FIBRA

EXTENDO 88
PARTS BOOK
GROUP 2 POWERTRAIN
POWER TRAIN CONTROLS AND LOWER CHASSIS GROUP ............................................................. 2-2
ENGINE ELECTRICAL WIRING DIAGRAM ...................................................................................... 2-6
AIR CLEANER ASSEMBLY, G-32017......................................................................................... 2-8
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO REAR AXLE), G-30586.......................... 2-10
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO FRONT AXLE), G-33751 ........................ 2-12
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO FRONT AXLE), G-30586-1 ..................... 2-14
OPERATOR’S INSTRUMENT PANEL AND CONTROLS .................................................................... 2-16
INSTRUMENT PANEL ASSEMBLY .............................................................................................. 2-18
MORSE TWO LEVER CONTROL ASSEMBLY, G-33827 (PART 1 OF 3) .......................................... 2-20
POWERSHIFT TRANSMISSION (PART 1 OF 3) ............................................................................. 2-24
TRANSMISSION CLUTCH ASSEMBLY ......................................................................................... 2-36
TRANSMISSION CONTROL VALVE ASSEMBLY ............................................................................. 2-38
TRANSMISSION MODULATOR VALVE ASSEMBLY, 237875 ............................................................ 2-40
PARKING BRAKE ASSEMBLY ................................................................................................... 2-42
SERVICING MACHINE AFTER TRANSMISSION OVERHAUL .............................................................. 2-43
FUNK 4 - SPEED POWER SHIFT TRANSMISSION (1000 SERIES) .................................................. 2-48
FUNK 1000 SERIES POWER SHIFT TRANSMISSION ................................................................... 2-52
CONVERTER ASSEMBLY, 4045176......................................................................................... 2-54
FRONT COVER AND INPUT SHAFT ASSEMBLY, 4001978 ........................................................... 2-56
VALVE CONTROL GROUP, 4001911(THREE POSITION WITH SAFETY SWITCH).............................. 2-58
OIL STRAINER ON SUCTION LINE, 4001868 ........................................................................... 2-60
PUMP AND FILTER GROUP, 4002564 .................................................................................... 2-62
PUMP ADAPTER (“B” AUX. GROUP), 4001430........................................................................ 2-64
GEAR RATIO GROUP, 4001963 ............................................................................................ 2-65
CLUTCH ASSEMBLY (1ST STAGE), 4001854 ........................................................................... 2-66
CLUTCH ASSEMBLY (2ND STAGE), 4001855 ........................................................................... 2-68
CLUTCH ASSEMBLY (3RD STAGE), 4001717 ........................................................................... 2-70
OUTPUT SHAFT GROUP, 4001189 ........................................................................................ 2-72
MAIN CASE GROUP, 4001586 ............................................................................................. 2-74
RETAINER, OUTPUT GROUP, 4001454 (OPPS. ENGINE SIDE) ................................................... 2-76
RETAINER, OUTPUT GROUP, 4001200 (ENGINE SIDE) ............................................................. 2-77
YOKE FLANGE GROUP, 4001445 (OPPS. ENGINE SIDE) ........................................................... 2-78
YOKE GROUP, 4001451 (ENGINE SIDE) ............................................................................... 2-79
HEAT EXCHANGER GROUP, 4001191 .................................................................................... 2-80
BRAKE - DISC GROUP, 4001681 .......................................................................................... 2-82
BRAKE CALIPER, 4001508................................................................................................... 2-83
PAGE 2-1
EXTENDO 88
PARTS BOOK
POWER TRAIN CONTROLS AND LOWER CHASSIS GROUP
PAGE 2-2
EXTENDO 88
PARTS BOOK
ITEM PART NUMBER DESCRIPTION REQ’D
1 SEE TABLE I GASOLINE ENGINE 1

2 SEE TABLE II AIR CLEANER ASSEMBLY 1
3 SEE TABLE II MUFFLER 1
4 SEE TABLE II PIPE, EXHAUST 1
5 SEE TABLE II CLAMP, HOSE 2
6 ENGINE COOLING SYSTEM 1
7 PIPING FOR GAS ENGINE FUEL LINE 1
8 PIPING FOR GAS ENGINE WATER TEMP
SENDING UNIT 1
9 ELECTRICAL WIRING DIAGRAM 1
10 ENGINE ENCLOSURE ASSEMBLY 1
12 LL-1762-3 BATTERY 1
13 SEE TABLE III POWER SHIFT TRANSMISSION 1
14 G-30586 UNIVERSAL DRIVE SHAFT ASSEMBLY (REAR) 1
15 SEE TABLE III UNIVERSAL DRIVE SHAFT ASSEMBLY (FRONT) 1
16 B24-7527-1 FRONT AXLE ASSEMBLY 1
17 B24-7527-1 REAR AXLE ASSEMBLY 1
18 1179 CAPSCREW, HEX. HD. 16
19 1046 NUT, ESNA. 16
20 6676 WASHER 2
21 66479 YOKE 2
22 66478 YOKE 2
23 NUT, HEX. LOCK 1 - 1/4” - 18 2
24 62599 SPACER 2
25 66600 WASHER 2
26 OPERATOR’S INSTRUMENT PANEL AND CONTROLS 1
27 STEERING SHAFT AND COLUMN ASSEMBLY
28 POWER STEERING CONTROL UNIT
29 66530 VALVE, STEERING SELECTOR
PAGE 2-3
EXTENDO 88
PARTS BOOK
TABLE I
ENGINE MODEL 1
TABLE II
AIR CLEANER MODEL 2 3 4 5

DONALDSON
TABLE III
TRANSMISSION MODEL 13 15
CLARK
FUNK
PAGE 2-4
EXTENDO 88
PARTS BOOK
NOTES
PAGE 2-5
EXTENDO 88
PARTS BOOK
ENGINE ELECTRICAL WIRING DIAGRAM
PAGE 2-6
EXTENDO 88
PARTS BOOK
ENGINE ELECTRICAL WIRING DIAGRAM
1 ALTERNATOR 1
2 G-30404 STARTER 1
3 LL-1762-1 BATTERY 1
4 G-30186 GAUGE, AMP. 1
5 G-33669 GAUGE, OIL PRESSURE 1
6 G-30185 GAUGE, WATER TEMP. 1
7 2190 BUTTON, STARTER 1
8 2185 BUTTON, IGNITION 1
9 G-30132 BLOCK, JUNCTION 1
10 G-30132 BLOCK, TERMINAL 4
11 LG-1040 METER, HOUR 1
12 G-31148 GAUGE, TRANS. OIL 1
13 G-30555 SWITCH, REAR FLOODLIGHT 1
14 G-30146 SWITCH, LIGHT 1
15 722-2001 INDICATOR, TURN SIGNAL 1
16 LG-1318-1 FLASHER 1
17 G-30140 TURN SIGNALS 2
18 G-30045 LIGHTS, TAIL 1
19 G-30178 ALARM, BACK-UP 1
20 G-30141 LIGHTS, FLOOD 1
21 G-30138 SWITCH, STOP 1
23 G-31041 HEATER 1
24 G-30145 SWITCH, HEATER 1
25 G-30143 SWITCH, DEFROSTER 1
26 G-32121 DEFROSTER 1
27 G-30935 HORN 1
28 G-32560 RELAY, HORN 1
29 LL-2073-123 BUTTON, HORN 1
30 G-30141 LIGHTS, HEAD 2
31 G-30148 TURN SIGNALS 2
32 G-30159 GAUGE, OIL DRIVE 1
PAGE 2-7
EXTENDO 88
PARTS BOOK
AIR CLEANER ASSEMBLY, G-32017
PAGE 2-8
EXTENDO 88
PARTS BOOK
AIR CLEANER ASSEMBLY, G-32017
G-32017 AIR CLEANER ASSEMBLY REF.

1 P11-3852 BODY ASSEMBLY 1
2 P11-8159 ELEMENT 1
3* P01-8464 BOLT ASSEMBLY 1
4 P10-6071 CLAMP ASSEMBLY 1
5 P10-3519 CUP ASSEMBLY 1
6 P10-3135 BAFFLE ASSEMBLY 1
7* P10-1401 “O” - RING 1
* NOT ILLUSTRATED
PAGE 2-9
EXTENDO 88
PARTS BOOK
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO REAR AXLE), G-30586
PAGE 2-10
EXTENDO 88
PARTS BOOK
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO REAR AXLE), G-30586
G - 30586 UNIVERSAL DRIVE SHAFT ASSEMBLY REF.

1 LL-773-111 CROSS AND BEARING ASSEMBLY (114-7200) 2
1A 8824J SEAL, BEARING (4 EACH ASSEMBLY) 8
1B BEARING (WING TYPE) (4 EACH ASSEMBLY) N.S.S.
1C CROSS (1 EACH ASSEMBLY) N.S.S.
1D FITTING, ALEMITE GREASE, 1/4 N.F.T.
(1 EACH ASSEMBLY) 2
3* LOCKWASHER OR LOCKPLATE 16
4 3562-J CAPSCREW 12
5 8655J-9276J DRIVE SHAFT 1
6 LL-773-79 SLIP YOKE ASSEMBLY (6-7000) 1
7 LL-773-36 CAP, RETAINER 1
8 LL-773-38 WASHER, RETAINER 2
9 LL-773-37 WASHER, FELT 1
10 LL-773-6 YOKE, SLIP 1
11 FITTING, ALEMITE GREASE 1/8” N.P.T. 1
N.S.S. - NOT SOLD SEPARATELY
* SOME ASSEMBLIES USED LOCKPLATE

PART NUMBER 3551-J
PAGE 2-11
EXTENDO 88
PARTS BOOK
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO FRONT AXLE), G-33751
PAGE 2-12
EXTENDO 88
PARTS BOOK
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO FRONT AXLE), G-33751
G-33751 UNIVERSAL DRIVE SHAFT ASSEMBLY REF.

1A 8824-J SEAL, BEARING 4
1B BEARING (WING TYPE), 4 EACH ASSEMBLY N.S.S.
1C CROSS N.S.S.
1D FITTING, ALEMITE GREASE, 1/4 N.F.T. 1
2 114-7207 CROSS AND BEARING ASSEMBLY (114-7207) 1
2B BEARING (BLOCK TYPE), 2 EACH ASSEMBLY N.S.S.
2C BEARING (WING TYPE), 2 EACH ASSEMBLY N.S.S.
2D CROSS N.S.S.
2E FITTING, ALEMITE GREASE, 1/4 N.F.T. 1
3* (SEE NOTE) LOCKWASHER OR LOCKPLATE 8
4 3562-J CAPSCREW 8
5 NO NUMBER DRIVE SHAFT 1
6 LL-773-79 SLIP YOKE ASSEMBLY (6 - 7000) 1
11 FITTING, ALEMITE GREASE, 1/8” N.P.T. 1

NOTE :* SOME ASSEMBLIES USED LOCKPLATE
PART NUMBER 3551-J
PAGE 2-13
EXTENDO 88
PARTS BOOK
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO FRONT AXLE), G-30586-1
PAGE 2-14
EXTENDO 88
PARTS BOOK
UNIVERSAL DRIVE SHAFT ASSEMBLY (TRANSMISSION TO FRONT AXLE), G-30586-1
G - 30586-1 UNIVERSAL DRIVE SHAFT ASSEMBLY REF.

1A 8824J SEAL, BEARING 4
1B BEARING (WING TYPE) (4 EACH ASSEMBLY) N.S.S.
1C CROSS N.S.S.
1D FITTING, ALEMITE GREASE 1/4 N.F.T. 1
2 114-7207 CROSS AND BEARING ASSEMBLY (114-7207) 1
2B BEARING (BLOCK TYPE) (2 EACH ASSEMBLY) N.S.S.
2C BEARING (WING TYPE) (2 EACH ASSEMBLY) N.S.S.
2D CROSS N.S.S.
2E FITTING, ALEMITE GREASE 1/4 N.F.T. 1
3* (SEE NOTE) LOCKWASHER OR LOCKPLATE 8
4 3562-J CAPSCREW 8
5 8655J-9276J DRIVE SHAFT 1
6 LL-773-79 SLIP YOKE ASSEMBLY (6-7000) 1
11 FITTING, ALEMITE GREASE 1/8” N.P.T. 1

NOTE: * SOME ASSEMBLIES USED LOCKPLATE
PART NUMBER 3551-J
PAGE 2-15
EXTENDO 88
PARTS BOOK
OPERATOR’S INSTRUMENT PANEL AND CONTROLS
PAGE 2-16
EXTENDO 88
PARTS BOOK
OPERATOR’S INSTRUMENT PANEL AND CONTROLS
1 INSTRUMENT PANEL REF.

2 HYDRAULIC CONTROL VALVE ASSEMBLY
3 POWER STEERING CONTROL UNIT
4 STEERING SHAFT AND COLUMN ASSEMBLY
5 G-30874 BRAKE LOCK ASSEMBLY
6 66530 STEERING SELECTOR VALVE
7* TRANSMISSION CONTROLS (MORSE) ONE LEVER 1
8 TRANSMISSION CONTROLS (MORSE) TWO LEVER 1
9 MASTER BRAKE CYLINDER AND PEDAL ASSEMBLY
10 ACCELERATOR PEDAL AND LINKAGE 1
11 HYDRAULIC CONTROL VALVE ASSEMBLY
12 PARKING BRAKE HAND CONTROL LEVER 1
* CLARK TRANSMISSION ONLY.
PAGE 2-17
EXTENDO 88
PARTS BOOK
INSTRUMENT PANEL ASSEMBLY
PAGE 2-18
EXTENDO 88
PARTS BOOK
INSTRUMENT PANEL ASSEMBLY
1 G-30186 GAUGE, AMMETER 1

2 G-30185 GAUGE, WATER TEMPERATURE 1
3 G-33669 GAUGE, OIL PRESSURE 1
4 LG-1040 GAUGE, HOUR METER 1
5 G-31148 GAUGE, OIL TEMPERATURE 1
6 G-30159 GAUGE, OIL DRIVE 1
7 2185 KEY SWITCH, IGNITION 1
8 2190 BUTTON, STARTER 1
9* LG-1288-15 ENGINE STOP (DIESEL) 1
10 LG-1089 DAMPNER, VIBRATION 1
11 INSTRUMENT PANEL 1
* EARLIER MODEL: USE (1) ENGINE STOP AND

(1) ENGINE EMERGENCY
STOP
PAGE 2-19
EXTENDO 88
PARTS BOOK
MORSE TWO LEVER CONTROL ASSEMBLY, G-33827 (PART 1 OF 3)
PAGE 2-20
EXTENDO 88
PARTS BOOK
1 LAMP, GE MINIATURE 1
A51800-002 #365 (24V.)
A51800-001 #53 (12V.), G - 36109
2 A45063-1 PIGTAIL ASSEMBLY, G - 36110 2
3 B67897 CAP, ACCESS, G - 36 2
4 A50801-308 LOCKWASHER, SPLIT #10, 514-00007 4
5 A50406-439 SCREW, HEX HD. #10 - 24 X 1/2 LG., G - 36112 4
6 B48465-3 SPACER, EXTRUDED, G - 36113 2
7 B49621 SEAL, LIGHT, G - 36114 2
8 A50251-001 SCREW, HEX HD. # - 32 X 1/2 LG, G - 36115 4
9 A67915 SHAFT, G - 36116 1
10 A60412 SPACER, LONG, G - 36117 1
11 A51308-014 RING, RETAINING, G - 36118 2
12 A49403 SPACER, G - 36119 2
13 D49348-5 HOUSING, G - 36120 2
14 A50806-016 LOCKWASHER, EXTERNAL - INTERNAL TOOTH,
G - 36121 2
15 A50406-832 SCREW, HEX HD. 1/4 - 20 X 1/2 LG, 510-00900 2
16 D49622 PIPE, LIGHT, G - 36122 2
17 D65472 PLATE, GATE, G - 36123 1
PAGE 2-21
EXTENDO 88
PARTS BOOK
3 A29106 KNOB, BALL, G - 36124 1

4 B68747 LEVER, G - 36125 1
5 B48459 DETENT, LEVER, G - 36126 1
6 A51020-857 PIN, SPRING 3/16 D X 1-1/4 LG., G - 36127 1
7 A60935 SLUG, SPRING RETAINER, G - 36128 4
8 A49391 SPRING, G - 36129 4
9 A51600-005 BALL 3/8” DIA., G - 36130 4
10 A50250-001 SCREW, HEX. HD. 1/4 - 20 X 5/8, G - 36131 2
11 A51100-126 RIVET, .244/.253 DIA. X 7/8 LG., G - 36132 2
12 D49347 ACTUATOR, G - 36133 2
13 B67199 PLATE, ACTUATOR, G - 36134 2
PAGE 2-22
EXTENDO 88
PARTS BOOK
A66465 KIT, CABLE MOUNTING BRACKET

1 A48452 PIN, CLEVIS 2
2 A51001-031 PIN, COTTER 3/32 DIA. X 1/2 LG. 2
3 A48454 TERMINAL, CABLE 2
4 A50406-832 SCREW, HEX. HD. 1/4 - 20 X 1/2 LG. 4
5 B49539-1 HANGER, CABLE 1
6 SCREW, FIL. HD. #10 - 32 X 3/4 LG. 4
A50113-568 SCREW, FIL. HD. 1/4 - 28 X 3/4 LG.
7 A36733 CLAMP, CABLE 2
8 NUT, ELASTIC STOP #10 - 32 4
A50908-065 NUT, ELASTIC STOP 1/4 - 28
9 B49539-2 HANGER, CABLE 1
10 A60417 SHIM 1
11 10-1115 INSTRUCTION SHEET 1
PAGE 2-23
EXTENDO 88
PARTS BOOK
POWERSHIFT TRANSMISSION (PART 1 OF 3)
PAGE 2-24
EXTENDO 88
PARTS BOOK
1 235283 GASKET, PUMP TO HOUSING 1

2 60K-30018 “O” - RING 1
3 237454 CHARGING PUMP ASSEMBLY 1
4 4E-07 LOCKWASHER, PUMP MOUNTING SCREW 3
5 1C-772 SCREW, PUMP MOUNTING 1
6 1C-764 SCREW, PUMP MOUNTING 2
7 4E-07 LOCKWASHER, PUMP MOUNTING STUD 2
8 62D-07 NUT, PUMP MOUNTING STUD 2
9 234099 FILTER ASSEMBLY 1
10 5C-620 BEARING SUPPORT SCREW AND LOCKWASHER 2
11 234908 RING, BEARING LOCATING 1
12 234327 SUPPORT, PUMP DRIVE BEARING 1
13 223922 RING, BEARING RETAINING 1
14 743458 BEARING, PUMP DRIVE GEAR 1
16 236584 GEAR, PUMP DRIVE 1
17 234908 RING, IDLER GEAR BEARING LOCATING 1
18 223878 RING, IDLER GEAR BEARING RETAINING 1
19 236583 GEAR, PUMP DRIVE IDLER 1
20 710047 BEARING, IDLER STUB SHAFT 1
23 234248 SHAFT, IDLER GEAR STUB 1
24 10J-08 LOCKBALL, STUB SHAFT 1
25 236140 TURBINE SHAFT AND DISC HUB ASSEMBLY 1
26 234228 BEARING, TURBINE SHAFT 1
27 234230 WASHER, BEARING LOCATING 1
29 223085 RING, PISTON 1
30 234229 RING, BEARING SNAP 1
31 235296 SUPPORT, STATOR 1
32 237378 SPRING, PISTON RING EXPANDER 1
33 237377 RING, PISTON 1
34 234932 STUD, PUMP MOUNTING 1
35 237518 STUD, PUMP MOUNTING 1
36 235593 OIL SEAL 1
37 234362 OIL BAFFLE ASSEMBLY 1
38 1C-616 SCREW, STATOR SUPPORT 6
38A 4E-06 LOCKWASHER, STATOR SUPPORT SCREW 6
39 234256 REVERSE IDLER GEAR 1
40 234264 REVERSE IDLER GEAR BEARING ASSEMBLY 1
41 234309 PIN, REVERSE IDLER SHAFT 1
42 234257 SHAFT, REVERSE IDLER 1
43 234299 PLATE, BEARING RETAINING 1
PAGE 2-25
EXTENDO 88
PARTS BOOK
44 234918 PLATE, LOCK 1

45 1C-744 SCREW, RETAINING PLATE 3
46 231624 BEARING, IMPELLER HUB GEAR 1
47 236582 GEAR, IMPELLER HUB 1
48 234973 “O” - RING , IMPELLER HUB 1
49 234238 IMPELLER 1
50 234210 LOCK TAB, IMPELLER TO HUB SCREW 4
51 2C-612 SCREW, IMPELLER TO HUB 8
52 234226 SPACER, IMPELLER TO HUB BEARING 1
53 237943 REACTION MEMBER 1
54 664141 RING, RETAINING 1
55 233128 IMPELLER TO COVER SCREW AND LOCKWASHER 24
56 1300688 RING, TURBINE RETAINING 1
57 234242 TURBINE 1
58 234216 RING, TURBINE HUB BEARING LOCATING 1
59 234215 BEARING, TURBINE HUB 1
60 235591 WASHER, BEARING RETAINING 1
61 232535 “O” - RING, IMPELLER TO COVER 1
62 234236 COVER, IMPELLER 1
63 1300688 RING, TURBINE RETAINING 1
64 60K-30114 “O” - RING, IMPELLER COVER BORE PLUG 1
65 223015 PLUG, BORE 1
66 661415 RING, BORE PLUG RETAINING 1
67 235334 DRIVEPLATE ASSEMBLY 1
68 235333 DRIVEPLATE 2
69 234286 RING, DRIVEPLATE BACKING 1
70 5C-612 DRIVEPLATE MOUNTING SCREW AND LOCKWASHER 10
71 5C-620 BEARING SUPPORT SCREW AND LOCKWASHER 2
72 234327 SUPPORT, AUXILIARY PUMP DRIVE BEARING 1
74 710047 BEARING, PUMP DRIVE GEAR 1
76 236585 GEAR, AUXILIARY PUMP DRIVE 1
PAGE 2-26
EXTENDO 88
PARTS BOOK
NOTES
PAGE 2-27
EXTENDO 88
PARTS BOOK
PAGE 2-28
EXTENDO 88
PARTS BOOK
1 1C-632 SCREW, VALVE TO CONVERTER HOUSING 9

2 4E-06 VALVE TO CONVERTER HOUSING SCREW
LOCKWASHER 9
3 CONTROL VALVE ASSEMBLY 1
4 234166 GASKET, CONTROL VALVE TO MODULATION VALVE 1
5 10J-12 BALL, DETENT 2
6 235473 SPRING, DETENT 2
7 16F-04 PLUG, PIPE 1
8 211433 BREATHER, AIR 1
9 237437 HOUSING, CONVERTER 1
12 234265 SLEEVE, CONVERTER HOUSING 1
13 4E-07 LOCKWASHER, CONVERTER HOUSING TO
TRANSMISSION CASE SCREW 16
14 1C-720 SCREW, CONVERTER HOUSING TO TRANSMISSION
CASE 16
17 219373 GASKET, SCREEN ASSEMBLY 1
18 231390 SCREEN ASSEMBLY 1
19 235297 GASKET, HOUSING TO CASE 1
20 25K-40026 “O” - RING, PRESSURE TUBE 1
21 222067 SLEEVE, TUBE 1
24 25K-30018 “O” - RING, CLUTCH PRESSURE 1
25 234157 TUBE, LOW SPEED CLUTCH PRESSURE 1
27 SEE ITEMS 56 & 57
28 237890 TRANSMISSION CASE ASSEMBLY
(INCLUDES ITEMS 21,23,25,29, 44 THRU 49,51
& 52) 1
31 236646 GASKET, REAR COVER TO CASE 1
32 214295 PIN, REAR COVER TO CASE DOWEL 2
33 237381 REAR COVER AND PLUG ASSEMBLY
(INCLUDES ITEM 36) 1
34 1C-724 SCREW, REAR COVER TO CASE 20
35 4E-07 LOCKWASHER, REAR COVER TO CASE SCREW 20
PAGE 2-29
EXTENDO 88
PARTS BOOK
39 215757 PLUG, MAGNETIC DRAIN 1

40 237573 BAFFLE, OIL 1
41 6H-24 CLIP, SUCTION TUBE 1
42 1C-712 SCREW, CLIP RETAINING 1
43 4E-07 LOCKWASHER, CLIP 1
44 25K-40104 “O” - RING, SUCTION LINE 1
45 236623 SUCTION TUBE ASSEMBLY 1
46 4E-05 LOCKWASHER, SUCTION TUBE RETAINING SCREW 2
47 1C-510 SCREW, SUCTION TUBE RETAINING 2
48 237860 TUBE, CLUTCH LUBE 1
49 236624 TUBE, 3RD SPEED 1
53 214295 PIN, DOWEL 1
54 25K-40104 “O” - RING, 3RD SPEED PRESSURE PLUG 1
55 236637 3RD SPEED PRESSURE PLUG 1
56 236669 DIPSTICK TUBE ASSEMBLY 1
57 236348 DIPSTICK 1
58 237875 MODULATOR VALVE ASSEMBLY 1
PAGE 2-30
EXTENDO 88
PARTS BOOK
NOTES
PAGE 2-31
EXTENDO 88
PARTS BOOK
PAGE 2-32
EXTENDO 88
PARTS BOOK
1 215183 RING, REVERSE AND 2ND SHAFT PISTON 3

2 224083 RING, FRONT BEARING RETAINING 1
3 230889 RING, FRONT BEARING SNAP 1
4 223349 BEARING, REVERSE AND 2ND SHAFT FRONT 1
5 233389 BEARING, CLUTCH DRIVEN GEAR 1
7 234304 SPACER, CLUTCH DRIVEN GEAR BEARING 1
8 236151 REVERSE CLUTCH GEAR AND HUB ASSEMBLY 1
10 230829 BEARING, CLUTCH DRIVEN GEAR 1
11 237669 RING, SPRING RETAINER SNAP 1
12 237443 SPRINGS, PISTON RETURN BELLEVILLE 5
13 237442 SPACER, PISTON RETURN SPRING 1
14 REVERSE AND 2ND SHAFT, DRUM AND PLUG ASS’Y 1
15 235960 SPRING, PISTON RETURN 1
16 235959 RETAINER, SPRING 1
17 234350 SNAP RING, SPRING RETAINER 1
18 233065 BEARING, REVERSE AND 2ND SHAFT GEAR 1
19 234347 SNAP RING, 2ND CLUTCH DISC HUB 1
20 236165 HUB, 2ND CLUTCH DISC 1
21 234999 PLUG, BORE 1
22 238034 SNAP RING, GEAR RETAINER 1
23 234328 GEAR, FORWARD SHAFT 1
24 FORWARD SHAFT, DRUM AND PLUG ASSEMBLY
25 237442 SPACER, PISTON RETURN SPRING 1
26 237443 SPRINGS, PISTON RETURN BELLEVILLE 5
28 235763 BEARING, FORWARD SHAFT PILOT 1
29 225605 BEARING, LOW SPEED CLUTCH SHAFT FRONT 1
30 234145 SPACER, FRONT BEARING 1
31 230885 BEARING, LOW SPEED GEAR 1
32 223964 RING, LOW SPEED GEAR BEARING LOCATING 1
33 234305 SPACER, LOW SPEED GEAR 1
34 236361 LOW SHAFT GEAR AND HUB ASSEMBLY 1
35 223964 RING, LOW SPEED GEAR BEARING LOCATING 1
36 230885 BEARING, LOW SPEED GEAR 1
37 234347 RING, LOW GEAR BEARING RETAINING 1
41 LOW CLUTCH SHAFT DRUM AND VALVE ASSEMBLY 1
42 237106 IDLER SHAFT AND GEAR 1
PAGE 2-33
EXTENDO 88
PARTS BOOK
45 225843 BEARING, 3RD CLUTCH DISC HUB 1

47 236625 RING, BEARING CARRIER LOCATING 1
48 236622 CARRIER, BEARING 1
49 236613 HUB, 3RD CLUTCH DISC 1
50 233065 BEARING, 3RD CLUTCH SHAFT PILOT 1
54 3RD CLUTCH SHAFT, DRUM AND HUB AND PLUG
ASSEMBLY 1
55 236614 RING, 3RD CLUTCH SHAFT FRONT BEARING LOCATING 1
56 230885 BEARING, 3RD CLUTCH SHAFT FRONT 1
57 654613 RING, 3RD CLUTCH SHAFT FRONT BEARING RETAINING 1
58 215183 RING, 3RD CLUTCH SHAFT PISTON 2
59 236612 RACE, PISTON RING OUTER 1
60 664131 PIN, OUTER RACE ROLL 1
61 222104 RING, FORWARD SHAFT PISTON 3
62 235764 RING, PISTON RING SLEEVE RETAINER 1
63 235749 SLEEVE, PISTON RING 1
64 672572 PIN, SLEEVE ROLL 1
65 743417 BEARING, FORWARD SHAFT REAR 1
66 225597 BEARING, LOW SPEED SHAFT REAR 1
67 234230 WASHER, REAR BEARING SUPPORT 1
68 234347 RING, REAR BEARING RETAINING 1
69 234130 RING, LOW SHAFT PISTON 1
70 25K-40420 “O” - RING, REAR BEARING CAP 1
71 226862 STUD, BEARING CAP 4
72 236607 CAP, LOW SHAFT REAR BEARING - INCL. ITEM 75 1
73 4E-07 LOCKWASHER, BEARING CAP STUD 4
74 62D-07 NUT, BEARING CAP STUD 4
75 24K-02 PLUG, BEARING CAP 1
76 25K-30012 “O” - RING, BEARING CAP 1
77 62D-07 NUT, REAR BEARING CAP STUD 4
78 4E-07 LOCKWASHER, REAR BEARING CAP STUD 4
79 234902 CAP, IDLER SHAFT REAR BEARING 1
80 226862 STUD, REAR BEARING CAP 4
81 25K-40508 “O” - RING, REAR BEARING CAP 1
82 743669 RING, IDLER SHAFT REAR BEARING RETAINER 1
83 234904 WASHER, REAR BEARING SUPPORT 1
84 658040 BEARING, IDLER SHAFT REAR 1
85 234906 STUD, BEARING CAP 4
86 4E-09 LOCKWASHER, BEARING CAP STUD 4
87 62D-09 NUT, BEARING CAP STUD 4
PAGE 2-34
EXTENDO 88
PARTS BOOK
88 222960 NUT, FLANGE 1

89 222179 WASHER, FLANGE 1
90 25K-60116 “O” - RING, FLANGE 1
91 SEE BRAKE PARTS LIST
92 SEE ITEMS 129 THRU 132
94 236629 OIL SEAL, REAR BEARING CAP 1

95 237271 BEARING, OUTPUT SHAFT REAR 1
96 237118 WASHER, GEAR THRUST 1
97 237105 GEAR, HIGH RANGE 1
98 237117 BEARING, HIGH GEAR 1
99 237117 BEARING, HIGH GEAR 1
100 237111 SHAFT, OUTPUT 1
101 201566 LOCKSCREW, HIGH AND LOW SHIFT RAIL 1
102 237114 FORK, HIGH AND LOW SHIFT 1
103 237112 HUB, RANGE SHIFT 1
104 237117 BEARING, LOW GEAR 1
105 237116 SPACER, BEARING 1
106 237117 BEARING, LOW GEAR 1
107 237104 GEAR, LOW RANGE 1
108 237118 WASHER, GEAR THRUST 1
109 25K-40112 “O” - RING, RANGE SHIFT RAIL HOUSING 1
110 201413 SPRING, MESH LOCK 1
111 10J-14 BALL, MESH LOCK 1
112 16F-04 PLUG, HOUSING DETENT 1
113 234653 OIL SEAL, SHIFT RAIL 1
114 237115 RAIL HIGH AND LOW SHIFT 1
115 62D-06 NUT, HOUSING STUD 2
116 4E-06 LOCKWASHER, HOUSING STUD NUT 2
117 231877 SUPPORT, HIGH AND LOW SHIFT RAIL 1
118 851382 STUD, RANGE SHIFT RAIL HOUSING 2
119 225605 BEARING, OUTPUT SHAFT FRONT 1
120 230954 OIL SEAL, OUTPUT 1
121 231749 FLANGE, OUTPUT 1
122 25K-60116 “O” - RING, FLANGE 1
123 222179 WASHER, FLANGE 1
124 222960 NUT, FLANGE 1
129 236283 CAP, BEARING 1

132 237113 SPACER, BEARING TO FLANGE 1
PAGE 2-35
EXTENDO 88
PARTS BOOK
TRANSMISSION CLUTCH ASSEMBLY
PAGE 2-36
EXTENDO 88
PARTS BOOK
TRANSMISSION CLUTCH ASSEMBLY
LOW CLUTCH ASSEMBLY

1 234111 RING, BACKING PLATE SNAP 1
2 236847 PLATE, CLUTCH DISC BACKING 1
3 234336 DISC, CLUTCH INNER 8
4 234109 DISC, CLUTCH OUTER 8
5 236150 PISTON, CLUTCH 1
6 237032 RING, OUTER CLUTCH PISTON 1
7 234113 SEAL, INNER CLUTCH PISTON 1
8 237110 LOW CLUTCH SHAFT DRUM AND BLEED VALVE
ASSEMBLY 1
FORWARD CLUTCH ASSEMBLY

8 237507 FORWARD SHAFT, DRUM AND PLUG ASSEMBLY 1
3RD CLUTCH ASSEMBLY

5 236178 CLUTCH PISTON ASSEMBLY 1
8 236611 3RD CLUTCH SHAFT, DRUM AND PLUG ASSEMBLY 1
REVERSE AND 2ND CLUTCH ASSEMBLY

8 237453 REV. AND 2ND SHAFT, DRUM AND PLUG ASSEMBLY 1
PAGE 2-37
EXTENDO 88
PARTS BOOK
TRANSMISSION CONTROL VALVE ASSEMBLY
PAGE 2-38
EXTENDO 88
PARTS BOOK
TRANSMISSION CONTROL VALVE ASSEMBLY
1 235327 HYDRAULIC ACTUATOR ASSEMBLY - INCLUDES

ITEMS 1 THRU 8 1
2 228931 SEAL, BAND 1
3 25K-30022 “O” - RING, PISTON HOUSING 1
4 227880 SPRING, INCHING PISTON BALANCE 1
5 233264 PIN, SPRING RETAINER 1
6 227881 SEAL, PISTON 1
7 235315 PISTON, INCHING 1
8 234186 GLYD RING ASSEMBLY 1
9 234167 SPEED SELECTOR SPOOL AND PLUG ASSEMBLY 1
10 16F-01 PLUG (INCLUDED IN ITEM 9) 1
11 234650 OIL SEAL 1
12 40K-12 PLUG, PIPE 3
13 236737 CONTROL VALVE HOUSING ASSEMBLY
(INCLUDES ITEMS 9 THRU 16, 18, 19) 1
14 234170 STOP, VALVE SPOOL 2
15 233779 PIN, NEUTRAL SWITCH ACTUATING 1
16 233778 SWITCH, NEUTRAL 1
17 234170 STOP, VALVE SPOOL 1
18 234650 OIL SEAL 1
19 234169 SPOOL, FORWARD AND REVERSE VALVE 1
20 234183 VALVE SPOOL AND PLUG 1
21 16F-01 PLUG, VALVE SPOOL - PART OF ITEM 20 1
22 234181 SPRING, CONTROL VALVE 1
PAGE 2-39
EXTENDO 88
PARTS BOOK
TRANSMISSION MODULATOR VALVE ASSEMBLY, 237875
PAGE 2-40
EXTENDO 88
PARTS BOOK
TRANSMISSION MODULATOR VALVE ASSEMBLY, 237875
1 237875 MODULATOR VALVE ASSEMBLY - INCLUDES ITEMS

2 THRU 10 1
2 237881 PIN , ACCUMULATOR STOP 2
3 237880 SPRING, ACCUMULATOR - INNER 2
4 237879 SPRING, ACCUMULATOR - MIDDLE 2
5 237878 SPRING, ACCUMULATOR - OUTER 2
6 ACCUMULATOR VALVE - PART OF ITEM 1 N.S.S.
7 91F-7 “O” - RING, SPOOL STOP PLUG 4
8 47K-7 PLUG, SPOOL STOP INC. ITEM 5 4
9 234665 SPRING, REGULATOR 2
10 SPOOL, REGULATOR - PART OF ITEM 1 N.S.S.
11 234279 GASKET, MODULATOR VALVE TO CONVERTER
HOUSING 1
PAGE 2-41
EXTENDO 88
PARTS BOOK
PARKING BRAKE ASSEMBLY
230863 BRAKING ASSEMBLY, INC. ITEMS 1,2,3,8 THRU 11 1

1 801715 BACKING PLATE ASSEMBLY 1
2 801868 LEVER, ACTUATING 1
3 801192 BRAKE SHOE AND LINING 1
4 228234 FLANGE, BRAKE 1
5 215160 DRUM, BRAKE 1
6 2C-612 SCREW, BRAKE DRUM TO FLANGE 6
7 4E-06 LOCKWASHER, BRAKE DRUM TO FLANGE SCREW 6
8 801193 SPRING, RETURN 2
9 BRAKE SHOE, SEE ITEM 3 N.S.S
10 801214 BRAKE LINING AND RIVET KIT, INCLUDES ITEM 11 1
11 23H-504 BRAKE LINING RIVET. PART OF ITEM 10 20
12 1C-924 SCREW, BACKING PLATE 4
13 5E-09 LOCKWASHER, BACKING PLATE SCREW 4
14 237035 BRAKE BACKING PLATE SPACER - NOT ILLUSTRATED 4
PAGE 2-42
EXTENDO 88
PARTS BOOK
SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
The transmission, torque converter, removed from machine for cleaning,
and its allied hydraulic system are important using oil, compressed air and steam
links in the drive line between the engine cleaner for that purpose. DO NOT use
and the wheels. The proper operation of flushing compounds, for cleaning
either unit depends greatly on the condition purposes.
and operation of the other; therefore,
whenever repair or overhaul of one unit is 5. On remote mounted torque converters
performed, the balance of the system must remove drain plug from torque
be considered before the job can be converter and inspect
considered completed. interior of converter housing,
gears, etc. If presence of considerable
After the overhauled or repaired foreign material is noted, it will be
transmission has been installed in the necessary that converter be removed,
machine, the oil cooler, and connecting disassembled and cleaned thoroughly.
hydraulic system must be thoroughly It is realized this entails extra labor;
cleaned. This can be accomplished in however, such labor is a minor cost
several manners and a degree of judgment compared to cost of difficulties which
must be exercised as to the method can result from presence of such
employed. foreign material in the
system.
The following are considered the
minimum steps to be taken: 6. Reassemble all components and use
only type oil recommended in
1. Drain engine system thoroughly. lubrication section. Fill transmission
through filler opening until fluid comes
2. Disconnect and clean all hydraulic lines. up to LOW mark on transmission
Where feasible, hydraulic lines should dipstick.
be removed from machine for cleaning. Run engine two minutes at
500-600 RPM to prime torque
3. Replace oil filter elements, cleaning out converter and hydraulic lines. Re-
filter cases thoroughly. check level of fluid in transmission with
engine running at idle (500-600 RPM).
4. The oil cooler must be thoroughly Add quantity necessary to bring
cleaned. The cooler should be “back fluid level to LOW mark on dipstick.
flushed” with oil and compressed air until Recheck with hot oil (180-200oF.)
all foreign material has been removed. [82,2 - 93,3o C].
Flushing in direction of normal oil flow Bring oil level to FULL
will not adequately clean the cooler. If mark on dipstick.
necessary, cooler assemblyshould be
7. Recheck all drain plugs, lines,
connections, etc., for leaks and
TOWING OR PUSH STARTING
Before towing the vehicle, be sure to lift tighten If the transmission
NOTE: where necessary.
has 4 wheel
the rear wheels off the ground or dis- drive, disconnect both front and rear
connect the driveline to avoid damage drivelines. Because of the design of the
to the transmission during towing. hydraulic system, the engine cannot be
started by pushing or towing.
PAGE 2-43
EXTENDO 88
PARTS BOOK
SPECIFICATIONS AND SERVICE DATA-POWERSHIFT TRANSMISSION AND

TORQUE CONVERTER
CONVERTER OUT Converter outlet bottom of transmission
PRESSURE oil temp. 180o-200oF. case.
[82,3o - 93,3o C]
Transmission in CLUTCH 180-220 P.S.I.
NEUTRAL PRESSURE [12,7-15,4 kg/cm2] -
Operating With parking brake set
specifications: (see note), oil temperature
25 P.S.I. [1,76 Kg/cm2] 180-200oF.[82,3-93,3o C],
minimum pressure at engine at idle (400 to 600
2000 R.P.M. engine RPM),shift thru direction
speed AND a and speed clutches. All clutch
maximum of 70 P.S.I. [4,92 pressure must be equal
Kg/ cm 2 ] outlet within 5 P.S.I. [0,4 kg/cm2].
pressure With e n g i n e If clutch pressure varies in
operating at no-load any one clutch more than 5
governed speed. P.S.I.[0,4kg/cm2] repair
clutch.
CONTROLS Forward and
Reverse - Manual NOTE: Never use service
Speed Selection - brakes while making clutch
Manual pressure checks. Units
CLUTCH TYPE Multiple discs, having brake actuated declutching
hydraulically in forward and/or reverse will
actuated, spring released, not give a true reading.
automatic wear
compensation ALWAYS USE PARKING
and no BRAKE WHEN MAKING
adjustment. All CLUTCH PRESSURE
clutches oil cooled and CHECKS.
lubricated.
CLUTCH INNER Friction.

DISC
CLUTCH OUTER Steel

DISC
OIL FILTRATION Full flow oil filter safety

by-pass, also strainer
screen in sump at
PAGE 2-44
EXTENDO 88
PARTS BOOK
LUBRICATION
TYPE OF OIL See Lube Chart.
(d) Run engine at 500-
CAPACITY Consult Operator’s 600 RPM to prime
Manual on applicable converter and lines.
machine model for
system capacity. Torque (e) Recheck level with
Converter, Transmission engine running at
and allied hydraulic 500-600 RPM and add
system must be oil to bring level to LOW
considered as a whole mark. When oil
to determine capacity. temperture is hot (180-
200oF.) 182, 2-93, 3oC]
CHECK Check oil level DAILY make final oil level check.
PERIOD with engine running at BRING OIL LEVEL TO
500.600 RPM end oil at FULL MARK.
180 to 200o F.[82,2,-
93,3o C]. Maintain oil
level to FULL mark.
RECOMMENDED LUBRICANTS FOR
DRAIN Every 250 hours, CLARK POWER SHIFTED
change PERIOD oil filter TRANSMISSION
element. AND TORQUE CONVERTERS
Every 500 hours, drain
and refill system as Prevailing Ambient Temperature
follows: Drain with oil at
150 to 200o F. C-3 Grade 30
[65,6- 93,3oC]. ENGINE OIL
“1”
Grade 30
(a) Drain transmission API-SE or CD
and remove
sump (1) MIL-L-2104C
screen. Clean Grade 10
screen thoroughly “2” (2) C-2 or C-3 Grade
and replace, using 10-W
new gaskets. (3) ENGINE OIL
Grade 10
(b) Drain oil filters, API-SE or CD
remove and discard “3” (1) DEXRON *
filter elements. “4” MIL-L-46167
Clean filter shells “5” CONOCO Polor
and install new Start DN-600 Fluid
elements.
(c) Refill transmission * Dexron is a registered trademark of

to LOW mark. General Motors Corporation.
PAGE 2-45
EXTENDO 88
PARTS BOOK
NOTE:
Oil groups 2 & 3 may be used to lower ambient temperatures when sump preheaters are
used.
Oil group 4 should be used only up to ambient temperature shown.
Contact Clark Transmission Division for Lubrication to be used as initial fill in new
modulated shift transmission.
TROUBLE SHOOTING GUIDE
For the
HR Model, 18000 Transmission
The following data is presented as an condition and operations of the others. By

aid to locating the source of difficulty in studying the principles of operation
a malfunctioning unit. It is necessary to together with data in this section, it may be
consider the torque converter charging possible to correct any malfunction which
pump, transmission, oil cooler, and may occur in the system.
connecting lines as a complete system
when running down the source of TROUBLE SHOOTING PROCEDURE
trouble since the proper operation of BASICALLY CONSISTS OF TWO
any unit there-in depends greatly on the CLASSIFICATIONS: MECHANICAL AND
HYDRAULIC.
MECHANICAL
CHECKS
Prior to checking any part of the system 2. Check shift levers and rods for binding
from a hydraulic standpoint, the following. or restrictions in travel that would prevent
mechanical checks should be made. full engagement. Shift levers by hand at
1. A check should be made to be sure all control valve, if full engagement cannot be
control lever linkage is properly connected obtained, difficulty may be in control cover
and adjusted at all connecting points. and valve assembly.
HYDRAULIC CHECKS
Before checking on the torque converter necessary to either work the machine or
transmission, and allied hydraulic system “stall” out the converter. Where the former
for pressures and rate of oil flow, it is means is impractical, the latter means
essential that the following preliminary should be employed as follows:
checks be made. Engage shift levers in forward and
high speed and apply brakes. Accelerate
1. Check oil level in transmission. This engine half to three-quarter throttle.
should be done with oil temperatures of 180 Hold stall until desired converter
to 200o F. [82,2-93,3oC]. outlet temperature is reached. CAUTION:
DO NOT ATTEMPT THESE CHECKS FULL THROTTLE STALL SPEEDS FOR
WITH COLD OIL. To bring the oil AN EXCESSIVE LENGTH OF TIME WILL
temperature to this specification it is OVERHEAT THE CONVERTER.
PAGE 2-46
EXTENDO 88
PARTS BOOK
LOW CLUTCH PRESSURE
Cause Remedy
1. Low oil level. 1. Fill to proper level.
2. Clutch pressure regulating valve spool stuck open. 2. Clean valve spool and
housing.
3. Faulty charging pump. 3. Replace pump.
4. Broken or worn clutch shaft or piston sealing rings. 4. Replace sealing rings.
5. Clutch piston bleed valve stuck open. 5. Clean bleed valves
thoroughly.
LOW CONVERTER CHARGING PUMP OUTPUT

2. Suction screen plugged. 2. Clean suction screen.
3. Defective oil pump. 3. Replace pump.
OVERHEATING
1. Worn oil sealing rings. 1. Remove, disassemble,

and rebuild converter
assembly.
2. Worn oil pump. 2. Replace.
NOISY CONVERTER
1 Worn oil pump. 1. Replace.

2. Worn or damaged bearings. 2. A complete disassembly
will be necessary to
determine what bearing is
faulty.
LACK OF POWER
1. Low engine RPM at converter stall. 1. Tune engine check

governor.
2. See “Overheating” and make same checks. 2. Make corrections as
explained in “Over-
Heating.”
PAGE 2-47
EXTENDO 88
PARTS BOOK
FUNK 4 - SPEED POWER SHIFT TRANSMISSION (1000 SERIES)
DESCRIPTION
The Series 1000 Shift-O-Matic Drive is a forward and reverse transmission.
Forward motion, reverse motion and the four speeds are obtained through the use
of hydraulically actuated multiple disc clutches. These clutches are power absorbing
members that can be engaged at full engine power. Shifting under full engine
power makes this model a full power shift for the forward and reverse motion in all
four speeds.
The clutches in this unit are hydraulically applied and spring released. Because
the clutches are hydraulically controlled, there is automatic compensation for
normal
wear, which eliminates the need for adjustment. Each clutch uses eleven semi
metallic friction plates, and eleven polished steel reaction plates, except for the
high gear
clutch that uses eight of each plate.
The power from the engine is transmitted to the Shift-O-Matic through a torque
converter. The use of the torque converter has two distinct advantages, one is the
converter is essentially a fluid drive, there being no direct mechanical connection
through it. This feature creates a very smooth and shock free drive eliminating
engine stalling and lugging. A second advantage is that the converter multiplies
torque during heavy pull-down loads. When loads are light the converter transmits
the engine power directly at almost engine speed, and there is no torque
multiplication. The net result is an action like a transmission, with infinitely variable
and automatic speed ratios. The need for shifting gears, although present, is greatly
reduced.
OPERATION
Like all mechanical equipment, the Shift-O-Matic Drive will need attention and
servicing. Routine checks will help prevent down time. The operator can aid in
preventative maintenance by reporting weak or borderline malfunctions.
Because the unit operates “in” oil and “by” oil, most of the maintenance is con-
cerned with oil replenishment and oil cleanliness. The type of service and operating
conditions shall determine the maintenance interval. However as previously stated,
it is especially important that the oil be kept clean.
RULES OF OPERATION
1. Check oil level daily, with engine at idle speed and Shift-O-Matic in neutral.
Make sure the area around oil level check plug is clean before removing plug.
2. The Shift-O-Matic should always be in the neutral position before starting
engine, or when the vehicle is parked and the engine is running.
3. If the vehicle is to be towed, it will be necessary to run the engine at idle
speed to lubricate the clutches.
4. If the oil temperature gauge, which is the converter oil out temperature, rises
above 250o or the warning light comes on, stop the vehicle immediately.
Shift to neutral and run the engine at 1000-1200 R.P.M. The temperature
should drop rapidly to the engine water temperature. If the temperature does
PAGE 2-48
EXTENDO 88
PARTS BOOK
not drop, trouble is indicated. The trouble should be determined before the
vehicle is operated again. Overheating generally occurs due to working in too
high of a gear ratio. Shifting to a lower gear will help eliminate overheating.
5. Do not shut off engine when unit is overheating.
SERVICE PROCEDURES AND RECOMMENDATIONS

When servicing the unit for the first time after vehicle installation/or after repair,
the unit is filled as follows:
A. Fill the unit with 5 gallons of the recommended lubricant.
B. Start engine and run at idle speed to let the hydraulic system charge.
C. With engine at idle speed, finish filling unit to the full level. This will
take approximately 3 quarts.
*The oil level is always checked with the engine running at idle speed and the
Shift-O-Matic in neutral.
SUBJECT : Lubrication Recommendations
LUBRICANT TYPE: Any oil which meets Allison type C2 or C3
Hydraulic Transmission
Fluid specifications.
OR
Dexron Automatic Transmission Fluid I
NOTE : Dexron II is not approved for usage. Refer to the GM approval number to
distinguish Dexron from Dexron II. A letter “B” prefix indicates Dexron, a
letter “C” or “D” prefix indicates Dexron II.
LUBRICATION GRADE : Weather Temperature
If the fluid temperature is below - 10oF (-23oC) an external heat source must be
used to raise the fluid temperature to -10oF.
1. LUBRICANT CHANGE INTERVALS :

TIME:
20 Hours New or overhauled unit drained and refilled with new fluid. (Do not
use a flushing fluid.)
250 Hours Operation in severe dust, sand, or in underground environment.
375 Hours Operation in normal off-highway conditions, rapid changes in
ambient or unit temperature, or in the presence of chemical fumes.
500 Hours Operation in clean environment. (Hard surface roads, minimum
dust, etc.)
2. Thereafter and under normal operating conditions, it is recommended the oil and
PAGE 2-49
EXTENDO 88
PARTS BOOK
oil filter be changed whenever the oil shows traces of contamination, or the effects
of high operating temperature evidenced by discoloration or strong odor.
If the oil in the system has become contaminated with metal particles, all the
components of the system (oil lines, oil pump, oil filter, control valve, clutches,
converter, heat exchanger) must be thoroughly cleaned. Generally this means a tear
down of the unit. The metal particles in the oil is evidence of failure of some part.
3. When changing the oil, the dirty oil should be drained while the unit is warm,
examining for contamination as described above.
4. Keep all controls properly lubricated.
5. If the radiator on the vehicle is drained for winter storage, the heat exchanger
on the Shift-O-Matic must also be drained.
CONVERTER INSTALLATION FOR ALL SERIES 1000 SHIFT-O-MATICS

All 1000 series are shipped with a small parts bag attached to the unit with
a
copy of this memo and the following parts included.
1. The following parts are for attaching the drive plate assembly to the engine
flywheel. 8 each F10030-12 Capscrew (3/8-16 x 3/4" hex. head H.T.)
2. The following group is for attaching the converter to the drive plate
assembly;
Group #40121191-supplied with the 11 3/4"
8 each F11004-20NY Capscrew (5/16 N.F. x 1 l/4" Socket head H.T.)
8 each 4012121 Washer, Half Round (11/16" Dia. x l/4" thick)
CONVERTER -INSTALLATION INSTRUCTIONS
1. Remove drive plate assembly and converter from unit by pulling straight out.
2. Attach drive plate assembly to the engine flywheel using capscrew and
lockwashersprovided in parts bag. Refer to No. 1.
3. Attach converter to the drive plate assembly using the socket head
capscrews and the half round washers provided in the parts bag. Refer to
No. 2. The half round washer is used under the head of the socket head
capscrew.
4. Center the converter hub gear seal ring in its groove, grease will help hold
ring in position.
5. Align unit with converter and mate together.
NOTE: To aid in installation, the stator support tube spline, the input shaft
Spline,
and converter hub gear seal ring should be lightly greased.
PAGE 2-50
EXTENDO 88
PARTS BOOK
REMOTE OIL FILTER AND HEAT EXCHANGER INSTALLATION

DATA
PAGE 2-51
EXTENDO 88
PARTS BOOK
FUNK 1000 SERIES POWER SHIFT TRANSMISSION
PAGE 2-52
EXTENDO 88
PARTS BOOK
NOTES
PAGE 2-53
EXTENDO 88
PARTS BOOK
CONVERTER ASSEMBLY, 4045176
PAGE 2-54
EXTENDO 88
PARTS BOOK
CONVERTER ASSEMBLY, 4045176
4045176 CONVERTER ASSEMBLY REF.

1 4045103 IMPELLER ASSEMBLY 1
4 4045006 SEAL, RING 1

5 4045062 HUB 1
6 4045004 CAPSCREW 8
7 4045005 LOCKWASHER 8
8 4045025 STATOR 1
9 4045013 OUTER RACE 1
10 4045036 ONE WAY CLUTCH ASSEMBLY 1
11 4045012 INNER RACE 1
12 4045037 WASHER, STATOR 2
13 4045011 SNAP RING 2
14 4045038 WASHER, THRUST IMPELLER 2
15 4045171 TURBINE ASSEMBLY 1
16 4045173 WASHER 1
17 4045170 ASSEMBLY COVER AND PILOT 1
18 4045015 PLUG, DRAIN 2
19 4045017 “O” - RING FRONT COVER 1
20 4012121 WASHER 10
21 4045019 HEX. LOCKNUT 10
22 4000497 RING, SEAL 1
23 F1002520 CAPSCREW 10
24 F460208 BEARING 1
PAGE 2-55
EXTENDO 88
PARTS BOOK
FRONT COVER AND INPUT SHAFT ASSEMBLY, 4001978
PAGE 2-56
EXTENDO 88
PARTS BOOK
FRONT COVER AND INPUT SHAFT ASSEMBLY, 4001978
1 4001799 FRONT COVER ASSEMBLY 1

2 4001043 GEAR 1
3 F40307 BEARING 2
4 F39000315 RING RETAINER 2
5 F39010131 RING RETAINER 1
6 4001117 PLATE COVER 1
7 F1002020 CAPSCREW 4
8 F16201 LOCKWASHER 4
10 F15002 STARWASHER 2
11 4001492 CLIP 2
12 4002600 WASHER THRUST PUMP 1
13 4001120 GEAR, INP. HUB 1
14 4001122 GASKET 1
15 4001041 BEARING RETAINER 1
16 F40114R BEARING 1
17 F65015 OIL SEAL 1
20 F323001 ELBOW 1
21 F68300 BREATHER 1
22 4001660 NAME PLATE 1
23 F310064 DRIVE SCREW 4
24 4001044 SHAFT 1
25 4001113 TUBE 1
26 4001976 SHAFT, INPUT 1
27 4000866 BEARING 1
28 F39010177 RET. RING 1
29 4012328 SEAL RING 1
30 4001702 “O” - RING 1
31 4001700 OIL PASSAGE COVER 1
33 F1900316 PLUG 1
34 4002293 REGULATOR VALVE 1
35* F190012 PLUG 1
36 4012289 PLATE COVER AUX. “A” 1
37 4001694 GASKET, PUMP MOUNT 1
38 F1003012 CAPSCREW 3/8 - 16 X 3/4 2
* NOTE : REF. NO. 35 PLUG IS LOCATED

OPPOSITE VALVE BODY MOUNTING
PAD ON OUTSIDE SURFACE AND IS
NOT SHOWN ON DRAWING.
PAGE 2-57
EXTENDO 88
PARTS BOOK
VALVE CONTROL GROUP, 4001911(THREE POSITION WITH SAFETY SWITCH)
PAGE 2-58
EXTENDO 88
PARTS BOOK
VALVE CONTROL GROUP, 4001911(THREE POSITION WITH SAFETY SWITCH)
1 4001912 ASSEMBLY VALVE, PLUGGED 1

2 4001661 VALVE MODULATOR 1
3 4001388 SPRING, ACCUMULATOR 1
4 F56790 PIN 1
5 4001081 VALVE, DUMP 1
6 4001074 SPRING, DUMP VALVE 1
7 4001080 PLUG, DUMP VALVE 1
8 4001218 “O” - RING 1
9 4001845 SPRING, MAIN REGULATOR 1
10 4001578 VALVE, MAIN REGULATOR 1
11 F2710420 PIN, DOWEL 1
12 4001290 PLUG 2
13 40392071 “O” - RING 3
14 4002605 STEM FWD. REV. CONTROL 1
15 F65227 SEAL, OIL 2
16 F56790 PIN, ROLL 1
17 4002604 ASSEMBLY STEM 1
18 4001091 PLUG 3,4 & 6 SPEED 1
19 F190012 PLUG, PIPE 5
20 F91001 SWITCH, NEUTRAL SAFETY 1
21 4001651 SPACER, SPRING A.R.
23 4001910 GASKET, VALVE BODY 1

24 4001079 SPRING, DETENT 2
25 F7400012D BALL 2
26 F1002020 CAPSCREW HEX. 3
27 F1002036 CAPSCREW HEX. 12
28 F17030516 WASHER, PLAIN AIRCRAFT 15
29 4002350 TAG, WARNING. 1
A.R. - AS REQUIRED
PAGE 2-59
EXTENDO 88
PARTS BOOK
OIL STRAINER ON SUCTION LINE, 4001868
NOT AVAILABLE AT TIME OF PUBLICATION.

REFER TO FACTORY
PAGE 2-60
EXTENDO 88
PARTS BOOK
NOTES
PAGE 2-61
EXTENDO 88
PARTS BOOK
PUMP AND FILTER GROUP, 4002564
PAGE 2-62
EXTENDO 88
PARTS BOOK
PUMP AND FILTER GROUP, 4002564
1 4002555 RETAINER 1
2 F4601210 ROLLER, BEARING 1
3 4002557 SHAFT, PUMP DRIVE 1
4 F3620061HT KEY, WOODRUFF 2
5 4003071 GEROTOR 1
6 4002558 MANIFOLD, OIL 1
7 F22007 PLUG, EXPANSION 1
8 F4601210 ROLLER, BEARING 1
9 4002175 BYPASS VALVE 1
10 40392071 “O” - RING, PART OF ABOVE ASSEMBLY 1
11 F5531220 WASHER, THRUST 2
15 F15002 WASHER, EXT. STAR 6
16 F3901075 RING, RETAINING 2
17 4002602 GEAR, PUMP DRIVE 1
18 4001215 “O” - RING 1
19 4002148 ADAPTER, SPIN ON FILTER 1
20 4003058 ELEMENT, FILTER 1
21 4040107 “O” - RING 1
22 4001059 GASKET, MANIFOLD 1
23 F15003 WASHER, EXT. STAR 4
24 F1003052 SCREW, HEX. CAP 2
PAGE 2-63
EXTENDO 88
PARTS BOOK
PUMP ADAPTER (“B” AUX. GROUP), 4001430
1 4001432 PUMP ADAPTER 1

2 4001433 GEAR - AUX. PUMP “B” 1
3 F40208R BEARING 208 - SG 2
4 F39010156 RING, RETAINER 1
5 4001468 “O” - RING - AUX. PUMP “B” 1
6 4001212 “O” - RING - PUMP ADAPTER 1
7 F1005024 CAPSCREW 1/2 - 13 X 1 - 1/2 4
8 F16204 LOCKWASHER 1/2 4
PAGE 2-64
EXTENDO 88
PARTS BOOK
GEAR RATIO GROUP, 4001963
1 4001854 1ST STAGE CLUTCH

2 4001855 2ND STAGE CLUTCH
3 4001717 3RD STAGE CLUTCH
4 4001189 OUTPUT ASSEMBLY
PAGE 2-65
EXTENDO 88
PARTS BOOK
CLUTCH ASSEMBLY (1ST STAGE), 4001854
PAGE 2-66
EXTENDO 88
PARTS BOOK
CLUTCH ASSEMBLY (1ST STAGE), 4001854
1 4001742 ASSEMBLY WELD, CLUTCH FIRST 1

3 4012376A RING SEAL 2
4 4001210 “O” - RING, PISTON 2
5 4002022 PLATE, CLUTCH 22
6 40121323 PLATE, SEPARATOR 22
7 4002191 RETAINER, CLUTCH PLATE 2
8 4012383 RING, SNAP 2
9 4001025 SPRING, CLUTCH 2
10 4001846 RETAINER, CLUTCH SPRING 2
11 F81677 RING, RETAINING 2
12 F40108 BEARING 4
14 4001731 ASSEMBLY, WELD, GEAR AND HUB 1
16 4000859 BEARING, ROLLER 2
17 4012365 RING SEAL 3
18 4001849 ASSEMBLY WELD, GEAR AND HUB 1
PAGE 2-67
EXTENDO 88
PARTS BOOK
CLUTCH ASSEMBLY (2ND STAGE), 4001855
PAGE 2-68
EXTENDO 88
PARTS BOOK
CLUTCH ASSEMBLY (2ND STAGE), 4001855

3 4001210 “O” - RING, PISTON 2
7 4012383 RING, SNAP 2
9 4001846 RETAINER, CLUTCH SPRING 2
11 F41209 BEARING 2
14 F40108 BEARING 2
15 39000268 RING, RETAINER 1
18 4012365 RING SEAL 3
19 4001745 ASSEMBLY WELD, CLUTCH 2ND 1
PAGE 2-69
EXTENDO 88
PARTS BOOK
CLUTCH ASSEMBLY (3RD STAGE), 4001717
PAGE 2-70
EXTENDO 88
PARTS BOOK
CLUTCH ASSEMBLY (3RD STAGE), 4001717

3 4001210 “O” - RING, PISTON 2
7 4012383 RING, SNAP 2
9 4001846 RETAINER, CLUTCH, SPRING 2
11 F40109 BEARING 2
14 4001026 GEAR 1
15 F40108 BEARING 2
16 F39000268 RING 1
19 4012365 RING SEAL 3
21 4000858 BEARING 1
23 4000859 BEARING 1
25 4001718 ASSEMBLY WELD, CLUTCH 3RD 1
PAGE 2-71
EXTENDO 88
PARTS BOOK
OUTPUT SHAFT GROUP, 4001189
1 4001880 SHAFT, OUTPUT 1

2 4001026 GEAR, 3RD AND OUTPUT 1
3 F58032 CONE, BEARING 2
4 F5825 CUP, BEARING 2
PAGE 2-72
EXTENDO 88
PARTS BOOK
NOTES
PAGE 2-73
EXTENDO 88
PARTS BOOK
MAIN CASE GROUP, 4001586
PAGE 2-74
EXTENDO 88
PARTS BOOK
MAIN CASE GROUP, 4001586
1 4001577 MAIN CASE 1

2 F1900120 PLUG 3
3 F200007 PLUG, DRAIN 1
4 F190014 PLUG 2
5 4001124 GASKET 1
6 F22017 EXPANSION PLUG 1
7 4001123 LOCATING BUSHING 2
11 4002304 OIL THROUGH GROUP 1
12A F1100924 CAPSCREW 3
12B F1005052 CAPSCREW 1
12C F1100932 CAPSCREW 1
PAGE 2-75
EXTENDO 88
PARTS BOOK
RETAINER, OUTPUT GROUP, 4001454 (OPPS. ENGINE SIDE)

2 F65121 OIL SEAL 1
3 4001216 “O” - RING 1
4 4001143 SHIM, BEARING RETAINER 1
PAGE 2-76
EXTENDO 88
PARTS BOOK
RETAINER, OUTPUT GROUP, 4001200 (ENGINE SIDE)

2 F65121 OIL SEAL 1
3 4001216 “O” - RING 1
4 4001143 SHIM, BEARING RETAINER 1
5 F1005020 CAPSCREW, HEX. 4
6 F15005 STARWASHER EXT. 4
PAGE 2-77
EXTENDO 88
PARTS BOOK
YOKE FLANGE GROUP, 4001445 (OPPS. ENGINE SIDE)
1 4001444 YOKE FLANGE 1
4 4001217 “O”- RING 1

5 4001842 WASHER 1
6 F1045520 PLACE BOLT 1
7 4002639 SHIM PACK 1
PAGE 2-78
EXTENDO 88
PARTS BOOK
YOKE GROUP, 4001451 (ENGINE SIDE)
1 4001450 YOKE 1
4 4001217 “O” - RING 1

5 4001892 WASHER 1
6 F1045520 PLACE BOLT 1
7 4002639 SHIM PACK 1
PAGE 2-79
EXTENDO 88
PARTS BOOK
HEAT EXCHANGER GROUP, 4001191
PAGE 2-80
EXTENDO 88
PARTS BOOK
HEAT EXCHANGER GROUP, 4001191
1 4012971 CORE, HEAT EXCHANGER 1

2 4012972 GASKET 2
3 4001037 PLATE, CORE 1
4 4012974 NUT 2
5 4001036 BASE, HEAT EXCHANGER 1
6 4001040 GASKET 2
7 4001038 COVER 1
8 F15003 LOCKWASHER 3/8 8
9 F10030-20 CAPSCREW 3/8 - 16 X 1/2 5
10 F19001-2 PIPE, PLUG SQ. HD. 1/8 - 27 N.P.T. 2
11 F10030-40 CAPSCREW 3/8 - 16 X 2 - 1/2 3
12 4001039 GASKET, BASE 1
PAGE 2-81
EXTENDO 88
PARTS BOOK
BRAKE - DISC GROUP, 4001681
1 4001508 BRAKE CALIPER 1

2 4001362 DISC, BRAKE 1
3 4001930 ASSEMBLY WELD, BRACKET 1
4 4001659 PIN 2
5 F2600716 PIN, COTTER 2
9 F13006 NUT 6
PAGE 2-82
EXTENDO 88
PARTS BOOK
BRAKE CALIPER, 4001508
NOT AVAILABLE AT TIME OF

PUBLICATION. REFER TO
FACTORY
PAGE 2-83

FIBRA

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

FIBRA

Uploaded by

Copyright:

Available Formats

EXTENDO 88

1 SEE TABLE I GASOLINE ENGINE 1

AIR CLEANER MODEL 2 3 4 5

G-32017 AIR CLEANER ASSEMBLY REF.

G - 30586 UNIVERSAL DRIVE SHAFT ASSEMBLY REF.

N.S.S. - NOT SOLD SEPARATELY

* SOME ASSEMBLIES USED LOCKPLATE

G-33751 UNIVERSAL DRIVE SHAFT ASSEMBLY REF.

N.S.S. - NOT SOLD SEPARATELY

G - 30586-1 UNIVERSAL DRIVE SHAFT ASSEMBLY REF.

N.S.S. - NOT SOLD SEPARATELY

1 INSTRUMENT PANEL REF.

* CLARK TRANSMISSION ONLY.

1 G-30186 GAUGE, AMMETER 1

* EARLIER MODEL: USE (1) ENGINE STOP AND

ITEM PART NUMBER DESCRIPTION REQ’D

3 A29106 KNOB, BALL, G - 36124 1

ITEM PART NUMBER DESCRIPTION REQ’D

A66465 KIT, CABLE MOUNTING BRACKET

1 235283 GASKET, PUMP TO HOUSING 1

44 234918 PLATE, LOCK 1

1 1C-632 SCREW, VALVE TO CONVERTER HOUSING 9

39 215757 PLUG, MAGNETIC DRAIN 1

1 215183 RING, REVERSE AND 2ND SHAFT PISTON 3

45 225843 BEARING, 3RD CLUTCH DISC HUB 1

88 222960 NUT, FLANGE 1

94 236629 OIL SEAL, REAR BEARING CAP 1

129 236283 CAP, BEARING 1

LOW CLUTCH ASSEMBLY

FORWARD CLUTCH ASSEMBLY

3RD CLUTCH ASSEMBLY

REVERSE AND 2ND CLUTCH ASSEMBLY

1 235327 HYDRAULIC ACTUATOR ASSEMBLY - INCLUDES

1 237875 MODULATOR VALVE ASSEMBLY - INCLUDES ITEMS

N.S.S. - NOT SOLD SEPARATELY

ITEM PART NUMBER DESCRIPTION REQ’D

230863 BRAKING ASSEMBLY, INC. ITEMS 1,2,3,8 THRU 11 1

N.S.S. - NOT SOLD SEPARATELY

SPECIFICATIONS AND SERVICE DATA-POWERSHIFT TRANSMISSION AND

CLUTCH INNER Friction.

CLUTCH OUTER Steel

OIL FILTRATION Full flow oil filter safety

(c) Refill transmission * Dexron is a registered trademark of

Oil group 4 should be used only up to ambient temperature shown.

The following data is presented as an condition and operations of the others. By

LOW CLUTCH PRESSURE

LOW CONVERTER CHARGING PUMP OUTPUT

1. Low oil level. 1. Fill to proper level.

1. Worn oil sealing rings. 1. Remove, disassemble,

1 Worn oil pump. 1. Replace.

1. Low engine RPM at converter stall. 1. Tune engine check

5. Do not shut off engine when unit is overheating.

SERVICE PROCEDURES AND RECOMMENDATIONS

1. LUBRICANT CHANGE INTERVALS :

4. Keep all controls properly lubricated.

CONVERTER INSTALLATION FOR ALL SERIES 1000 SHIFT-O-MATICS

REMOTE OIL FILTER AND HEAT EXCHANGER INSTALLATION

4045176 CONVERTER ASSEMBLY REF.

4 4045006 SEAL, RING 1

1 4001799 FRONT COVER ASSEMBLY 1

* NOTE : REF. NO. 35 PLUG IS LOCATED

1 4001912 ASSEMBLY VALVE, PLUGGED 1

23 4001910 GASKET, VALVE BODY 1