THIS CUSTOMER SERVICE NOTICE IS THE PROPERTY OF SIKORSKY AIRCRAFT CORPORATION AND IS PROTECTED UNDER THE COPYRIGHT LAWS

OF THE
UNITED STATES AND OTHER COUNTRIES. THIS CUSTOMER SERVICE NOTICE IS DISTRIBUTED ONLY TO OWNERS/OPERATORS OF COMMERCIALLY-
CERTIFIED SIKORSKY HELICOPTERS AND SIKORSKY-AUTHORIZED LOGISTIC AND SERVICE CENTERS FOR THE PURPOSE OF FOSTERING THE SAFE AND
EFFICIENT OPERATION OF SUCH HELICOPTERS AND UNDER THE EXPRESS CONDITION THAT THE CONTENTS OF THIS CUSTOMER SERVICE NOTICE ARE
NOT TO BE DISCLOSED, REPRODUCED, OR DISTRIBUTED, IN WHOLE OR IN PART, TO ANY THIRD PARTY, OR ADAPTED AS A DERIVATIVE WORK,
WITHOUT THE EXPRESS DOCUMENTED CONSENT OF SIKORSKY AIRCRAFT CORPORATION. ANY ACT IN VIOLATION OF APPLICABLE LAW MAY RESULT IN
CIVIL AND/OR CRIMINAL PENALTIES.

LIMITED DISTRIBUTION R SIKORSKY AIRCRAFT CORPORATION 1999

ALL RIGHTS RESERVED

No. 92-063

Subject: AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor Version,

Replacement of

1. PLANNING INFORMATION

A. Purpose

This Customer Service Notice (CSN) provides instructions per attached Microtecnica
Service Bulletin 21-0018, Revision 1, dated Jan 08/10, to change the Compressor Pallet
Assembly installed on the helicopter from a dual compressor version to a single
compressor version.

Background:

Field reports indicate the possibility of a technical malfunction of the dual version of the
compressor pallet assembly. Investigation reveals that the single version of the compressor
pallet assembly does not have these technical malfunctions.

B. Effectivity

All S-92A helicopters with air conditioning system with 92309-04851-107 dual compressor
pallet assemblies.

C. Description

Helicopter is prepared for maintenance. Air conditioning pallet access door is opened. Air
conditioning system is deserviced of oil and refrigerant. Dual compressor pallet assembly is
removed from helicopter. Wiring is disconnected from No. 2 compressor relay. Air
conditioning system is flushed. Single compressor pallet assembly is installed into
helicopter. Air conditioning system is serviced with oil and refrigerant. Air conditioning pallet
access door is closed and helicopter is returned to service.

D. Compliance

The work outlined herein is recommended to be done at the earliest opportunity where
parts and facilities are available.

January 08/10 Page 1 of 5 21-54-00

 No. 92-063
AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor Version, Replacement of

1. PLANNING INFORMATION (Continued)

E. Approval

The change affected by this document is classified as Minor, and is in accordance with the
applicable requirements of Federal Aviation Regulations FAR 29. Such data submitted by
the TC holder for use on an EU-registered helicopter and related articles are automatically
approved by ED Decision 2004/04/CF, as amended by ED Decision 2007/001/C. Reference
to the ED Decisions mentioned above shall be made in the release documents issued by
the EASA 145 approved organization, releasing the relevant EU-registered helicopter or
component to service.

F. Manpower (Estimated)

See: Microtecnica Service Bulletin 21-0018, Revision 1, dated Jan 08/10.

G. Weight and Balance

NOTE: Weight and balance data listed in attached Microtecnica Service Bulletin 21-0018,
Revision 1, dated Jan 08/10 refers to the dry weight of the referenced
components.

(1) Change in weight: -35.9 lbs

(2) Arm: 457. inches

(3) Change in momentum: -16.2 in-lb/1000

(4) Change Rotorcraft Flight Manual Part 2, Section II, Chart A, Page G as follows:

Remove/ Nom. Part Weight Station Moment/ BL Moment/

Add Number 1000 1000
Remove DUAL 92309- 106. 457. 48. -12. -1.
COMP. - 04851-
AC (WET), 107
C154419-1

Add SINGLE 92309- 70. 457. 32. -12. -1.

COMP. - 04851-
AC (WET), 108
C154419-2

Total -36. 457. -16. -12. 0.

Change

H. Electrical Load Data

Not Affected.

January 08/10 Page 2 21-54-00

 No. 92-063
AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor Version, Replacement of

1. PLANNING INFORMATION (Continued)

I. Software Load Data

Not Affected.

J. References

Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-50-00-670-001.

Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-50-00-610-002 or -003.

Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-54-01-900-001.

Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-54-01-900-002.

Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-56-03-900-001.

Maintenance Manual, SA S92A-AMM-000, Section/Chapter 53-70-00-900-001.

K. Publications Affected

None.

L. Attachment

Microtecnica Service Bulletin 21-0018, Revision 1, dated Jan 08/10.

2 MATERIAL INFORMATION

A. Basis for Material Data

Per helicopter

B. Bill of Material

New Part No. Qty Key Word Old Part No. Instructions/
Disposition
92309-04851-108 1 Compressor 92309-04851-107 (2)
(C154419-2) Pallet Assembly (C154419-1)
A/R 5 Thermofit Sleeves (1)
A/R A/R Lacing tape (1)
A/R A/R Adhesive tape (1)

(1) Locally procure.

January 08/10 Page 3 21-54-00

 No. 92-063
AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor Version, Replacement of

2. MATERIAL INFORMATION (Continued)

(2) Parts are available at no cost. For availability and lead time requirements of these
parts, contact your Customer Service Representative at Helicopter Support, Inc (HSI).
Submit a no-cost purchase order referencing the Customer Service Notice number
and helicopter serial numbers upon which these parts will be used. This will allow
HSI and the operator to track shipment and receipt of the parts. Orders will be
accepted by letter, telephone, facsimile (FAX), or HSI website: www.HSIUS.com. For
prompt shipment, reference address of each shipping destination. Direct your order
to:

HELICOPTER SUPPORT INC.,

124 Quarry Road
P.O. Box 11068
Trumbull, Connecticut 06611 U.S.A.
Attn: Customer Service
FAX: (203) 416-4291 Telephone: (203) 416-4000
HSI website: www.HSIUS.com

C. Consumable Material

See: Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-50-00-610-002 or -003.

D. Tools Required

See: Maintenance Manual, SA S92A-AMM-000, Section/Chapter 21-50-00-610-002 or -003.

3. ACCOMPLISHMENT INSTRUCTIONS

A. Replace compressor pallet assembly as follows:

(1) Prepare helicopter for maintenance.

(2) Turn off all electrical and hydraulic power to helicopter.

(3) Open air conditioning pallet access door. Reference Maintenance Manual, SA S92A-
AMM-000, Section/Chapter 53-70-00-900-001.

(4) Review and comply with Accomplishment Instructions called out in Microtecnica
Service Bulletin 21-0018, Revision 1, dated Jan 08/10.

(5) Examine components for security. Make sure area is clean and free of foreign
objects.

(6) Close air conditioning pallet access door. Reference Maintenance Manual, SA S92A-
AMM-000, Section/Chapter 53-70-00-900-001.

(7) Return helicopter to service.

January 08/10 Page 4 21-54-00

 No. 92-063
AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor Version, Replacement of

3. ACCOMPLISHMENT INSTRUCTIONS (Continued)

B. Record of Compliance

(1) Make an appropriate logbook entry to show compliance with this CSN No. 92-063.

(2) Upon compliance with this Customer Service Notice, complete attached SERVICE
NOTICE COMPLIANCE RECORD and return it to Sikorsky Aircraft Corporation.

January 08/10 Page 5 21-54-00

 WCS PRODUCT SAFETY MANAGER
WORLDWIDE CUSTOMER SERVICE

No. 92-063

AIR CONDITIONING - Compressor Pallet Assembly, Dual Compressor

Version, Replacement of
BUSINESS REPLY MAIL

MAILSTOP: K100A
WCS PRODUCT SAFETY MANAGER
WORLDWIDE CUSTOMER SERVICE
 © 2009 Microtecnica Srl

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PROPRIETARY

This document and the information contained herein are the property of Microtecnica Srl. Recipient agrees to
hold all such information in confidence and agrees it shall be used only for recipient’s equipment or as may
otherwise be permitted in an applicable agreement between recipient and Microtecnica Srl. This document and
the information contained herein shall not be used for any other purpose, including the creation, manufacture,
development, or derivation of any repairs, modifications, spare parts, design, or configuration changes, or to
obtain FAA or any other government or regulatory approval for same. Recipient agrees not to disclose such
information to any third party, except as may otherwise be provided for in an applicable agreement between
recipient and Microtecnica Srl. Copying or disclosure of this document and the information contained herein by
anyone without Microtecnica Srl. prior written permission is not authorized and may result in criminal and/or civil
liability.

Microtecnica assumes no liability whatsoever, whether contractual, warranty, tort or otherwise, for unauthorized
alteration or alterations not performed in accordance with Microtecnica approved procedures.

Copyright (c) 2009 MICROTECNICA S.r.l.

PREPARED FOR HAMILTON SUNDSTRAND FOR DELIVERY TO SIKORSKY

UNDER PO NUMBER 5500052843

REPLACEMENT OF THE DUAL COMPRESSOR PALLET ASSEMBLY 92309-04851-107

(P/N C154419-1)
WITH THE SINGLE COMPRESSOR PLLET ASSEMBLY 92309-04851-108
(P/N C154419-2)
ON THE AIR CONDITIONING SYSTEM

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1. PLANNING INFORMATION
A. Effectivity
S92 Air Conditioning System with 92309-04851-107 dual compressor pallet assemblies.
B. Concurrent Requirements

None.

C. Reason
Field reports indicate the possibility of failure on the dual version of the Compressor Pallet
Assembly. Investigation reports indicate that the single version of the Compressor Pallet
Assembly does not suffer these technical problems.
D. Description & Solution
This Service Bulletin gives the instruction to change the Compressor Pallet Assembly
installed on the helicopter from dual compressor version to single compressor version.
E. Compliance
It is recommended that helicopters be modified at the earliest opportunity where parts
and facilities are available.
F. Approval
The change affected by this document is classified as Minor, and is in accord. with the applicable req.of Federal
Aviation Regulations FAR 29. Such data submitted by the TC holder for use on an EU-registered helicopter and
related articles are automatically approved by ED Decision 2004/04/CF, as amended by ED Decision 2007/001/C.
Decisions mentioned above shall be made in the release documents issued by the EASA 145 approved
organization, releasing the relevant EU-registered helicopter or component to service.

G Weight and Balance

Dual Compressor Pallet weight 41,5 kg (91.5 lb), Single Compressor Pallet weight 24,8 kg (54.8 lb).

This results in a weight reduction of 16.7 kg (36.7 lb)

H Electrical Load Data

Not affected.

I. Software Accomplishment Summary

Not Applicable.

J. References
• Aircraft Maintenance Manual 21-50-00.
• Flushing Procedure TASK 21-50-00-670-001.
• Servicing Procedure TASK 21-50-00-6 10-002 and -003.

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K. Other Publications Affected
Not affetcted.

L. Interchangeability or Intermixability of Parts

Two way interchangeable.
M. Manpower
Four man-hours are required to comply with this Service Bulletin.

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2. MATERIAL INFORMATION
A. Material Price and Availability

These parts are provided free of charge.

For availability and lead time requirements contact your Customer Service Representative
at Helicopter Support, Inc. (HSI):
HELICOPTER SUPPORT INC.
124 Qua rry Road
P.O. Box 111068,
Trumbull, CT 06611, U.S.A.
Attn: Customer Service
FAX: (203) 416-4291 Telephone: (203) 416-4000
HSI website: www.HSIUS.com
B. Industry Support Information
Not applicable.

C. Material Necessary For Each Unit

Not applicable.
D. Material Necessary For Each Spare
Not applicable.
E.
Reidentified Parts
Not Applicable.
F. Tooling - Price and Availability
No special tools required.

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3. ACCOMPLISHMENT INSTRUCTIONS
A. Procedure
(1) Deservice the system of oil and refrigerant. Refer to TASK 21-50-00-610-002 and -003.
(2) Remove the Dual Compressor Pallet Assembly (P/N 92309-04851-107,
P/N C154419-1) (Figure 2), refer to TASK 21-54-01-900-001.
(3) Before the reinstallation of the Compressor Pallet Assembly on the helicopter, you must
operate the DTCU and Relay Pallet of the helicopter as follows:
NOTE: If necessary refer to the DTCU and Relay Pallet AMM 21-56-03.
(a) Remove the cap (1, Figure 1) from the K20 compressor relay.
(b) Remove the wire (6) from the pin +X1 (8).
(c) Remove the wire (5) from the pin -X2 (7).
(d) Remove the wire (2) from the pin A2 (9).
(e) Remove the wire (3) from the pin B2 (10).
(f) Remove the wire (4) from the pin C2 (11).
(g) Carefully protect the terminal plugs of the removed wires (2, 3, 4, 5 and 6) with five thermofit
sleeves. Refer to S-92 Wire System Repair Manual SA S92A-WSR-000.
NOTE: If possible, stow the five wires outside the compressor relay box with lacing tape.
(h) Use adhesive tape to secure the five wires (2, 3, 4, 5 and 6) away from the contactor, to
prevent electrical shorts.
(i) Screw alternate thumbnuts to reinstall cover (1) on relay K20.
(4) Flush the Air Conditioning System, refer to TASK 21-50-00-670-001.

(5) Install the Single Compressor Pallet Assembly (P/N 92309-04851-108,

P/N C154419-2) (Figure 3), refer to TASK 21-54-01-900-002.

B. Requirement after job completion

NOTE: The system requires servicing with 17 Oz. of oil.
(1)Service the system with oil and refrigerant. Refer to TASK 21-50-00-610-002 and -003.

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Figure 1
DTCU and Relay Pallet

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Figure 2
Compressor Pallet Assembly - Dual Version 92309-04851-107 (C154419-1)

ASSEMBLY OUTLET PORT

FLASH TANK (TO CONDENSER)
INLET PORT

PALLET
BONDING POINT FOR
J8 CONNECTOR

COMPRESSOR 2

COMPRESSOR 1

FLASH TANK
PRESSURIZATION VALVE
HIGH PRESSURE
CHECK VALVE ASSEMBLY
INLET PORT
BONDING POINT FOR
J1 AND J2 CONNECTORS

FLASH TANK OUTLET PORT

(TO EVAPORATOR)

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Figure 3
Compressor Pallet Assembly - Single Version 92309-04851-108 (C154419-2)

ASSEMBLY OUTLET PORT

FLASH TANK (TO CONDENSER)
INLET PORT

BONDING POINT FOR PALLET

J8 CONNECTOR

SUPPORT

COMPRESSOR
FLASH TANK
HIGH PRESSURE PRESSURIZATION VALVE
CHECK VALVE

BONDING POINT FOR ASSEMBLY

J1 CONNECTOR INLET PORT

FLASH TANK OUTLET PORT

(TO EVAPORATOR)

C. SPARES
Not applicable.

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THIS IS A BLANK PAGE

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