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2022 4TH INTERNATIONAL CONFERENCE ON CIRCUITS, CONTROL, COMMUNICATION AND COMPUTING (I4C-2022), 21 - 23 DECEMBER 2022

Active Front End Topology Based Three Phase


Inverter
Ramyesh B S. Poornima
PG scholar Assistant Professor
Department of Electrical & Electromics Engineering Department of Electrical & Electromics Engineering
M S Ramaiah Institue of Technology M S Ramaiah Institue of Technology
Bangalore, India Bangalore, India
ramyeshbt@gmail.com sripoorni@msrit.edu

Abstract— End (AFE) topology based three-phase inverter in terms of providing appropriate gate pulses to the switches
2022 4th International Conference on Circuits, Control, Communication and Computing (I4C) | 979-8-3503-9747-5/22/$31.00 ©2022 IEEE | DOI: 10.1109/I4C57141.2022.10057914

are presented in this paper. The inverter belongs to Infinite Level remains.
(ILI) Multi-level Inverters (MLI) with Reduced Switch Count.
The circuit consists of three dc to dc buck converters connected In order to switch the gate of the switching devices, many
to the individual legs of the six switch three-phase inverter. Three methods are implemented. The pulse width modulation
phase output is obtained at the output of the inverter without any (PWM) technique is the foundation for all other techniques. In
external filtering circuit. The dc bus utilization is also improved PWM technique, the switches are turned on and off at a set
by using third harmonic injection. The three-phase induction frequency to generate an alternating waveform at the inverter
motor is considered as load and performance is evaluated for full output terminals. Sinusoidal PWM is one such method in
load conditions. AFE based ILI reduces the switching and which a sinusoidal reference wave with line frequency is
conduction losses as only one switch is switching at high compared to a high-frequency triangular wave known as the
frequency per phase. carrier signal, and switching occurs when they cross.
Moreover, multiple carrier waves were compared with the
Keywords— Active Front End, Three-phase Inverter, Three- reference signal as discussed in [14].
phase Induction Motor, Infinite Level Inverter, Harmonics
Recently, another method is being used in MLI called
I. INTRODUCTION Active Front End (AFE)-based topology. In AFE MLI, the dc-
A three phase power supply is a major source of electrical to-dc converter is used in order to vary the input DC to the
energy for most industrial applications. It can be controlled for inverter in a pulsating fashion. High speed switching is
applications such as pumps or mechanical movement using a implemented in the DC-DC converter and the AC inverter can
three-phase inverter. The output of the inverter is coupled with be switched at line frequency. Thus, reducing the number of
an Induction motor drive. Three-phase induction motors are high-speed switches in each phase. The AFE based inverter is
the most widely preferred drive system for numerous designed in [15]. These MLI have no requirement for voltage
industrial applications. Conventional three-phase inverters use balancing in capacitors, and use a lesser number of
different topologies to convert dc to ac power. But the output components in each phase. They also provide infinite output
of these inverters require filtering circuit because the number levels as the output is as close to sinusoidal in nature as
of levels is fixed in Multi-Level Inverters (MLI), which in turn possible. Thereby, the stress on switches is very low compared
increases the quantity of devices and complexity of the circuit. to other MLIs. Even bidirectional rectifiers are implemented
The switching losses also increase with increase in levels. with AFE to work like an inverter, as in [16], [17]. Further
circuits with H Bridge at the output of the DC-DC converter
Multilevel inverters are of the following types: Neutral are implemented in [18], wherein the number of components
Point Clamped (NPC), Flying-capacitor and cascaded H is reduced considerably and the performance of the design is
Bridge. NPC MLI requires a greater number of components to very high. A further improvement was discussed in [19],
overcome the problem of unbalanced capacitor voltages and which concentrated the number of switches to the bare
resulting losses [1]. Flying capacitor MLI can solve the minimum in each phase.
unbalance of capacitor voltage but significant algorithm is
involved [2]. But the limitations of these approaches were that This paper presents an innovative three phase inverter with
a greater number of units could not be added in cascaded Active Front Based topology where dc-dc converters are
fashion to advance the performance of the circuit. As a result, implemented in each phase and connected to the individual
H-Bridge MLI were introduced, in which the circuits could be legs of the six switch three phase inverter circuit. The AFE dc-
cascaded to increase the number of levels and thus reduce dc converter is switched at high frequency to generate
harmonic distortion in the inverter output [3], [4]. Some pulsating rectified sinusoidal variation of DC supply while the
advanced cascading H-bridge converter techniques were three-phase inverter is switched at line frequency in a three-
introduced, which overcome conventional converter phase fashion to provide inversion of DC to AC. Hence only
shortcomings such as an increase in the number of switch three high speed switches are necessary and six switches of
components [5] and [6]. Using CHB MLI, it was possible to the inverter are low speed switches. Thereby the losses
increase the quantity of levels in the output thereby improving involved in switching is reduced due to decrease in number of
the sinusoidal nature of the waveform [7]. Various cascaded H devices at high switching frequency. The output is also close
bridge designs for specific applications are available in the to sinusoidal in nature, which reduces harmonics and improves
literature [8–10]. Further work on the cascaded H Bridge the performance of the induction motor load. There is no
configuration was carried out to reduce the number of requirement for filtering the output of the MLI and it improves
components, as in [11]– [13]. But the complexity of the circuit the stability of the system. Since conventional inverters use six
switch topologies, this AFE based MLI can easily be

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Authorized licensed use limited to: M S RAMAIAH INSTITUTE OF TECHNOLOGY. Downloaded on March 27,2023 at 07:49:37 UTC from IEEE Xplore. Restrictions apply.
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implemented for upgrading conventional inverters to AFE
MLI topology.
Third harmonic injection is also implemented in this circuit
which enables higher DC voltage utilization and thereby
increases power throughput that can be delivered. The THD of
the circuit has been analysed and load torque ripple in the
motor is seen to be minimal due to sinusoidal nature.
II. AFE BASED THREE-PHASE INVERTER TOPOLOGY
The inverter is used to convert the pulsating or fully
rectified DC supply at each phase to a three-phase alternating
supply. The inverter output terminals are connected to a three-
phase Induction motor load. The inverter shown in Fig. 1.
consists of two switches at each separate leg as simultaneous
switching would short the DC supply. The switching is carried
out in a three-phase fashion wherein the first and second-layer
switches are closed for positive and negative values of phase
voltage respectively. Injection of third order harmonics as
shown in Fig.2 is chosen to enhance the throughput of the
output power. The DC supply to each leg of the three-phase
inverter is fed from individual DC-DC Buck converters. The Fig. 1. Three Phase Inverter
switches of the Buck converters get PWM high frequency gate
signals from the PWM generator. High frequency switching
happens only at the Buck converter and output of this
converter is full wave rectified DC supply. This enables the
output of the inverter to vary in a sinusoidal nature with as
many levels as the frequency of the carrier wave. In AFE
based circuits, the quality of the output sinusoidal nature is
contingent on the switching frequency of the DC-DC
converter. Higher the frequency of switching, the output gains Fig. 2 Three phase voltage waveforms with third harmonic signal injection
closer to sinusoidal nature. In contrast to Multilevel Inverters
(MLI), the output waveform stays constant for a very small
duration comparable to the time period of the high frequency
carrier wave. Hence the circuit is also called as Infinite Level
Inverter. The inductance of the machine windings contributes
to smoothening the inverter output current. The number of
voltage levels at the dc-dc converter output, is given by ratio
of carrier frequency (freqc) to the modulating reference signal
frequency (freqm) specified in [18].

(1)

Hence the instantaneous duty cycle of the dc-dc converter Fig. 3. DC-DC Buck Converter for each leg
varies with time in accordance to the rectified sinusoidal
waveform, which can be approximated to . Hence the III. MODES OF OPERATION
voltage equation at output of the dc-dc converter in R phase A. Three-phase switching
leg is written as:
(2)

(3)

(4)

Here is the angular frequency and is the input dc voltage to


the buck converter.

Fig. 4. Recreation of gate-pulses for three-phase inverter

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The switches of the three-phase inverter are controlled by (12)
appropriately switching as the phase signal goes above +0.825
or below -0.825, switch ON the upper and lower leg devices as
shown in Fig. 4. This ensures that both upper and lower The switches and diodes of the dc-dc converter need to
switches of any leg are not turned on simultaneously as seen in withstand DC Source voltage VDC during (1-D)·T and DT
Fig. 5. The switching is also repeated for 180° conduction intervals respectively. These components are suitably selected
method by switching at ±0.01 (marginal dead band) as shown with rating more than 1.5 times than required, for safety. As
in Fig. 6. However, one upper switch and two lower switches the switching happens at high frequency, the TON and TOFF
of different legs or vice-versa may be turned on at some limits of these switches must be less, i.e., the switching
instances. The switching sequence of devices for 180° capacity ranges between 10kHz – 30 kHz optimally. The
conduction method has been tabulated below in which, for the current through switch when it is closed is given by
switch 1 signifies that it is ON and 0 means it is OFF. (13)
Similarly, the diode carries the same current when it conducts.
TABLE I. SWITCHING FOR 180° METHOD The capacitor carries the ripples along with the inductor
current. The maximum current of the capacitor is given by
Interval Q1 Q6 Q3 Q2 Q5 Q4
0° - 60° (14)
1 0 0 1 1 0
The switches of the inverter are switched at the line frequency
60° - 120° 1 0 0 1 0 1 of 50Hz which makes their selection much easier and required
120° - 180° 1 0 1 0 0 1 to withstand 0.707 times the line-to-line voltage rating of the
load. It is preferable to select twice this voltage value when
180° - 240° 0 1 1 0 0 1 selecting the IGBT. The current rating of the device must be at
240° - 300° 0 1 1 0 1 0 least two times more than rated phase current of the load for
safe operation.
300° - 360° 0 1 0 1 1 0

B. DC-DC converter switching


The Buck converters in each leg are switched at high
frequency by comparing the three-phase fully rectified
sinusoidal reference signals with high frequency triangular
carrier waveform for corresponding phase. The switch is
turned on when the magnitude of the sinusoidal signal exceeds
that of the triangular waveform. The current flows through the
switch, inductor, and load, but not in the diode as it is reverse
biased. In the OFF state of the switch, the current through the
inductor is allowed to continue flowing through the forward
biased diode and the load. The current iL rises and falls in the
ON and OFF states respectively as it freewheels through the
diode. By applying volt-second balance in one cycle of high Fig. 5. Gate Pulses for three-phase inverter switches at line frequency
frequency, it can be written as
(5)
(6)
The Inductor current when switch is closed is given by
(7)
⇒ (8)
Assuming to be less than 5% of per phase rms value of
load current requirement, the inductance can be estimated
from eqn. (8). For duty cycle D, as it is varying sinusoidally
over a cycle, it is a good estimate to assume it to be 50%. It is
a good practice to maintain L value with following conditions
(9)
Fig. 6. Gate Pulses for three-phase inverter switches- 180° conduction method
(10)
The ripple voltage across the capacitor is given by IV. THIRD HARMONIC INJECTION
(11) While switching the high frequency switches with a
sinusoidal reference signal, the maximum output voltage of
Assuming voltage ripple across capacitor to be less than 5% of fundamental is limited to 78.54% when modulation index is 1.
VC, the capacitance value will be In order to increase this fundamental beyond the amplitude of
level 1, third order harmonics must be injected. This will not

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.
affect the performance of the inverter, as multiple of third Where takes values 0°, 120° and 240° for R, Y and B phases
harmonic components are nullified in three-phase operation. respectively.
However, there will be significant improvement in the DC
voltage utilization as a 15% increase in maximum amplitude of V. SIMULATION OUTPUT
fundamental voltage has been obtained without reaching over The projected three-phase inverter is simulated in
modulation. MATLAB-Simulink with Specialized Power System library as
shown in Fig.10 . The load coupled to the output of the inverter
is a three-phase Induction motor has following specifications:
4000 VA, 400 V, 50 Hz and 2-pole machine. The parameters
are chosen referred to primary, Inductance for both Stator and
Rotor: 0.005839H. Resistance for stator: 1.405Ω, and
rotor:1.395Ω.

Fig. 7. Flow of current through inductor when switch is closed

Fig. 10 Circuit Diagram of Proposed Inverter

The reference signal to the Buck converter is provided with


fully rectified pure sinusoidal and third harmonic injected
Fig. 8. Flow of current through inductor when switch is open sinusoidal signals as shown for R Phase in the Figs. 11 and 12.
The envelope of signal covered by the latter is larger compared
to pure sinusoidal case, and hence more voltage throughput
will be obtained in that case. The phase voltage waveforms at
the induction motor terminals are shown in the Figs. 13 and 14
for pure sinusoidal and third harmonic injected cases. Though
the visible differences are minimal between the cases, the RMS
value is improved by this addition. The square wave forms are
smoothened at the edges due to the varying DC input to the
inverter.

Fig. 11. Reference signal and Gate Signal for fundamental input

Fig. 9 Inductor voltage (V), Inductor current (A), Switch voltage (V) and
current (A) waveforms.

Fig. 12. Reference and Gate Signals for Third Harmonic Injected Sinusoid
Analysis of third harmonic injection can be carried out by
addition of component with the fundamental
reference signals given by equations (2), (3) and (4). The
optimum k value of 0.1667 provides the required 15% increase
in amplitude. The fundamental output voltages can be now
expressed as
(15)

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Fig. 13. Output Phase Voltages (V) for pure sinusoidal case

Fig. 16. FFT Harmonic Analysis of line voltage (V) output

Fig. 14. Output Phase Voltages (V) for third harmonic injected case

Fig. 17. FFT Harmonic Analysis of current (A) output

VI. CONCLUSION
Fig. 15. Motor torque (Nm) and speed (rpm) variation with time The design and simulation of active front end topology
based three-phase inverter supplying a three-phase induction
Fig. 15 shows motor speed and torque variation with time, motor load is presented in this paper. Three-phase sinusoidal
with full load torque applied to the inverter after the torque waveform with third harmonic injected component is used as
stabilizes at 1 s. The induction motor performance is very reference to generate alternating voltage three-phase output at
stable even in an open loop configuration at full load speed and the inverter terminals, without any additional filtering circuit.
torque. The FFT harmonic study on the output voltage and This circuit uses reduced number of components and only three
current waveforms in the stable region shows considerable high frequency switches on the dc side. Thereby the
amount of fifth harmonic component. There is scope for performance of the inverter is also improved. By injecting third
improvement to this circuit by reducing harmonics separately harmonic component, DC voltage level utilization is improved
for the three legs of the inverter by using filtering circuits and by 15%. This design can easily be implemented in existing
harmonic suppressors. The circuit and FFT analysis of output three-phase circuits as the six switch three leg configuration is
line voltage and output current are shown in the Figs. 16 and widely used. The life of the circuit will be enhanced as the
17. The voltage THD is 29.06% while the current THD is switching in the inverter happens at line frequency. It will also
23.53% at full load. improve the reliability of the drive.
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