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365-Article Text-804-1-10-20180308
365-Article Text-804-1-10-20180308
365-Article Text-804-1-10-20180308
Abstract. The purpose of the research is to develop formulas, expressions and a computer program for concrete
airfield pavement design under the impact of all Airbus 380 main landing gears taking into consideration the design
factor of tensile stresses at the top and bottom of a concrete slab. The top-down cracking in concrete slabs has not
been directly simulated in structural analysis models used for one- and two-layer concrete airfield pavement design by
the Ukrainian Standard. Empirical formulas for the calculation of top tensile stress and the coverages to failure using
the criterion of top tensile stress are obtained. Computer program “Aerodrom 380” has been developed for the design
of concrete airfield pavement thickness. It provides the required thickness of a concrete slab needed to support an
Airbus 380 over a particular subgrade and uses the bottom and top tensile stresses as design factors. “Aerodrom 380”
contains a fatigue function for determining the number of coverages to failure permissible for a concrete slab before it
has top-bottom and bottom-up cracks. The results obtained with this program are compared to other solutions using
the Ukrainian Standard SNiP 2.05.08–85, “LIRA-SAPR”, software and the FAARFIELD computer program. The anti-
cipated life of a concrete airfield pavement calculated using computer program “Aerodrom 380” is about 70% of the
FAARFIELD pavement life.
Keywords: concrete airfield pavement, airfield rigid pavement, design factor, aircraft, main landing gear, flexural
strength, fatigue failure, top tensile stress, bottom tensile stress.
uses tensile stress at the bottom of a concrete slab as the higher for the full main landing gear analysis relative to
design factor. the individual gear analysis (Roesler, Evangelista 2010).
Computer program FAARFIELD (Federal Avi- Critical top tensile stress is created when the main land-
ation Administration Rigid and Flexible Iterative Elastic ing gears of the Airbus 380 straddle multiple adjacent
Layered Design) was developed by the FAA (Federal slabs (Roesler et al. 2007).
Aviation Administration) USA. It designs the slab thick-
ness based on the assumption of edge loading. The gear 4. Computer program “Aerodrom 380”
load is located either tangent or perpendicular to the slab Computer program “Aerodrom 380” (in Ukrainian) has
edge, and the larger of the two stresses (reduced by 25 been developed for concrete airfield pavement design.
percent to account for load transfer through the joint) is It is written in Visual C++ 2008. “Aerodrom 380” has
taken as the design stress for determining the slab thick- a certificate of recognition (Avtorske … 2014). The pro-
ness (Guo 2013; AC 150/5320–6E). The program com- gram provides the required thickness of a concrete slab
putes only the thickness of the concrete layer. The ma- needed to support the Airbus 380 over a particular sub-
jor features of FAARFIELD are: a 1-slab rigid pavement grade.
model, infinite subgrade model, arbitrary gear loading “Aerodrom 380” uses the maximum tensile stress
capability, and failure model. FAARFIELD uses tensile at the bottom and top edge of the concrete slab as the
stress at the bottom edge of a concrete slab as a design design factor. The maximum tensile stress at the bottom
factor (AC 150/5320–6E). Top-down cracking due to edge of the concrete slab (free-edge stress) equals the in-
edge or corner loading is not included in the design us- terior stress multiplied by transition factor k = 1.5 (SNiP
ing FAARFIELD (AC 150/5320–6E; Davis 2012). 2.05.08–85). If the concrete slab has joints, the edge
The assessment of the impact of aircraft full main stress is equals the interior stress multiplied by transition
landing gears is not supported by the Ukrainian Stand- factor k = 1.2 (SNiP 2.05.08–85). The interior stress at
ard (SNiP 2.05.08–85) and FAARFIELD (AC 150/5320– the bottom of the slab is determined using an interior
6E). loading condition.
The interior bending moment can be determined by
3. Top-down cracking using the following expression:
Full-scale rigid pavement tests at the National Airport
VWG kd γ f
Pavement Test Facility (NAPTF) of the FAA and the
Airbus Pavement Experimental Program (PEP) have VWG kd γ f 4000 ⋅ πpa
Mint = 0.1154 − 0.0902 ⋅ ln −
shown that top-down cracking can occur under the 4 l
loading of all main landing gears (Airbus 2005; Ricalde
2007; Davis 2012). Guo (Guo et al. 2002) analysed the
results of the NAPTF tests and observed that top-down VWG kd γ f 1.35 1.7
0.1506 ⋅ ln + 0.0873 ⋅ ln +
cracks occurred in the longitudinal direction when the 4 l l
main landing gears moved near transverse joints. The 1,7
top-down cracks occur when the strains measured at 0.0018 ⋅ VWG kd γ f e l
, (1)
the top of the concrete slab are lower than the strains 4
at the bottom of the slab (Guo, Pecht 2007). The ob-
where VWG is the maximum vertical wing gear ground
tained results are explained by Fabre (Fabre, Balay 2008).
load, kN (Airbus 2014); kd – dynamic ratio, its value
The strength at the top of the concrete slab could be 35
must be applied according to the Ukrainian Standard
percent lower than at the bottom. The generalized lon-
(SNiP 2.05.08–85); γf – derating factor, its value must
gitudinal median crack (top to bottom) observed at the
be applied according to the Ukrainian Standard (SNiP
surface of the slabs trafficked by the two A380 bogies
2.05.08–85); ра – tire pressure, MPa (Airbus 2014); l –
during the fatigue campaign of PEP should be related to
radius of relative stiffness, m. The radius of the relative
high tensile stresses at the top of the slab (Airbus 2005).
stiffness of a two-layer concrete pavement on a stabilized
The effects of aircraft main landing gear configur-
base is determined according to the Ukrainian Standard
ations and the locations of airfield rigid pavement slabs
(SNiP 2.05.08–85).
are analyzed by Guo and Pecht. They focus on analyzing
The maximum tensile stress at the top edge of the
concrete pavement behavior based on test data and finite
upper concrete slab is determined as follows:
element analysis (Guo, Pecht 2006). Roesler obtained the
key slab loading locations on an airfield’s rigid pavement σT ,up = σup (0.048ln K s + 0.457 ) , (2)
which alter the critical tensile stress at the top of the con- where: σup is the maximum tensile stress at the bottom
crete slab (Roesler et al. 2007; Evangelista, Roesler 2008). edge of the upper concrete slab, MPa; Ks – subgrade ra-
The ratio of top to bottom tensile stress is significantly tio, MN/m3.
Aviation, 2017, 21(3): 111–117 113
The maximum bottom tensile stress can be determ- where: DB,up is the damage ratio for the design factor
ined by using a formula obtained according to Ukrainian expressed as the maximum tensile stress at the bottom
Standard data (SNiP 2.05.08–85): edge of the upper concrete slab; DT,up – damage ratio
0.006 Eup hup for the design factor expressed as the maximum tensile
σup = 3 3 + E h3
⋅ Mint k × stress at the top edge of the upper concrete slab; DB,lw –
Eup hup + Elw hlw sb sb
(3) damage ratio for the design factor expressed as the max-
3 + E h3
Eup hup lw lw imum tensile stress at the bottom edge of the lower lean
1 − 0.167 0.791 − 0.141ln ,
3
Esb hsb concrete slab; DT,lw – damage ratio for the design factor
expressed as the maximum tensile stress at the top edge
where: Eup is the Young’s Modulus of the upper concrete of the lower lean concrete slab; N – annual departures;
slab, MPa; Elw – Young’s Modulus of the lower lean con- T – design life (20 years); CB,up– the number of cov-
crete slab, MPa; Esb – Young’s Modulus of the stabilized erages to failure or the number of admissible cycles of
base, MPa; hup – upper concrete slab thickness, m; hlw – loads for the design factor expressed as the maximum
lower lean concrete slab thickness, m; hsb – stabilized tensile stress at the bottom edge of the upper concrete
base thickness, m; Mint – interior bending moment, slab; CT,up – the number of coverages to failure (num-
kN·m/m; k – transition factor. ber of admissible cycles of loads) for the design factor
The maximum tensile stress at the top edge of the expressed as the maximum top tensile stress; CB,lw– the
lower lean concrete slab is determined as follows: number of coverages to failure for the design factor ex-
σT ,lw = σlw (0.088ln K s + 0.439) , (4) pressed as the maximum tensile stress at the bottom
where: σlw is the maximum tensile stress at the bottom edge of the lower lean concrete slab; CT,lw – the number
edge of the lower lean concrete slab, MPa; Ks – subgrade of coverages to failure for the design factor expressed as
ratio, MN/m3. the maximum tensile stress at the top edge of the lower
The maximum bottom tensile stress is determined lean concrete slab; P(VWG) – probability factor, similar
by using the following formula: to the FAA’s pass to coverage ratio (PCR), determined
0.006 Elw hlw by using the HoSang method (HoSang 1975); PT – prob-
σlw = 3 3 + E h3
⋅ Mint k × ability factor for the top edge, equal to 4,15. The values
Eup hup + Elw hlw sb sb
(5) of probability factor P(VWG) are calculated for all cur-
E h3 + Eup hup 3
rent Airbus 380 weight variants (Table 1).
1 − 0.167 0.791 − 0.141ln lw lw ,
3
Esb hsb The number of coverages to failure can be determ-
ined by using Stepushyn’s expression (Stepushin 2001):
where: Elw is the Young’s Modulus of the lower lean
concrete slab, MPa; Eup – Young’s Modulus of the upper C = 10121− f ,
concrete slab, MPa; Esb – Young’s Modulus of the stabil- σ (8)
f = max ,
ized base, MPa; hlw – lower lean concrete slab thickness, γ cR
m; hup – upper concrete slab thickness, m; hsb – stabil- where: f is the degree of the relative mechanical stress
ized base thickness, m; Mint – interior bending moment, level; σmax– maximum tensile stress, MPa; γc – service
MPa; k – transition factor. factor; R – standard concrete flexural strength measured
Computer program “Aerodrom 380” uses a fatigue on 28 days, MPa.
failure concept that is expressed in terms of a damage ratio
(D). It is expressed as the ratio of applied load repetitions Table 1. Probability factor P(VWG)
to allowable load repetitions. The damage ratio is thus de-
termined by using the FAA’s CDF (cumulative damage A380–800 A380–800
weight P(VWG) weight P(VWG)
factor) formula (AC 150/5320–6E). “Aerodrom 380” de- variant (WV) variant (WV)
termines two damage ratios for every structural layer:
WV000 4.08 WV005 4.08
N ⋅T
DB ,up = ,
C B ,up ⋅ P (VWG ) WV001 4.13 WV006 4.05
(6)
N ⋅T
DT ,up = , WV002 4.07 WV007 4.21
CT ,up ⋅ PT
WV003 4.13 WV008 4.05
N ⋅T
DB ,lw = ,
CB ,lw ⋅ P (VWG ) WV004 4.08 WV009 4.13
(7)
N ⋅T
DT ,lw = ,
CT ,lw ⋅ PT
114 O. Rodchenko. Computer technologies for concrete airfield pavement design
The maximum top and bottom tensile stresses co- 4. An upper concrete slab (Rup = 5.24 MPa, Eup =
incide in the “LIRA-SAPR” software and the “Aerodrom 32400 MPa), the service factor of which equals
380” computer program. The top to bottom tensile stress 0.85 (for apron); 300-mm lower lean concrete
ratio increases when the subgrade ratio goes up. slab (Rlw = 2.09 MPa, Elw = 17000 MPa); 200-mm
stabilized base (Esb = 4810 MPa), and Winkler
6. Comparing the results of airport concrete slab foundation (50 MN/m3); the design aircraft is
thickness design using “Aerodrom 380”, SNiP
an A380–800 WV001 with the maximum ramp
2.05.08–85 and FAARFIELD
weight of 512 t, and 5000 annual departures.
The analysis of the results obtained by “Aerodrom 380”, 5. An upper concrete slab (Rup = 5.24 MPa, Eup =
SNiP 2.05.08–85 and FAARFIELD on the concrete slab 32400 MPa), the service factor of which equals
thickness design and pavement anticipated life are per- 0.90 (for apron); 250-mm lower lean concrete
formed for the following cases. slab (Rlw = 2.09 MPa, Elw = 17000 MPa); 200-mm
1. An upper concrete slab (Rup = 5.76 MPa, Eup = stabilized base (Esb = 1950 MPa), and Winkler
35300 MPa), the service factor of which equals foundation (40 MN/m3); the design aircraft is
0.75 (for the runway and parallel taxiway); 300- an A380–800 WV007 with the maximum ramp
mm lower lean concrete slab (Rlw = 2.09 MPa, weight of 492 t, and 2000 annual departures.
Elw = 17000 MPa); 250-mm stabilized base (Esb = The results obtained using SNiP 2.05.08–85, FAAR-
4810 MPa), and Winkler foundation (60 MN/ FIELD and “Aerodrom 380” are summarized in Table 3.
m3); the design aircraft is an A380–800 WV002 The upper concrete slab thickness calculated by
with the maximum ramp weight of 571 t, and computer program “Aerodrom 380” is greater than the
2000 annual departures. slab thickness calculated by FAARFIELD. Its maximum
2. An upper concrete slab (Rup = 5.76 MPa, Eup = deviation is about 5% (see Table 3).
35300 MPa), the service factor of which equals Using “Aerodrom 380” and FAARFIELD (Table 4),
0.75 (for the parallel taxiway); 300-mm low- a pavement anticipated life analysis was performed for
er lean concrete slab (Rlw = 2.09 MPa, Elw = the following pavements designed by using the SNiP
17000 MPa); 250-mm stabilized base (Esb = 2.05.08–85.
3700 MPa), and Winkler foundation (60 MN/ 1. A 450-mm upper concrete slab (Rup = 5.76 MPa,
m3); the design aircraft is an A380–800 WV001 Eup = 35300 MPa), the service factor of which
with the maximum ramp weight of 512 t, and equals 0.75 (for the parallel taxiway); 300-mm
5000 annual departures. lower lean concrete slab (Rlw = 2.09 MPa, Elw =
3. An upper concrete slab (Rup = 5.24 MPa, Eup = 17000 MPa); 250-mm stabilized base (Esb =
32400 MPa), the service factor of which equals 4810 MPa), and Winkler foundation (60 MN/
0.85 (apron); 200-mm lower lean concrete slab m3); the design aircraft is an A380–800 WV002
(Rlw = 2.09 MPa, Elw = 17000 MPa);150-mm with the maximum ramp weight of 571 t, and
stabilized base (Esb = 1950 MPa), and Winkler 5000 annual departures.
foundation (60 MN/m3); the design aircraft is 2. A 450-mm upper concrete slab (Rup = 5.24 MPa,
an A380–800 WV001 with the maximum ramp Eup = 32400 MPa), the service factor of which
weight of 512 t, and 10000 annual departures. equals 0.85 (apron); 200-mm lower lean concrete
Table 3. Comparative results of slab thickness design in FAARFIELD and “Aerodrom 380”
slab (Rlw = 2.09 MPa, Elw = 17000 MPa); 150-mm “Aerodrom 380” uses the maximum tensile stress at
stabilized base (Esb = 1950 MPa), and Winkler the bottom and top edge of the concrete slab as design
foundation (60 MN/m3); the design aircraft is factors. The Ukrainian Standard and the FAARFIELD
an A380–800 WV002 with the maximum ramp computer program have only one design factor (max-
weight of 571 t, and 5000 annual departures. imum tensile stress at the bottom of the concrete slab).
3. A 420-mm upper concrete slab (Rup = 5.24 MPa, The “Aerodrom 380” computer program’s solutions
Eup = 32400 MPa), the service factor of which are compared to other solutions using the Ukrainian
equals 0.85 (apron); 200-mm lower lean concrete Standard, “LIRA-SAPR”, software and the FAARFIELD
slab (Rlw = 2.09 MPa, Elw = 17000 MPa); 150-mm computer program. The top to bottom tensile stress ratio
stabilized base (Esb = 1950 MPa), and Winkler increases when the subgrade ratio goes up.
foundation (60 MN/m3); the design aircraft is The “Aerodrom 380” computer program contains a
an A380–800 WV001with the maximum ramp one-staged concept and lateral wander of aircraft traffic
weight of 512 t, and 10000 annual departures. (probability factor P(VWG) or PCR). It uses different PCR
The anticipated life of a concrete airfield pavement values for every weight variant (WV) of the A380–800.
calculated by “Aerodrom 380” is about 70% of the FAAR- The FAARFIELD computer program operates with one
FIELD pavement life (see Table 4). PCR value and changes the tire pressure automatically,
In Table 5, the features of computer program “Aero- when the user increases or decreases the take-off weight
drom 380” are shown in comparison with the Ukrainian of the A380–800. The tire pressure calculated by FAAR-
Standard (SNiP 2.05.08–85) and the FAARFIELD com- FIELD does not coincide with real values. The FAAR-
puter program. FIELD aircraft’s database does not include all weight
The main benefit of the “Aerodrom 380” computer variants of the A380–800 and an engineer has to set the
program is the design factor that allows using both max- required take-off weight manually.
imum bottom and top tensile stresses. “Aerodrom 380” uses the A380–800 technical char-
acteristics based on official data (Airbus 2014).
7. Conclusions The anticipated life of a concrete airfield pavement
The empirical formulas for the calculation of tensile calculated by the computer program “Aerodrom 380” is
stress at the top of a concrete slab and for determining about 70% of the FAARFIELD pavement life. The con-
the coverages to failure using the criterion of top tensile crete slab thickness determined by the computer pro-
stress have been obtained. gram “Aerodrom 380” is greater than the slab thickness
The introduced computer program “Aerodrom 380” calculated by the FAARFIELD computer program and
provides a practical approach for computing a two-layer the Ukrainian Standard. Based on the research results,
concrete pavement under the impact of an A380 main computer program “Aerodrom 380” will have to be im-
landing gears and takes into account such factors as mul- proved for the design of concrete airfield pavement
tiple-wheel interaction, finite slab size, and multilayer thickness.
construction.
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