January 19, 2006

TRANSMITTAL SHEET

Subject: CUSTOMER SERVICE NOTICE NO. 92-005B EQUIPMENT/FURNISHINGS - Immersion Sensor,

Replacement of

This page transmits Revision B to Customer Service Notice No. 92-005A dated January 12/06.

Customer Service Notice No. 92-005B supersedes Customer Service Notice No. 92-005A.

The text changed by this revision is indicated by a vertical line in the outer margin of the page.
Illustration changes are indicated by a vertical line adjacent to the subject title.

If Customer Service Notice No. 92-005A has already been complied with, no further action is
required. The purpose of this revision is to transmit revision B to Customer Service Notice 92-
005A containing Approval data.

Revision Feature:

In ACCOMPLISH INSTRUCTIONS, Section A., page 7, step (16), Replacement of Immersion

Sensor at station 211.00 (Mod. Kit 92070-25001-013) revised to include an operational check
of the sensor per applicable Rotorcraft Flight Manual (RFM). Step was previously step (12).

In ACCOMPLISH INSTRUCTIONS, Section B., page 8, step (13), Replacement of Immersion

Sensors at station 425.00 (Mod. Kits 92070-25001-011 and -012) revised to include an
operational check of the left and right side sensor per applicable Rotorcraft Flight Manual
(RFM). Step was previously step (9).

SIKORSKY AIRCRAFT CORPORATION

Technical Directives Section
THIS CUSTOMER SERVICE NOTICE IS THE PROPERTY OF SIKORSKY AIRCRAFT CORPORATION AND IS PROTECTED UNDER THE COPYRIGHT LAWS OF THE
UNITED STATES AND OTHER COUNTRIES. THIS CUSTOMER SERVICE NOTICE IS DISTRIBUTED ONLY TO OWNERS/OPERATORS OF COMMERCIALLY-
CERTIFIED SIKORSKY HELICOPTERS AND SIKORSKY-AUTHORIZED LOGISTIC AND SERVICE CENTERS FOR THE PURPOSE OF FOSTERING THE SAFE AND
EFFICIENT OPERATION OF SUCH HELICOPTERS AND UNDER THE EXPRESS CONDITION THAT THE CONTENTS OF THIS CUSTOMER SERVICE NOTICE ARE
NOT TO BE DISCLOSED, REPRODUCED, OR DISTRIBUTED, IN WHOLE OR IN PART, TO ANY THIRD PARTY, OR ADAPTED AS A DERIVATIVE WORK,
WITHOUT THE EXPRESS DOCUMENTED CONSENT OF SIKORSKY AIRCRAFT CORPORATION. ANY ACT IN VIOLATION OF APPLICABLE LAW MAY RESULT IN
CIVIL AND/OR CRIMINAL PENALTIES.

LIMITED DISTRIBUTION R SIKORSKY AIRCRAFT CORPORATION 1999

ALL RIGHTS RESERVED

No. 92-005B

Subject: EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

1. PLANNING INFORMATION

A. Purpose

This notice provides instructions for the replacement of the immersion sensor through the
rotary pool program.

B. Effectivity

Model: All S92-A model helicopters S/N 920006 through 920021

C. Description

The helicopter is prepared for maintenance. The 92250-12803-101 immersion sensor(s) is/
are removed and a new 92250-12803-102 immersion sensor with an improved moisture
resistant seal is installed. An operational check is performed, and the helicopter is returned
to service.

Sikorsky Aircraft considers this design change to be a Major Alteration as defined by the
Federal Aviation Regulation, Part 43, Appendix A.

D. Compliance

The work outlined herein is to be done at the discretion of the operator.

E. Approval

The design change effected by this document is FAA approved in accordance with
applicable requirements of Federal Aviation Agency (FAA) regulation FAR 29.

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Revision B - January 19/06

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EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

1. PLANNING INFORMATION (Continued)

F. Manpower (Estimated)

NOTE: Does not include time required to prepare helicopter or return it to flight status.

No. of Men No. of Hours Man-Hours

Remove/Install Immersion 1 2.0 2.0
Sensor

G. Weight and Balance

None

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Revision B - January 19/06

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EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

2. MATERIAL INFORMATION

A. Basis for Material Data

Per helicopter

B. Bill of Material

NOTE: Use SS5300C1-10 or MS27039C1-10 screw as an alternate

Part No. Qty. Key Word Disposition

92070-25001-011 1 Immersion Sensor Float System, (2)(4)
Mod. Kit, LH Side Station 425

consisting of:

92250-12803-102 1 Sensor
NAS1149C0332R 6 Washer
SS5300C1-10 6 Screw (3)
or
MS27039C1-10 6 Screw

92070-25001-012 1 Immersion Sensor Float System, (2)(4)

Mod. Kit, RH Side Station 425

consisting of:

92250-12803-102 1 Sensor
NAS1149C0332R 6 Washer
SS5300C1-10 6 Screw (3)
or
MS27039C1-10 6 Screw

92070-25001-013 1 Immersion Sensor, (1)(2)(4)

Mod. Kit, Station 211

consisting of:

92250-12803-102 1 Sensor
NAS1149C0332R 6 Washer
SS5300C1-10 6 Screw (3)
or
MS27039C1-10 6 Screw

(1) For helicopter serial numbers 920017 and 920019

(2) For helicopter serial numbers 920006, 920007, 920008, 920009, 920010, 920011,
920012, 920013, 920014, 920015, 920016, 920018, 920020 and 920021

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Revision B - January 19/06

 No. 92-005B
EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

2. MATERIAL INFORMATION

(3) MS27039C1-10 is an alternate screw for SS5300C1-10 screw

(4) For parts availability and lead time requirements contact your Customer Service
Representative at Helicopter Support, Inc (HSI). The kit assembly is available at no
cost. Immersion Sensors will be provided on a rotary pool basis. Submit a purchase
order referencing the Customer Service Notice number and helicopter serial numbers
upon which these parts will be used. This will allow HSI and the operator to track
shipment and receipt of parts. Orders will be accepted by letter, telephone, facsimile
(FAX), or HSI website: www.HSIUS.com. For prompt shipment, reference address of
each shipping destination. Direct your order to:

HELICOPTER SUPPORT INC.

124 Quarry Road
P.O. Box 11068
Trumbull, CT 06611

Attn: Customer Service

FAX: (203) 416-4291 Telephone: (203) 416-4000
HSI website: www.HSIUS.com

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Revision B - January 19/06

 No. 92-005B
EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

2. MATERIAL INFORMATION

C. Consumable Material

OBSERVE ALL CAUTIONS AND WARNINGS ON CONTAINERS

WARNING
WHEN USING CONSUMABLES. WHEN APPLICABLE, WEAR
NECESSARY PROTECTIVE GEAR DURING HANDLING AND
USE. IF A CONSUMABLE IS FLAMMABLE OR EXPLOSIVE,
MAKE CERTAIN CONSUMABLE AND ITS VAPORS ARE KEPT
AWAY FROM HEAT, SPARK, AND FLAME. MAKE CERTAIN
FIREFIGHTING EQUIPMENT IS READILY AVAILABLE PRIOR TO
USE. FOR ADDITIONAL INFORMATION ON TOXICITY,
FLASHPOINT, AND FLAMMABILITY OF CHEMICALS, CONSULT
YOUR MEDICAL PEOPLE, OR THE MANUFACTURER OF THE
CONSUMABLE.

As Req’d Protective Caps and Plugs NAS847

As Req’d Primer MIL-P-85582
As Req’d Sealant AMS 3265 or equivalent
As Req’d Nonwoven Cleaning Cloth CCC-C-46
As Req’d Corrosion Preventive Compound MIL-C-81309 or equivalent
As Req’d Degreasing Solvent Compound MIL-PRF-680 or equivalent

D. Tools Required

1 Milliohm Meter R1L-E1 or equivalent

3. ACCOMPLISHMENT INSTRUCTIONS

A. Replacement of Immersion Sensor at station 211.00 (Mod. Kit 92070-25001-013)

NOTE: • Aircraft serial numbers 920017 and 920019 require immersion sensor
replacement at station 211.00 only.
• Slight variations to this instruction herein are allowed, as long as the intent of
this modification is accomplished.

(1) Prepare helicopter for maintenance.

(2) Turn off all electrical and hydraulic power to helicopter.

(3) Remove applicable equipment/furnishings and kick plate at station 221.00 left buttline
left buttline 14.30 to gain access to immersion sensor per applicable maintenance
manual.

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Revision B - January 19/06

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EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

3. ACCOMPLISHMENT INSTRUCTIONS (Continued)

(4) Disconnect connector from immersion sensor cable to immersion sensor (Figure 1,
location A).

(5) Examine, clean and treat electrical connectors for corrosion with corrosion preventive
compound (MIL-C-81309 or equivalent) and place protective cap (NAS847) over end
of connector.

(6) Remove screws (SS5300C1-10) and washers (NAS1149C0332R) securing sensor

(92250-12083-101) to structure.

(7) Remove sensor (92250-12083-101) from helicopter and return to H.S.I. for upgrade to
92250-12083-102.

(8) Prepare for installation of new sensor (92250-12083-102) as follows:

(a) Clean mating surfaces of removed immersion sensor area and bulkhead with
clean, nonwoven cleaning cloth (CCC-C-46) and degreasing solvent (MIL-PRF-680
or equivalent).

(b) Dry surfaces with clean, dry nonwoven cloth before solvent evaporates.

(9) Install immersion sensor (92250-12083-102) at station 211.00 left buttline 14.30 wet
with primer (MIL-P-85582) using six screws (SS5300C1-10 or MS27039C1-10) and
six washers (NAS1149C0332R). Entirely coat all surfaces of washers.

(10) Tighten screws (SS5300C1-10 or MS27039C1-10) firmly so that there shall be no

relative movement between the attached parts.

(11) Perform bonding check between immersion sensor (point x) and airframe (point y)
using milliohm meter (R1L-E1 or equivalent). Resistance shall be 10 milliohms or
less.

NOTE: Failure of bonding check will require sensor to be removed and area to be
recleaned using step 8 (a) and (b).

(12) Apply primer (MIL-P-85582) to touch up screw heads (SS5300C1-10 or MS27039C1-

10).

(13) Apply a fillet of sealant (AMS 3265 or equivalent) around complete periphery of
sensor flange and overcoat nutplates at base of immersion sensor (92250-12083-
102).

NOTE: Make certain electrical connections have been cleaned and treated for
corrosion. If no corrosion protection is present, apply before connection is
made.

(14) Remove protective cap(s) (NAS847) from connectors and reconnect immersion sensor
cable to immersion sensor (92250-12083-102).

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EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

3. ACCOMPLISHMENT INSTRUCTIONS (Continued)

(15) Examine immersion sensor (92250-12083-102) for security and check surrounding
area for foreign objects and cleanliness.

(16) Perform an operational check of the sensor (92250-12083-102) using the IMRS/OFF/
INERTIA switch on the CVR/FDR test panel per applicable Roto Flight Manual
(RFM). Test procedure is located in Part 2, Section 1-Options in RFM001, -003,
-004, -005, and -006. It is located in Part 2, Chapter 18, Section 1-Options in
RFM002.

NOTE: After modification, 92600-01023-012 becomes 92070-25001-013

B. Replacement of Immersion Sensors at station 425.00 (Mod. Kits 92070-25001-011 and

012)

NOTE: • To gain access to immersion sensor(s) at station 425.00 right and left buttline
50.83, landing gear must be in the extended (down) position.
• Slight variations to this instruction herein are allowed, as long as the intent of
this modification is accomplished.

(1) Disconnect connector from immersion sensor cable to immersion sensor at station
425.00 right and left buttline 50.83 and station 220.00, left buttline 14.30 (Figure 1,
location A).

(2) Examine, clean and treat electrical connectors for corrosion with corrosion preventive
compound (MIL-C-81309 or equivalent) and place protective cap (NAS847) over end
of connector.

(3) Remove screws (SS5300C1-10) and washers (NAS1149C0332R) securing sensor

(92250-12083-101) to structure.

(4) Remove sensors (92250-12083-101) from helicopter and return to H.S.I. for upgrade
to 92250-12083-102.

(5) Prepare for installation of new sensor (92250-12083-102) as follows:

(a) Clean mating surfaces of removed immersion sensor area and bulkhead with
clean, nonwoven cleaning cloth (CCC-C-46) and degreasing solvent (MIL-PRF-680
or equivalent).

(b) Dry surfaces with clean, dry nonwoven cloth before solvent evaporates.

(6) Install immersion sensor (92250-12083-102) at station 425.00 right and left buttline
50.83 wet with primer (MIL-P-85582) using six washers (NAS1149C0332R) and six
screws (SS5300C1-10 or MS27039C1-10). Entirely coat all surfaces of washers.

(7) Tighten screws (SS5300C1-10 or MS27039C1-10) firmly so that there shall be no

relative movement between the attached parts.

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Revision B - January 19/06

 No. 92-005B
EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

3. ACCOMPLISHMENT INSTRUCTIONS (Continued)

(8) Perform bonding check between immersion sensor (point x) and airframe (point y)
using milliohm meter (R1L-E1 or equivalent). Resistance shall be 10 milliohms or
less.

NOTE: Failure of bonding check will require sensor to be removed and area to be
recleaned using step 8 (a) and (b).

(9) Apply primer (MIL-P-85582) to touch up screw heads (SS5300C1-10 or MS27039C1-

10).

(10) Apply a fillet of sealant (AMS 3265 or equivalent) around complete periphery of
sensor flange and overcoat nutplates at base of immersion sensor (92250-12083-
102).

NOTE: Make certain electrical connections have been cleaned and treated for
corrosion. If no corrosion protection is present, apply before connection is
made.

(11) Remove protective cap(s) (NAS847) from connectors and reconnect immersion sensor
cable to immersion sensor (92250-12083-102).

(12) Examine immersion sensor (92250-12083-102) for security and check surrounding
area for foreign objects and cleanliness.

NOTE: After modification, 92250-25301-011 and -012 become 92070-25001-011 and

-012

(13) Perform an operational check of both sensors (92250-12083-102) using the flotation
system test procedure per applicable Rotocraft Flight Manual (RFM). Test procedure
is located in Part 2, Section 1-Options for all revisions except RFM002. In RFM002 it
is located in Part 2, Chapter 18, Section 1-Options.

(14) Return helicopter to service

C. Record of Compliance

(1) Make an appropriate logbook entry to show compliance with this Service Notice.

(2) Upon compliance with this Customer Service Notice, complete attached SERVICE
NOTICE COMPLIANCE RECORD and return it to Sikorsky Aircraft.

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Revision B - January 19/06

 No. 92-005B
EQUIPMENT/FURNISHINGS - Immersion Sensor, Replacement of

A IMMERSION
SENSOR CABLE
(REF)

B
Ω X

Ω Y
REMOVE:
NAS1149C0332R
WASHER − 6 REQ’D
92250−12803−102 SS5300−01−08
SENSOR (REF) SCREW − 6 REQ’D
INSTALL:
NAS1149C0332R
WASHER − 6 REQ’D
SS5300C1−10 REMOVE:
SCREW − 6 REQ’D 92250−12083−101 (1)
OR SENSOR
MS27039C1−10 INSTALL:
SCREW − 6 REQ’D 92250−12083−102 − 1 REQ’D
(TYPICAL 3 PLACES)

FILLET OF
SEALANT

OVER COAT NUTPLATES

WITH SEALANT

FILLET OF
SEALANT

B TD1453
SA

IMMERSION SENSOR REPLACEMENT, STATION 425.00 LEFT SIDE SHOWN

FIGURE 1

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Revision B - January 19/06

 No. 92-005B

EQUIPMENT/FURNISHINGS - Immersion Sensors, Replacement of