BHARAT HEAVY ELECTRICALS LIMITED

Checklist No. HSECHK/15

POWER SECTOR HEAD QUARTER
INSPECTION OF BATCHING PLANT Revision No. 01

Date: 22-04-2022
S. No Inspection Details Y/N Remarks
Operational and maintenance safety points
1 Batching plant operator is trained and having adequate experience
2 Details of authorized operator displayed at plant
Limit switch is provided (and in working condition) for cleaning and
3 maintenance work
4 Emergency stop buttons available, effective and clearly labelled?
Are the openings where there is free fall hazard covered or fenced securely
5 by railing, toe guards etc?
Are the moving parts and point of operation of concrete pump, compressor
6 adequately guarded?
All the conveyors are adequately guarded and pull-guard switch provided if
7 applicable
Electrical & mechanical isolation with airline drain done before cleaning
8 /maintenance of mixer or discharge chute
Work platforms protected by adequate hand rails (minimum height 1.0
9 meter)
All the chain block/lifting machines, compressors, chains, ropes of conveyor
or bucket elevator inspected by competent third party? Test certificate with
10 identity No. available
Additional holding arrangements for mixing compartment opening lid
11 provided (other than single chain block)
Screw conveyor casing for unloading cement from silo is without any cracks,
12 joints clamped properly
Ladder / staircase provided for grinding compartment and other platforms is
13 secured properly
Hazardous chemicals (admixtures) stored at isolated location, with proper
14 warning signs, spill control measures, MSDS displayed
15 All pressure gauges are working, calibrated and max. pressure displayed
16 LOTO system implemented
General Safety Points
17 Safe Operating Procedure (SOP) or OCP available and displayed
Backhoe loader / JCB for feeding aggregates is provided with
a. main horn / reverse horn
operated by competent driver
18 valid statutory documents of the vehicle
19 Periodic Medical examination done for all labours
20 Adequate Portable Fire extinguishers available and periodically inspected
21 First aid kit available and displayed
22 Operating manual available at plant
23 Adequate illumination provided at night
24 All emergency indicators light in operation
25 Warning signs displayed
26 Proper Housekeeping practices are followed at the work area
27 Unintended visitors to work area not allowed. (display to be made)
28 Adequate personal protective equipment is worn by the workers.
29 Periodic water sprinkling for dust suppression
Are the operators for concrete mixture and other machines having moving
30 parts aware of the danger of working with loose clothing?
 Adequate rain protection measure done for DG set, compressor and other
31 installations
32 Unauthorized equipment modification without OEM concurrence
General Electrical safety points
Are all connections made by using appropriate plugs, receptacles or
33 enclosures? Are fuses provided?
Single line diagram of electrical cable routing, danger sign at power source
34 displayed
35 ELCB /RCCB/MCB to all power sources.
No joints / Multiple joints of electrical (industrial socket should be used for
36 joints in case)
Whether all electric equipments / installations have been provided with
37 double earthing?
During periodic calibration of the plant
38 Electrical & mechanical isolation with airline drain done before calibration
39 All the guards removed during calibration are replaced and fixed properly
During cement feeding to Silo (unloading of cement bulker)
40 Rotating parts of Cement feeding pump is guarded properly
41 Pressure gauge is provided, working and max. pressure displayed
Safety valve /pressure relief valve and Non-return valve available and
42 working
Screw pump hose casing is provided without any cracks, joints clamped
43 properly

Inspection Area/Agency
Inspected by Inspected Date:
(Name & Sign) Agency: