1.5 Injection Input 87312-20-20*4SH×1800 35Mpa Xunteng
6 R1.6 Suck Back 87312-20-20*4SH×1800 35Mpa Xunteng
7 R2.1 Mould Adjusting PA1706*1900 35Mpa Xunteng
8.4-4
Electormagnet
Function
Closing +
Closing
Close fast + -

Injection + +
Injection
Plasticizing + + +
Suck back + +
Opening +
Mould Open
Opening slow + -
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
2 M2 Hydraulic Motor DM16-2000N-D47 Plasticizing 25MPa,1100ml/rev,5-120rpm DANDUN
9 HE Water Cooler LG-JF-532WZ(Rc1 1/2-730) Cooling oil temperature 200L/min(Cold Water) XUNDA
10 F1 Level Gauge XYW-100 Oil level shows 0.15MPa HILITION
11 F2 Hydraulic Bladder Accumulator NXQA-2.5/31.5-L-Y Control Oil Pressuring Accumulate 31.5MPa,3.2L BUCK
18 V6 Proportion valves ER-G01-1-30 Plasticizing 31.5MPa,100L/min EATON VICKERS
20 V10 Solenoid Operated Directional Valves DG4V-3-6C-MUIH & HPD-G04-C2M Ejector Forward/Backward 31.5MPa,63L/min EATON VICKERS CE
26 V26 Safety Valves SFV-EL-32 Hydraulic Safety monitor 31.5MPa,300L/min HNC CE
28 V35 Single Valves CI-T03-05-10 Prevent Oil Reversed 25MPa,100L/min NORTHMAN

8.4 Hydraulic Part
1 R1.1 Pump Output 87392-20-20/22112-20-20*700*4SH*DSX 35Mpa Xunteng
2 R1.2 Plasticizing Input 87312-20-20/22692-20-20×4SH×2450DSX 35Mpa Xunteng
3 R1.3 Plasticizing Output 87312-20-20/22692-20-20×4SH×2450DSX 35Mpa Xunteng
4 R1.4 Injection Input 87312-20-20*4SH*2000 35Mpa Xunteng
5 R1.5 Suck Back 87312-20-20*4SH*2000 35Mpa Xunteng
8 R2.3 Mould Open Input 87342-20-20/22112-20-20×1750×4SH×DCW 35Mpa Xunteng
9 R2.4 Mould close Input 87342-20-20/22112-20-20×1750×4SH×DCW 35Mpa Xunteng
10 R2.5 Mould block input2 87312-20-20/22192-20-20×760×4SH×DCN 35Mpa Xunteng
11 R2.6 Mould block oil back 87392-20-20/22192-20-20*920*4SH*SYC1 35Mpa Xunteng
12 R2.7 Mould cylinder input 87312-20-20/87392-2-20×760×4SH×DSX 35Mpa Xunteng
15 R3.3 Ejector block out PA1708*850 35Mpa Xunteng
19 R4.3 Injection control oil in PA1706X1800 35Mpa Xunteng
20 R4.4 Injection control oil out PA1706X1800 35Mpa Xunteng
21 R4.5 Injection block oil back PA1706X1000 35Mpa Xunteng
8.4-4
Electormagnet
Function
Closing +
Closing
Close fast + -

Injection + +
Injection
Plasticizing + + +
Suck back + +
Opening +
Mould Open
Opening slow + -
Mould Forward +
8.4 Hydraulic Part

Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward -
Core B
Backward -
1 PU1 Internal Gear Pump EIPC5-80 Power system1 25MPa,80ml/rev,400-2500rpm ECKERLE
3 M3 Hydraulic Motor DM16-2400N-D90 Plasticizing 25MPa,1100ml/rev,5-120rpm DANDUN
4 M4 Hydraulic Motor OMR-500 / JH-500（012-0169） Mould Adjusting 14MPa,400ml/rev,276rpm EATON
9 STR2 Tank Mounted Suction Filter LF2-504 ×※BEST / YCZF 100X200 Suction Filter 1-21MPa,NAS6,1.5L/min HILITION
10 STR3 Oil Cleaner B-100 Cleaning Oil 1-21MPa,NAS6,2.5L/min OYDADO
11 HE Water Cooler LG-JF-550WZ (Φ52-Φ52-1054) Cooling oil temperature 200L/min(Cold Water) XUNDA
21 V7 Check Modular Valves BMPC-03W-50-30 Prevent Oil Reversed 31.5MPa,63L/min KANGBO
28 V26 Safety Valves SFV-EL-32 Hydraulic Safety monitor 31.5MPa,300L/min HNC CE
31 V36 Operated Relief Valves BG-06-H-L Pump Pressure 25MPa,100L/min YUKEN

8.4 Hydraulic Part
1 R1.1 Injection Block Input 87312-24-24*4SH24HN*2700 35Mpa Xunteng
2 R1.2 Injection Block Out 87312-24-24*4SH24HN*2700 35Mpa Xunteng
3 R1.3 Injection Block Oil Back 87391-32-32/87311-32-32*2T32ISR*1450DSX 35Mpa Xunteng
4 R1.4 Plasticizing Input 87312-24-24/87392-24-24X4SH24X2650DCW 35Mpa Xunteng
5 R1.5 Plasticizing Out 87312-24-24/87392-24-24X4SH24X2650DCW 35Mpa Xunteng
6 R1.6 Control oil in of injection block 22111-06-06LT*2T06ISR*2700 35Mpa Xunteng
7 R1.7 Control oil out of injection block 22111-06-06LT*2T06ISR*2700 35Mpa Xunteng
8 R2.1 Ejector Input Connect PA1708X1650 35Mpa Xunteng
9 R2.2 Ejector Out Connect PA1708X1650 35Mpa Xunteng
12 R3.1 Clamping Oil Back 87391-20-20×940×2SN×SYC1 35Mpa Xunteng
13 R3.2 Mould Opend Input 87342-20-20/22612-20-20*1800*4SH-DSX 35Mpa Xunteng
14 R3.3 Mould close Input 87342-20-20/22612-20-20*1800*4SH-DSX 35Mpa Xunteng
17 R3.6 Mould Cylinder Input 87312-20-20/87392-2-20×810×4SH×DSX 35Mpa Xunteng
18 R4.1 1#Pump Output PA1716X900 35Mpa Xunteng
20 R4.3 Clamping Block Out 87312-20-20*4SH*1000 35Mpa Xunteng
21 R4.4 Clamping Block Input 87312-20-20*4SH*1000 35Mpa Xunteng
22 R4.5 Clamping Block Oil Back to tank 87312-20-20/87342-20-20*4SH*900-DCW 35Mpa Xunteng
23 R4.6 System Drain Out PA1712X700 35Mpa Xunteng
24 R4.7 Bladder Accumulator Input 1706X700 35Mpa Xunteng
25 R4.8 Bladder Accumulator Out PA1706X1600 35Mpa Xunteng
26 R4.9 Bladder Accumulator Relief PA1712X1000 35Mpa Xunteng
27 R4.10 Control Oil Back PA1706X650 35Mpa Xunteng
8.4-4
Electormagnet
Y03 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y16 Y17 Y18 Y19 Y20 Y21 Y22 Y23 Y24 Y26 Y29 Y31 Y32
Function
Closing + +
Closing
Close low-pressure + + +
Injection + +

Injection
Plasticizing + + + +
Suck back + +
Opening + +
Mould Open Opening slow + - +
Opening fast + + +
Mould Forward + +
8.4 Hydraulic Part

Adjusting Backward + +
Forward +
Ejector
Backward +
Forward +
Core A
Backward +
Forward +
Core B
Backward +
3 M3 Hydraulic Motor NHM31-2800 Plasticizing 25MPa,2800ml/rev,5-120rpm DANDUN
9 STR1 Tank Mounted Suction Filter LF2-504 ×※BEST / YCZF Suction Filter 600L/min HILITION
10 STR2 Tank Mounted Suction Filter LF2-504 ×※BEST / YCZF Suction Filter 600L/min HILITION
26 V20 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Clamping 31.5MPa,40L/min EATON VICKERS CE
27 V21 Solenoid Operated Directional Valves DG4V-3-2AL-MU2H Opening 31.5MPa,40L/min EATON VICKERS CE
29 V25 Solenoid Operated Directional Valves DG4V-3-2C Open fast & low-pressure protect 31.5MPa,300L/min EATON VICKERS CE
30 V26 Safety Valves SF-EL-32-2-SP Hydraulic Safety monitor 31.5MPa,300L/min HNC CE
31 V28 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Clamping protect 31.5MPa,63L/min EATON VICKERS CE
32 V29 Single Valves CV-G03-05-20 Prevent Oil Reversed 31.5MPa,63L/min NORTHMAN

8.4 Hydraulic Part
1 R1.1 Injection Block Input 87312-24-24*4SH24*3000 35Mpa Xunteng
2 R1.2 Injection Block Out 87312-24-24*4SH24*3000 35Mpa Xunteng
4 R1.4 Plasticizing Input 87312-24-24/87392-24-24X4SH24X3000DCW 35Mpa Xunteng
5 R1.5 Plasticizing Out 87312-24-24/87392-24-24X4SH24X3000DCW 35Mpa Xunteng
6 R1.6 Control oil in of injection block PA1706*3000 35Mpa Xunteng
7 R1.7 Control oil out of injection block PA1706*3000 35Mpa Xunteng
8 R2.1 Ejector Input Connect PA1708X1800 35Mpa Xunteng
12 R3.1 Clamping Oil Back 87391-24-24*2T24*730SYC1 35Mpa Xunteng
13 R3.2 Mould Open Input 87312-24-24/87342-24-24X4SH24X2000DCW 35Mpa Xunteng
14 R3.3 Mould close Input 87312-24-24/87342-24-24X4SH24X2200DCW 35Mpa Xunteng
17 R3.6 Mould Cylinder Input 87312-24-24/87392-24-24×940×4SH×DSX 35Mpa Xunteng
20 R4.3 Clamping Block Out 87312-24-24/87392-24-24*870*4SH DCN 35Mpa Xunteng
21 R4.4 Clamping Block Input 87312-24-24*1300*4SH 35Mpa Xunteng
22 R4.5 Clamping Block Oil Back to tank PA1706X700 35Mpa Xunteng
23 R4.6 System Drain Out 22111-12-12LT/22191-12- 35Mpa Xunteng
24 R4.7 Bladder Accumulator Input PA1706X900 35Mpa Xunteng
8.4-4
Electormagnet
Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y16 Y17 Y18 Y19 Y20 Y21 Y22 Y23 Y24 Y30 Y31 Y32 Y33 Y34 Y39
Function
Closing + +
Closing
Close low-pressure + + +
Injection + +
Injection
Plasticizing + + +
Suck back +
Opening + +

Mould Open Opening slow + - +
Opening fast + + +
Mould Forward + +
Adjusting Backward + +
Forward +
Ejector
Backward +
Forward +
Core A
8.4 Hydraulic Part

Backward +
Forward +
Core B
Backward +
Forward +
Core C
Backward +
Forward +
Core D
Backward +
3 M3 Hydraulic Motor NHM31-3500 Plasticating 25MPa,2800ml/rev,5-120rpm DANDUN
17 V2 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Injection 31.5MPa,63L/min EATON VICKERS CE
20 V5 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Plasticizing Back Pressure 31.5MPa,100L/min EATON VICKERS CE
21 V6 Proportion valves ER-G01-1-30 Plasticizing Back Pressure 31.5MPa,63L/min EATON VICKERS
24 V11 Solenoid Operated Directional Valves DG4V-5-2C Core A Forward/Backward 31.5MPa,300L/min EATON VICKERS CE
25 V12 Solenoid Operated Directional Valves DG4V-5-2C Core B Forward/Backward 31.5MPa,63L/min EATON VICKERS CE
26 V13 Solenoid Operated Directional Valves DG4V-5-2C Core C Forward/Backward 31.5MPa,300L/min EATON VICKERS CE
27 V14 Solenoid Operated Directional Valves DG4V-5-2C Core D Forward/Backward 31.5MPa,300L/min EATON VICKERS CE
28 V20 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Clamping 31.5MPa,40L/min EATON VICKERS CE
29 V21 Solenoid Operated Directional Valves DG4V-3-2AL-MU2H Opening 31.5MPa,300L/min EATON VICKERS CE
31 V25 Solenoid Operated Directional Valves DG4V-3-2C Open fast & low-pressure protect 31.5MPa,63L/min EATON VICKERS CE
32 V26 Safety valves SF-EL-32-2-SP Hydraulic Safety monitor 31.5MPa,63L/min HNC CE
33 V28 Solenoid Operated Directional Valves DG4V-3-2A-MUIH Clamping protect 31.5MPa,63L/min EATON VICKERS CE

8.4 Hydraulic Part

1 R1.1 Injection Block Input 87312-32-32*4SH32ISR*3000 35Mpa Xunteng
2 R1.2 Injection Block Out 87312-32-32*4SH32ISR*3000 35Mpa Xunteng
4 R1.4 Plasticizing Input 87312-32-32*4SH32ISR*3600 35Mpa Xunteng
5 R1.5 Plasticizing Out 87312-32-32*4SH32ISR*3700 35Mpa Xunteng
6 R1.6 Control oil in of injection block 22111-06-06LT*2T06HN*3000 35Mpa Xunteng
7 R1.7 Control oil out of injection block 22111-06-06LT*2T06HN*3000 35Mpa Xunteng
8 R2.1 Ejector Input Connect 22111-12-12LT/22191-12-12LT*2T12ISR*335DSX 35Mpa Xunteng
10 R2.3 Ejector Forward PA1712×1400 35Mpa Xunteng
11 R2.4 Ejector Backward 22191-12-12LT/22111-12-12LT*2T12HN*950DSX 35Mpa Xunteng
12 R2.5 Ejector Block Transition PA1708×2500 35Mpa Xunteng
13 R2.6 Ejector Block Transition PA1708×2500 35Mpa Xunteng
14 R2.7 Ejector Block Transition 22111-12-12LT*2T12HN*2050 35Mpa Xunteng
18 R2.11 Ejector Block Transition PA1712X920 35Mpa Xunteng
20 R3.1 Clamping Oil Back 87311-32-32/87391-32-32X2T32X720DSX 35Mpa Xunteng
21 R3.2 Mould Open Input 87312-32-32/87342-32-32*4SH32ISR*2800DSX 35Mpa Xunteng
22 R3.3 Mould close Input 87312-32-32/87342-32-32*4SH32HN*2620*DSX 35Mpa Xunteng
23 R3.4 Mould Adjusting 22111-06-06LT*2T06HN*2100 35Mpa Xunteng
25 R3.6 Mould Cylinder Input 87312-32-32/87392-32-32*4SH*1030DSX 35Mpa Xunteng
28 R4.3 Clamping Block Out 87312-32-32*4SH32ISR*1550 35Mpa Xunteng
29 R4.4 Clamping Block Input 87312-32-32*4SH32ISR*1550 35Mpa Xunteng
31 R4.6 System Drain Out 22111-12-12LT/22191-12-12LT*2T12ISR*950DSX 35Mpa Xunteng
33 R4.8 Bladder Accumulator Out PA1706*1900 35Mpa Xunteng
35 R4.10 Control Oil Back 1706X700 35Mpa Xunteng
36 R4.11 Clamping Block Transition Input 87312-32-32*4SH32ISR*1100 35Mpa Xunteng
8.4-4
6 R1.6 Control oil in of injection block 22111-06-06LT*2T06HN*3000 35Mpa Xunteng
7 R1.7 Control oil out of injection block 22111-06-06LT*2T06HN*3000 35Mpa Xunteng
8 R2.1 Ejector Input Connect 22111-12-12LT/22191-12- 35Mpa Xunteng
10 R2.3 Ejector Forward PA1712×1400 35Mpa Xunteng
11 R2.4 Ejector Backward 22191-12-12LT/22111-12-12LT*2T12HN*950DSX 35Mpa Xunteng
12 R2.5 Core C\D blcok in PA1708×2500 36Mpa Xunteng
13 R2.6 Core C\D blcok back PA1708×2500 37Mpa Xunteng
21 R3.2 Mould Open Input 87312-32-32/87342-32-32*4SH32ISR*2800DSX 35Mpa Xunteng
22 R3.3 Mould close Input 87312-32-32/87342-32-32*4SH32HN*2620*DSX 35Mpa Xunteng
28 R4.3 Clamping Block Out 87312-32-32*4SH32ISR*1550 35Mpa Xunteng
29 R4.4 Clamping Block Input 87312-32-32*4SH32ISR*1550 35Mpa Xunteng
31 R4.6 System Drain Out 22111-12-12LT/22191-12- 35Mpa Xunteng
33 R4.8 Bladder Accumulator Out PA1706*1900 35Mpa Xunteng
35 R4.10 Control Oil Back 1706X700 35Mpa Xunteng
36 R4.11 Clamping Block Transition Input 87312-32-32*4SH32ISR*1100 36Mpa Xunteng
8.4-4
6 R1.6 Control oil in of injection block 22111-06-06LT*2T06ISR*3200 35Mpa Xunteng
7 R1.7 Control oil out of injection block 22111-06-06LT*2T06ISR*3200 35Mpa Xunteng
8 R2.1 Ejector Input Connect 22111-12-12LT/22191-12-12LT*2T12ISR*380DSX 35Mpa Xunteng
11 R2.4 Ejector Backward PA1712×1300 35Mpa Xunteng
12 R2.5 Core C\D blcok in 22111-08-08LT*2T08ISR*2150 35Mpa Xunteng
13 R2.6 Core C\D blcok back 22111-08-08LT*2T08ISR*2150 35Mpa Xunteng
21 R3.2 Mould Opend Input 87312-32-32/87342-32-32*4SH32ISR*2800DSX 35Mpa Xunteng
22 R3.3 Mould close Input 87312-32-32/87342-32-32*4SH32ISR*3000DSX 35Mpa Xunteng
23 R3.4 Mould Adjusting 22111-08-08LT*2T08ISR*2150 35Mpa Xunteng
24 R3.5 Mould Adjusting 22111-08-08LT*2T08ISR*2150 35Mpa Xunteng
27 R4.2 2#Pump Output 22612-20-20/22692-20-20*4SH20ISR*1000DSX 35Mpa Xunteng
28 R4.3 Clamping Block Out 87312-32-32*4SH32HN*1600 35Mpa Xunteng
29 R4.4 Clamping Block Input 87312-32-32*4SH32HN*1600 35Mpa Xunteng
31 R4.6 System Drain Out PA1712X800 35Mpa Xunteng
36 R4.11 Clamping Block Transition Input 87312-32-32*4SH32HN*1200 35Mpa Xunteng
8.4-4
LOG90 List Of Electrical Components
NO. Name Code Type Technical Data Quantity Manufacturer Certification
1 Electric motor SM1 U31007F.17.3 380VAC 14KW 1 Phase CE
2 Servo Drive U1 IS580T030 AC380-480V,15KW 1 Inovance CE
1/2
3 AC Contactor KM1、KM3 LC1D 09M7C 220V 9A 2 Schneider CE
4 AC Contactor KM2 LC1D 32M7C 220V 32A 1 Schneider CE
5 AC Contactor KM4-KM6 LC1D 12M7C 220V 12A 3 Schneider CE
6 AC Contactor KM1-1 LC1D 40M7C 220V 40A 1 Schneider CE
7 Transformer T1 3T382211-350-2 380V/220V 350VA 1 Zhongce CE
8 Transformer T2 3T1015AS Input:220V Output:15V、10V 30W 1 Zhongce CE
9 MCCB QF NSC60E460N AC500V 60A 1 Schneider CE
10 Circuit Breaker QF2-QF4、QF14、QF18 SH201-C20 AC230/400V 20A 5 ABB CE
11 Circuit Breaker QF13 SH202-C10 AC230/400V 10A 1 ABB CE
13 Circuit Breaker QF15-QF16 SH203 AC-D16/0.03 AC230/400V 16A 2 ABB CE
14 Circuit Breaker QF17 SH201 AC-D16/0.03 AC230/400V 16A 1 ABB CE
16 Safety Relay Module K1-K2 PSR-SCP-24UC 24V DC 2 Phoenix CE
17 Displacement Sensor RP1 LTC-M-130-S (130mm) 1 Gefran
20 Thermocouple EA0 WRNT-07 K type 1 Yate CE
21 Thermocouple EA1、2 WRNT-07 K type 2 Yate CE
22 Thermocouple EA3、4 WRNT-07 K type 2 Yate CE
23 Electric Heating Ring R0 WHDRQ-001 AC220V 400W 1 XingHui CE
24 Electric Heating Ring R1-4 WHDRQ-002 AC220V 1030W 4 XingHui CE
27 Limit Switch SQ1-SQ4 XCK-M2123LC 240V 3A 4 Schneider CE

28 Limit Switch SQ5 D4MC-5020 250V 10A 1 OMRON CE
XCSPA592 1
29 Limit Switch SQ6 250V 3A Schneider CE
XCSZ12 1
30 Proximity Switch S1 Q1N-05P16N03L 10-30VDC 200mA 2 YingKe
31 Proximity Switch S2 C1N-25M08N03 10-30VDC 200mA 1 YingKe
32 Photoelectric Switch S3 CPN-20M18N03 10-30VDC 200mA 1 YingKe
33 Fan FN1-FN2 R87F-A6A15HP 230V AC 2 OMRON CE
34 Lubricating Pump M3 TZ-3202-210X 220V AC 0.8A 25W 1 HERG CE
218A 1
8.5 Electrical Part

35 Socket XS3 3P 16A 230V IP67 MENNEKES CE
278 1
228A 2
36 Socket XS1-XS2 5P 16A 400V IP67 MENNEKES CE
288 2
37 Switching Power Supply G1、G2 RS-150-24 Input:220V Output:24V 150W 2 MEAN WELL CE
38 DC Voltmeter V1、V2 RJ670 DC 15V 2 NingBoTianKai
39 Controller PLC TECH1S-Q8A 24V 1 Techmatiom CE
40 Safety Relay KA1-KA4 G7SA-5A1B DC 24V 4 OMRON CE
41 Relay KA7 RXM4LB1BD+RXZE1M4C DC 24V 1 Schneider CE
42 Button SB5 CP2-10G-10 DC 24V 1 ABB CE
43 Emergency Stop Button SB1、SB2 CP1-10Y-02 DC 24V 2 ABB CE
2/2
44 Alarm light HL1 SK-501LC/RYG23+A2 DC 24V 1 Shuangke CE
45 Resistance R32 RXLG 800W 50Ω 8000W 50Ω 1 Hard CE
46 Pressure Transmitter PS1 MBS3050 1-5V 250bar 1 Danfoss CE
47 Reactor L1 HDDK35A 35A 1 Hard CE

8.5 Electrical Part
1 Electric motor SM1 U31007F.20.3 380VAC 18.2KW 1 Phase CE
1/2
9 MCCB QF NSC60E460N AC500V 60A 1 Schneider CE
21 Thermocouple EA1-EA2 WRNT-07 K type 2 Yate CE

XCSPA592 1
XCSZ12 1
218A 1
8.5 Electrical Part

278 1
36 228A 2
Socket XS1-XS2 5P 16A 400V IP67 MENNEKES CE
288 2
2/2

8.5 Electrical Part
1/2
9 MCCB QF NSC100B480N AC500V 80A 1 Schneider CE

XCSPA592 1
XCSZ12 1
218A 1
8.5 Electrical Part

278 1
228A 2
288 2
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
218A 1
8.5 Electrical Part

278 1
228A 2
288 2
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
218A 1
8.5 Electrical Part

278 1
228A 2
288 2
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 2
288 2
2/2

8.5 Electrical Part
1/2
13 Circuit Breaker QF15-QF16 GH203 AC-D16/0.03 AC230/400V 16A 2 ABB CE

XCSPA592 1
XCSZ12 1
31 Proximity Switch S1 Q1N-05P16N03L 10-30VDC 200mA 2 YingKe CE
32 Proximity Switch S2 C1N-25M08N03 10-30VDC 200mA 1 YingKe CE
33 Photoelectric Switch S3 CPN-25M18N03 10-30VDC 200mA 1 YingKe CE
8.5 Electrical Part

218A 1
278 1
228A 2
288 2
39 DC Voltmeter V1、V2 RJ670 DC 15V 2 NingBoTianKai CE
2/2

8.5 Electrical Part
1/2
9 MCCB QF NSC160S4160N AC500V 160A 1 Schneider CE
10 Circuit Breaker QF2-QF5 SH201-C32 AC230/400V 20A 4 ABB CE
12 Circuit Breaker QF1、QF14、QF18 SH201-C20 AC230/400V 20A 3 ABB CE
13 Circuit Breaker QF15、QF16 SH203 AC-D16/0.03 AC230/400V 16A 2 ABB CE

XCSPA592 1
XCSZ12 1
218A 1
8.5 Electrical Part

278 1
228A 2
288 2
2/2

8.5 Electrical Part
1/2
13 Circuit Breaker QF15、QF16 SH203 AC-D16/0.03 AC230/400V 16A 2 ABB CE

XCSPA592 1
XCSZ12 1
218A 1
8.5 Electrical Part

278 1
228A 2
288 2
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 4
288 4
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 4
288 4
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 4
288 4
2/2

8.5 Electrical Part
LOG500List Of Electrical Components
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 4
288 4
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 4
288 4
2
2/2

8.5 Electrical Part
1 Electric motor SM1-SM2 U31320F.17.3 380VAC 39.4KW 2 Phase CE
1/2
15 Circuit Breaker QF23 S203-C80 AC230/400V 80A 1 ABB CE

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 2
288 2
240A 2
300 2
2/2

8.5 Electrical Part
1 Electric motor SM1-SM2 U1330F.18.3 380VAC 67KW 2 Phase CE
1/2
6 AC Contactor KM1-1、KM1-2 LC1D 80M7C 220V 80A 2 Schneider CE
9 MCCB QF NSC400K4320N AC500V 320A 1 Schneider CE
10 Circuit Breaker QF2-QF7、QF15-QF16 SH203-C32 AC230/400V 32A 8 ABB CE
12 Circuit Breaker QF1、QF14、QF19、QF21 SH201-C20 AC230/400V 20A 3 ABB CE

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 2
288 2
240A 2
300 2
2/2
43 Controller PLC PIL0T3A-7-M12M 24V 1 Techmatiom CE
48 Two-valve amplifier AD DC 24V 1 NingMoGe
50 Resistance R50-R51 RXLG 1500W 30Ω 1500W 30Ω 6 Hard CE

8.5 Electrical Part
1/2
8.5-2 T he list of electrical components

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 2
288 2
240A 2
300 2
2/2

8.5 Electrical Part
1/2

XCSPA592 1
XCSZ12 1
8.5 Electrical Part

218A 1
278 1
228A 2
288 2
240A 2
300 2
2/2

8.5 Electrical Part
H1
H2 H2 H2 H2 H3 H4
R2 R1 R1 R1
H1 55x40 400W AC230V

加热圈 H2 100x95 1030W AC230V
H3 100x95 1700W AC230V
Electric-Heating Ring H4 100x75 1300W AC230V
热电偶 R1 1.0m
Thermocouple R2 M8X1.5
H1 H2 H2 H2 H2 H2 H2 H3 H4
R3 R2 R1 R1 R1
H1 55x40 400W AC230V

加热圈 H2 100X85 930 W AC230V
H3 100×70 1200W AC230V
Electric-Heating Ring H4 100x75 1300W AC230V
R1 1.0m
热电偶
R2 1.5m
H1 H2 H2 H2 H2 H2 H2 H3 H4
R3 R2 R1 R1 R1
H1 55x40 400W AC230V

加热圈 H2 Φ118x90 1540W AC230V
H3 Φ118x90 2200W AC230V
Electric-Heating Ring H4 Φ118×75 1600W AC230V
R1 1.0m
热电偶
R2 1.5m
H1 H2 H3 H3 H3 H3 H3 H4 H5
R3 R2 R2 R1 R1
H1 Φ74x50 600W AC230V

H2 Φ137x55 800W AC230V
加热圈 H3 Φ137x110 1700W AC230V
H4 Φ137x110 2700W AC230V
Electric-Heating Ring H5 Φ137x95 2300W AC230V
R1 1.0m
热电偶
R2 1.5m
H1 H2 H3 H3 H3 H3 H3 H3 H4 H4
R3 R2 R2 R1 R1
H1 Φ74x50 600W AC230V

加热圈 H2 Φ150x50 750W AC230V
H3 Φ150x123 1850W AC230V
Electric-Heating Ring H4 Φ150x123 3300W AC230V
R1 1.5m
热电偶
R2 2.0m
Thermocouple R3 M8X2
R4 R4 R3 R3 R2 R1
H1 H2 H4 H5 H3 H3 H3 H3 H3 H3 H3 H6 H6
H1 35x30 300W AC230V

加热圈 H2 74×50 500W AC230V
H3 160×110 2200W AC230V
Electric-Heating Ring H4 160×50 800W AC230V
H5 160×110 2200W AC230V
H6 160x110 3200W AC230V
R1 1.0m
热电偶
R2 1.5m
Thermocouple R3 2m
R4 2.5m
R4 R4 R3 R3 R2 R1
H1 H2 H3 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H5 H5
H1 Φ35x30 300W AC230V

加热圈 H2 Φ74×50 500W AC230V
H3 Φ160×50 1000W AC230V
H5 Φ160x85 2400W AC230V
R1 1.0m
热电偶
R2 1.5m
Thermocouple R3 2m
R4 2.5m
R3 R2 R2 R1 R1
H1 H2 H3 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H5 H5 H5
H1 Φ40x30 300W AC230V

加热圈 H2 Φ100×60 800W AC230V
H3 Φ185×55 1750W AC230V
H5 Φ185x95 3200W AC230V
R1 1.5m
热电偶
R2 2m
Thermocouple R3 3m
R4 R3 R2 R2 R1 R1
H1 H2 H3 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H5 H6 H6 H6 H6
H1 Φ40x30 300W AC230V

加热圈 H2 Φ100×60 800W AC230V
H3 Φ200×55 1400W AC230V
H5 Φ200×75 2300W AC230V
H6 Φ200x90 3200W AC230V
R1 1.5m
热电偶
R2 2m
Thermocouple R3 2.5m
R4 3m
R4 R4 R3 R3 R2 R2 R1
H1 H2 H3 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H5 H5 H5
H1 Φ40x30 300W AC230V

加热圈 H2 Φ110×70 1000W AC230V
H4 Φ210×70 1850W AC230V
H6 Φ210x85 3200W AC230V
R1 1.5m
热电偶
R2 2m
R4 3m
R5 R5 R4 R4 R3 R2 R1
H1 H1 H2 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H5 H5 H5 H5
H1 Φ60X40 450W AC230V

加热圈 H2 Φ110×70 1000W AC230V
H3 Φ225×70 2400W AC230V
Electric-Heating Coil H4 Φ225×75 2700W AC230V
H5 Φ225x75 3000W AC230V
R1 1.5m
热电偶
R2 2m
R4 3m
R5 3.5m
R5 R4 R3 R3 R2 R2 R1
H1 H1 H2 H5 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H4 H3 H3 H4 H6 H6 H6 H6
H1 Φ60X40 450W AC230V

加热圈 H2 Φ118x80 1200W AC230V
H3 Φ240×70 2000W AC230V
H5 Φ240X80 2500W AC230V
H6 Φ240x75 3400W AC230V
R1 1.5m
热电偶
R2 2m
R4 3m
R5 3.5m
R5 R4 R3 R3 R2 R2 R1
H1 H1 H2 H3 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H4 H5 H5 H5 H5
H1 Φ60X40 450W AC230V

加热圈 H2 Φ140×70 1500W AC230V
H3 Φ255×80 3000W AC230V
H5 Φ255×90 4100W AC230V
R1 1.5m
热电偶
R2 2m
R4 3m
R5 3.5m

ATI Series: Plastic Injection Molding Machine

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ATI Series: Plastic Injection Molding Machine

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ATI Series

Plastic Injection Molding Machine

( Original Version 1.0)

Insurance on plastic injection molding machine------------------------------------------------------------------------Ⅰ

Notice when buying plastic injection molding machine---------------------------------------------------------------Ⅵ

Chapter 0 Safety ------------------------------------------------------------------------------------------------------------------ 0-1

1.1 Four Safety Caution --------------------------------------------------------------------------------------------------- 0-1

1.2 Manning and Environment Management --------------------------------------------------------------------------- 0-1

1.3 Notice for installation and debugging ---------------------------------------------------------------------------- 0-2

1.4 Notice for operation------------------------------------------------------------------------------------------------------- 0-2

1.5 Notice for maintenance------------------------------------------------------------------------------------------------- 0-3

1.6 Criterion for security work -----------------------------------------------------------------------------------------------0-3

1.7 Noise emission --------------------------------------------------------------------------------------------------------- 0-4

1.8 Vibration -------------------------------------------------------------------------------------------------------------------- 0-5

1.9 Safety signs ------------------------------------------------------------------------------------------------------------- 0-5

Chapter I Brief introduction of machine ------------------------------------------------------------------------------- 1-1

1.1 Characters of machine ----------------------------------------------------------------------------------------------- 1-1

1.2 Explanation of raw material used ---------------------------------------------------------------------------------- 1-3

1.3 Others ----------------------------------------------------------------------------------------------------------------------- 1-3

Chapter II Installation of machine --------------------------------------------------------------------------------------- 2-1

2.1 Preparation works before installation------------------------------------------------------------------------------- 2-1

2.2 Transiting and lifting of machine ----------------------------------------------------------------------------------2-1

2.3 Check of outside look ------------------------------------------------------------------------------------------------ 2-2

2.4 Installation ----------------------------------------------------------------------------------------------------------------- 2-2

2.5 Connection of electrical power ------------------------------------------------------------------------------------- 2-2

2.6 Add oil ------------------------------------------------------------------------------------------------------------------- 2-3

2.7 Connection of pipe for cooling water---------------------------------------------------------------------------------2-3

2.8 Cleaning work of surface -------------------------------------------------------------------------------------------------2-5

2.9 Lubricate ---------------------------------------------------------------------------------------------------------------------2-5

2.10 Installation foundation --------------------------------------------------------------------------------------------------2-5

2.11 Others --------------------------------------------------------------------------------------------------------------------- 2-7

Chapter III Protective devices for machine ---------------------------------------------------------------------------- 3-1

3.1 Mechanical safety device ------------------------------------------------------------------------------------------------3-1

3.2 Electrical device ------------------------------------------------------------------------------------------------------------3-1

3.3 Hydraulic device ------------------------------------------------------------------------------------------------------------3-2

3.4 Other protecting problems ----------------------------------------------------------------------------------------------3-3

Chapter Ⅳ Debugging of machine and notices -------------------------------------------------------------------- 4-1

4.1 Debugging machine -------------------------------------------------------------------------------------------------- 4-1

4.2 Notice for machinery parts ----------------------------------------------------------------------------------------------4-2

4.3 Notice for electric equipment ----------------------------------------------------------------------------------------- 4-2

4.4 Notice for hydraulic equipment --------------------------------------------------------------------------------------- 4-2

4.5 Others ----------------------------------------------------------------------------------------------------------------------- 4-2

Chapter Ⅴ Operation steps ------------------------------------------------------------------------------------------------ 5-1

5.1 The operation range of operator -----------------------------------------------------------------------------------------5-1

5.2 The operation range out of operator -----------------------------------------------------------------------------------5-1

5.3 Check before operation --------------------------------------------------------------------------------------------------- 5-1

5.4 Start and stop motor --------------------------------------------------------------------------------------------------------5-2

5.5 Start the electric heating equipment ------------------------------------------------------------------------------- 5-3

5.6 Movement operation ------------------------------------------------------------------------------------------------------ 5-3

5.7 Explanation about machine operation prohibited ------------------------------------------------------------------5-4

5.8 Installing mold ----------------------------------------------------------------------------------------------------------- 5-4

5.9 Injecting ------------------------------------------------------------------------------------------------------------------- 5-6

5.10 Stop machine ----------------------------------------------------------------------------------------------------------- 5-7

5.11 Discharge mold -------------------------------------------------------------------------------------------------------- 5-8

5.12 The whole flow chart of control system----------------------------------------------------------------------------- 5-8

Chapter Ⅵ Adjustment of machine ----------------------------------------------------------------------------------- 6-1

6.1 Adjustment of movement ------------------------------------------------------------------------------------------------ 6-1

6.2 Adjust the charge pressure ----------------------------------------------------------------------------------------------- 6-2

6.3 Adjust the nozzle aiming to center --------------------------------------------------------------------------------------6-2

6.4 Adjust supporting for movable mold ------------------------------------------------------------------------------- 6-2

Chapter Ⅶ Maintenance of machine --------------------------------------------------------------------------------- 7-1

7.1 Daily check --------------------------------------------------------------------------------------------------------------- 7-1