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TECNED B.V
Tjolke de Boerstr.litte 12
8561 EL Bolk
The Netherlonds
Tel: +31-514-82022?
Emoi l: service$tecned.com
 I mportont sofetg instructions

Table of contents

Poge 2 of 31
instollotion & operotion monuol
Version 3.0
 I mportont sofetg instructions

1. lmportont sofetg instructions

1.1 Sove these instructions
This monuol contoins rmportont instructions thot should be followed during instollotion ond mointenonce of the
sustem. lt olso gives necessorU informotion obout the correct use of the sgstem. Before ottempting to instoll ond
!!It -
rylElq't e r, !o'q {! tS4llqf ,{l : [. "! !E f" ryU : *t t
L9 :9 =t.
r lg l_{yrylq9l9l !91:
: "]
Full understonding of, ond complionce with the sofetg instructions ond wornings contoined in this monuol ore
the ONLY CONDITIONS to ovoid ong dongerous situotion during instollotion, operotion ond mointenonce work,
ond to preserve the moximum reliobilitg of the sgstem.

TECNED refuses ong responsibilitg in cose of non-observonce, unouthorrzed olterotions or improper use of the
delivered unit.

The instructions in this monuol ore for the GR (D) model. Check gour model number bg looking ot the white sticker
on the inside of the door of the sgstem, scon the QR-code for more informotion. While everg core hos been token
to ensure the completeness ond occurocu of this monuol, TECNED occepts no responsibilitg or liobilitg for ong
loss or domoge resulting from the use of the informotion contoined in this document.

1,.2 Sofetg rules

CAUTION: Risk of electric shock
The rectifier / chorger mog contoin internol botteries. The lood terminols mog be electricollg live, even
when the rectifier / chorger is disconnected fi-om the moins. The rectifier contoins potentiollU hazordous
voltoges.

CAUTION:
There mog be domoge to the equipment if procedures ond proctices ore not strictlg observed ond
followed.

Note:
,41 Do not ottempt to service the rectifier unless gou hove hod proper troining. Refer oll mointenonce ond
1-i-\ servrng to properlg quolified, skilled ond competent service personnel.

Quolified, skilled personnel ore persons who (becouse of their troining, experience, ond position os well os their
knowledge of oppropriote stondords, regulotions, heolth ond sofetg requirements, ond working conditions) ore
outhorised to be responsible for the sofetg of the equipment, ot oll times whilst corrging out their normol duties ond
ore therefore owore of, ond con report possible hozords (observe IEC 364, DIN VDE 0105 ond notionol wirirtg
regulotions ond occident prevention rules).

Poge 3 of 31
Instollotion & operotion monuol
Version 3.0
 Introduction

2. lntrod uction
2.L lntroduction

Technoiogg for Energg Conversion the Netherlonds or TECNED is on

ISO 9001 certified technologg componU speciolized in energpl
conversion. TECNED is locoted in Bolk, Frieslond, o province in the
northern port of the l'letherlonds. All sgstems ore cornpletelg
developed in house.

The need for relioble power hos never been os high os it is todog.
Wide ronging opplicotions for controlled energU from oil & gos, power
plants, industrg, to public infrostructure thot demonds obsolute
relic bilitg.

TECNED provides o complete ronge of industricl energu sljstems:

o Rectifier / chorger
r lnverter
. Converter *H####dddc
. lndustriol UPS / STS wffiffiffitrtrs-wss

2.2 lntended use

TECNED GR iD)series ore designed to suppig porver to criticol opplicotions
The technicol doto os well os sofetg instructions ond informotion concerning connecting requirements ccn be
found on the roting lobel ond in this document ond sholl be strictlU observed.

Discloimer
This document sholl not be copied nor reproduced vuithout the permission of TECNED. Due to technicoi
improvements, some of the informotion contoined in this monuol mog be chonged without notice.

Poge 4 of 31
instollotion & operotion monuol
Version 3.0
 lntroduction :,,,

2.3 Technicol doto

I . INPLJT
. tnput voltoge singlephose tvl 110 II 200 I 220 I 230 I 240 I 277,12W+E)
L20
. tnput voltoge threephose tvl ZaB I ?20 I 24a I 380 / 400 I 415 I 480, (3w+E)
. Input voltoge ronge lVol 751-20 {20 stort botterg operotion)
. Nominol input frequencg [Hz] 50 / 60

' Allowoble frequencg ronge [Hz] 40 - 70

. lnput current THD Lo/ol < 10
. Power foctor IPF] O.9B
. Overoll efficiencg [o/o) Up to 95 {depending on DC bus voltoge)
' Golvonic isolotion Yes (input isolotion tronsformeri

2 - OUTPUT

. Nominol output voltoge tvDcl 24 I 48 I 60 I 77011251 I 2ZO(240) / 380

. Botteru chorging chorocteristic lU (DlN 41773), To compensoted Botterg chorging
chorocteristic flooting voltoge
. DC voltoge ronge tvDcl 24 - 380
. {Cell)
Floot chorge setting IVDCI 7.40 - 7.42 for NiCd or 2.17 -2.27 for leod-ocid
. Output current l-nominol iAl 10 to 600 {depending on DC voltoge level).
. Botterg chorge current setting lo/o) 0.1C to mox current
. Output voltogeregulotion lVo) < 1 (0.5 stotic)
' Lood step response time [ms] < 200 {0 to 100%)
. Ripplevoltoge(without botterg) [o/o) < 5 with l phose input/< 2with 3 phose input
. Current limiting Yes
. Current occurocu l%ol 2
r Long-term stobilitg LVol 0.15 for 1000 hours

3 - PROTECTION

. Soft stort inrush current limit

. lnput tACl Short circuit protection bg MCB
. lnput tACl Overloodprotectionelectronicollglimited
. Output tDCl Short circuit protection bg fuse / UCe
. Output tDCl Overvoltoge olorm (DC high) i outo-off / monuol reset
. Botteru overlood / short circuit protection bg: Fuse, MCB ond botterg low voltoge olorm

4 _ BASIC USER INTERFACE

. LED OPERATION (green)

. LID BATTERY OPERATION {gellow)
' LED GENERAL FAILURE (r-ed)
. LED DC HIGH olorm lred)
. LED DC LOW olorm (red)
, LED UTILITY FAILURE (Ted)
. LED FAN FAILURE (red){when opplicoble}

Poge 5 of 31
lnstollotion & operotion monuol
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 lntroduction'-

' Button ON

' Button OFF

. Button BUZZ oft
. Button LED test

5 - EXTERNAL CONTACT (mox. 250VAC or 30VDC / 2A)

. POtCNtiOI frCC CONIOCIS: GENERAL ALARM / UTIL V FAILURE / DC LOW / DC HIGH.

6 . ENCLOSURE

' TUpe Floor stonding cobinet with front door occess I AluZinc frome.
. Finish Powder coot (RAL 7035).
. Dimensions From 1800 x 600 x 600 to 2000 x 800 x 800 mm per ossemblg {depending on roting)
. Weight Up to 650 kg per ossemblg {depending on roting).
. Protection stondord lP 20 (Options up to lP 65).

7 _ STANDARDS

. lSO9001 Quolitg monogernent sustems.

. IEC 60146 Semiconductor converters - Generol requirements ond line commutoted
converters.
. EMC 55011 lndustriol, scientific, and medicol (lSM) rodio frequencg dquipment Rodio
disturbonce chorocteristics -
Limits ond methods of
meosurement:
Amendment 41:1999 to EN 55011:1998.
. IEC 62040-1- Uninterruptible Power SUStems {UPS) Port 1: Generol ond sofetg
requirements for UPS.
. IEC 61000-3-12 - -
Electromognetic Compotibilitg (EMC) Port 3 12. Limits for hormonic
currents produced bg equlpment connected to public low voltoge sustems
with input current > 16 A ond < 75 A.
. IEC 61000-6-5 Low voltoge AC surge 1.2/50 US, 2 kV line to ground, 1 kV line to line
(equipment instolled in power stotions ond MV substotions). Low voltoge DC
surge 1.2/50 ps, 2 kV line to ground, 1 kV line to line.

B - ENVIRONMENI

. Storoge temperoture ['C] -25 - +70

. Operoting temperoture ["C] -10 - +40
, Humiditu [Vo] Mox. 95
' lnstollotion oltitude [m] < 1000 ot full rote
. Deroting [%o) 7 per 1000m to 4000m
. Audible noise tdB(A)l 50 - 65 (depending on cooling)

9 _ TECHNOLOGY

. High power foctor IGBT / SCR conversion technologg with verg low input THDI ond build-in golvonic
seporotion tronsformer.
. Chorging chorocteristic occording DIN 41773 (Ui).
. High relioble due to foilsofe control sustem ond protection circuits.

Poge 6 of 31
lnstollotion & operotron monuol
Version 3.0
 lntroduction

2.4 Tronsport l storoge

. No liobilitg con be occepted for ong tronspr:rt domoge when the equipment is shipped in non-originol
pockoging.
. Store the product in o drg locotron. Storoge iemperoture must be within -25 +70 'C.
. ln cose the sgstem is supplied including VRLA botteries, optimol botterg lifetime is obtoined when the
storoge temperoture does not exceed 25'C.
. lf the unit is stored for on extended period of time, the botteries must be rechorged periodicollg.
Connect moins power supplg to the sgstem ond rechorge the botteres for 24 hours:
- if the storoge temperoture is within 120 ond +30'C: everg 9 months.
- if the storoge temperoture is within -20 ond +45'C: everg 3 months.

2.5 Worrontg
TECNED worronts thot the stondord products will be free of defects in moteriols ond workmonship for o
period of 12 months ofter the dote of commissioning, ond no more thon 18 months ofter defiverg.

Note:
This worrontg does not cover foilures of the product which result from incorrect instollotion, misuse,
olterotions bg persons other thon outhorized personnel, or obnormol operoting conditions.

Poge 7 of 31
lnstr:llotion & operotion monuol
Version 3.0
 lnstollotion monuol :,

3. lnstollotion monuol
3.1 Pockoge contents
The shipping box contoins:

. l" GR {D) series DC chorger sgstem.

'. Fuses (quontitg depends on tgpe of sgstem).
Bose ponel front + reor.
. Bose ponel left + right.
. M6 self-topping screw (quontitq; depends on tgpe of sgstem).
. 2 kegs to the door.
. 1 lnstollotion & operotion monuol.
. 1 Set of detoiled drowings.

Optionol:

. 1 Roof.
. 4 Roof studs.
' 1 Roin blocker.

Note:
lnspect the sgstem for domoge ofter unpocking. lf ong domoge is present, pleose immedictelg notifg
the corrier ond ploce of purchose.

WARNING! ln cose of recognizoble domoge:

- DO NOT connect ong voltoge to the sgstem.
- DO NOT put the sgstem into operotion.

3.2 lnstollotion rules

Note:
A
,1 l\
Before moking ong connection, ond switching on the GR {D)series, check the following conditions
l__.__\
. The sgstem should be instolled bg competent or service personnel onig.
. Ensure moins supplg is conform with the detoiled drowing.
. The totol power demond of the connected equipment does not exceed the roted output power of the
GR (D)series.
. Avoid locotions thot ore excessivelg humid, neor woter, neor heot sources or in direct sunlight.
. The ombient temperoture should not exceed 40"C.
. lt is importont thot ventilotion oir con move freelg oround ond through the sgstem. DO NOT block the
oir vents.

Poge B of 31
Instollotion & operotion monuol
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 lnstollotion monuol

3.3 Unpockinglnstruction
Step 1. Cut the two wropping bonds ond remove the top
of the shipping box.
'l,'\," i jji,:- rt,
Step 2. On top of the sgstem gou wili find the odditionol
ports including the kegs.

Step 3. Remove the four corner pieces {Fig. 3.3.1).

Step 4. Remove the cordboord box ond plostic bog.

Step 5. Open the door using the supplied keg. The monuol
is locoted in the door of the sgstem.
Fig. 3.3.1Top view cordbocrrd box

il*

Fig.3.3-2 Access front door Frg. 3.3.3 Monuol Bosket

Poge 9 of 31
lnstollotion & operotron mqnuol
Version 3.0
 lnstollotion monuol

3"4 Locotion
Step 6. Loosen the 4 bolts ond 4 screws with which the sgstem is
fixed to the pollet using the right tools (Fig. 3.3.2).

Step 7. Remove the sgstem from the pollet.

1 n *l:t

BE CAREFUL! HEAVY WEIGHT!

It is stronglg recommended to use o forklift due to the weight of

the sgstem. Never trg to lift the sgstem bg gourself! Pleose toke r"*{*r
oppropriote meosures to cvoid domoge on vulneroble floors.

Step B. Ploce the cobinet on o stoble underground with the Fr*nt Vi*w
bockside to the woll. Ensure oll side vents ore free in order
to releose heot from the cobinei. Moke sure of leost .:.xa.i,{\*
100mm is between the reor of the sgstem ond the woll.
Keep o minimum of ot leost 700mm free on one side of
the sgstem, ond ot leost 100mm free on the other side of
the sgstem. Moke sure to keep enough room to open the
door ond goin service-occess to the sgstem. r;*r{ .

Y*p Vi*w

Fig 3.4.1 Front / top view pollet

-w 1

l[' I

ijn '''I I

I
1

I
I
l
l
I xr[ilk*#mk*x
I
i
x:ll*nurIil
,,:,,,k&q *]
L
t' sff55StrA5rS . tiil tn

iil* 1t,
:)

..:," "
"',^..,-.-uu
")
Fi1"3.4.2 Surrounding occess oreo

Poqe 10 of 31
lnstollqtion & operotion monuol
Version 3.0
 lnstollotion monuol

3.5 I nstollotion procedure

Note:
AIwogs moke sure to keep sofetg firsti

Moke sure the moins supplg ond the {externol) botterg is

disconnected.

On the sgstem:
Ensure the moins MCCB (F1) is in off position.
The lood MCB F6 is in off position.
The botterg MCCB F3 is in off position.

Remove the foom ond leod the moins ond DC lood / botterg
ccbles though the entrg of the botiom plote (Fig. 3.5.).

Connect the moins supplg cobles to the terminols X1. Fig 3.5
Connect the botterg cobles to the terminols X3.
Connect the DC output cobles to the terminols X6.

Ground connection is essentiol. This opplies to ol! terminols.

Verifg the moximum ollowed diometer of the cobles with the os-build drowings ottoched.

Return the foom in the orrginol ploce, once the cobles hove been properlg instolled.

3.6 Storl-up
Moke sure oll fuses ore inserted in fuse holders. The stondord pockoge is fuse included. lf oll wires ore properlg
instolled, close the botterg MCB (F3)to initiote operotion.

The sgstem will stort ond signol o utilitg foilure olorm. The olorm con be muted bg pressing the'B\-)ZZ' off button
on the front side of the sgstem (4.1.3. Control buttons). Connect the utilitg power to the sgstem ond close the
moins MCB (F1). Now the chorger will stort chorging the botteries. The lood MCB'S (F4.x) mog be closed ond no
olorms should be shown.

lf lood is properlg working ond no olorms ore shown, the door con be closed. Moke sure to lock the door to ovoid
occess of non-outhorized personnel.

3.7 Shutdown
Bg pressing the 'OFF' button, the sgstem will osk to confirm shut
down. Press 'OFF' ogoin to confirm.
The rectifier will shut down.

3.8 Bose mounting plotes.

ril i
t.

Lt*"-
When the sgstem is ploced in the right locotion ond the :'
terminols ore connected, instoll the bose mounting plotes {Fig.
3.8). Ploce the proper bose mounting plotes ot the left ond right
i-i-rigig
of the sgstem. Then, ploce the remoining mounting plotes ot the
Qkt**. -",]

front ond reor. Use the screws to secure ollfour mounting plotes.
,r*#''
Fig 3.8 Bose mounting plotes

Poge 11 of 31
lnstollotion & operotion monuol
Version 3.0
 Operction monuol

4. Operotion manual
4.1, Cperotion ponel
-ihe
operction ponel con consist of up to 14 LEDs indicoting the stotus of the cperotion with on olorm, o LCD
screen (for D-version onlg) with mecsurernent volues on olci-nr ond eight control buttons The operotion pcnel
con consist cf the followinq elernents.

1. Displog unit The LCD screen is fc,r the GR (D; ser"ies. This series hcs 8 ccntrol buttons on
the front to be used for'rhe LCD screen. The LCD screen is expioined in 4.i.1.
-the
2" LEDs The ponel hos c stondor-d of six LEDs, whrch ore exploined in 4.7.?. ponel
provicies up to i4 LEDs for cr-rstomizotion.
3. Control buttons The GR (D) series hcs o stondord of 8 control buttons, which cr"e explcined
il ! +.f .-,

4. Anolog meters There cre up io 6 r:noiog meters which cre expioined in 4.1.4.
5. Mimic diogrom The mimic diogrcm consisis of 4 to 5 LEDs, dependrng or the options The LEDs
indiccte if the fuse is open or clcsed. 14ore informotion obout this subject
in 4.1.5.
6. Selector switch Optionol with 3-phose input Exploined in 4.1.

Poge 12 cf 31
instcliotic,n & cperotion mcnuol
Version 3 0
 Operotion monuol

4.1.1 Displog unit

Displag cvcilobie os follows.

Use buttons below to scroll through the displog

Confirm seiected choice of

USER/SERVICE ICVCI.

Allows to exlt o selected

screen without moking ong
modificotion.

go to the next screen.

Go to the previous screen.

TECNED Monufoctul
BATTERY CHARGER iupe oI sustem
L]HARGER OFF Slotus
NT) ALARI'1 Al1rm lparograph 4.?)

RECTI FI E R

.HARGER OPERATION

FLOAT iV]ODE

Tll'4ER 0:00:00

TiI'1E & DATE

Til"lE 00:00:00s Time & Dcte

DAIE 0t 01 201 5 Reol life cletck vuhtch con be editedn the menu. Press enter once for
hours, twice for minutes etc. l)se the arraws ta search the nght volue.
PRESS ENTER TO SFT

RECIiFIER I.4AINS X1

Li 400V 15.9A 50Hz lnpLit vaitage. current ond freauencg

L2 4C0\l t694 50itz !nput voltage, current ond frequencg
Ll 400V 15.9A 50Hz lnput voltoge, current ond frequencg

RECTIFIER O|JIPUT

VOLIAGE IV2] OCO.OV Rectfier o utput valto g e

CURRENT IA2J OOO,OA Rectifier a Litpui au r r ent

BA,TTE RV X3

VOLIAGE iV3] COO.OV Batterg voltage

CURREI'T iA3] -OOO,OV Bottet g current

tOAD OUTPUT X4

VOLTAGE [V4] OOO,OV Lcdd oirtput valtage

CURRENT iA4] OOO,OA Laod autput culent

Pcge 13 of 31
lnstolloiion & operotion mqnuol
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 Operotion monuol

BATIERY I"]AN]AGEMENT

TEI'4PERAIURE 25.0 C Batt-etg iempetoturc

VOiI 46E COMP, O.OV lemper oiu r e vo lto qe co m p en sotn n

SIRVICE INFORI"IAT ON SERIAL NUIr'BER Press enter ta go to next screen.

RECTI FI E R

STArE=0 0.0 sP=000 F R|'1WARE 1.2C01.5.02

PRESS ENTER FCR iNFO sernl number Seri0l numb?r

t40DBUS COf4l'tUNTCATION RTI] NFO

1
Screen for vetifa communicotion

\/ CE ADRTSS ]
PRE55 ENTER FOR INFO as2l2 9600-8-N-1

l4oD8t1S rD=0 F..OC Screen for verifg communication

VAL iD

RXD

MODBUS rD=0 F=00 Screen for verifg communicofjan

IXD

CANBUS COI'II"lUNICAIION CANBUS RTU ]NFC: Screen for vertfg cammunrcatrcn

DEVICE ADDRESS: i
RSS232: 18400-8-N 1

PRESS ENTER FOR INFO CRC= VALiD:

i:\ST PAR.UPD. : __ Screen fot verifa canmunicatton

PAR.UPD. ERRORS: 000

CCC ERRORS: 000

T lvE OUTS: 0C0

I NTE RNAL I']EASURE I"1E NTS RFCTiF ER ECUIS) iNFO ! nter nol infa r motio n ECU{S)

ECi.l1 110.0V lhs 25 C Voltage &. temDeroture ECU 7

PRESS ENIER FOR INFO ECU2 i100V Ths 25 C Voltoge & temaeroture ECU ?

RICTIiiIR ECU(S] INFO I nter nol nformotian ECU(S)

CN4 ii0.0V Ths 25 C Voltoge 6\ temperature Electronic droE,

INT POWER SUPPL]ES

AD REFERENCE 2.OOV

IV]AIN POWER 16 OV

ALARPI LOGflLil WRiTE i,25 READ 1,25

22 75:2i t2 Cl 2At5 2?:75:23 i?.01-2415

ALARI\4 4655J5 865515 AL ARI'I 4=65515 8=655J5

PRESS ENTER FOR II'IFO Aiorm iporagraph 4.2)

SE IT NG PARAMETERS PARAIqTTER OO # of parcmetet

PRESS ENTIR FOR INFO

POqe 14 Oi Jt
lnstcllotion & operotion m0nuol
Version 3.0
 Operotion monuol ,:

Use buttons below to scroll through the porometers. Press enter to select ond chonge o volue.

Confrrm selected choice of USER/SERVICE level

Allows to exit o selected screen without moking cng modificotion

Move to the left

Move to the right

lncreose volue

Decreose volue

Below is o list with the porometers which con be oltered. Eoch porometer hos o minimum ond moximum volue,
which connot be set higher thon these thresholds. Eoch porometer hos o minimum ond moximum volue. No
volue setting begond this threshold.

The following settings ore secured with o possr,riord. Stondord possword is 1 2 3 4

DFVICF AI]I]RFSS 1, 255 for modbus c

3ATTERY HlGl-1 ALARM will be raised if battery and/or load voltage

2 BATTERY H!GH VOLTAGE 0 150.0 rxceeds set value. Rectifierwill switch off and can only be
nanuallv restarted
j Unit can only be manually restarted from BATTERY HIGH ATARM if
BATTERY HIGH RESET 0 150.0
Batterv voltaee is below set value
BATTERY LOW ALARM will be raised if battery voltage drops below
4 BATTERY LOW VOLTAGE 0 150.0
set value
BATTERY LOWALARM will be reset if battery voltage exceeds sei
5 BATTERY LOW RESET 0 150,0
val ue
BATTERY END OF DISCHARGE ALARM will be raised if battery
6 END OF DISCHARGE SET 0 150.0
volrase droos below set value
BATTERY END OF DISCHARGE ALARM will be reset if battery voltage
7 END OF DISCHARGE RsT 0 150.0
exceeds set value
OUTPUTVOLTAGE Hl6H ALARM will be raised if output voltage
8 OUTPUT HIGH VOTTAGE 0 150_0
exceeds set value
OUTPUTVOLTAGE NOMlNALvalue to output by rectifierwhen
9 OIJIPL'T N OMI NAL VOLTAGE 0 150.0
dropper is bvpassed
OUTPUT VOLTAGE HIGH ALARM will be raised if output voltage
10 OUTPUT LOW VOLTAGE 0 150.0
droos below set value
DROPPER BYPASS OPFN VOI TAGF o 150 0 Cutputvoltaee hieh limit to ooen the DrooDer Bvoass
DROPPLR BYPASS CLOSE VOLIAGE 0 150.0 CutputvoltaRe Low limit to close the Dropoer Bvpass
FLOAT CHARGE VOLTAGE 0 150.0 Float voltage settins of the rectifier {function mav be disabled)
BOOST CHARGE VOLTAGE 0 150.0 Boost voitage settins of the rectifier {function mav be disabled)

15 EQUALIZE VOLTAGE 0 150.0 qual i ze voltage setti ng of the rectifi er (function may be disabled)

16 BATT. CHARGE CURRENT 0 150.0 :harge current limit setting (fundion may be disabled)
t7 EQUALIZE CURRENT 0 150.0 qualize charge current limit settine (function mav be disabled)
f Battery voltage drops below set value Boost mode will be
18 AUT, BOOSTMODE START 0 150.0
nitiaiized. 0value will disable this function
fixed time boost voltage will be applied on batteries if BOOST
19 BOOST MODF TIMF 0 30
MODE is initialized
fixed time Equalize voltage/current will be applied on batteries if
20 EQUALIZE MODE TIME 0 100
EQUALIZE MODE is initialized
[nables or disables the temperatuie compensation on the batterV
21 TEMPERATURE COMPENSATION DISABLED ENABLED
charge voltaqe

22
Temperature compensation on the battery charge voltage in mV/'c
STRING TEMPERATURE COMPENSATION 0 999
times the numbe.ofcells present

Poge 15 of r1
lnstollotion & operotion monuol
Version 3.0
 Operotion monuol ;

23 BATTERY CAPACITY 0 9999 ;ettins of batterv canacitv

24 BATTERY TEST INTERVAL 0 99 lnverval time in days between Automatic Battery Test
25 BATTERY TEST DURATION 0 600 Duration of BatterV Test in minutes

if battery voltage drops below set voltage during Batte ry Test, the
26 BATTERY TEST ABORT VOLTAGE 0 150.0
testwill be aborted and BATTERYTESTFAILEDALARMwiII be raisec

Disconnect output when battery voltage reaches End of Discharge

27 LOW VOLTAGE DISCONNECT DISABLED ENABLED
level
DC GROUN D FAULT DISABLED ENABI FD 3ROUND FAULTALARMcan be disabled bvselectine DISABLED
\UTO RESTART can be disabled by selecting DISABLED unit will not
29 AUTO RESTART DISABLED ENABLED
re)start lf comoletelv off no AC and no DC

BATTERY TEST

ABT = 99d T[,]E=65535s

PRESS ENTER TO START

I4ANUAL BOOST I\4ODE

PRESS ENTER TO START

I4ANUAL EQUALIZE [4ODE

PRESS EN]ER TO START

EXPORT ALARM LOGFI LE

SEND ASCII LOGFILE

TO RS232 PORT

PRESS ENTER TO START send olarm logfle (oscil to R5232 Port an moin control boord

The following screens con onlu be found ond oltered in the service mode:

EXPORTALAR14 LOGFILE

SEND ASCII LOGFILE

TO RS232 PORT

PRESS ENTER TO START send olorm logfle loscil to R5232 Port on moin control boord

LOGFILE HISTORY

DE LETE

PRESS ENTER TO START Press enter to delete logfile histora

EXPORT PARAI'{ETERS

SEND ASCII PAR.LIST.

TO RS232 PORT

PRESS ENTER TO START send parometer list {oscii)to R5232 Port on moin control boord

AUTOIVATIC OFFSET CAL

RECTIFIER OFFSET

BATTERY OFFSET

ENTER TO CALI 3RATE

Poge 16 of 31
lnstollotion & operotion monuol
Version 3.0
 Operotion monucl

4"1..2 LEDs

OPERATION
'Ol''l'when the sgster-n is operotion normollg

BATTERY OPERATION
'ON'when current is drown from botterg i.e. durirrg
utiiitg foilure.
'OFF'when botteries ore getting chorged

GENERAL ALARM
'ON'in cornbinotion with other oicrms.
'ON' in cose of ECU foilure i.e. when the
iempercture of the tronsformer or heoi sink is tco
high

DC VOLTAGE HIGH
'ON' when botterg voltoge exceeds 'Botterg Hrgh
Voitcge'(> 14.8V I botterg). The olcrnr con be reset
bg pressing ihe 'ON' switch ond voltoge is below
'Botterg Hlgh Voltoqe' level.

DC VOLTAGE LOW
'ON' when botterg voltoge is lower thon 'Botterg
Lorv Voltoge'. The olorm will be outomoiicollq reset
when voltcge is cLbove 'Bctterg Low Voltoge' ond
chcrgrng current oppeors.

MANUAL / AUTOMATIC BOOST-CHARGE ACTTVATED (optionoll

Appliccble for sgstems equipped with monuol / outomotic boost-chorge.
On'when in boost.chorge mode

DC GROUND FAULT {optional}

'On'when ground foult is detected. The olorm will ouiornoticollg reset when ground fcult is eliminoied.

BYPASS DIODE DROPPER ACTIVE (optionoll

Apolicocle for- units with dropper drodes to reduce the output voltoge during chorge. On when the dr"opper
bgposs is octivoted due to lower output voitoge. The clorm will rrutomoticollg reset when output voitoge is
restored.

FAN FAILURE (optionol)

Applicoble for sgstems with for"ced cooling. The oir:rm wril be octivoted when o fon fcilure occurs. The olorm will
reset cutomoticollu when the foiled fon is reploced.

INPtJT SOURCE SELECT (optionol)

For sgstems equipped with duol input source.
'On' indicotes which source is octive.

BATTERY TEST FAILURE (optionoll

Botterg test foiled.

OVER TEM PERATU RE {optionol}

Boiteries, tronsformers ondior heoisink temperoture exceeds moximum for normol operotion

Poqe 17 of 31
instrllotion & operotion mcnuol
Version 3.0
 Operotion monuol

4.1.3 Control buttons

Beiow description control outtons witn

functionolitg GR (D) series hos o totol of B
push buttons.

The kegs perform the following functions:

Activote tne sUstem.

Shutdown the sgstem.

Confirm selected choice of

USER/SERVICE ICVCI.

Allows to exit o selected

screen vyithout moking ong
modificotion.

Mutes the oudible olcrm

but r,viil be enobled ogcin if new
olorm occurs.

Turns on oll LEDs on the

dispiog for o few seconds
for LED verificotion purposes.

go to the next screen.

Go to the previous screen

Pcqe l-B of 31
lnstollotion & operation nronuol
Version 3.0
 Operotion monuol

4.1.4 Anolog meters

Vl - lnput voltoge (optionoll

lndicctes the voltoge connected to the inpui
terminols (X1).

A1 - lnput current (optionol)

lndicotes the chorger input current.

A2 - Output rectifier current (stondord!

lnciicotes the totol rectifier outout current.

V3 - Output rectifier voltoge {stondord)

lndicotes lhe botteru 'roltoge

A3 - Chorge/dischorge current botterg {stondsrd} I

t.....,, -... -.-.. --._.*_
lndicoted bctterg chorge/dischorge current

V4 -
Output voltoge (stondord with dropper onlg)
Indicotes the iood vcltoge.

A4 - Output current
indicotes the output current.

W - Wott meter in output (optionoll

lndicctes the kW orr the output.

Wh - kw/h meter {optional}

lndicctes the kW/h supplied over time.

The meosurement position of the volt, - ond ompere meters con be found in ottochment onnex 8.1 Sinole Line
Diogrom.

Pcge i9 of 31
lnstc:llction & operotron monuo!
Version 3.0
 Operotion monuol

4.1.5 Mimic diogrom

There ore two tgpes of mimic diogroms {see below).

Figure o. is o stondord mimic diogrom. Figure b. is o
mimic diogrom with dropprng diode.

The green LED's represents the MCCB / fuses in the

unit. The LED indicotes if the fuse is open or closed.

LED 1. Represents the input protection. ln onnex 8.1 Single Line Diogrom represented os F1.

LED 2. Indicotor for the rectifier output protection. ln onnex 8.1 Single Line Diogrom represented os F2.X.

LED 3. Represents the botterg output protection. ln onnex 8.1 Single Line Diogrom represented os F3.

LED 4. Represents the output lood protection. ln onnex 8.1 Single Line Diogrom represented os F4.

LED 5. lndicotes the stotus for the bgposs diode dropping.

LED 6. lndicotes if diode dropping is in on or off position

LED on Stotus: ok
LED off Stotus: Fuse foilure.
LED blink Stotus: Voltoge outside normol operoting condition.
LED 4 will olso blink in cose of 1 or more fuse foilures. IFL I FL.xl
:
ffi
3 :, n
? *_L Z 'li
r& ffi @ffi & w
b
ffi

ffi* w3

Fig. A Mimic diogrcm Fig. B Mimic ciiogrom with dropping diode

Pcge 20 of 31
lnstcilotion & operotlon monuol
Version 3.0
 Operotion monuol

4.1.6 Selector switch (optionol with 3-phose input)

The selector switches ore optionol with 3-phose

models.

Voltmeter selector switch.

The voltmeter, described in 4.1./+. Select the voltoge
over 2 phoses ond eoch phcse to neutrol.

Am m eter selector switch.

The omperemeter, described in 4.1.4. Select the
current per phose.

Poge 21 of 31
lnstollotion & oper-otion monuol
Versron 3.0
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I
 Service detoils

5. Service detoils
Before recching the moin controi PCB ond ECU's, open the door with the keg ond remove the screws (M6x1,0)
from the upper occess door os seen in (Fig. 5.1). Detoil "A" represents the locotion of the moin control boord.

{;5o,ffi

t"*
wffi
,dlw I _!.,.1
.T.)r T,1 Ti
i,,r t* I n l- L-
,/
rl.,..

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Vv:.'
54

's d.,"

4*
Xn
tx

Fig. 5.1 Front upper occess door Fig. 5.2 Detoil A

Pr:qe 24 of 3 i
lnstoliation & operction monuol
Version 3.0
 Service detoils

5.1 Quick guide PCB settings: Front ponel & control

As seen in figure 5.2 the moin control boor-d is ioccted cn the inside of the unit. Beiow is o grcphic overview
of the TECN ED 2302 Diqitol Chorger Controi.

rir
*-
r*
**
**
s5*lta**r*tal*ri
,strrlle*i*l*aii;
ffi
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7. Connector J1. Externol input
2. Connector 112. Flot Coble 26P Powei- Module PCB
3: Connector J11. Flct Coble 26P Power Module PCB
4. Connector J2. Temperoture Sensor
5: Connector J7. Botteru Source current mecsurement
Corrnector J7. Rectifier Source cuIrent mecsurenrerit
Connectoi' J7. Source voltcge meosurerneni.
6. D2B {red led). On when power supplg OK
D29 {red led). On when power supplU OK {recjundont)
7: Connector J5. Flot Coble 26P Relog Cord interfcce PCB
8: Connector J10. Flot Coble 40P Displog Inter-foce PCB

Poge 25 of 31
lnstr:llcrtion & operotion monuol
Version 3 0
 Service detorls

5.2 Quick guide PCB settings: Rectifier PCB

The rectifrer PCB is iocoted on the front, inside the unit.

i *-l-
l*l t1J*

. .c6g$$"
rtrf
letdl\J
rarsfi
I
for
'.[: :td
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lrr tr

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lt
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itcNt! P401*t

1. D1 ired led). On when chorger octive

2. D23 (red led). On when chorger foil
3. D24 (recl IeC). On when rectifier power supplg Ok
4. Connector J6. Rectifler reference voltoge inpui
5. Connector J8. Tronsformer temperoture sensor
6. Connector J10. Heat-sink temperoture sensor
7. Connector J17. Chorger foilure clorm

Poge 26 of 31
lnstollotion & operoticn monuol
Version 3.0
 Service detoiis

5.3 Quick guide PCB settings: Converter PCB

The converter PCB is locoted on the front, inside the unit.

{ ?* 'i ** 'ii Y* ''* u* "', s

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o.:"T'ir 'titd'lc3 t .*rril+rro' .:ryrl .rrb'n:i' :. ;ifr!,";I ll
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Armsm;iimn:#:.,bi:,{..11..r..:._Y...-j*t1.1i:JJ;l''"'.'"].rfi;ii::::::$?': il
-,1;

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',1
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: : : : : ;;iffi*
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;i

1. Connector J1. Moin Control Boord i previous converter power pock

2. Connector-l5.Conductoi"temperoturesensor
3. Connector -16. Heotsink temperoture sensor
4. Corinector J1i. Converter off
5: Connector J12. Next converter power pock
6: D11. Converter octive
7. D6. Power suoplg converter povrer pock OK.

Poge 27 of .31
instollotion & operotion monucl
Version 3.0
 Service detoils ;

5.4 Tronsformer
To goin occess to the tronsformers, open the door with the keg. Do not remove, but loosen the six screws with
which the side ponel is connected to the frome (Fig. 5.a.1) ond remove the side ponel.

I
l-r
is
i:
I

I
i

I
I

I
i

I
I

l:
i
I

Er n=fr

Fiq. S.+.L Side ponel

Poge 28 of 31
lnstollotion & operotion monuol
Version 3.0
 Mointenonce

6 Mointenonce
6.t Sofetg
DANGER!
When the sgstem operotes, some ports of the electronics ore directlg connected to the utilitg ond high
voltoges mog be present on internol ports. Even ofter disconnection from the utilitg power, ports inside
the sgstem mog conduct dongerous voltoges. For gcur sofetg, onlg outhorized service personnel mog
open the cobinet door ond internol protection covers.

6.2 Generol
Ihe TECNED GR lD) series is virtuollg mointenonce free: toke core of proper environmentol conditions
ond keep oir in-/ outlets free of dust.

6.3 Recgcling the product ot ihe end of service life

TECNED, in complionce with environment protection recommends thot the equipment, ot the end of its
"#i,
e,3 service life, must be recgcied conforming to the locol opplicoble regulotions.

Poqe 29 of 3i
lnstollotion & operotion monuol
Version l C
 Notes

7 N otes
7.7 Notes form
It is recommended to note, with dote ond short description oll the operotions performed on the GR (D), such os:
mointenonce, components replocement, obnormol situctions, etc.

Poge 3C of 31
lnstolloiion & operotion monuol
Version 3.0
 Annex

I Annex
8.1 Technicol diogrnm
ihe technicol drowings form on integrol port of this monuol

Poqe 31 of .ii
Instollotion & operotion mcnucl
Ver-sion 3.0
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Appr. Scole Nl Dwg No Foge 7

L-l:,':nplion Drafl J. de Vries
Poges 7