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Manual Transmission and Differential (Diagnostics)
Manual Transmission and Differential (Diagnostics)
AND DIFFERENTIAL
(DIAGNOSTICS)
Basic Diagnostic Procedure
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-2
Check List for Interview
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-3
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
3. General Description
A: CAUTION
The airbag system wiring harness is routed near
the DCCD control module.
CAUTION:
• Airbag system wiring harnesses and connec-
tors are yellow. Do not use an electric test
equipment to check these circuits.
• Be careful not to damage the airbag system
wiring harness when performing diagnostics or
repair of the DCCD control module.
• When measuring the voltage and resistance
of each control module or each sensor, use a ta-
pered pin with a diameter of less than 0.64 mm
(0.025 in) in order to avoid poor contact. Also,
do not insert the pin more than 5 mm (0.2 in) into
the part.
B: INSPECTION
1. POWER SUPPLY
1) Measure the battery voltage and specific gravity
of the electrolyte.
Standard voltage: 12 V or more
Specific gravity: Above 1.260
2) Check the fuse condition.
3) Check the connecting condition of harness and
harness connector.
C: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
1B021XU0 SUBARU SELECT Used for trouble shooting the electrical system
MONITOR III KIT
ST1B021XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and current.
Oscilloscope Used for measuring the sensor.
6MT(diag)-4
Electrical Component Location
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
(11)
(5)
(8)
(6)
(13)
(9)
(3)
(2)
(10)
(16)
(14)
(1)
(12)
(15) (7) (4)
MT-01756
(1) Engine control module (ECM) (6) C.DIFF +/– switch (12) Stop light switch
(2) VDC control module & hydraulic (7) Center differential (13) Rear differential oil temperature
control unit (VDCCM&H/U) (8) Mode change switch switch
(3) DCCD control module (9) DCCD relay (14) Data link connector
(4) Throttle position sensor (10) DCCD manual mode display (15) Neutral position switch
(5) Yaw rate & lateral G sensor (11) Parking brake switch (16) Steering angle sensor
6MT(diag)-5
Electrical Component Location
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
(1) (2)
EN-00156 MT-01719
(3) (4)
MT-01720 MT-01721
S S#
Sport SportSharp
(8) (6)
SI-DRIVE PUSH I
Intelligent
AUTO +
C.DIFF
MANU -
(5) (11)
MT-01722 MT-01693
ODO
(12)
(13)
MT-01724 MT-01725
6MT(diag)-6
Electrical Component Location
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
(14)
(15)
MT-01755 MT-01234
(9)
(16)
MT-01426 MT-01752
6MT(diag)-7
Driver’s Control Center Differential (DCCD) Control Module I/O Signal
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
TO B380
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
MT-01684
6MT(diag)-8
Driver’s Control Center Differential (DCCD) Control Module I/O Signal
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
B: WIRING DIAGRAM
Refer to “WIRING DIAGRAM”. <Ref. to WI-54,
Driver’s Control Center Differential Control Sys-
tem.>
6MT(diag)-9
Subaru Select Monitor
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
EN-06148
CAUTION:
Do not connect the scan tools other than the
Subaru Select Monitor.
6MT(diag)-10
Subaru Select Monitor
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-11
Read Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-12
Clear Memory Mode
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-13
Driver’s Control Center Differential (DCCD) Manual Mode Display
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
LOCK
(A)
LOCK
(B)
(C)
MT-01775
6MT(diag)-14
Driver’s Control Center Differential (DCCD) Manual Mode Display
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
B: INSPECTION
DIAGNOSIS:
DCCD manual mode display is open or shorted.
TROUBLE SYMPTOM:
DCCD manual mode display does not illuminate in manual mode.
WIRING DIAGRAM:
FB-36 i10
F/B FUSE NO. 5
(IG) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
2
A: i84
I/F
COMBINATION 1 2 3 4 5 6 7 8
MICRO COMPUTER METER
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
i10 24 25 26 27 28 29 30 31 32 33 34 35
CAN TRANSCEIVER LCD
& RECEIVER DCCD INDICATOR
27
26
B: B280
1 2 3 4 5 6
A1
A9
7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26
B9
B380
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
18
2
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
DCCD CM
B380
MT-01685
6MT(diag)-15
Driver’s Control Center Differential (DCCD) Manual Mode Display
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-16
Diagnostic Procedure for Subaru Select Monitor Communication
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
IGNITION BATTERY
SWITCH
SBF-6 MAIN SBF
E
No. 12
No. 13
16
IG RELAY 2
SBF-8 No. 4
8
DATA LINK
7 CONNECTOR
B40
5
4
14
13
C6
VDC A : B134
B380 DCCD CM
CONTROL MODULE ECM
C : B136
B310
A5
30
29
17
28
31
B21
36
E2
E E E
34 35 36 37 38 39 40 41
C: B136 42 43 44 45 46 47
B310 48 49 50 51 52 53 54
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25
17 18 19 20 21 22 23 24 25 26 27 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
28 29 30 31 32 33 34 35
MT-01769
6MT(diag)-17
Diagnostic Procedure for Subaru Select Monitor Communication
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-18
Diagnostic Procedure for Subaru Select Monitor Communication
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-19
List of Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-20
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
F: B159
1
1 2 3 4
STOP LIGHT 5 6 7 8 9
SWITCH
B65
B: R168
2
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
F: B159
F9
FUSE &
RELAY BOX (F/B) B99
B15
B: R168
1 2 3 4 5
6 7 8 9 10 11 12
R3
7
B99
B225
1
1 2 9 13 17 21
FUSE
(RELAY BLOCK) 3 4 10 14 18 22
7.5A
11 12 15 16 19 20 23 24
5 6
B225
7 8 25 29 33 37
26 30 34 38
2
27 28 31 32 35 36 39 40
30
VDC B310
CONTROL MODULE
B310 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
MT-01764
6MT(diag)-21
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-22
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
2
3
1
TO YAW RATE &
LATERAL G SENSOR
VDC
10 CONTROL
MODULE
B310
35
18
B380 DCCD CM
1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
MT-01765
6MT(diag)-23
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-24
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
TO POWER SUPPLY
CIRCUIT
FB-36
F/B FUSE NO. 5
(IG)
2
LCD
DCCD INDICATOR
POWER SUPPLY
I/F CIRCUIT COMBINATION
METER
27
VDC STEERING
CONTROL MODULE ANGLE SENSOR
B310 B231
A1
A9
35
10
2
1
A: i84 B: B280 BODY INTEGRATED UNIT
B9
B3
C35 ECM
C: B136
C27
18
B230
B380
B231 i10
1
2 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
3 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
4
MT-01691
6MT(diag)-25
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-26
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
B128
1 2 3
25
27
4 5 6
DCCD
RELAY
B220
26
28
B220
1 2 9 13 17 21
3 4 10 14 18 22
11 12 15 16 19 20 23 24
14
12
13
11
7
5 6
7 8 25 29 33 37
B380 26 30 34 38
DCCD CM
27 28 31 32 35 36 39 40
32
15
B128
1
T9
B380
T16
1
T17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
CENTER
DIFFERENTIAL
MT-01796
6MT(diag)-27
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-28
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-29
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-30
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
COMBINATION
DCCD CM
METER
i102
B380 i10
1 2 3 4 5 6 7
40
5
8 9 10 11 12 13 14 15 16
i102
8
R167 B92
12 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
B92 R5
R148
REAR
DIFFERENTIAL
OIL TEMPERATURE
B380
SWITCH
R159 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
E
i10
REF. TO GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
[GND-05] 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
MT-01838
6MT(diag)-31
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-32
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
B380 DCCD CM
B99
18
2
1 2 3 4 5
6 7 8 9 10 11 12
B9
B3
B: B280
1 2 3 4 5 6
B: B280 C: B281 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26
BODY INTEGRATED UNIT
C15
C: B281
B99
5
1 2 3 4 5 6 7
R3 8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28
R4
PARKING B380
BRAKE
SWITCH
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
MT-01767
6MT(diag)-33
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-34
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
1 2 3 4
MANUAL
5 6 7 8 9 10
AUTO/
( )
( )
1
9
2
R33 B98
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
R2
14
15
13
B98
B380
E
22
6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
B380 DCCD CM
REF. TO GND
[GND-05]
MT-01768
6MT(diag)-35
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-36
Diagnostics with Phenomenon
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-37
Diagnostics with Phenomenon
MANUAL TRANSMISSION AND DIFFERENTIAL (DIAGNOSTICS)
6MT(diag)-38