8rx7956Bdm en

® ®
7956 with Bearing Attachment

® ®
TABLE OF CONTENTS
Introduction / Safety Considerations 3
Carry Section 5
Considerations and Recommendations
Return Section 12
Drive and Idler 15
Chain Assembly and Disassembly 21
Conveyor Photos 22
Rexnord, Rex, TableTop, MatTop, HP, RexFlex and Marbett are trademarks of Rexnord Industries, Inc. All rights reserved.
Nylatron is registered trademark of Quadrant Engineering Plastics Products.
DM-RF- 2 Rex® RexFlex™ Design Manual (v5.o)

® ®
INTRODUCTION
As more demanding applications are becoming commonplace in the conveying industry, Rexnord
introduces the most innovative side-flexing chain for wider conveyors. The unique RexFlex™
chains combine the strength and product handling advantage of MatTop® chains with flexibility
and corner retention of TableTop® chains. Available in 6, 12, 15, 18, 24 and 30 in widths, the
RexFlex™ HP7956B is perfect for case handling applications as a substitute for roller, skate
wheel, powered roller, and line shaft conveyors. The 15 in wide RexFlex™ is also a good
substitute for dual-lane conveyors currently using 7-1/2 in wide chains. Available sprocket sizes
are 16 and 26 tooth.
The manual shows the proper design and installation recommendations for the RexFlex™ 7956B
chain. Chain dimensions and basic conveyor design considerations are included. Following the
suggestions outlined in this manual will ensure proper operation of the conveyor and will provide
the longest possible chain life.
Ordering Information:
• When ordering 7956B chain, the turn direction(s) must be known
• If turning in both directions, bearings will be provided on both sides of the chain
• To order 7956B chain, see example below:
HP7956B-15-CW
Chain Material
Turn Direction
Chain Style
Chain Widths:
• 6 in
• 12 in
• 15 in CCW CW STURN
• 18 in
• 24 in
• 30 in
Contact Rexnord Application Engineering if you need assistance at 262.376.4800

® ®
SAFETY CONSIDERATIONS
PRODUCT SAFETY: Products designed and manufactured by Rexnord are capable of being
used in a safe manner; but Rexnord cannot warrant their safety under all circumstances.
PURCHASER MUST INSTALL AND USE THE PRODUCTS IN SAFE AND LAWFUL MANNER
IN COMPLIANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS AND LAWS
AND GENERAL STANDARDS OF REASONABLE CARE; AND IF PURCHASER FAILS TO DO
SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE
RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE.
SAFETY DEVICES: Products are provided with only safety devices identified herein. IT IS THE
RESPONSIBILITY OF PURCHASER TO FURNISH APPROPRIATE GUARDS FOR
MACHINERY PARTS in compliance with MSHA or OSHA Standards, as well as any other safety
devices desired by Purchaser and/or required by law; and IF PURCHASER FAILS TO DO SO,
PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE
RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE.
Rex® RexFlex™ Design Manual (v4.o) DM-RF- 4

® ®
CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS
Wearstrips in the Corners
• The 7956B style must be retained in the corner as shown below.
0.20 in
0.75 in Min.
0.75 in Min.
TYP. 2 in to 3 in
(50 mm to 75 mm)
0.16 in
Corner Outside Radius (OR) TYP. 2 in to 3 in
(50 mm to 75 mm)
Corner outside Radius (OR)
Typical Corner Wearstrip Corner Profile
• A lip on the outer corner wearstrip retains the chain in the corners
• The load in the turn is supported by the bearings on the outside edge of the chain
• Since 7956B utilizes bearings, PV (pressure velocity) limits do not have to be considered when running chain
pull calculations
• The bearings significantly reduces the turn factor when the chain goes around a corner, therefore the overall
chain tension is reduced and effectively increases the chain’s carrying capacity
• 7956B can be supplied with bearings on one side only if side-flexing occurs in one direction only, or with
bearings on both sides if side-flexing in both directions (see turn direction drawing below for ordering nomenclature)
Chain Height Turn Direction

DIRECTION 0.50
OF TRAVEL (12.7 mm)
Outside of Bearing
Edge of Chain to
Edge of Chain to
Edge of Bearing
Chain Width
CCW CW STURN
Chain Edge of Chain to Edge of Chain to
Width Outside of Bearing Inside of Bearing
6 in 0.09 in (2.3 mm) 0.78 in (19.8 mm)
12 in 0.06 in (1.5 mm) 0.82 in (20.8 mm)
Chain Radius
Chain Bottom to Bearing Top
Recommended Side-flex Radius 15 in 0.02 in (0.5 mm) 0.86 in (21.8 mm)

Chain Bottom to
Bearing Bottom
Chain Bottom
to Centerline
18 in 0.02 in (0.5 mm) 0.86 in (21.8 mm)

(6.4 mm)
(5.8 mm)
(15.5 mm)
Back-flex Radius
0.25
0.23
6.00
0.61
(152.4 mm) 24 in 0.02 in (0.5 mm) 0.86 in (21.8 mm)

30 in 0.07 in (1.8 mm) 0.81 in (20.6 mm)
Chain Pitch
1.25
(31.8 mm)
7956B Chain Drawing

® ®
Wearstrips in both Corners and Straights
• UHMWPE wearstrips are recommended
• Recommended wearstrip thickness is 0.75 in (19.05 mm) minimum. Thicker wearstrips can be used if desired
• All sharp edges of wearstrips, including corner tracks, should be chamfered to ensure smooth chain movement.
Recommended contact surface finish of wearstrips is 32 to 125 µ-in Ra (0.8 to 1.6 µ-m Ra) for best wear
performance
• Inside edges of straight and corner sections should contain a lead-in or chamfer for a smooth transition
• If center wearstrips are required due to loading, they can be staggered to distribute chain wear
Bearings
• Carbon steel bearings are standard. Stainless steel bearings are available on a made to order basis for wet or
high pressure applications
• The sealed bearing does not require service or lubrication
• Stainless steel bearings are recommended for application requiring high pressure wash down or conveyor
line lubrication

® ®
Wearstrips in both Corners and Straights
0.75 in Min.
(19.0 mm)
Outside of Curve Inside of Curve
TYP 2 in to 3 in TYP 2 in to 3 in
(50 mm to 75 mm) (50 mm to 75 mm)
Typical Carry Configuration - Corner
(25.4 mm)
(19.1 mm)
1.00 in
0.75 in
1.00 in
(25.4 mm) TYP 2 in to 3 in
TYP 4 in to 5 in OR (50 mm to 70 mm)
(100 mm to 250 mm)
1.00 in TYP 2 in to 3 in TYP 2 in to 3 in

(25.3 mm) (50 mm to 75 mm) (50 mm to 75 mm)
Typical Carry Configuration - Straight

(19.0 mm Min.)
Chain Width Guide Clearance

0.75 in Min.
6 in 4.30 in (109.2 mm)

Outside of Curve Inside of Curve
12 in 10.23 in (259.8 mm)
15 in 13.15 in (334.0 mm)
18 in 16.15 in (410.2 mm) TYP 2 in to 3 in TYP 2 in to 3 in

(50 mm to 75 mm) (50 mm to 75 mm)
24 in 22.15 in (562.6 mm) Guide Clearance
30 in 28.25 in (718.3 mm) Straight with Bearings on Both Sides - S Turn in Curve
TYP 2 in to 3 in TYP 2 in to 3 in
(50 mm to 75 mm) (50 mm to 75 mm)
Guide Clearance
Straight with Bearings on Both Sides - S Turn in Straight

® ®
Inside of Curve Outside of Curve
TYP 5.00 in
(250.0 mm)
Typical Carry Configuration 7956B-6 in Chain in Corner
TYP 2.00 in to 3.00 in TYP 2.00 in to 3.00 in

(50.0 mm to 75.0 mm) (50.0 mm to 75.0 mm)

® ®
TYP 2.00 in to 3.00 in TYP 1.00 in to 2.00 in TYP 2.00 in to 3.00 in

(50.0 mm to 75.0 mm) (25.0 mm to 50.0 mm) (50.0 mm to 75.0 mm)
TYP 2.00 in to 3.00 in TYP 2.00 in to 3.00 in TYP 2.00 in to 3.00 in

(50.0 mm to 75.0 mm) (50.0 mm to 75.0 mm) (50.0 mm to 75.0 mm)

® ®
TYP 2.00 in to 3.00 in

(50.0 mm to 75.0 mm)
TYP 2.00 in to 3.00 in

(50.0 mm to 75.0 mm)

® ®
Recommended inside side-flex radius (SR) of the chain is 2 times the chain width.
The minimum inside side-flex radius is 2 times the chain width.
2 times chain width is the optimum inside side-flex radius for the 7956B version.
Corner Outside Radius (OR)
Standard Width (K)
Chain Center Radius (CR)
Side-flex Radius, Inside (SR)
Chain Pitch
1.25 in
(31.8 mm)
7956B Recommended Corner Dimensions
7956B Recommended Chains and Corner Dimensions
Chain Dimensions Corner Dimensions
Standard Width Side-flex Radius Chain Center Radius Corner Outside
Chain Number
(K) (SR) (CR) Radius (OR)
in (mm) in (mm) in (mm) in (mm)
7956B-6 6.00 152.4 12.00 304.8 15.00 381.0 17.22 437.4
7956B-12 12.00 304.8 24.00 609.6 30.00 762.0 35.18 893.6
7956B-15 15.00 381.0 30.00 762.0 37.50 952.5 44.14 1121.2
7956B-18 18.00 457.2 36.00 914.4 45.00 1143.0 53.18 1350.8
7956B-24 24.00 609.6 48.00 1219.2 60.00 1524.0 71.14 1807.0
7956B-30 30.00 762.0 60.00 1524.0 75.00 1905.0 89.19 2265.4
(5.1 mm)
(19.0 mm Min.)
0.20 in
0.75 in Min.
(19.0 mm Min.)
0.75 in Min.
TYP 2 in to 3 in
(50 mm to 75 mm)
0.16 in
Corner Outside Radius (OR) TYP 2 in to 3 in (4.1 mm)
(50 mm to 75 mm)
Typical Corner Wearstrip Corner outside Radius (OR)

Corner Profile

® ®
RETURN SECTION - CONSIDERATIONS AND RECOMMENDATIONS
• UHMWPE return tracks are recommended
• All sharp edges of return tracks should be chamfered to ensure smooth chain movement. Recommended
contact surface finish of wearstrips is 32 to 125 µ-in Ra (0.8 to 1.6 µ-m Ra) for best wear performance
• Inside edges of straight and corner sections should contain a lead-in or chamfer for a smooth transition
• Center chain support is recommended for 24 in and 30 in wide chains

(31.8±1.5)
1.25±0.06
0.63±0.13
(16.0±0.0)
C-Channel Profile Suggested Return Configuration
6.28 in +0.10
-0.00
-0.0 )
(159.5 mm +2.5
Typical Return Configuration 7956B-6 in Chain for Straight or Corner
9.18 in +0.10
-0.00
-0.0 )
(233.2 mm +2.5

® ®
15.21 in +0.10
-0.00
-0.0 )
(386.3 mm +2.5
18.21 in +0.10
-0.00
-0.0 )
(462.5 mm +2.5

® ®
24.21 in +0.10
-0.00
-0.0 )
(614.9 mm +2.5
30.26 in +0.10
-0.00
-0.0 )
(768.5 mm +2.5

® ®
DRIVE AND IDLER - CONSIDERATIONS AND RECOMMENDATIONS
Since 7956B was designed as a chain, the design criteria that applies to standard TableTop® or MatTop® chain also
applies to RexFlex™. Criteria such as wearstrip selection, lubrication and catenary are the same as found in the
TableTop® Engineering Manual (8rxEM-en).
• Standard catenary (18 in to 24 in (450 mm to 600 mm) span) is strongly recommended (see conveyor photos).
• Minimum recommended straight section between the last corner and the drive shaft is 30 inches
• Minimum recommended straight section between the first corner and the idler shaft is 9 inches
3 in to 5 in (75 mm to 125 mm) When Running
3 in to 6 in
18 in to 24 in
(75 mm to 150 mm)
(450 mm to 600 mm)
Chain Catenary

® ®
• Proper lead-in shoe to return wearstrips is critical
Direction of
Chain Travel
Min. Radius for Lead-in Shoe
6.00 in
(152.4 mm)
Lead-in to Return
Full width lead-in shoes are recommended. If individual shoes are used they should be spaced approximately
every 12 in (300 mm).

® ®
• The proper direction of travel can be described as “most eyes forward” as shown below
• All available sprocket pockets should be used.
6.00 in
(152.0 mm)
3.00 in
(76.2.0 mm)
Link
DIRECTION
OF TRAVEL
Location
Sprocket
Sprocket Pocket Location for 7956B-6 in Chain

Use 1 sprocket per shaft
12.00 in
(305.0 mm) Location
Location
Sprocket
Sprocket
Location
Location
Sprocket
Sprocket
Link
DIRECTION
OF TRAVEL
1.31 in
(33.3 mm)
2.53 in 2.63 in 2.53 in

(64.3 mm) (66.7 mm) (64.3 mm)

Use 4 sprockets per shaft

® ®
15.00 in
(381.0 mm)
Location
Location
Location
Location
Sprocket
Sprocket
Sprocket
Sprocket
Link
DIRECTION
OF TRAVEL
1.62 in
(41.3 mm)
2.75 in 3.25 in 2.75 in

(69.8 mm) (82.6 mm) (69.8 mm)

18.00 in
(457.0 mm)
Location
Sprocket
Location
Location
Sprocket
Sprocket
Location
Sprocket
Link
DIRECTION
OF TRAVEL
1.88 in
(47.6 mm)
4.00 in 3.75 in 4.00 in

(101.6 mm) (95.2 mm) (101.6 mm)


® ®
24.00 in
(610.0 mm)
Location
Sprocket
Location
Location
Location
Location
Sprocket
Sprocket
Location
Sprocket
Sprocket
Sprocket
Link
DIRECTION
OF TRAVEL
1.55 in
(39.4 mm)
2.83 in 3.10 in 2.83 in

(71.8 mm) (78.7 mm) (71.8 mm)
4.25 in
4.25 in
(108.0 mm)
(108.0 mm)

30.00 in
(762.0 mm)
Location
Location
Location
Sprocket
Sprocket
Sprocket
Location
Location
Location
Location
Sprocket
Sprocket
Sprocket
Sprocket
Location
Sprocket
Link
DIRECTION
OF TRAVEL
1.50 in 3.00 in
3.00 in (76.2 mm)
(38.1 mm)
(76.2 mm)
3.00 in
3.00 in (76.2 mm)
(76.2 mm)
3.00 in
3.00 in (76.2 mm)
(76.2 mm)
3.00 in
(76.2 mm)

® ®
• Sprocket to wearstrip dimensions are shown below
Chain Pitch Chain Pitch

1.25 in 1.25 in
(31.8 mm) DIRECTION
DIRECTION (31.8 mm)
OF TRAVEL OF TRAVEL
(87.7 mm)
(138.1 mm)
(75.0 mm)
(125.4 mm)
3.45 in
5.43 in
2.95 in
4.94 in
r
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iam
p D 9 in m) er
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Wr 6 . 9 . 7 m er am
77 et Di 7 in )
(1 m tch .3 m
r
ia n ) Pi 10 .4 m
.5 in ete
D 1i m
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itc 6. 2.7 63
77 93 m
(2
(2 10. Dia
)
P 6
m
(1
m
p
ra
W
7956 on NS7956-16T Sprocket 7956 on NS7956-26T Sprocket
• When installing sprockets, make sure all of the sprocket faces are positioned the same way on the shaft,
with all identification marks facing the same direction as shown. The timing notches in the teeth should
be lined up along the length of the shaft
Sprockets Installed Correctly Sprockets Installed Incorrectly

® ®
ASSEMBLY AND DISASSEMBLY RECOMMENDATIONS
Bearing attachments for the 7956B are the same for either the left or right hand sides.
7956 Bearing Attachment
Removing 7956 Bearing Attachment
Bearing attachments can be removed using a punch and hammer. They can be reinserted by hand.
End plugs for the 7956B are the same for either the left or right hand sides.
7956 End Plug Removing 7956 End Plug
End plugs can be removed using a needle nose pliers to pinch the plug together. Plugs can be reinserted by hand.

® ®
CONVEYOR PHOTOS
Drive End Configuration

•Catenary and lead-in shoe
Drive End Configuration
Entry to Chain Return

•Lead-in shoe
•Catenary
Entry to Chain Return
Carry Side Corner Construction
Carry Side Corner Construction

® ®
CONVEYOR PHOTOS
Drive Shaft Configuration

•Wearstrip lead-in radius
Drive Shaft Configuration
Head Shaft
•Radiused lead-in on UHMWP wearstrip
•Machined sprockets shown. Actual
sprockets are molded split versions.
Collars are not required on split sprockets
Head Shaft
Optional 90° Transfer to Eliminate

Stranded Products
•HP7705-DTS® transfer
•HP7705 takeaway chain
Optional 90° Transfer

www.rexnord.com
World Class Customer Service

For over 100 years the dedicated people of Rexnord have delivered
excellence in quality and service to our customers around the globe.
Rexnord is a trusted name when it comes to providing skillfully
engineered products that improve productivity and efficiency for
industrial applications worldwide. We are committed to exceeding
customer expectations in every area of our business: product design,
application engineering, operations and customer service.
Because of our customer focus, we are able to more thoroughly

understand the needs of your business and have the resources
available to work closely with you to reduce maintenance costs,
eliminate redundant inventories and prevent equipment down time.
Rexnord represents the most comprehensive portfolio of power

transmission and conveying components in the world with the brands
you know and trust.
The
Power of
Rexnord FLATTOP BEARINGS GEARED
PRODUCTS
INDUSTRIAL
CHAIN
COUPLINGS AEROSPACE SPECIAL
COMPONENTS
WORLDWIDE CUSTOMER SERVICE
AUSTRALIA CANADA EUROPE LATIN AMERICA UNITED STATES

Rexnord Australia Pty. Ltd. Rexnord Canada Ltd. Rexnord NV/SA Rexnord International, Inc. Eastern Service Center
Picton, New South Wales Scarborough, Ontario Mechelen, Belgium Milwaukee, Wisconsin Atlanta, Georgia
Phone: 61.2.4677.3811 Phone: 1.416.297.6868 Phone: 32.70.22.33.66 Phone: 1.414.643.3000 Phone: 1.770.431.7200
Fax: 61.2.4677.3812 Fax: 1.416.297.6873 Fax: 32.70.22.33.67 Fax: 1.414.643.3222 Fax: 1.770.431.7299
BRAZIL CHINA Rexnord Marbett, S.r.L. MEXICO Central Service Center

Rexnord Correntes Ltda. Rexnord China Correggio (RE), Italy Rexnord S.A. de C.V. Grove City, Ohio
Sao Leopoldo - RS Shanghai, China Phone: 39.0522.639333 Queretaro, Qro. Phone: 1.614.675.1800
Phone: 55.51.579.8022 Phone: 86.21.62701942 Fax: 39.0522.637778 Phone: 52.442.218.5000 Fax: 1.614.675.1898
Fax: 55.51.579.8029 Fax: 86.21.62701943 Fax: 52.442.218.1090
Rexnord FlatTop Europe b.v. Southern Service Center
s-Gravenzande, Netherlands SINGAPORE Arlington, Texas
Phone: 31.174.445111 Rexnord International, Inc. Phone: 1.817.385.2800
Fax: 31.174.445222 Singapore City, Singapore Fax: 1.817.385.2873
Phone: 65.6338.5622
Fax: 65.6338.5422
8rx7956Bdm-en ® Copyright 2005 Rexnord Industries, Inc. Dec-05

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® ®

7956 with Bearing Attachment

Introduction / Safety Considerations 3

Nylatron is registered trademark of Quadrant Engineering Plastics Products.

DM-RF- 2 Rex® RexFlex™ Design Manual (v5.o)

Contact Rexnord Application Engineering if you need assistance at 262.376.4800

DM-RF- 3 Rex® RexFlex™ Design Manual (v4.o)

Rex® RexFlex™ Design Manual (v4.o) DM-RF- 4

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

Wearstrips in the Corners

• The 7956B style must be retained in the corner as shown below.

Chain Height Turn Direction

Recommended Side-flex Radius 15 in 0.02 in (0.5 mm) 0.86 in (21.8 mm)

18 in 0.02 in (0.5 mm) 0.86 in (21.8 mm)

(152.4 mm) 24 in 0.02 in (0.5 mm) 0.86 in (21.8 mm)

DM-RF- 5 Rex® RexFlex™ Design Manual (v5.o)

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

Wearstrips in both Corners and Straights

• UHMWPE wearstrips are recommended

• The sealed bearing does not require service or lubrication

DM-RF- 6 Rex® RexFlex™ Design Manual (v5.o)

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

Wearstrips in both Corners and Straights

1.00 in TYP 2 in to 3 in TYP 2 in to 3 in

Typical Carry Configuration - Straight

Chain Width Guide Clearance

6 in 4.30 in (109.2 mm)

15 in 13.15 in (334.0 mm)

18 in 16.15 in (410.2 mm) TYP 2 in to 3 in TYP 2 in to 3 in

Straight with Bearings on Both Sides - S Turn in Straight

DM-RF- 7 Rex® RexFlex™ Design Manual (v5.o)

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

Inside of Curve Outside of Curve

Typical Carry Configuration 7956B-6 in Chain in Corner

Inside of Curve Outside of Curve

TYP 2.00 in to 3.00 in TYP 2.00 in to 3.00 in

Typical Carry Configuration 7956B-12 in Chain in Corner

DM-RF- 8 Rex® RexFlex™ Design Manual (v5.o)

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

Inside of Curve Outside of Curve

TYP 2.00 in to 3.00 in TYP 1.00 in to 2.00 in TYP 2.00 in to 3.00 in

Typical Carry Configuration 7956B-15 in Chain in Corner

Inside of Curve Outside of Curve

TYP 2.00 in to 3.00 in TYP 2.00 in to 3.00 in TYP 2.00 in to 3.00 in

Typical Carry Configuration 7956B-18 in Chain in Corner

DM-RF- 9 Rex® RexFlex™ Design Manual (v5.o)

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

Inside of Curve Outside of Curve

TYP 2.00 in to 3.00 in

Typical Carry Configuration 7956B-24 in Chain in Corner

Inside of Curve Outside of Curve

TYP 2.00 in to 3.00 in

Typical Carry Configuration 7956B-30 in Chain in Corner

DM-RF- 10 Rex® RexFlex™ Design Manual (v5.o)

CARRY SECTION - CONSIDERATIONS AND RECOMMENDATIONS

The minimum inside side-flex radius is 2 times the chain width.

Standard Width (K)

Chain Center Radius (CR)

Side-flex Radius, Inside (SR)

Typical Corner Wearstrip Corner outside Radius (OR)

DM-RF- 11 Rex® RexFlex™ Design Manual (v5.o)

RETURN SECTION - CONSIDERATIONS AND RECOMMENDATIONS

• UHMWPE return tracks are recommended